CN110470223A - A kind of three dimensional space coordinate measurement method based on 1D displacement sensor - Google Patents

A kind of three dimensional space coordinate measurement method based on 1D displacement sensor Download PDF

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CN110470223A
CN110470223A CN201910870152.XA CN201910870152A CN110470223A CN 110470223 A CN110470223 A CN 110470223A CN 201910870152 A CN201910870152 A CN 201910870152A CN 110470223 A CN110470223 A CN 110470223A
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displacement sensor
space
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coordinate system
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CN110470223B (en
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刘巍
梁冰
贾振元
姜昕彤
冯荻
刘坤
周孟德
司立坤
孙照宇
李超
刘伦乾
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Dalian University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/002Measuring arrangements characterised by the use of optical techniques for measuring two or more coordinates
    • G01B11/005Measuring arrangements characterised by the use of optical techniques for measuring two or more coordinates coordinate measuring machines

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  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention belongs to space measurement technical fields, provide a kind of three dimensional space coordinate measurement method based on 1D displacement sensor.The spatial coordinate measuring system based on 1D displacement sensor is built first;Then 1D displacement sensor space measurement black-box model is established;The grey-box model for being established space measurement based on black-box model and model parameter again, is established the constraint relationship and is calculated using optimization algorithm and meet required precision model parameter, the final foundation for realizing the high-precision measurement model of space coordinate.This method process is simple, easy to operate, is suitable for a variety of displacement sensors, is a kind of high-precision measurement model method for building up of the 3D with wide application prospect.

Description

A kind of three dimensional space coordinate measurement method based on 1D displacement sensor
Technical field
The invention belongs to space measurement technical fields, are related to a kind of three dimensional space coordinate measurement based on 1D displacement sensor Method.
Background technique
With the high speed development of aircraft industry, the intelligence of aircraft assembling process has been inexorable trend, is assembled to aircraft The measurement accuracy of the status datas such as point information requires also higher and higher with actual effect in the process.The essence that tooling is assembled as aircraft Benchmark is spent, the online high-precision high-efficiency acquisition of key point spatial coordinated information is most important, directly affects the assembly essence of aircraft Degree and assembling quality.Due to the measurement environment of the harshness such as Aircraft Tools design of part multiplicity, assembling process operating condition complexity, cause to survey Quantity space and measurement means critical constraints, so that precision and the measurement difficulty of effective dual high request are multiplied.1D displacement Sensor is widely used in 3 d space coordinate measurement and monitored due to the measurement characteristic such as its is small in size, precision is high, response is fast Journey, tooling key point information during high-precision acquisition aircraft Intelligent assembly, the promotion to aircraft assembly precision and assembling quality Meaning of crucial importance is taken.
Bi Chao of Beijing Aviation precision machinery research institute et al. delivered text in " optical precision engineering " the 3rd phase in 2015 Chapter " the laser displacement sensor beam direction calibration based on spherical object ", establishes a kind of based on laser displacement sensor and survey The three-dimensional measurement model of amount machine, driving measuring machine make sensor do equidistant stepping along X, Y of measuring machine and Z axis respectively, according to Equation group is established in the variation of step-length and laser beam length, using tested spherical surface constraint solving measurement model parameter, but this method meter Calculation process is complicated, and will introduce biggish machine error using stepper motor as driving.
Yuan Peijiang of BJ University of Aeronautics & Astronautics et al. is in 2017 in the Patent No. CN201710941734.3 delivered A kind of space based on laser displacement sensor is proposed in patent " a kind of laser displacement sensor location error scaling method " Measurement method is acquired by the data of laser tracker and sensor, using least square method to the peace of laser displacement sensor Holding position is demarcated, accuracy decline caused by eliminating because of error in mounting position, but the laser tracker applied in this method Cost is too high, so that this method does not have general applicability.
Wang Zhong of University Of Tianjin et al. delivered article " based on monocular in " measurement science and instrument " the 4th phase in 2017 Research is demarcated in the laser beam direction of vision ", a kind of measuring system based on laser displacement sensor is built, and propose one kind Laser beam direction measurement method based on monocular vision acquires the representation of laser facula on measurement target block using CCD camera, leads to The space line that traverse measurement target block fits characterization laser beam is crossed, measuring system parameter is finally calculated, completes measurement mould Type is established.But this method calculation procedure is complex, and the modeling time is longer.
Summary of the invention
The invention solves technical problem be based on 1D displacement sensor three dimensional space coordinate measurement, it is existing to overcome The defect of technology has invented a kind of three dimensional space coordinate measurement method based on 1D displacement sensor.This method includes four steps It is rapid: to build the spatial measurement system based on 1D displacement sensor, establish 1D displacement sensor space measurement black-box model, establish base In black-box model and the cinder box measurement model of model parameter, establishes the constraint relationship and calculated using optimization algorithm and meet precision and want Modulus shape parameter, the final foundation for realizing the high-precision measurement model of space coordinate.This method process is simple, easy to operate, is suitable for more Kind displacement sensor, is a kind of high-precision measurement model method for building up of the 3D with wide application prospect.
Technical solution of the present invention:
A kind of three dimensional space coordinate measurement method based on 1D displacement sensor, builds first based on 1D displacement sensor Spatial coordinate measuring system;Then 1D displacement sensor space measurement black-box model is established;Joined again based on black-box model and model Number establishes the grey-box models of space measurement, establishes the constraint relationship and is calculated using optimization algorithm and meets required precision model ginseng Number, the final foundation for realizing the high-precision measurement model of space coordinate;
Specific step is as follows:
The first step builds the spatial coordinate measuring system based on 1D displacement sensor
1D displacement sensor is fixed on measurement bay first, is measured for spatial coordinated information, when measuring piece is in space When middle mobile, 1D displacement sensor exports distance measure δ;Then at least three reference point is placed on measurement bay (Reference Point, RP), and 1D displacement sensor apart from while, using reference measurement equipment obtain its sky Between coordinate, the foundation for space measurement model;
Second step establishes 1D displacement sensor space measurement black-box model
Under world coordinate system, if 1D displacement sensor i-th measurement point is Pi G, then have
Wherein,For j-th of reference point coordinate, δ in i-th measurement process under world coordinate systemiIt was measured for i-th P is measured in journeyi GWhen acquired distance value, f represent byAnd δiTo Pi GMapping relations, by reference pointWith 1D Positional relationship between displacement sensor is determining, reference pointAfter placement, positional relationship is fixed not between 1D displacement sensor Become, then mapping relationship f uniquely determines.Therefore, it after mapping relationship f determination, can incite somebody to actionAnd δiMeasured value substitute into formula (1), measurement point space coordinate is obtained.
Third step, the grey-box model that space measurement is established based on black-box model and model parameter
Implication relation in mapping relationship f is further parsed, grey-box model is established, to establish final space measurement mould Type.
First with reference pointEstablish local coordinate system, RP1 GFor coordinate origin, enable in local coordinate system direction to Amount are as follows:
Secondly, introducing parameter outside 1D displacement sensor under local coordinate system, that is, measure originAnd measurement vector Pt L, The then measurement point P under local coordinate systemi LIt may be expressed as:
With direction vector in local coordinate systemThere is following relationship:
Pt LIt can be expressed as vector form:
Pt L=(λ45,1)/|λ45,1| (7)
Wherein, λ1, λ2, λ3, λ4, λ5For space measurement grey-box model parameter.By formula (6), formula (7) substitutes into formula (5), It can obtain:
Finally, by measurement point P under local coordinate systemi LIt converts to measurement point P under world coordinate systemi G, according to formula (2)-public affairs Formula (4) it is found that local coordinate system by world coordinate system translation from, and withFor coordinate origin, then:
Then final space measurement grey-box model may be expressed as:
It therefore, need to be to space measurement grey-box model parameter lambda1, λ2, λ3, λ4, λ5It is demarcated.
4th step is established the constraint relationship and is calculated using optimization algorithm and meets required precision model parameter
Measurement point Pi GIn tested surfaceOn, pass through acquisitionPlane equation has following relationship:
Repeatedly measurement obtains measurement point Pi G(i=1,2 ..., M), M are pendulous frequency, measurement point Pi GIt is all satisfied formula (11) constraint condition, therefore model parameter λ can be obtained by common optimization method1, λ2, λ3, λ4, λ5Optimal solutionThe space coordinate measurement model then acquired may be expressed as:
By above step, the three dimensional space coordinate measurement model based on 1D displacement sensor can be obtained.
The beneficial effects of the invention are as follows this method to devise a kind of three dimensional space coordinate measurement based on 1D displacement sensor Method builds the spatial coordinate measuring system based on 1D displacement sensor first;Then 1D displacement sensor space measurement is established Black-box model;The grey-box model for being established space measurement based on black-box model and model parameter again is established the constraint relationship and utilized excellent Change algorithm, which calculates, meets required precision model parameter, the final foundation for realizing the high-precision measurement model of space coordinate.This method is built The three dimensional space coordinate measurement model based on 1D displacement sensor has been found, and has proposed model parameter scaling method, has realized sky Between coordinate high-acruracy survey.Method process is simple, easy to operate, has general applicability.
Detailed description of the invention
Fig. 1 is the spatial coordinate measuring system structural schematic diagram based on 1D displacement sensor.
Fig. 2 is the three dimensional space coordinate measuring principle schematic diagram based on 1D displacement sensor.
In figure: 1 measurement bay;2 reference points;3 be 1D displacement sensor;4 measurement planes;5 world coordinate systems;6 local coordinates System;O world coordinate system origin;X, Y, Z world coordinate system reference axis;RP1 G、RP2 G、RP3 GReference point coordinate under world coordinate system;Direction vector under local coordinate system;1D displacement sensor origin under local coordinate system;Pt LPart is sat Mark is lower 1D displacement sensor vector;PLMeasurement point under local coordinate system;δ is the distance value of 1D displacement sensor;SG The plane equation of plane is measured under world coordinate system.
Specific embodiment
A specific embodiment of the invention is described in detail below in conjunction with technical solution and attached drawing.
Fig. 1 is the spatial coordinate measuring system structural schematic diagram based on 1D displacement sensor.By measurement bay 1,2 and of reference point 1D displacement sensor 3 forms;3 reference points 2 are included at least in measuring system, are arranged on rigid measurement bay 1, and position can be with Meaning selection;It is determining with the positional relationship of 1D displacement sensor 3 and no longer change after reference point 2 is placed.
Three dimensional space coordinate measuring principle schematic diagram of the Fig. 2 based on 1D displacement sensor.O-XYZ is world coordinate system 5, by Reference measurement equipment is established, RP1 G、RP2 G、RP3 GIt is the reference point coordinate that reference measurement equipment obtains under world coordinate system 5, leads to The positional relationship between reference point 2 is crossed, the direction vector of local coordinate system 6 is calculatedIn local coordinate system 6 Lower introducing model parameter, to obtain 1D displacement sensor originAnd measurement vector PLExpression formula, in conjunction with 1D sensor The distance value δ that displacement sensor 3 measures, can calculate measuring point coordinate P under local coordinate system 6L, conversion to world coordinate system 5 lower measuring point coordinate PG, and with the plane equation S of the lower measurement plane of world coordinate system 5GAs constraint, Optimization Solution three-dimensional space is sat Measurement model is marked, realizes the measurement of coordinate in space.
Specific step is as follows for method:
The first step builds the spatial coordinate measuring system based on 1D displacement sensor
1D displacement sensor 3 is fixed on measurement bay first, is measured for spatial coordinated information, when measurement plane is in sky Between it is middle mobile when, 1D displacement sensor export distance measure δ;Then 3 visual coding points are placed on measurement bay as ginseng Examination point (Reference Point, RP), and 1D displacement sensor apart from while, using Binocular vision photogrammetry, it is empty Between coordinate, the foundation for space measurement model;
Second step establishes 1D displacement sensor space measurement black-box model
Under world coordinate system, if 1D displacement sensor i-th measurement point is Pi G, then have
Wherein,For j-th of reference point coordinate, δ in i-th measurement process under world coordinate systemiIt was measured for i-th P is measured in journeyi GWhen acquired distance value, f represent byAnd δiTo Pi GMapping relations, by reference pointWith 1D Positional relationship between displacement sensor is determining, reference pointAfter placement, positional relationship is fixed not between 1D displacement sensor Become, then mapping relationship f uniquely determines.Therefore, it after mapping relationship f determination, can incite somebody to actionAnd δiMeasured value substitute into formula (13), measurement point space coordinate is obtained.5 measurement process data in many experiments are chosen, as shown in table 1:
Reference point coordinate and sensor export distance value in 15 measurement process of table
Third step, the grey-box model that space measurement is established based on black-box model and model parameter
Implication relation in mapping relationship f is further parsed, grey-box model is established, to establish final space measurement mould Type.
First with reference pointLocal coordinate system is established,For coordinate origin, enable in local coordinate system direction to Amount are as follows:
Local coordinate direction vector is as shown in table 2 in 5 measurement process:
Local coordinate direction vector in 25 measurement process of table
Secondly, introducing parameter outside 1D displacement sensor under local coordinate system, that is, measure originAnd measurement vector Pt L, The then measurement point P under local coordinate systemi LIt may be expressed as:
With direction vector in local coordinate systemThere is following relationship:
Pt LIt can be expressed as vector form:
Pt L=(λ45,1)/|λ45,1| (19)
Wherein, λ1, λ2, λ3, λ4, λ5For space measurement grey-box model parameter.By formula (18), formula (19) substitutes into formula (17), it can obtain:
Finally, by measurement point P under local coordinate systemi LIt converts to measurement point P under world coordinate systemi G, according to formula (14)- Formula (16) it is found that local coordinate system by world coordinate system translation from, and withFor coordinate origin, then:
Then final space measurement grey-box model may be expressed as:
It therefore, need to be to space measurement grey-box model parameter lambda1, λ2, λ3, λ4, λ5It is demarcated.
4th step is established the constraint relationship and is calculated using optimization algorithm and meets required precision model parameter
Measurement point Pi GIn tested surfaceOn, in 5 experimentationsIt is as shown in table 3:
Plane plane equation is tested in 35 measurement process of table
Pass through acquisitionPlane equation has following relationship:
Repeatedly measurement obtains measurement point Pi G(i=1,2 ..., M), M are pendulous frequency, measurement point Pi GIt is all satisfied formula (11) constraint condition, therefore model parameter λ can be obtained by common optimization method1, λ2, λ3, λ4, λ5Optimal solution:
The space coordinate measurement model then acquired may be expressed as:
By above step, the three dimensional space coordinate measurement model based on 1D displacement sensor can be obtained.It measured for 5 times Cheng Zhong, measurement result are as shown in table 4:

Claims (1)

1. a kind of three dimensional space coordinate measurement method based on 1D displacement sensor, which is characterized in that built first based on 1D The spatial coordinate measuring system of displacement sensor;Then 1D displacement sensor space measurement black-box model is established;It is based on black box mould again Type and model parameter establish the grey-box model of space measurement, establish the constraint relationship and are calculated using optimization algorithm and meet precision and want Modulus shape parameter, the final foundation for realizing the high-precision measurement model of space coordinate, steps are as follows:
The first step builds the spatial coordinate measuring system based on 1D displacement sensor
1D displacement sensor is fixed on measurement bay first, is measured for spatial coordinated information, when measuring piece moves in space When dynamic, 1D displacement sensor exports distance measure δ;Then at least three reference point is placed on measurement bay, and is displaced and is passed in 1D Sensor measurement apart from while, its space coordinate is obtained using reference measurement equipment, the foundation for space measurement model;
Second step establishes 1D displacement sensor space measurement black-box model
Under world coordinate system, if 1D displacement sensor i-th measurement point is Pi G, then have
Wherein,For j-th of reference point coordinate, δ in i-th measurement process under world coordinate systemiFor in i-th measurement process Measure Pi GWhen acquired distance measure, f represent byAnd δiTo Pi GMapping relations, by reference pointWith 1D Positional relationship between displacement sensor is determining, reference pointAfter placement, positional relationship is fixed not between 1D displacement sensor Become, then mapping relationship f uniquely determines;Therefore, after mapping relationship f determines, i.e., willAnd δiMeasured value substitute into formula (1), measurement point space coordinate is obtained;
Third step, the grey-box model that space measurement is established based on black-box model and model parameter
Implication relation in mapping relationship f is further parsed, grey-box model is established, to establish final space measurement model;
First with reference pointEstablish local coordinate system, RP1 GFor coordinate origin, direction vector in local coordinate system is enabled are as follows:
Secondly, introducing parameter outside 1D displacement sensor under local coordinate system, that is, measure originAnd measurement vector Pt L, then exist Measurement point P under local coordinate systemi LIt indicates are as follows:
With direction vector in local coordinate systemThere is following relationship:
Pt LIt is expressed as vector form:
Pt L=(λ45,1)/|λ45,1| (7)
Wherein, λ1, λ2, λ3, λ4, λ5For space measurement grey-box model parameter;Formula (6) and formula (7) are substituted into formula (5), obtained:
Finally, by measurement point P under local coordinate systemi LIt converts to measurement point P under world coordinate systemi G, according to formula (2)-formula (4) Know, local coordinate system by world coordinate system translation from, and withFor coordinate origin, then:
Then final space measurement grey-box model indicates are as follows:
It therefore, need to be to space measurement grey-box model parameter lambda1, λ2, λ3, λ4, λ5It is demarcated;
4th step is established the constraint relationship and is calculated using optimization algorithm and meets required precision model parameter
Measurement point Pi GIn tested surfaceOn, pass through acquisitionPlane equation has following relationship:
Repeatedly measurement obtains measurement point Pi G(i=1,2 ..., M), M are pendulous frequency, measurement point Pi GIt is all satisfied the pact of formula (11) Beam condition, therefore model parameter λ is obtained by optimization method1, λ2, λ3, λ4, λ5Optimal solutionThe space coordinate measurement model then acquired indicates are as follows:
Pass through above step, i.e. three dimensional space coordinate measurement model of the acquisition based on 1D displacement sensor.
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