CN110477138A - One automation, intelligence make production line - Google Patents
One automation, intelligence make production line Download PDFInfo
- Publication number
- CN110477138A CN110477138A CN201910726370.6A CN201910726370A CN110477138A CN 110477138 A CN110477138 A CN 110477138A CN 201910726370 A CN201910726370 A CN 201910726370A CN 110477138 A CN110477138 A CN 110477138A
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- belt
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- shaft
- wheel
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000010025 steaming Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 80
- 230000007723 transport mechanism Effects 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 3
- 241001122767 Theaceae Species 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 31
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 235000013616 tea Nutrition 0.000 description 12
- 238000003756 stirring Methods 0.000 description 10
- 238000007747 plating Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 241000237983 Trochidae Species 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 235000015092 herbal tea Nutrition 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007363 ring formation reaction Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/26—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of co-operating units, e.g. interconnected by pivots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Specific Conveyance Elements (AREA)
- Tea And Coffee (AREA)
Abstract
One automation, intelligence make production line, including cleaning device, dewatering means, lying device, steaming apparatus and improvements device；Pass through belt transmission agency or the transmission of vibrating mechanism or hoisting mechanism between cleaning device, dewatering means, lying device, steaming apparatus and improvements device；Automation, an intelligence provided by the invention make production line, mechanical can complete tea processing, be not necessarily to or need less personnel.
Description
Technical field
The present invention relates to the automation of tea prepn equipment, especially one, intelligence to make production line.
Background technique
Tea processing is needed by washing, drying, finishing, rubbing.There are following technical problems for existing tea processing:
1) small lot processing, can only be carried out, high-volume operation can not be carried out；
2), using Manual is generally passed through when paving operation in herbal tea room, shift or pave in this way large labor intensity and turn
It is easy that tealeaves is caused to damage during fortune；
3), water-washing process generally uses manual operation, is manually difficult to clean and tealeaves is easy to damage.
4) without improvements process between, finishing and rub, cause tealeaves frangible.
Summary of the invention
Technical problem to be solved by the invention is to provide automation, an intelligence to make production line, can in high volume complete tea
The conveying of leaf cleaning, brushing, paves, spreads out green, improvements.
In order to solve the above technical problems, the technical scheme adopted by the invention is that:
One automation, intelligence make production line, including cleaning device, dewatering means, lying device, steaming apparatus and improvements device；
Between cleaning device, dewatering means, lying device, steaming apparatus and improvements device by belt transmission agency or vibrating mechanism or
Hoisting mechanism transmission；
The cleaning device includes sink, and cleaning transport mechanism is equipped in sink, is cleaned above transport mechanism and along conveying direction
It is successively arranged rabbling mechanism, the mechanism that sprays water with high pressure and hair dryer；The cleaning transport mechanism includes double conveyer chain,Double transmission
Connecting rod is equipped between chain, mesh belt is fixed in connecting rod, and double conveyer chain outside spacers are equipped with first pulley, and first pulley is sliding
It is dynamic to be arranged on the first sliding rail；The rabbling mechanism includes first rotating shaft, and first rotating shaft is equipped with multiple raking arms, and first rotating shaft is stretched
Cleaning transport mechanism one end is connect with the first transport mechanism out；The mechanism that sprays water with high pressure includes more interconnected branch pipes,
Branch pipe lower end is equipped with spray head, spray head and mesh belt face, and the branch pipe other end is connected with general pipeline, and the general pipeline other end divides two-way to distinguish
It is connect with air inlet pipe, water inlet pipe, air inlet pipe is connect with air compressor；Water inlet pipe send water by first pump housing；
The dewatering means include the feeding mechanism being arranged from top to bottom, water dumping mechanism and vibration conveying mechanism；
The feeding mechanism includes feeding shell, and feeding housing tip is equipped with feeding warehouse, bottom end two sides are equipped with discharge port；It is described to send
It is equipped with feeding feed belt in material shell body, weighing sensor is installed on feeding feed belt；The feeding shell is externally provided with
One driving mechanism, the first driving mechanism drive the positive and negative rotation of feeding feed belt to carry out both ends blanking；
The water dumping mechanism is arranged in directly below the discharge opening, and water dumping mechanism includes outer barrel, interior net cylinder, wherein outer barrel two sides
It is mounted on water dumping bracket by water dumping shaft, water dumping shaft is driven by the second driving mechanism；The interior net cylinder Basolateral
It is arranged on the circular orbit of outer cylinder body bottom by water dumping pulley, interior net cylinder bottom center is connect with water dumping motor output shaft；
The vibration conveying mechanism includes vibration chassis, and vibration chassis is equipped with pallet, the slide crank on pallet and vibration chassis
The connection of block mechanism, drives outputting material by slider-crank mechanism；
The lying device includes the shell that paves, and solarium's conveyer belt is provided in the shell that paves, and first is equipped with above the shell that paves
Guide rail, movable stand are arranged on the first guide rail by the first roller-coaster, and the first driving motor drives the first idler wheel along the shell that paves
Body longitudinal movement；The second guide rail is transversely provided on the movable stand, the first mounting rack is arranged by the second roller-coaster second
On guide rail；Second driving motor drives the second idler wheel along the shell transverse shifting that paves；First is equipped in first mounting base to pass
Belt is sent, is connect by bearing with the second shaft above the first mounting base, the second shaft other end is slidably arranged in the second installation
In the longitudinal slide rail of frame bottom, the other end of the second mounting rack be may be rotatably mounted on the bracket for the shell that paves；Second mounting rack
Inside it is equipped with the second feed belt；
The steaming apparatus includes cylinder, and cylinder is mounted on movable support, and movable support one end can be rotated by third shaft
It is mounted on fixed bracket, the movable support other end is slidably arranged on support bracket fastened second sliding rail by second pulley；Institute
It states movable support top and is hinged with screw rod, screw rod passes through fixed bracket and top is threadedly coupled with thread bush, and thread bush passes through tooth
Wheel drive mechanism drives rotation；
The improvements device includes cutting agency, improvements mechanism and vibration discharging mechanism, cutting agency, improvements mechanism and is vibrated out
Material mechanism by arranging from top to bottom；
The cutting agency includes belt transmission agency, and the 5th rolling is coaxially installed on the belt pulley before and after belt transmission agency
Wheel, the 5th roller-coaster are arranged on guide rail, one of them the 5th idler wheel is coaxially connected with by movable sprocket, corresponding belt transmission
Be fixed with clockwise and anticlockwise motor on the shell of mechanism, clockwise and anticlockwise motor drives drive sprocket rotation, drive sprocket with by movable sprocket it
Between by the second chain connect；
The improvements mechanism includes outer reticulated shell, interior net cage, outer reticulated shell, interior net cage inner sleeve and is spaced apart；Described interior net cage or so
Side wall is equipped at least two connecting rods, is successively hinged with first connecting rod, second connecting rod, the second connecting rod other end in every connecting rod
It is mounted on the first drive shaft, the first drive shaft is mounted in outer reticulated shell by bearing and outer reticulated shell and third are stretched out in one end
Driving mechanism connection；Intranet bottom end or so is hinged with web plate, and web plate is opened or closed by mechanism for opening/closing；
First driving mechanism includes first single sprocket chain coaxially connected with the belt pulley of feeding feed belt, is arranged in feeding
The first double chain wheel, the second double chain wheel, the second single sprocket chain on shell, the first sprocket wheel, the first double chain wheel, the first single sprocket chain, first
Between double chain wheel, between the first double chain wheel, the second double chain wheel, pass through the first chain between the second double chain wheel, the second single sprocket chain
Connection；First double chain wheel is driven by feeding variable-frequency motor.
The slider-crank mechanism includes the first transmission shaft being rotatably connected with pallet, and first rocking bar one end is passed with first
Moving axis is hinged, the other end and the first crank head are hinged, and the first crank head (2-20-3) is fixed in the first drive shaft；Described
One drive shaft is driven by the first driving motor.
Second mounting rack is equipped with wirerope above one end of the first mounting rack and connects, and wirerope top, which is equipped with, to be slided
Wheel assembly, pulley assembly are slidably arranged on the crossbeam of workshop.
Second shaft upper end is slidably arranged in longitudinal slide rail by traveling wheel.
The mechanism for opening/closing includes the first push rod, and first push rod one end and one of web plate on interior net cage are hinged, and first
The push rod other end and crank are hinged, and the crank other end is mounted on the second drive shaft, and the second drive shaft passes through chain conveyer machine
Structure, the driving of third driving motor.
The present invention one automation, intelligence make production line, have following technical effect that
1) stirring rod, high-pressure nozzle and hair dryer successively, in the process of cleaning, are set by side on a moving belt, can be sequentially completed
Uniformly paving, rinse and locally drying up to tealeaves, both improves cleaning efficiency, while also reducing the damage to tealeaves in this way；It is logical
Double transmission chain link solarium conveyer belt of the setting with idler wheel is crossed, may make that device is Z-shaped in this way and completes orientation transmission, is reduced
Multiple conveyer belts are set, and reduce friction.
2), during water dumping, by setting feed device and two dewatering means, such feed device is in positive and negative rotation process
Middle completion friction feeding, matches with dewatering means in time and improves operating efficiency；Two orientation are carried out by dewatering means
Rotation, can both realize water dumping, while quickly discharging can also be carried out；By the way that vibratory feed is arranged, material can quickly be sent
Enter subsequent processing.
3), during spreading out green, by setting can horizontal and vertical movement the first feed belt, by by the first installation
Frame one end is slidably mounted in the longitudinal slide rail of the second mounting rack and keeps rotatable relationship, in this way when the first feed belt transverse direction
When mobile, the output end of the second feed belt with the first feed belt output end face, can complete feeding always very well in this way.It protects
Card is completed uniformly to pave in the biggish situation in space in tea leaf tedder.And it is directly sent out in the later period.Relative to traditional straight
It connects to pave and substantially reduces labor intensity for the premises face that paves.
4), during water-removing, by setting cylinder to the bascule of adjustable-angle, the angle of such cylinder can
It is required to adjust horizontally or diagonally according to fixation time or discharging, it is more flexible for fixed structure, it is more preferable to control, it avoids out
Expect incomplete or too early discharging and influences to produce tea quality.
5), between finishing and rubbing, by the way that improvements device is arranged, shaft installation walking is stretched out using belt transmission agency
Wheel, such belt transmission agency can drive walking and conveying by same motor, thus complete uniformly to pave tealeaves in Intranet
In case, in this way without artificial adjustment, cost of labor is reduced；Intranet is opened or closed by the relevant link mechanism of motor driven
Case, the standing or blanking of tealeaves achievable in this way, since electric motor starting can be controlled by corresponding controller, in this way when standing reaches
To discharging can be automatically performed after a certain period of time, the time that gets warm again after a cold spell thus is accurately controlled, is not necessarily to artificial monitoring.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is main view of the invention.
Fig. 2 is the structural schematic diagram of cleaning device in the present invention.
Fig. 3 is the partial schematic diagram of transport mechanism in cleaning device in the present invention.
Fig. 4 is the connection schematic diagram of mesh belt and double conveyer chain in cleaning device in the present invention.
Fig. 5 is the schematic diagram of cleaning device mesohigh water spraying mechanism in the present invention.
Fig. 6 is the partial enlargement diagram in Fig. 2 at A.
Fig. 7 is the overall structure diagram of dewatering means in the present invention.
Fig. 8 is the structural schematic diagram of feeding mechanism in dewatering means in the present invention (feeding warehouse is not drawn into).
Fig. 9 is the main view of feeding mechanism in dewatering means in the present invention.
Figure 10 is the structural schematic diagram of water dumping mechanism in dewatering means in the present invention.
Figure 11 is the partial enlargement diagram in Figure 10 at B.
Figure 12 is the main view of water dumping mechanism in dewatering means in the present invention (certain hatchings are not drawn into).
Figure 13 is the cross-sectional view of outer barrel in dewatering means in the present invention.
Figure 14 is the structural schematic diagram of dewatering means insole board in the present invention.
Figure 15 is the schematic internal view after outer barrel is splitted in dewatering means in the present invention.
Figure 16 is the structural schematic diagram of vibratory feed in dewatering means in the present invention.
Figure 17 is the structural schematic diagram of lying device in the present invention.
Figure 18 is the connection schematic diagram of movable stand, the first mounting rack in lying device in the present invention.
Figure 19 is middle lying device structural schematic diagram of the invention.
Figure 20 is middle lying device structural schematic diagram of the invention.
Figure 21 is middle lying device structural schematic diagram of the invention.
Figure 22 is the first working state schematic representation (main view) of lying device in the present invention.
Figure 23 is second of working state schematic representation (main view) of lying device in the present invention.
Figure 24 is the third working state schematic representation (main view) of lying device in the present invention.
Figure 25 is the 4th kind of working state schematic representation (main view) of lying device in the present invention.
Figure 26 is the first feed belt original state schematic diagram (vertical view) of lying device in the present invention.
Figure 27 is the status diagram (vertical view) in the present invention after the first feed belt transverse shifting of lying device.
Figure 28 is the structural schematic diagram of steaming apparatus in the present invention.
Figure 29 is the schematic internal view after the cylinder of steaming apparatus in the present invention is splitted.
Figure 30 is the external structure schematic diagram of inner cylinder in steaming apparatus in the present invention.
Figure 31 is the structural schematic diagram of the main part of steaming apparatus in the present invention.
Figure 32 is the simple diagram of steaming apparatus screw rod drive part in the present invention.
Figure 33 is the structural schematic diagram of steaming apparatus in the present invention.
Figure 34 is the structural schematic diagram of improvements device in the present invention.
Figure 35 is the structural schematic diagram of blanking device in improvements device in the present invention.
Figure 36 is the structural schematic diagram of improvements mechanism in improvements device in the present invention.
Figure 37 is the structural schematic diagram that improvements mechanism is set in improvements device in the present invention.
Figure 38 is the structural schematic diagram of interior net cage in improvements device in the present invention
Figure 39 is the partial schematic diagram of improvements mechanism in improvements device in the present invention
Figure 40 is the original state schematic diagram of interior net cage in improvements device in the present invention.
Figure 41 is the schematic diagram of interior net cage Internet tablet opening state in improvements device in the present invention.
Specific embodiment
As shown in Figure 1, automation, an intelligence make production line, including cleaning device 1, dewatering means 2, lying device 3, kill
Green device 4 and improvements device 5；Tealeaves first passes around multi-stage, belt transport mechanism 6 and delivers into the completion cleaning of cleaning device 1,
It is sent to after cleaning in dewatering means 2 and substantially dries superficial water, be then sent to by hoisting mechanism 8, belt transmission agency 6
In dryer, after centrifugal blower carries out wind, delivered into lying device 3 using the belt transmission agency in dryer
It paves, after several hours of drying in the air, gets rid of in hoisting mechanism 8 and be sent to by screw conveyor using vibrating mechanism 7 and kill
Water-removing is completed in green device 4.Tealeaves after water-removing is relatively dry, frangible, is sent into improvements device 5 by belt transmission agency 6
It is sent out after standing and carries out rubbing molding
As shown in figures 2-6, cleaning device 1 includes sink 1-1, and cleaning transport mechanism 1-2 is equipped in sink 1-1, cleans conveyer
Rabbling mechanism 1-3, the mechanism that sprays water with high pressure 1-4 and hair dryer 1-5 are successively arranged above structure 1-2 and along conveying direction.
Specifically, the cleaning transport mechanism 1-2 includes double conveyer chain 1-6, and two chains in double conveyer chain 1-6 are equal
It is wound on driven sprocket and by movable sprocket, two driven sprockets is co-axially mounted, and shaft is fixed on cleaning shell by bearing, bearing block
On 1-23；Two drive sprockets are co-axially mounted, and shaft is fixed on by bearing, bearing block on cleaning shell 1-23 and by the first electricity
Machine 1-24 driving.
Connecting rod 1-7 is welded on carrier bar between double conveyer chain 1-6, the lower end mesh belt 1-8 is fixed on connecting rod 1-7
And around double conveyer chain 1-6 cyclization.Top is equipped with baffle at left and right sides of mesh belt 1-8, and baffle is fixedly connected with the casing, avoids
Tealeaves is fallen in sink 1-1.
Here cleaning transport mechanism 1-2 is integrally in Z, can be in double biography in order to reduce chain friction and orientation operation
Chain 1-6 outside spacers are sent to be equipped with first pulley 1-9, the side first pulley 1-9 can be by connecting plate and double conveyer chain 1-6
Pin shaft is hinged, to be integrally formed one.First pulley 1-9 limit is arranged in the U-type groove at left and right sides of cleaning shell 1-23,
It may make chain to carry out rolling friction in this way, and orient.
The rabbling mechanism 1-3 includes first rotating shaft 1-11, and first rotating shaft 1-11 is equipped with multiple raking arm 1-12, raking arm 1-
12 ends are equipped with fold-type shifting block 1-21.First rotating shaft 1-11 stretches out cleaning one end transport mechanism 1-2 and belt transmission agency and the
The connection of two motors, belt transmission agency and the second motor constitute the first transport mechanism 1-13.Pass through the first transport mechanism 1-13 band
Dynamic raking arm 1-12 transmission, can uniformly break up tealeaves, while adjustment is passed up speed.
The mechanism 1-4 that sprays water with high pressure is arranged in above the tilt-lift section of mesh belt 1-8, and the mechanism that sprays water with high pressure 1-4 includes
More interconnected branch pipe 1-14, the lower end branch pipe 1-14 are equipped with spray head 1-15, spray head 1-15 and mesh belt 1-8 face, the branch
The pipe 1-14 other end is connected with general pipeline 1-16, and the general pipeline 1-16 other end divides two-way to connect respectively with air inlet pipe 1-17, water inlet pipe 1-18
It connects, air inlet pipe 1-17 is connect with air compressor 1-19；Water inlet pipe 1-18 send water by the first pump housing 1-20.In addition, in sink
The bottom 1-1 is equipped with outlet pipe 1-25, and outlet pipe 1-25 is exported the dirty water in sink 1-1 by the second pump housing 1-26.In addition exist
Solenoid valve, the opening and closing of each pipeline of solenoid valve control are equipped on air inlet pipe 1-17, water inlet pipe 1-18 and outlet pipe 1-25.
When tealeaves promotion is cleaned, the solenoid valve on air inlet pipe 1-17, water inlet pipe 1-18 is opened, air compressor 1-
19 and first the pump housing 1-20 starting, pressurizeed using air pressure, high pressure water be input in branch pipe 1-14, high pressure water from spray head 1-15 spray
Out, tealeaves is rinsed by high pressure water, for the rotation of roller machinery, reduces the damage to tealeaves and improve cleaning
Efficiency.
Hair dryer 1-5 is equipped with above the upper horizontal segment of mesh belt 1-8, hair dryer 1-5 is parallel with mesh belt 1-8 and keeps off with inclination
Plate 1-22 face.It is blocked by sloping baffle 1-22, so that wind weakens and blows downwards, to carry out to the water on tealeaves first
Removal.
Tealeaves cleaning device operation principle and process: when work, starting first motor 1-24, so that mesh belt 1-8 drives tea
Leaf is delivered up, and starts the first transport mechanism 1-13, so that rabbling mechanism 1-3 is uniform by tea mixing；Start air compressor
1-19, the first pump housing 1-20 and corresponding battery valve, so that spray head 1-15 sprays high pressure water, high pressure water carries out the tealeaves of conveying
Continuous flushing；Hair dryer 1-5 after flushing through top blows part water off, reduces after water is landed with conveyer belt transmission and skids.In
In cleaning process, the water in sink 1-1 constantly passes through outlet pipe 1-25 discharge and is precipitated, and the later period is facilitated to carry out secondary use.
As shown in fig. 7, dewatering means 2 include that feeding mechanism 2-1, the water dumping mechanism 2-2 being arranged from top to bottom and vibration are defeated
Send mechanism 2-3.
As Figure 8-9, the feeding mechanism 2-1 includes feeding shell 2-4, and feeding shell 2-4 passes through bracket (in figure not
Draw) it is mounted on above water dumping mechanism 2-2.The feeding top shell 2-4 is equipped with feeding warehouse 2-5, and belt elevator conveyer will clean
Tealeaves afterwards is sent in feeding warehouse 2-5, then is sent in feeding shell 2-4 by feeding warehouse 2-5.It is arranged in feeding warehouse 2-5
There is inlet control valve (being not drawn into figure), controls whether to feed by inlet control valve.It is equipped in the feeding bottom end shell 2-4 two sides
Discharge port 2-6, discharge port 2-6 and interior net cylinder 2-11 upper port face.
Feeding feed belt 2-7 is equipped in the feeding shell 2-4, feeding feed belt 2-7 or so covers over pulleys carried.
Weighing sensor 2-8 is arranged in the inside of the feeding feed belt 2-7.Two belt pulleys stretch out one end and are coaxially installed with the first list
Sprocket wheel 2-21, first one end chain 2-25 is wound on the first single sprocket chain 2-21, the other end is wound on the first double chain wheel 2-22, and first
Double chain wheel 2-22 and feeding variable-frequency motor 2-26 are coaxially connected.Feeding feed belt 2- can be driven by feeding variable-frequency motor 2-26
7 rotations.And shaft, stirring rod 2-27 are equipped with by bearing on feeding shell 2-4, it is set respectively in shaft, stirring rod 2-27
It is equipped with the second double chain wheel 2-23, the second single sprocket chain 2-24, wherein between the first double chain wheel 2-22, the second double chain wheel 2-23, second
Pass through the first chain 2-25 connection between double chain wheel 2-23, the second single sprocket chain 2-24.The rotation of feeding variable-frequency motor 2-26 in this way
When can also drive stirring rod 2-27 rotate, tealeaves is paved uniformly by stirring rod 2-27, avoids into and sticking together.
PLC display, PLC display and feeding variable-frequency motor 2-26, weighing and sensing are provided with outside the feeding shell 2-4
Device 2-8 and inlet control valve electrical connection.It manually can be with the corresponding numerical value of preset in advance, by anti-to weighing sensor 2-8 to PLC
The information of feedback, and then adjust the opening and closing of the steering of variable frequency drive motors 2-26, inlet control valve.
Tealeaves is fallen on feeding feed belt 2-7 by feeding warehouse 2-5, after a period of time, weighing sensor 2-8 induction,
PLC display is passed information to, PLC display controls variable frequency drive motors 2-26 starting, inlet control valve is closed.Feeding passes
Belt 2-7 is sent to rotate counterclockwise, tealeaves is sent in the water dumping mechanism 2-2 in left side through left end discharge port 2-6, and feeding warehouse 2-5 stops
Only blanking.After tealeaves is sent to water dumping mechanism 2-2, PLC display control variable frequency drive motors 2-26 stops, and material control valve is beaten
It opens.Tealeaves continues through feeding warehouse 2-5 and falls on feeding feed belt 2-7, and after a period of time, weighing sensor 2-8 induction will
Information passes to PLC display, and PLC display controls variable frequency drive motors 2-26 starting, inlet control valve is closed, feeding transmission
Belt 2-7 is rotated clockwise, and tealeaves is sent in the water dumping mechanism 2-2 on right side through right end discharge port 2-6.
In the process, since the top feeding feed belt 2-7 two sides are provided with stirring rod 2-27, it may make tealeaves blanking
When can be broken up, avoid into and sticking together.
As shown in fig. 10-15, the water dumping mechanism 2-2 is arranged immediately below discharge port 2-6, and water dumping mechanism 2-2 includes outer
Cylinder 2-10, interior net cylinder 2-11.
The outer barrel 2-10 is entity tubular, and the outer upper end two sides outer barrel 2-10 are symmetrically arranged with water dumping shaft 2-12, get rid of
Water shaft 2-12 may be rotatably mounted on water dumping bracket 2-13 by bearing.Water dumping shaft 2-12 stretches out bracket side and is equipped with second
Driving mechanism 2-14.Second driving mechanism 2-14 includes belt gear, and belt gear passes through first motor band turn
It moves and water dumping shaft 2-12 is driven to rotate.The outer barrel 2-10 outer lower end bilateral symmetry is equipped with bearing support 2-28, supports
The two sides frame 2-28 bottom end is arranged on the level board of water dumping bracket 2-13 by third idler wheel 2-29.
Under normal water dumping state, outer barrel 2-10 is in a vertical state, and device is entirely through third idler wheel 2-29 at this time
It is supported on water dumping bracket 2-13, reduces the stress at water dumping shaft 2-12.When needing discharging, starting first motor, first
Motor drives outer barrel 2-10 to carry out the overturning of 2-180 degree, so that outer barrel 2-10 upper end opening is downward, easy-unloading.Due to moving
Third idler wheel 2-29 and the 2-13 rolling friction of water dumping bracket when dynamic, therefore frictional force can be reduced.
The outer barrel 2-10 includes lateral wall 2-10-1, Outer Bottom Plating 2-10-2 and outer top panel 2-10-3, the outer top panel
The top 2-10-3 central opening, the edge outer top panel 2-10-3 one end and lateral wall 2-10-1 are hinged, the other end passes through lock locking.
The lower end lateral wall 2-10-1 is equipped with sleeveless jacket, and the edge Outer Bottom Plating 2-10-2 is with lateral wall 2-10-1 snapping and Outer Bottom Plating 2-10-2 is by outer
The limit of side wall 2-10-1 in downward direction.
The interior net cylinder 2-11 side wall and bottom plate are welded for web plate, and side wall and bottom plate are covered with through-hole and facilitated water.
It interior net cylinder 2-11 upper end opening and is in contact with outer top panel 2-10-3, the lower end interior net cylinder 2-11 is circumferentially uniformly distributed that there are four water dumpings
Pulley 2-15, water dumping pulley 2-15 are slidably arranged on the circular orbit 2-16 of Outer Bottom Plating 2-10-2.
Interior net cylinder 2-11 bottom centre is welded with threaded rod, the smooth department and the axis at Outer Bottom Plating 2-10-2 of the threaded rod
Inner ring is held to match and be threadedly coupled by thread segment with the threaded hole of water dumping motor 2-17 output end after stretching out Outer Bottom Plating 2-10-2.
In addition, water dumping motor 2-17 is connect and (is not drawn into figure) by flange bolt with Outer Bottom Plating 2-10-2；Water dumping motor
The two sides 2-17 are fixed with the fixed plate 2-30 with opening, and the cross section fixed plate 2-30 is integrally U-shaped.On corresponding bearing support 2-28
It is hinged with screw nut assembly 2-31, screw nut assembly 2-31 passes through the opening of fixed plate 2-30 and passes through screw nut assembly
Nut check in 2-31.
When installation, it will be installed in place between Outer Bottom Plating 2-10-2, water dumping motor 2-17, interior net cylinder 2-11 three and corresponding
Position seals connection, avoids leak.After connecting, outer top panel 2-10-3 is opened, by Outer Bottom Plating 2-10-2 and lateral wall 2-10-1
On sleeveless jacket fasten (sealing ring need to be covered at fastening), at the same time, water dumping motor 2-17 pass through the center bearing support 2-28 through-hole.
Then, outer top panel 2-10-3 is covered into locking；Rotary screw nut assembly 2-31, so that the nut in screw nut assembly 2-31
It holds out against on fixed plate 2-30, thus can both realize fixation.
When the tealeaves after cleaning is fallen in interior net cylinder 2-11 by discharge port 2-6, water dumping motor 2-17 drives interior net cylinder
2-11 rotation, by centrifugal action, the water on tealeaves surface is got rid of, water enters between outer barrel 2-10 and interior net cylinder 2-11
It is flowed out behind interval by outlet pipe 2-32.After certain interval of time, after tealeaves superficial water is largely got rid of, the second driving machine
Structure 2-14 drives outer barrel 2-10 to overturn 2-180 degree, and interior net cylinder 2-11 is also overturn with outer barrel 2-10, thus by interior net cylinder 2-11
In tealeaves pour out.After pouring out, the second driving mechanism 2-14 drives outer barrel 2-10 to continue to overturn 2-180 degree, interior net cylinder 2-11
It resets.Both water dumping can be carried out after continued access tea.
As shown in figure 16, the vibration conveying mechanism 2-3 includes vibration chassis 2-18, is equipped with support above vibration chassis 2-18
Disk 2-19, pallet 2-19 are connect with the slider-crank mechanism 2-20 on vibration chassis 2-18, are driven by slider-crank mechanism 2-20
Outputting material.
The slider-crank mechanism 2-20 includes the first transmission shaft 2-20-1, and the first both ends transmission shaft 2-20-1 pass through axis
It holds, bearing block is mounted on pallet 2-19., first rocking bar 2- hinged with the first rocking bar 2-20-2 among first transmission shaft 2-20-1
The 20-2 other end and the first crank head 2-20-3 are hinged, and the first crank head 2-20-3 is fixed on the first drive shaft 2-20-4,
First both ends drive shaft 2-20-4 are mounted on vibration chassis 2-18 by bearing.The first drive shaft 2-20-4 stretches out
Vibration one end chassis 2-18 is connect by belt gear with the first driving motor 2-20-5.First driving motor 2-20-5 drives
Dynamic belt gear movement, to drive the first drive shaft 2-20-4 rotation, the first drive shaft 2-20-4 is then driven
First crank head 2-20-3 rotation, so that the first rocking bar 2-20-2 pushes pallet 2-19 to be moved forward and backward.Pass through two groups of cranks
Slide block mechanism 2-20 synchronization action may make pallet 2-19 to move back and forth.Since slider-crank mechanism 2-20 is there are quickreturn characteristics,
Therefore tealeaves can be thrown away when sending out anxious return.
As shown in Figure 17-21, lying device can be used for directly spreading out green conveying.The tea leaf tedder includes the shell 3-1 that paves, booth
Paving shell 3-1 long * wide is 16m*6m, opens wide above the shell 3-1 that paves, conveyer belt 3-2 in solarium's is equipped in the shell 3-1 that paves,
Solarium conveyer belt 3-2 passes through the 4th driving motor 3-25 driving movement.
Since the space required that paves is generally large, in order to which tealeaves to be homogeneously disposed on solarium conveyer belt 3-2, paving here
The left and right sides is equipped with the first guide rail 3-3 above shell 3-1, and the first guide rail 3-3 is along the shell 3-1 genesis analysis that paves.Movable stand 3-4
Lower end is equipped with two group of first idler wheel 3-5, and movable stand 3-4 is slidably arranged on the first guide rail 3-3 by the first idler wheel 3-5.In order to
Driving movable stand 3-4 moves back and forth, and is coaxially installed with belt gear 3-26, skin in one group first of the front end side idler wheel 3-5
Tape handler 3-26 drives by the first driving motor 3-6 and movable stand 3-4 is moved back and forth along the first guide rail 3-3.
The second guide rail 3-7, the first mounting rack 3-8 is transversely provided on the movable stand 3-4 to set by the second idler wheel 3-9 sliding
It sets on the second guide rail 3-7；Second idler wheel 3-9 is along the shell 3-1 transverse shifting that paves for second driving motor 3-10 driving.
It is equipped with the first feed belt 3-11, the first feed belt 3-11 in first mounting base 8 and passes through the 5th driving electricity
Machine 3-27 drives positive and negative rotation.
Here the length of the first feed belt 3-11 is greater than the half for the shell 3-1 that paves.
Front end is provided with the second shaft 3-13 above the first mounting base 8, and second one end shaft 3-13 passes through bearing 3-12
It may be rotatably mounted in the first mounting base 8, and the other end of the second shaft 3-13 then passes through bearing and is equipped with traveling wheel, traveling wheel
It is slidably arranged in longitudinal slide rail 3-15.Longitudinal slide rail 3-15 is arranged among the bottom of the second mounting rack 3-14 and along length side
To distribution.Turntable 3-15 is equipped with by bearing in the other end of the second mounting rack 3-14, turntable 3-15 is mounted on the shell that paves
3-1's paves on bracket 3-16.The second feed belt 3-17, the second feed belt 3-17 are equipped in the second mounting rack 3-14
Above the first feed belt 3-11 and the two is constantly present coincidence in floor projection.
One end of the shell 3-1 that paves is equipped with outlet 3-21, is located in outlet 3-21 and is located under solarium's conveyer belt 3-2
Side is equipped with multiple stirring rod 3-22, and stirring rod 3-22 stretches out shell one end and is coaxially connected with gear, and each gear keeps nibbling
Conjunction state, one of stirring rod 3-22 are driven by third driving motor 3-24.Thus tealeaves can be broken up even drop down, kept away
Exempt to block.
The second mounting rack 3-14 is equipped with wirerope 3-18 connection, steel wire above one end of the first mounting rack 3-8
The rope top 3-18 is equipped with pulley assembly 3-19, and pulley assembly 3-19 is slidably arranged on the crossbeam 3-20 of workshop.Here pass through steel
Cord 3-18 can be supported further, and the carrying of the first mounting rack 3-8 is reduced.
Operation principle and process:
1), when original state, output end of the right end of the first feed belt 3-11 close to solarium conveyer belt 3-2, the second transmission skin
Band 3-17, which is located at right above the first feed belt 3-11 and keeps certain in floor projection, to be overlapped.Second feed belt 3-17 begins
It rotates clockwise eventually, tealeaves is transported on the first feed belt 3-11.
2) when, working, the first feed belt 3-11 is rotated clockwise, and the first feed belt 3-11 other end paves tealeaves
On solarium conveyer belt 3-2, certain height is formed after a period of time.
3), the second driving motor 3-10 drives the first feed belt 3-11 along the shell 3-1 transverse shifting that paves, moving distance
For the width of the first feed belt 3-11, in place after, PLC controller controls the second driving motor 3-10 and stops.In the process,
Since the first mounting rack 3-8 is connect with the second mounting rack 3-14 by bearing 3-12, the second shaft 3-13 and traveling wheel,
After first feed belt 3-11 transverse translation, the second feed belt 3-17 and whole turn on the bracket 3-16 that paves of associated components
Point rotates, and it is consistent with the first feed belt 3-11 that the second feed belt 3-17 adjusts output end in time, does not influence to send in this way
Material.And the input terminal of the second feed belt 3-17 remains unchanged, other is facilitated to promote conveyer belt conveying tealeaves.
4), form certain height after a period of time, the second driving motor 3-10 drive the first feed belt 3-11 after
Continuous edge paves shell 3-1 transverse shifting, and one section in the shell 3-1 that finally paves close to outlet one end 3-21 has uniformly paved tea
Leaf.
5), the first driving motor of subsequent start-up 3-6, so that the first feed belt 3-11 and related movable stand 3-4, the first peace
It shelves 3-8 etc. and integrally moves forward a distance, rear first driving motor 3-6 stops in place.Repeat 1) -4).
6), when the first feed belt 3-11 is moved to the left to extreme position, the 5th driving motor 3-27 reversion, so that the
One feed belt 3-11 is rotated counterclockwise.Tealeaves is transported to the solarium left end conveyer belt 3-2 through the first feed belt 3-11, when one section
Certain height, the first feed belt 3-11 transverse shifting, until being gradually paved with the length section are formed after time.The process
With above-mentioned 1) -4) it is essentially identical, it is only possible to and there are some difference on direction.
7), then restart corresponding motor, so that the first feed belt 3-11 moves right, repeat the section and pave, directly
It is paved with to the section.
Step 7) is repeated, until the tealeaves that uniformly paves on left and right solarium conveyer belt 3-2.
8), after spreading out blueness, the 4th driving motor 3-25 can be started, so that solarium conveyer belt 3-2 is mobile, the tea of output
The agitated bar 3-22 of leaf is sent on conveyer belt after breaing up and enters subsequent processing.
As shown in Figure 28-33, steaming apparatus includes cylinder 4-1, and cylinder 4-1 includes inner cylinder 4-9 and outer barrel 4-10, interior
Cylinder 4-9 and outer barrel 4-10 is by inside and outside socket and holding small gap.A light is respectively arranged in described inner cylinder 4-9 side wall or so
A pair of of support wheel 4-12, guide wheel 4-11 and support wheel 4-12 of each setting in left and right on sliding guide wheel 4-11, corresponding movable support 4-2
Cooperation, one of support wheel 4-12 are driven by motor (being not drawn into figure).Inner cylinder 4-9 can be driven to rotate in this way；In addition,
Two group of the 4th idler wheel 4-13 is additionally provided in inner cylinder 4-9, the 4th idler wheel 4-13 is slidably arranged in leading for outer barrel 4-10 inner wall
In slot 4-14.Can be further ensured that between outer barrel 4-10, inner cylinder 4-9 in this way will not control offset because of motor oscillating.And
Then be equipped with strip plate 4-15 inside inner cylinder 4-9, strip plate 4-15 can drive tealeaves to occur to stir and mobile, be conducive to uniformly by
Heat.
It is equipped with heating coil 4-16 in the outer barrel 4-10, the sky in outer barrel 4-10 is made by heating coil 4-16
Gas is heated, so that inner cylinder 4-9 thermally equivalent, provides suitable temperature for water-removing；In addition, setting steaming in the lower part outer barrel 4-10
Steam chest is passed through steam pipe 4-17 in vaporium, can will import steam by steam pipe 4-17, can accelerate to pass by steam medium
Heat.Certainly steam here can also be wind.
Supporting plate 4-20 is equipped at left and right sides of the outer barrel 4-10, supporting plate 4-20 is shelved on movable support 4-2 and front and back
Limit.Movable support 4-2 in this way can form outer barrel 4-10 and clamp, to guarantee the stability of cylinder 4-1.
Fixed branch may be rotatably mounted at by third shaft 4-3 close to the one end feed inlet 4-18 on the movable support 4-2
On frame 4-4, it is slidably arranged in fixed bracket 4-4's by second pulley 4-5 close to the one end discharge port 4-19 on movable support 4-2
On second sliding rail 4-6；The top the movable support 4-2 is hinged with screw rod 4-7, and screw rod 4-7 is passed freely through on fixed bracket 4-4
Hole.The upper part that screw rod 4-7 stretches out fixed bracket 4-4 is threadedly coupled with thread bush 4-8；And the upper end thread bush 4-8 and corner connection
Touching ball bearing inner race is fixedly connected, and angular contact ball bearing outer ring is fixed on support platform 4-23 by connecting plate.In thread bush
Suitable position is equipped with driven gear on the outer ring 4-8, and driven gear is engaged with driving gear, and driving gear passes through the second transmission electricity
Machine 4-22 drives.
Operation principle and process: in blanking, the second driving motor 4-22 first drives thread bush 4-8 rotation, to make
Screw rod 4-7 opposite thread set 4-8 is obtained to move up, the speed of the second driving motor 4-22 and time are controlled by PLC controller,
Stop after mobile certain displacement.At this point, discharge port 4-19 is higher than the direction feed inlet 4-18, cylinder 4-1 angle with horizontal plane is 4-
15 degree or so.The tealeaves after paving is sent in inner cylinder 4-9 by screw conveyor, inner cylinder 4-9 is driven by motor
Rotation, is evenly heated, thus in rotation process using the high-temperature steam generated in the interval outer barrel 4-10 and inner cylinder 4-9
It is middle to inactivate enzyme using certain high temperature, to complete to finish.After the completion of water-removing, the second driving motor 4-22 reversion, so that silk
Bar 4-7 opposite thread set 4-8 is moved down, and discharge port 4-19 is lower than the direction feed inlet 4-18, may make that material is quickly complete in this way
At discharging.
As shown in Figure 34-41, improvements device 5 is including cutting agency, improvements mechanism and vibrates discharging mechanism, cutting agency,
Improvements mechanism and vibration discharging mechanism by arranging from top to bottom.
As shown in Figure 34-35, the cutting agency includes belt transmission agency 5-18, belt transmission agency 5-18's or so
Shaft is coaxially connected on belt roller, shaft is mounted on shell 5-22 by bearing, bearing block, and shell 5-22 is located at belt
Top can play the role of backgauge.Shaft stretches out bearing block both ends and is fixedly installed with the 5th idler wheel 5-19, the 5th idler wheel 5- simultaneously
19 intermediate groove is matched with guide rail 5-20.It is fixed in the shaft of rear side one end by movable sprocket 5-21, by movable sprocket 5-21,
Two chain 5-25, drive sprocket 5-24 constitute chain-drive mechanism.Clockwise and anticlockwise motor 5-23 is fixed on the shell 5-22, it is positive and negative
Rotating motor 5-23 output end is co-axially mounted with drive sprocket 5-24.When work, pass through clockwise and anticlockwise motor 5-23 drive chain driver
Structure movement, may make shaft to rotate in this way.Shaft rotation on the one hand can the rotation of drive belt transmission mechanism, while the can also be driven
Five idler wheel 5-19 rotation, such belt transmission agency 5-18 itself rotate conveying while walking.In the top of blanking device
It is fixedly installed 5-32 at blanking, 5-32 is at Z-type belt conveyor blanking at the blanking.When material is fallen from blanking place 5-32
It can be entered on the belt of belt transmission agency 5-18 afterwards.Start clockwise and anticlockwise motor 5-23, clockwise and anticlockwise motor 5-23 makes belt
Transport mechanism 5-18 conveys blanking in walking, and the tealeaves after water-removing uniformly can pave in improvements device in this way.
Here the length of belt transmission agency 5-18 will guarantee to be always positioned at blanking under 5-32 during moving back and forth
Square splicing.
As shown in figs. 36-38, improvements mechanism includes outer reticulated shell 5-1, interior net cage 5-2, and outer reticulated shell 5-1, interior net cage 5-2 are adopted
It is made of web plate with holes, is conducive to air circulation in this way, got warm again after a cold spell convenient for tealeaves.Outer reticulated shell 5-1 upper and lower opening, and interior net cage 5-2
Hinged web plate 5-8 sealing is arranged in bottom end.
The interior net cage 5-2 is placed in outer reticulated shell 5-1 and keeps being spaced with outer reticulated shell 5-1.The side wall of interior net cage 5-2 or so
On be respectively and fixedly provided with two connecting rod 5-3, two connecting rod 5-3 bilateral symmetries are uniformly distributed.It is hinged on every connecting rod 5-3
First connecting rod 5-4, the first connecting rod 5-4 other end and second connecting rod 5-5 are hinged, and the second connecting rod 5-5 other end is fixed on the first biography
On turn axis 5-6, the first both ends drive shaft 5-6 are mounted on outer reticulated shell 5-1 by bearing.First one end drive shaft 5-6
It stretches out outside outer reticulated shell 5-1 and is fixedly connected with third connecting rod 5-10, the third connecting rod 5-10 at both ends is connected by fourth link 5-11
Integrally.
Described bottom end interior net cage 5-2 or so is hinged with web plate 5-8, and web plate 5-8 is mounted on by the pin shaft with reset spring
On interior net cage 5-2, closed state is also able to maintain after falling into tealeaves.
It is equipped with mechanism for opening/closing 5-9 on the web plate 5-8 at left and right sides of interior net cage 5-2, passes through the openable net of mechanism for opening/closing 5-9
Plate 5-8.Mechanism for opening/closing 5-9 includes the first push rod 5-12, first one end push rod 5-12 and one of web plate 5- on interior net cage 5-2
8 is hinged, and the first push rod 5-12 other end and crank 5-13 are hinged, and the crank 5-13 other end is fixed on the second drive shaft 5-14
On, the second drive shaft 5-14 is driven by chain-drive mechanism 5-15, third driving motor 5-16.Third driving motor 5-16 band
Dynamic chain-drive mechanism 5-15 rotation, chain-drive mechanism 5-15 drive the second drive shaft 5-14 rotation, the second drive shaft 5-14
Crank 5-13 rotation is driven, crank 5-13 drives the first push rod 5-12 to move down, and then side web plate 5-8 is pushed open.It is described
Be hinged with the second push rod 5-17 on the interlude of first push rod 5-12, the other end of the second push rod 5-17 with it is another on interior net cage 5-2
One piece of web plate 5-8 is hinged.In this way when the first push rod 5-12 is mobile, the second push rod 5-17 is also moved, and may make so another
One piece of web plate 5-8 is also opened accordingly, increases tealeaves discharging.
In above-mentioned apparatus, the first push rod 5-12, crank 5-13, web plate 5-8 are substantially slider-crank mechanism.It needs exist for strong
It adjusts, when crank 5-13 is located at upper limit position, web plate 5-8 is in close state, when crank 5-13 is located at limit inferior position
When setting, web plate 5-8 is in the open state.It is required to rationally design in the upper link point and lower link point of the second push rod 5-17, protect
Another web plate 5-8 is opened or closed in card servomechanism process.
When work, tealeaves enters through blanking device blanking and stands a period of time in interior net cage 5-2, after reaching the time,
Plc controller controls third driving motor 5-16 starting, so that crank 5-13, the first push rod 5-12, the second push rod 5-17
Corresponding movement occurs, two web plate 5-8 are opened into discharging.During unloading under tealeaves, fourth link 5- can be moved back and forth manually
11, so that the first drive shaft 5-6 is rotated, then drives interior net cage 5-2 to swing back and forth, can be unloaded in this way by moving back and forth quickening
Material.
The vibration conveying mechanism 5-31 is not just described in detail here as vibrating mechanism 7, vibration conveying mechanism 2-3 structure.
Claims (6)
1. automation, an intelligence make production line, it is characterised in that: including cleaning device (1), dewatering means (2), lying device
(3), steaming apparatus (4) and improvements device (5)；Cleaning device (1), dewatering means (2), lying device (3), steaming apparatus (4)
And pass through belt transmission agency (6) or the transmission of vibrating mechanism (7) or hoisting mechanism (8) between improvements device (5)；
The cleaning device (1) includes sink (1-1), is equipped with cleaning transport mechanism (1-2) in sink (1-1), cleans conveyer
Rabbling mechanism (1-3), the mechanism that sprays water with high pressure (1-4) and hair dryer (1-5) are successively arranged above structure (1-2) and along conveying direction；
The cleaning transport mechanism (1-2) includes double conveyer chain (1-6),It is equipped with connecting rod (1-7) between double conveyer chain (1-6),
Mesh belt (1-8) is fixed on connecting rod (1-7), and double conveyer chain (1-6) outside spacers are equipped with first pulley (1-9), and first is sliding
Wheel (1-9) is slidably arranged on the first sliding rail (1-10)；The rabbling mechanism (1-3) includes first rotating shaft (1-11), and first turn
Axis (1-11) is equipped with multiple raking arms (1-12), and first rotating shaft (1-11) is stretched out cleaning transport mechanism one end (1-2) and passed with first
Mechanism (1-13) is sent to connect；The mechanism that sprays water with high pressure (1-4) includes more interconnected branch pipes (1-14), branch pipe (1-14)
Lower end is equipped with spray head (1-15), and spray head (1-15) and mesh belt (1-8) face, branch pipe (1-14) other end are connected with general pipeline
(1-16), general pipeline (1-16) other end divide two-way to connect respectively with air inlet pipe (1-17), water inlet pipe (1-18), air inlet pipe (1-17)
It is connect with air compressor (1-19)；Water inlet pipe (1-18) send water by first pump housing (1-20)；
The dewatering means (2) include the feeding mechanism (2-1) being arranged from top to bottom, water dumping mechanism (2-2) and jigging conveyer
Structure (2-3)；
The feeding mechanism (2-1) includes feeding shell (2-4), and the feeding shell top (2-4) is equipped with feeding warehouse (2-5), bottom end
Two sides are equipped with discharge port (2-6)；It is equipped with feeding feed belt (2-7) in the feeding shell (2-4), feeding feed belt (2-
7) weighing sensor (2-8) is installed on；The feeding shell (2-4) is externally provided with the first driving mechanism (2-9), the first driving machine
Structure (2-9) drives (2-7) positive and negative rotation of feeding feed belt to carry out both ends blanking；
Immediately below discharge port (2-6), water dumping mechanism (2-2) includes outer barrel (2-10), interior for the water dumping mechanism (2-2) setting
Net cylinder (2-11), wherein the outer barrel two sides (2-10) are mounted on water dumping bracket (2-13) by water dumping shaft (2-12), water dumping
Shaft (2-12) is driven by the second driving mechanism (2-14)；Interior net cylinder (2-11) Basolateral passes through water dumping pulley (2-
15) it is arranged on the circular orbit (2-16) of the bottom outer barrel (2-10), interior net cylinder (2-11) bottom center and water dumping motor (2-
17) axis connection is exported；
The vibration conveying mechanism (2-3) includes vibration chassis (2-18), and vibration chassis (2-18) is equipped with pallet (2-19), support
Disk (2-19) is connect with the slider-crank mechanism (2-20) in vibration chassis (2-18), is driven by slider-crank mechanism (2-20) defeated
Material out；
The lying device (3) includes paving shell (3-1), is provided with solarium's conveyer belt (3-2) in the shell that paves (3-1), is spread out
It spreads and is equipped with the first guide rail (3-3) above shell (3-1), movable stand (3-4) is slidably arranged in first by the first idler wheel (3-5) and leads
On rail (3-3), the first driving motor (3-6) driving the first idler wheel (3-5) is along shell (3-1) longitudinal movement that paves；The movement
It is transversely provided on frame (3-4) the second guide rail (3-7), the first mounting rack (3-8) is slidably arranged in second by the second idler wheel (3-9)
On guide rail (3-7)；Second driving motor (3-10) driving the second idler wheel (3-9) is along shell (3-1) transverse shifting that paves；Described
It is equipped with the first feed belt (3-11) in one mounting base (8), passes through bearing (3-12) and the second shaft above the first mounting base (8)
(3-13) connection, the second shaft (3-13) other end are slidably arranged in the longitudinal slide rail (3-15) of the bottom the second mounting rack (3-14)
Interior, the other end of the second mounting rack (3-14) may be rotatably mounted on the bracket that paves (3-16) of the shell that paves (3-1)；Second peace
It shelves in (3-14) and is equipped with the second feed belt (3-17)；
The steaming apparatus (4) includes cylinder (4-1), and cylinder (4-1) is mounted on movable support (4-2), movable support (4-2)
One end may be rotatably mounted on fixed bracket (4-4) by third shaft (3), and movable support (4-2) other end is sliding by second
Wheel (4-5) is slidably arranged on the second sliding rail (4-6) of fixed bracket (4-4)；Movable support (4-2) top is hinged with silk
Bar (4-7), screw rod (4-7) passes through fixed bracket (4-4) and top is threadedly coupled with thread bush (4-8), and thread bush (4-8) passes through
Gear drive drives (4-21) rotation；
The improvements device (5) includes cutting agency (5-29), improvements mechanism (5-30) and vibration discharging mechanism (5-31), blanking
Mechanism (5-29), improvements mechanism (5-30) and vibration discharging mechanism (5-31) by arranging from top to bottom；
The cutting agency (5-29) includes belt transmission agency (5-18), on the belt pulley before and after belt transmission agency (5-18)
It is coaxially installed with the 5th idler wheel (5-19), the 5th idler wheel (5-19) is slidably arranged on guide rail (5-20), one of them the 5th rolling
Wheel (5-19) is coaxially connected with by movable sprocket (5-21), is fixed on the shell (5-22) of corresponding belt transmission agency (5-18)
Clockwise and anticlockwise motor (5-23), clockwise and anticlockwise motor (5-23) drive drive sprocket (5-24) rotation, drive sprocket (5-24) and passive
It is connected between sprocket wheel (5-21) by the second chain (5-25)；
The improvements mechanism (5-30) includes outer reticulated shell (5-1), interior net cage (5-2), outer reticulated shell (5-1), interior net cage (5-2) inner sleeve
And it is spaced apart；The interior net cage left and right sidewall is equipped at least two connecting rods (5-3), successively cuts with scissors on every connecting rod (5-3)
It is connected to first connecting rod (5-4), second connecting rod (5-5), second connecting rod (5-5) other end is mounted on the first drive shaft (5-6),
First drive shaft (5-6) is mounted on outer reticulated shell (5-1) by bearing and outer reticulated shell (5-1) and third driving machine are stretched out in one end
Structure (5-7) connection；Described interior net cage (5-2) bottom end or so is hinged with web plate (5-8), and web plate (5-8) passes through mechanism for opening/closing (5-9)
It opens or closes.
2. automation, an intelligence according to claim 1 make production line, it is characterised in that: the first driving mechanism (2-
9) include first single sprocket chain (2-21) coaxially connected with the belt pulley of feeding feed belt (2-7), be arranged in feeding shell (2-
4) the first double chain wheel (2-22), the second double chain wheel (2-23), the second single sprocket chain (2-24) on, the first sprocket wheel (2-21), first
Double chain wheel (2-22), the first single sprocket chain (2-21), between the first double chain wheel (2-22), the first double chain wheel (2-22), the second double-strand
It takes turns between (2-23), is connected by the first chain (2-25) between the second double chain wheel (2-23), the second single sprocket chain (2-24)；Institute
The first double chain wheel (2-22) is stated to drive by feeding variable-frequency motor (2-26).
3. automation, an intelligence according to claim 1 make production line, it is characterised in that: the slider-crank mechanism (2-
It 20) include the first transmission shaft (2-20-1) being rotatably connected with pallet (2-19), the first rocking bar one end (2-20-2) and first
Transmission shaft (2-20-1) is hinged, the other end and the first crank head (2-20-3) hingedly, the first crank head (2-20-3) is fixed on the
In one drive shaft (2-20-4)；First drive shaft (2-20-4) is driven by the first driving motor (2-20-5).
4. automation, an intelligence according to claim 1 make production line, it is characterised in that: the second mounting rack (3-
14) it is equipped with wirerope (3-18) above the one end of the first mounting rack (3-8) to connect, the wirerope top (3-18) is equipped with pulley
Component (3-19), pulley assembly (3-19) are slidably arranged on the crossbeam (3-20) of workshop.
5. automation, an intelligence according to claim 1 make production line, it is characterised in that: second shaft (3-13)
Upper end is slidably arranged in longitudinal slide rail (3-15) by traveling wheel.
6. automation, an intelligence according to claim 1 make production line, it is characterised in that: mechanism for opening/closing (5-9) packet
Include the first push rod (5-12), on the first push rod one end (5-12) and interior net cage (5-2) one of web plate (5-8) hingedly, first
Hingedly, crank (5-13) other end is mounted on the second drive shaft (5-14) by push rod (5-12) other end and crank (5-13),
Second drive shaft (5-14) is driven by chain-drive mechanism (5-15), third driving motor (5-16).
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| CN201910726370.6A CN110477138B (en) | 2019-08-07 | 2019-08-07 | Automatic intelligent manufacturing production line |
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| CN110477138B CN110477138B (en) | 2024-09-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114291816A (en) * | 2021-12-30 | 2022-04-08 | 咸宁嘉竹新材料科技有限公司 | Continuous washing system of micropore active carbon crystal |
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| CN110477138B (en) | 2024-09-17 |
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