CN110477782B - Butt-joint type bathtub and butt-joint method - Google Patents
Butt-joint type bathtub and butt-joint method Download PDFInfo
- Publication number
- CN110477782B CN110477782B CN201910527296.5A CN201910527296A CN110477782B CN 110477782 B CN110477782 B CN 110477782B CN 201910527296 A CN201910527296 A CN 201910527296A CN 110477782 B CN110477782 B CN 110477782B
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- Prior art keywords
- cylinder body
- skirt edge
- reinforcing strips
- joint
- joints
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 49
- 210000001503 joint Anatomy 0.000 claims abstract description 47
- 239000011347 resin Substances 0.000 claims abstract description 23
- 229920005989 resin Polymers 0.000 claims abstract description 23
- 238000005498 polishing Methods 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000003032 molecular docking Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 229920000800 acrylic rubber Polymers 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 238000005034 decoration Methods 0.000 claims 2
- 238000005507 spraying Methods 0.000 abstract description 6
- 239000003973 paint Substances 0.000 abstract description 4
- 238000007790 scraping Methods 0.000 abstract description 3
- 230000002787 reinforcement Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/02—Baths
Landscapes
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Bathtubs, Showers, And Their Attachments (AREA)
Abstract
The invention relates to the field of bathroom equipment, in particular to a butt-joint type bathtub and a butt-joint method thereof, comprising the following steps: the cylinder body and the skirt edge are fixedly connected with reinforcing strips at joints between the cylinder body and the skirt edge, the flexible reinforcing strips are clamped between the cylinder body and the skirt edge, the acceptable deformation range of the cylinder body and the skirt edge is enlarged, the difficulty in operation of workers is reduced, rigid contact of butt joint edges of the cylinder body and the skirt edge is avoided, broken residues at the joints due to rigid collision are avoided, the joints are flatter, the joints are tighter, the bathtub are opposite, the condition that resin overflows from the joints when resin filling is reinforced is avoided, the joints are directly covered, the appearance is attractive and unique, the follow-up operations of putty scraping at the joints and paint spraying and beautifying at the joints are omitted, the joints are not easy to deform, and the service life is longer.
Description
Technical Field
The invention relates to the field of bathroom equipment, in particular to a butt-joint type bathtub and a butt-joint method.
Background
At present, the production of the butt-joint acrylic bathtub mainly comprises the following steps:
1.1 Cylinder, skirt Forming
Placing an acrylic plate in an automatic forming machine, heating and softening the plate, and respectively obtaining an inner cylinder and an outer skin by using a die with different cavities;
1.2 Cylinder, skirt reinforcement
Placing a reinforcing plate on the back surface of the molded cylinder body and in the skirt, and then spraying a mixed material of glass fiber reinforced plastic and functional resin to form a reinforcing layer;
1.3 Cylinder, skirt edge cutting and perforation
Cutting off redundant parts on the cylinder body and the skirt edge, and punching holes at preset positions according to requirements;
1.4 Cylinder body, skirt edge mounting Steel frame
The bathtub steel frame is reserved at the bottom of the bathtub by self-tapping nails;
1.5 cylinder-skirt interfacing
The cylinder body with the cut edge is fixed on a butt joint table, the skirt edge with the cut edge is buckled on the cylinder body, the butt joint surface of the cylinder body and the skirt edge is aligned through a fixing device (the step is called as 'skirt closing', as shown in fig. 1), then a circle of acrylic glue is beaten on a butt joint (the step is called as 'bonding', as shown in fig. 2), functional resin is poured into the butt joint surface from the cylinder bottom to strengthen the joint when the acrylic glue is thoroughly dried, and the depth of the resin is equal to that of the butt joint (the step is called as 'resin pouring reinforcement', as shown in fig. 3). After the resin is dried, polishing, puttying and priming the joint, and then sending the joint to a drying line for drying;
1.6 polishing and polishing
Polishing and polishing the dried bathtub to obtain a butt joint bathtub finished product.
In the step 1.5 of butt joint of the cylinder body and the skirt edge, several problems exist:
(a) The cylinder body and the skirt are directly butted, the acceptable deformation range is smaller, and the butt joint can not be smoothly carried out with little deformation;
(b) The cylinder body and the skirt are directly butted together for rigid contact, the edges of the cylinder body and the skirt are easy to crush by mutual extrusion, and the transportation is inconvenient;
(c) Directly butt-jointing the cylinder body and the skirt edge, easily leaving a gap at the joint, easily flowing out the resin when filling the resin, and polluting the cylinder surface;
(d) The cylinder body and the skirt edge are directly butted, obvious gaps can be seen before paint spraying, the side surfaces of the joints are manually polished and leveled, putty is scraped at the polished positions, the next primer spraying operation can be performed, the operation is complex, and the product quality is unstable.
Disclosure of Invention
The invention aims to solve the technical problems of overcoming the defects in the prior art and providing a butt-joint type bathtub and a butt-joint method.
The invention is realized by the following technical scheme:
a docking bathtub, comprising: a cylinder body and a skirt edge,
The joint between the cylinder body and the skirt is fixedly connected with a reinforcing strip, the reinforcing strip is T-shaped and comprises a supporting part vertically arranged and closely attached to the outer walls of the cylinder body and the skirt and a gasket part vertically fixedly connected to the middle part of the supporting part and inserted into the joint between the cylinder body and the skirt, the reinforcing strip is made of flexible materials,
The cavity enclosed by the cylinder body and the skirt edge corresponding to the reinforcing strip is filled with functional resin.
Preferably, the reinforcing strips are arranged in a plurality around the cylinder body, and decorative buckles are arranged between two adjacent reinforcing strips.
Preferably, the decorative buckle comprises a buckle cover tightly attached to the outer side of the reinforcing strip and a clamping part vertically fixedly connected to the middle of the buckle cover and inserted into a joint part between the cylinder body and the skirt edge, wherein a yielding groove corresponding to the outer side of the reinforcing strip is formed in one side, close to the reinforcing strip, of the buckle cover, and positioning grooves corresponding to the outer edges of the cylinder body and the skirt edge are respectively formed in the upper surface and the lower surface of the clamping part.
A method of docking a docked bathtub, comprising the steps of:
a. polishing the edge of the butt joint surface of the cylinder body and the skirt edge to be smooth;
b. The method comprises the steps of (1) beating acrylic rubber on the butt joint surfaces of a cylinder body and a skirt edge, buckling the skirt edge on the cylinder body, taking reinforcing strips with proper lengths, embedding the reinforcing strips into butt joint gaps of the cylinder body and the skirt edge, and buckling decorative buckles at the joint positions of two adjacent reinforcing strips;
c. After the acrylic glue is thoroughly dried, functional resin is poured into the joint surface of the cylinder body and the skirt edge through an injection hole at the upper end of the skirt edge to reinforce the joint, and the depth of the resin is determined by covering the joint;
d. And c, sending the reinforced bathtub in the step c into a kiln for drying, and then polishing and grinding to obtain a required finished product.
The beneficial effects of the invention are as follows:
the flexible reinforcing strips are embedded into the joint of the bathtub, so that the acceptable deformation range of the bathtub body and the skirt edge is enlarged, and the difficulty of workers in operation is reduced;
the flexible reinforcement strips are embedded into the joint of the bathtub, so that rigid contact between the bathtub body and the butt edge of the skirt is avoided, broken residues at the joint due to rigid collision are avoided, and the joint can be flatter;
The flexible reinforcing strips are embedded into the joints of the bathtub, so that the joint of the bathtub is tighter, and the condition that resin overflows from the joints during resin filling reinforcement is avoided;
the flexible reinforcing strips are embedded into the bathtub joints, so that the joints can be directly covered, the appearance is more attractive and unique, and the subsequent operations of putty scraping at the joints and paint spraying and beautifying at the joints are avoided;
the butt joint bathtub produced by the method has the advantages that the joint is not easy to deform, and the service life is longer.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the assembled structure of the present invention.
Fig. 3 is a schematic structural view of the decorative button.
Fig. 4 is a schematic view of an assembly structure of the decorative button and the reinforcing strip.
Fig. 5 is a schematic cross-sectional view of the present invention.
In the figure: 1. the novel multifunctional rubber sealing gasket comprises a cylinder body, a skirt edge, a reinforcing strip, a supporting portion, a gasket portion, an injection hole, a decorative buckle, a buckle cover, a clamping portion, a yielding groove, a positioning groove and functional resin.
Detailed Description
The present invention will be described in further detail below with reference to the drawings and preferred embodiments, so that those skilled in the art can better understand the technical solutions of the present invention.
As shown, the present invention includes: a cylinder body 1 and a skirt 2,
The joint between the cylinder body and the skirt is fixedly connected with a reinforcing strip 3, the reinforcing strip is T-shaped and comprises a supporting part 4 which is vertically arranged and tightly attached to the outer walls of the cylinder body and the skirt, and a gasket part 5 which is vertically fixedly connected to the middle part of the supporting part and inserted into the joint between the cylinder body and the skirt, the upper end and the lower end of the gasket part are respectively clamped by the outer edges of the skirt and the cylinder body, the reinforcing strip is made of flexible materials, the reinforcing strip made of flexible materials not only can play a role of buffering and supporting, but also can strengthen the tightness, the flexible materials used in the embodiment are rubber,
The cavity enclosed by the cylinder body and the skirt edge corresponding to the reinforcing strip is filled with functional resin 12, so that the effect of reinforcing the fixed connection can be achieved, and the separation of the cylinder body and the skirt edge is prevented.
Preferably, a plurality of reinforcing strips are arranged around the cylinder body, and decorative buckles 7 are arranged between two adjacent reinforcing strips.
Preferably, the decorative buckle comprises a buckle cover 8 tightly attached to the outer side of the reinforcing strip and a clamping part 9 vertically fixedly connected to the middle of the buckle cover and inserted into a joint between the cylinder body and the skirt edge, a yielding groove 10 corresponding to the outer side of the reinforcing strip is formed in one side of the buckle cover, the upper surface and the lower surface of the clamping part are respectively provided with a positioning groove 11 corresponding to the outer edges of the cylinder body and the skirt edge, the opposite ends of two adjacent reinforcing strips are respectively inserted into the yielding grooves corresponding to the decorative buckle, the outer edges of the cylinder body and the skirt edge are respectively inserted into the corresponding positioning grooves, so that the joint is tightly connected, and a gap between the two adjacent reinforcing strips can be covered, so that the attractive appearance is improved, and the sealing performance is improved.
The butt joint type bathtub in the embodiment adopts the flexible reinforcing strips to clamp between the bathtub body and the skirt edge, so that the acceptable deformation range of the bathtub body and the skirt edge is enlarged, the difficulty of workers in operation is reduced, rigid contact of the butt joint edges of the bathtub body and the skirt edge is avoided, broken residues at joints due to rigid collision are avoided, the joints are smoother, the bathtub is tighter in butt joint, the condition that resin overflows from the joints when resin filling is reinforced is avoided, the joints can be directly covered, the appearance is attractive and unique, the follow-up operations of putty scraping at the joints and paint spraying and beautifying at the joints are avoided, the joints are not easy to deform, and the service life is longer.
A method of docking a docked bathtub, comprising the steps of:
a. polishing the edge of the butt joint surface of the cylinder body and the skirt edge to be smooth;
b. The method comprises the steps of (1) beating acrylic rubber on the butt joint surfaces of a cylinder body and a skirt edge, buckling the skirt edge on the cylinder body, taking reinforcing strips with proper lengths, embedding the reinforcing strips into butt joint gaps of the cylinder body and the skirt edge, and buckling decorative buckles at the joint positions of two adjacent reinforcing strips;
c. after the acrylic glue is thoroughly dried, functional resin is poured into the joint surface of the cylinder body and the skirt edge through an injection hole 6 at the upper end of the skirt edge to reinforce the joint, and the depth of the resin is determined by covering the joint;
d. And c, sending the reinforced bathtub in the step c into a kiln for drying, and then polishing and grinding to obtain a required finished product.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. A docking bathtub, comprising: the cylinder body and the skirt edge are fixedly connected with reinforcing strips at joints between the cylinder body and the skirt edge, the reinforcing strips are T-shaped and comprise supporting parts which are vertically arranged and closely attached to the outer walls of the cylinder body and the skirt edge, and gasket parts which are vertically fixedly connected to the middle part of the supporting parts and inserted into the joints between the cylinder body and the skirt edge, the reinforcing strips are made of flexible materials, and functional resin is filled in cavities surrounded by the cylinder body and the skirt edge corresponding to the reinforcing strips;
The reinforcing strips encircle the cylinder body and are provided with a plurality of, and two adjacent reinforcing strips are provided with decoration buckles, the decoration buckles comprise a buckle cover closely attached to the outer sides of the reinforcing strips and a clamping part vertically fixedly connected to the middle of the buckle cover and inserted into a joint between the cylinder body and the skirt edge, the buckle cover is close to one side of the reinforcing strips and is provided with a yielding groove corresponding to the outer sides of the reinforcing strips, and the upper surface and the lower surface of the clamping part are respectively provided with positioning grooves corresponding to the outer edges of the cylinder body and the skirt edge.
2. A method of docking a docking bathtub as defined in claim 1, comprising the steps of:
a. polishing the edge of the butt joint surface of the cylinder body and the skirt edge to be smooth;
b. The method comprises the steps of (1) beating acrylic rubber on the butt joint surfaces of a cylinder body and a skirt edge, buckling the skirt edge on the cylinder body, taking reinforcing strips with proper lengths, embedding the reinforcing strips into butt joint gaps of the cylinder body and the skirt edge, and buckling decorative buckles at the joint positions of two adjacent reinforcing strips;
c. after the acrylic glue is thoroughly dried, filling functional resin into the joint surface of the cylinder body and the skirt through an injection hole at the upper end of the skirt to reinforce the joint, wherein the depth of the functional resin is determined by covering the joint;
d. And c, sending the reinforced bathtub in the step c into a kiln for drying, and then polishing and grinding to obtain a required finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910527296.5A CN110477782B (en) | 2019-06-18 | 2019-06-18 | Butt-joint type bathtub and butt-joint method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910527296.5A CN110477782B (en) | 2019-06-18 | 2019-06-18 | Butt-joint type bathtub and butt-joint method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110477782A CN110477782A (en) | 2019-11-22 |
| CN110477782B true CN110477782B (en) | 2024-05-10 |
Family
ID=68546317
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910527296.5A Active CN110477782B (en) | 2019-06-18 | 2019-06-18 | Butt-joint type bathtub and butt-joint method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110477782B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111748187A (en) * | 2020-06-15 | 2020-10-09 | 惠达卫浴股份有限公司 | Bathtub filler, preparation method thereof and bathtub processing method using same |
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| CN203841516U (en) * | 2014-04-23 | 2014-09-24 | 肖孟 | Electric heating kettle |
| CN204363851U (en) * | 2015-01-09 | 2015-06-03 | 上海澳金玻璃钢制品有限公司 | Without the acrylic bathtub that resin fibre strengthens |
| CN106003388A (en) * | 2016-07-29 | 2016-10-12 | 中民筑友科技投资有限公司 | Combined die |
| CN206245544U (en) * | 2016-04-12 | 2017-06-13 | 文登蓝岛建筑工程有限公司 | Plug button Lian Shiming deckle board material curtain wall constructions |
| CN108245061A (en) * | 2016-12-28 | 2018-07-06 | 秦春玉 | Combined light insulation and decoration ceramic exterior wall brick and preparation method thereof |
| CN208404297U (en) * | 2018-02-02 | 2019-01-22 | 埃飞灵卫浴科技有限公司 | Acrylic bathtub |
| CN208491912U (en) * | 2017-10-26 | 2019-02-15 | 佛山市浪鲸洁具有限公司 | A kind of mounting structure of Round Bathtub skirtboard |
| CN210520859U (en) * | 2019-06-18 | 2020-05-15 | 惠达卫浴股份有限公司 | Butt-joint bathtub |
-
2019
- 2019-06-18 CN CN201910527296.5A patent/CN110477782B/en active Active
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| JPH06146565A (en) * | 1992-11-05 | 1994-05-27 | Ig Tech Res Inc | Vertical joint structure |
| CN101181823A (en) * | 2007-12-07 | 2008-05-21 | 罗桂华 | Artificial stone integral bathtub and method for making same |
| CN201205239Y (en) * | 2008-04-18 | 2009-03-11 | 王高云 | Leisure bathroom facilities with skirt border |
| JP2010005020A (en) * | 2008-06-25 | 2010-01-14 | Sekisui Home Techno Kk | Bathtub joint filler |
| JP2011206414A (en) * | 2010-03-30 | 2011-10-20 | Rb Corp | Watertight bathtub apron |
| CN202112973U (en) * | 2011-06-21 | 2012-01-18 | 魏启超 | Bathtub with movable skirt |
| CN202184661U (en) * | 2011-06-29 | 2012-04-11 | 广州贝泰卫浴用品有限公司 | Independent straight-tube type bathtub |
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| CN102817458A (en) * | 2012-09-07 | 2012-12-12 | 圣象实业（江苏）有限公司 | Adjustable floor connection buckle |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110477782A (en) | 2019-11-22 |
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