CN110468790A - A kind of aqueduct body post-pouring zone construction process - Google Patents

A kind of aqueduct body post-pouring zone construction process Download PDF

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Publication number
CN110468790A
CN110468790A CN201910856405.8A CN201910856405A CN110468790A CN 110468790 A CN110468790 A CN 110468790A CN 201910856405 A CN201910856405 A CN 201910856405A CN 110468790 A CN110468790 A CN 110468790A
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CN
China
Prior art keywords
post
outer side
cast strip
steel plate
concrete
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CN201910856405.8A
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Chinese (zh)
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CN110468790B (en
Inventor
邓远新
卢宾
欧阳波
杨鹏
李翔
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Guangdong Province's Water Conservancy And Hydropower 3rd Co Ltd Of Engineering Bureau
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Guangdong Province's Water Conservancy And Hydropower 3rd Co Ltd Of Engineering Bureau
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Priority to CN201910856405.8A priority Critical patent/CN110468790B/en
Publication of CN110468790A publication Critical patent/CN110468790A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D18/00Bridges specially adapted for particular applications or functions not provided for elsewhere, e.g. aqueducts, bridges for supporting pipe-lines
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B5/00Artificial water canals, e.g. irrigation canals
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B5/00Artificial water canals, e.g. irrigation canals
    • E02B5/02Making or lining canals
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B5/00Artificial water canals, e.g. irrigation canals
    • E02B5/04Navigable canals

Abstract

The present invention relates to a kind of aqueduct project technical field of construction, espespecially a kind of aqueduct body post-pouring zone construction process, it is main comprising steps of 1, carry out dabbing at conjunction old and new concret basal plane and clean;2, processing of rust removing is carried out to rebar surface;3, post-cast strip ponding is drained;4, pre-buried installation fixing steel plate and bolt;5, alter-pouring strips mould plate and auxiliary stand are installed;6, a bed boundary agent or plain-water slurry are brushed before post-cast strip pours;7, testing and finishing;8, concreting is carried out to post-cast strip;9, concrete curing is carried out to post-cast strip;10, it polishes steel plate basal plane;11, waterstop is installed on the inside of aqueduct body;12, water sealing structure is installed on the outside of waterstop;The higher technique of difficulty of construction is shifted to an earlier date pre-operation by the way of prefabricated or pre-buried installation by the present invention, mitigates the construction burden of work progress, and step linking is close, and procedure arrangement is efficient, and stable and firm construction basis is provided for post-cast strip one-piece casting.

Description

A kind of aqueduct body post-pouring zone construction process
Technical field
The present invention relates to a kind of aqueduct project technical field of construction, espespecially a kind of aqueduct body post-pouring zone construction process.
Background technique
China's water resources allocation project is to supply water from eservoir diversion to exhausting along the line, industry and designated area agricultural, Solve the problems, such as the one large-scale water resources allocation project of some areas drought and water shortage;Engineering works include aqueduct, open channel etc., Aqueduct refer to conveying ditch water flow across rivers and canals, trench, depression and road aerial sink, be commonly used to irrigation water delivery, also use In drain off floodwaters, sand discharge etc., large-sized aqueduct can also open the navigation or air flight;Aqueduct is mainly built up with materials such as stone-laying, concrete and armored concrete, Aqueduct is made of the part such as inlet and outlet section, slot body, supporting structure and basis, and wherein aqueduct body mainly plays water delivery, for Beam type, the arched aqueduct that spandrel structure is framed bent formula, slot body also play longitudinal beam action;Since aqueduct is generally by multistage across segmentation Composition, aqueduct length is longer, and the region of process is more, and generally 25-35m mono- across between across and respectively needing that post-cast strip is arranged, For high altitude operation, trouble free service is extremely important, and work progress is the technique mistake that working procedure is more complex, difficulty is bigger than normal Journey, it is therefore desirable to it is a kind of standardization and raising security performance construction method for water resources allocation project aqueduct construction in, The Long-term planning development of water resources allocation project can be just conducive to.
Summary of the invention
To solve the above problems, the present invention is directed to disclose a kind of aqueduct project technical field of construction, espespecially a kind of aqueduct slot Body post-pouring zone construction process.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of aqueduct body post-pouring zone construction process, including For adjacent two across aqueduct body, the adjacent surface of two aqueduct bodies is interior wall, and aqueduct body is exterior wall outwardly, and post-cast strip is arranged two Across being used as construction joint between aqueduct body, which is characterized in that the construction technology it is main comprising steps of
Basal plane dabbing is carried out at the first step, the conjunction old and new concret basal plane at aqueduct body and is cleaned up;
Second step prepares reinforcing bar, waterstop, water sealing structure, applies when to be installed, while carrying out at derusting to rebar surface Reason;
Third step is extracted the ponding at post-cast strip out and is dried;
4th step, pre-buried installation fixing steel plate and bolt on combining basal plane, wherein fixing steel plate is in positioning using fixed Bit line label;
5th step, installation alter-pouring strips mould plate and auxiliary stand;
6th step, processing concrete interface, a bed boundary agent or plain-water slurry are brushed before post-cast strip pours, is poured to be subsequent Concrete is built to prepare;
7th step, inspection pour pre-treatment and work and modify to unqualified place;
8th step carries out concreting to post-cast strip;
9th step carries out concrete curing to post-cast strip;
Tenth step carries out polishing finishing processing to the steel plate basal plane for completing installation fixing steel plate;
11st step installs waterstop on the inside of aqueduct body;
12nd step installs water sealing structure on the outside of waterstop, is then closed at water stopping trough using acrylamide sand grout.
Preferably, it in the 4th step, further comprises the steps of:
4-1) before fixing steel plate installation, position line label is carried out on the combination basal plane completing dabbing and cleaning out;
4-2) pre-buried fixing steel plate is pre-positioned by two reinforcing bars, and the steel of two 20 reinforcing bars and aqueduct body structure Muscle is connected, and fixing steel plate is mounted on reinforcing bar so that fixing steel plate stationary positioned on combining basal plane;
Bolt hole is opened up on fixing steel plate 4-3) to install bolt, each bolt hole center on fixing steel plate is away from post-cast strip Length be 11.5cm, waterstop installation site is determined by pre-embedded bolt;
Prepare to pour aqueduct body concrete after 4-4) bolt, sleeve and fixing steel plate and combination basal plane are fixed.
Preferably, in the 5th step, the alter-pouring strips mould plate includes formwork structure and auxiliary stand;The template knot Structure includes bed die, internal model, outer side mold, panel and pull rod beam, and assembled formation is the analog-U shaped template for matching aqueduct body, analog-U shaped mould Plate is made of the template top of U-shape and the template lower part of frame shape, and the outer side mold and bed die are vertically connected with and are set as mould The both sides lateral surface of plate, internal model are set as the medial surface of template;Passing through panel splicing between outer side mold and internal model is stereochemical structure; Wherein the outer side mold and bed die are each provided at two, are respectively symmetrically mounted on two side position of template;The pull rod beam rides upon To pass through two outer side mold tie-strut beams on two outer side molds;The internal model includes inner mold sides, internal model bottom surface and internal model top surface, It is installed on the inside of panel;The auxiliary stand is mounted at outer side mold or the internal model on template top, including movable back frame, bracket, Strut, to pull rod and jacking.
Preferably, in the 5th step, alter-pouring strips mould plate construction is further comprised the steps of:
Post-cast strip bed die 5-1) is fixedly mounted, then passes through first layer outer side mold, second layer outer side mold, third layer outer side mold Assembling forms the outer side mold of post-cast strip, is attached reinforcing by truss;
When outer side mold 5-2) is installed, so that outer side mold is slid or is lifted in place first, be aligned with the relative position of bed die, with top The verticality of compression bar adjustment outer side mold;
After 5-3) outer side mold is installed, it is subject to fixation with bindiny mechanism, and install to pull rod;
5-4) internal model carries out mobile segmented assembly by auxiliary stand, and when internal model section assembling, patch is two-sided in seam Adhesive tape;
Vertical installation panel 5-5) is propped up, erection sequence is first to install from bed die, then install from side form;
Concreting is carried out after alter-pouring strips mould plate overall structure 5-6) is installed, and according to aqueduct body cross-sectional configuration one Secondary to pour completion, alter-pouring strips mould plate presets water stopping trough.
Preferably, in the 8th step, post-cast strip concrete pouring construction process is further comprised the steps of:
8-1) the concrete poured using C50W8F150 slightly expanded concrete as post-cast strip, concrete preparation incorporation water Mud and UEA swelling agent, wherein the content of UEA swelling agent is the 10-15% of cement consumption, and error is being equal to or less than 0.5% model In enclosing;
8-2) when the concreting of post-cast strip, placing temperature≤26 DEG C, and >=5 DEG C;
Concrete is stirred evenly by forced mixer after 8-3) mixing UEA swelling agent.
Preferably, it in the tenth step, further comprises the steps of:
10-1) before water sealing structure installation, steel plate basal plane grinding process passes through after concrete combination basal plane dabbing Giant is rinsed well, uniformly one bed boundary agent of coating after drying;
10-2) check that whether water stopping trough range inner concrete pours closely knit, when concrete density deficiency, cuts in time Loose concrete and that the filling of steel bonding glue is perfused is closely knit.
Preferably, it in the 11st step, further comprises the steps of:
11-1) after completing post-cast strip concreting, concrete curing, after concrete reaches 6.5-8.5 days intensity, into The installation of row rubber fastening band;
11-2) waterstop is rubber fastening band, by the third paulownia or alcohol washes water stopping trough basal plane before installation, to rubber water-proof Band and the adhesive surface of fixing steel plate adhesion progress grinding process are simultaneously clean with the third paulownia or alcohol washes;
The bolt hole position on rubber water-proof band then 11-3) is determined according to pre-embedded bolt hole location, on rubber water-proof band When drilling control hole away between bolt on steel plate basal plane pitch-row it is identical;
Steel type structure glue 11-4) is uniformly coated on the adhesive surface of rubber fastening band, from aqueduct body bottom to two sides according to Secondary installation rubber fastening band clears up spilling colloid after colloid sufficiently solidifies again;
After 11-5) pasting rubber fastening band, STAINLESS STEEL NUTS is installed in place on steel plate basal plane, bolt is installed in place Afterwards, with pouring type steel bonding glue that bolt and the perfusion of fixing steel plate seam crossing is closely knit;
Sealing pressing plate 11-6) is installed in rubber water-proof belt surface, while Upper gasket and nut being installed, the positioning of adjustment position is quasi- Pressing is tightened after really, until there are colloid spilling in two sides, nut, which is subject to, to be tightened, after the solidification of sealing pressing plate colloid, to water stopping trough Interior progress local repair and cleaning.
Preferably, it in the 12nd step, further comprises the steps of:
12-1) water sealing structure is zinc-plated copper seal, and the water sealing structure of post-cast strip is mounted under the bottom plate of aqueduct body At 32cm, the connection surface of water sealing structure be it is smooth, without hole, free from flaw surface;
12-2) successively water stopping trough backfilled with M40 preshrunk acrylamide sand grout from bottom to top since aqueduct body bottom it is closely knit, And it carries out mortar and vibrates and maintenance work;
Fog curing is first used 24 hours when 12-3) conserving, then wet curing, after mortar confining bed reaches intensity requirement, Sealing slot is filled into Bituminous hemp fiber, finally the parting between slot body is embedded in ethylene closed cell cystosepiment and two-component polysulfide Sealant.
The beneficial effects of the present invention are embodied in: the present invention by provide a kind of aqueduct body post-cast strip that can be easy to construction by Construction technology is walked, the difficulty of construction of aqueduct body and post-cast strip high altitude operation is overcome, improves security protection performance, prevent from pacifying The generation of full accident;The higher technique of difficulty of construction is shifted to an earlier date pre-operation by the mode of of the invention prefabricated first or pre-buried installation, is subtracted The construction burden of light work progress, then step linking of the present invention is close, and procedure arrangement is efficient, avoids because construction procedure is random Construction procedure very complicated caused by drawing, thirdly post-cast strip component part of the invention provides surely for post-cast strip one-piece casting Fixed firm construction basis, so that the present invention has on manpower, material, time and construction cost greatly to be reduced, together When more improve construction efficiency, unobstructed sequence of constructing is made by stepwise, and safe and reliable.
Detailed description of the invention
Fig. 1 is late poured band structure figure of the invention.
Fig. 2 is post-cast strip installation template structure chart of the invention.
Attached drawing mark explanation: 1- bed die, 2- internal model, 3- outer side mold, 4- panel, 5- pull rod beam, 6- template top, 7- template Lower part, 11- internal model upper side, 12- internal model downside, 13- internal model top surface, 14- internal model bottom surface, 31- first layer outer side mold, 32- Second layer outer side mold, 33- third layer outer side mold, 91- movable back frame, 92- bracket, 93- strut, 94- is to pull rod, 95- jacking.
Specific embodiment
The embodiment of the invention will now be described in detail with reference to the accompanying drawings:
The present embodiment is equipped with 4 sections of aqueducts, and 4 sections of aqueducts are 30m mono- across being designed as single hole beam type prestressed rectangular slot, adopt With three dimension prestressing Reinforced Concrete Simple structure, using cast-in-place construction, single slot cross dimension: Internal periphery 6.4m × 4.9m (clear span × clear height), outer profile 8.6m × 7.0~6.5m, bottom plate thickness 0.4m, sidewall thickness 0.5m, empty slot weight about 1135t, It is relatively independent between simply supported beam, convenient for arranging construction, post-cast strip, wide 2 × 0.55m are respectively set across between;
Preparative work before construction points for attention: before post empiricism, first the concrete surface of New-old concrete joint surface is dug Hair, and guarantee there is >=coarse the faying face of 6mm, is then rinsed well, and watering is wet before pouring, but avoids ponding, subsequently into The welding procedure test of row red copper sealing piece is implemented after test is completed and management is reported to examine;Straightening slot body when tensioning because being bent Reinforcing bar, and thickness 1mm, width 200mm that when former slot body is poured adds cross zinc steel plate straightening, and with steel wire lump or steel wire Brush is cleared up and is cleaned to the dirt and cement slurry that cross on zinc steel plate, checks whether stainless steel fixing steel plate pitch-row is consistent, hole Whether diameter is mating with the diameter of bolt;
The present embodiment provides a kind of aqueduct body post-pouring zone construction process, including adjacent two across aqueduct body, two aqueducts The adjacent surface of slot body is interior wall, and aqueduct body is exterior wall outwardly, post-cast strip setting two across being used as construction joint between aqueduct body, The construction technology it is main comprising steps of
Basal plane dabbing is carried out at the first step, the conjunction old and new concret basal plane at aqueduct body and is cleaned up;
Second step prepares reinforcing bar, waterstop, water sealing structure, applies when to be installed, while carrying out at derusting to rebar surface Reason, water sealing structure are zinc-plated copper seal, carry out straightening to water sealing structure, waterstop is rubber fastening band;
Third step is extracted the ponding at post-cast strip out and is dried;
4th step, pre-buried installation fixing steel plate and bolt on combining basal plane, wherein fixing steel plate is in positioning using fixed Bit line label;
Further, it is further comprised the steps of: in the 4th step
4-1) before fixing steel plate installation, position line label is carried out on the combination basal plane completing dabbing and cleaning out;It adopts Position line is popped up according to away from the position at aqueduct body interior wall 8cm with ink fountain;Using the stainless steel plate of 120mm × 18mm as fixed Position steel plate;
4-2) pre-buried fixing steel plate is pre-positioned by two 20 reinforcing bars as positioning bar, and two 20 reinforcing bars and aqueduct The reinforcing bar of slot body structure is connected, and fixing steel plate is mounted on reinforcing bar so that fixing steel plate stationary positioned on combining basal plane, more promotees Into solid and reliable;
Bolt hole is opened up on fixing steel plate 4-3) to install bolt, each bolt hole center on fixing steel plate is away from post-cast strip Length be 11.5cm, waterstop installation site is determined by pre-embedded bolt;Fixing steel plate install when keep " facade verticality and Plane levelness ";
Prepare to pour aqueduct body concrete after 4-4) bolt, sleeve and fixing steel plate and combination basal plane are fixed;
5th step, installation alter-pouring strips mould plate and auxiliary stand;
Further, in the 5th step, alter-pouring strips mould plate construction is further comprised the steps of:
Post-cast strip bed die 5-1) is fixedly mounted, then passes through first layer outer side mold, second layer outer side mold, third layer outer side mold Assembling forms the outer side mold of post-cast strip, is attached reinforcing by truss;
When outer side mold 5-2) is installed, so that outer side mold is slid or is lifted in place first, be aligned with the relative position of bed die, with top The verticality of compression bar adjustment outer side mold;
After 5-3) outer side mold is installed, it is subject to fixation with bindiny mechanism's (such as bolt, clamp), and install to drawing Bar;Length size and irregularity degree of integral mold plate etc. are checked after having adjusted other fasteners, and are made a record;It does not meet It is required that, it should adjust in time;Outer side mold installation should accomplish that position is accurate, is completely embedded, and outer side mold and bed die seam are closely connected and not Spillage;
5-4) internal model carries out mobile segmented assembly by auxiliary stand, and when internal model section assembling, patch is two-sided in seam Adhesive tape;Guarantee that form joint is tight, not spillage, after internal model installs, checks whether each spot size meets the requirements;
Vertical installation panel 5-5) is propped up, erection sequence is first to install from bed die, then install from side form;
Concreting is carried out after alter-pouring strips mould plate overall structure 5-6) is installed, and according to aqueduct body cross-sectional configuration one Secondary to pour completion, alter-pouring strips mould plate presets water stopping trough;Alter-pouring strips mould plate branch must assure that verticality < 5mm immediately;Panel flatness < 3mm, to ensure that post-cast strip Surface Quality of Concrete meets code requirement, post-cast strip dedicated templates must be installed securely, tightly, Mortar leakage prevention, and have good water retention;
6th step, processing concrete interface, a bed boundary agent or plain-water slurry are brushed before post-cast strip pours, is poured to be subsequent Concrete is built to prepare;
7th step, inspection pour pre-treatment and work and modify to unqualified place;
8th step carries out concreting to post-cast strip;
Further, in the 8th step, post-cast strip concrete pouring construction process is further comprised the steps of:
8-1) the concrete poured using C50W8F150 slightly expanded concrete as post-cast strip, concrete preparation incorporation water Mud and UEA swelling agent, wherein the content of UEA swelling agent is the 10-15% of cement consumption, and error is being equal to or less than 0.5% model In enclosing;
8-2) when the concreting of post-cast strip, placing temperature≤26 DEG C, and >=5 DEG C;
Concrete is stirred evenly by forced mixer after 8-3) mixing UEA swelling agent, incorporation UEA swelling agent mixes Solidifying soil mixing time extends 30S than the mixing time of normal concrete, due to aqueduct body post-cast strip be arranged in upstream and downstream two across Between slot body, two edge lengths are 53cm, and since bottom plate, side wall are double-layer double-direction reinforcing bar, the reinforcing bar of post-cast strip position is intensive, and Provided with U-shaped rubber fastening band, copper seal and fixing steel plate, inner space is very narrow, therefore the processing to post-cast strip More complicated, especially concreting difficulty is larger;
9th step carries out concrete curing to post-cast strip;
Tenth step carries out polishing finishing processing to the steel plate basal plane for completing installation fixing steel plate;
Further, it in the tenth step, further comprises the steps of:
10-1) before water sealing structure installation, steel plate basal plane grinding process passes through after concrete combination basal plane dabbing Giant is rinsed well, uniformly one bed boundary agent of coating after drying;
10-2) check that whether water stopping trough range inner concrete pours closely knit, when concrete density deficiency, cuts in time Loose concrete and that the filling of steel bonding glue is perfused is closely knit;
11st step installs waterstop on the inside of aqueduct body;
Further, it in the 11st step, further comprises the steps of:
11-1) after completing post-cast strip concreting, concrete curing, after concrete reaches 6.5-8.5 days intensity, into The installation of row rubber fastening band;
11-2) waterstop is rubber fastening band, by the third paulownia or alcohol washes water stopping trough basal plane before installation, to rubber water-proof Band and the adhesive surface of fixing steel plate adhesion progress grinding process are simultaneously clean with the third paulownia or alcohol washes;
The bolt hole position on rubber water-proof band then 11-3) is determined according to pre-embedded bolt hole location, on rubber water-proof band When drilling control hole away between bolt on steel plate basal plane pitch-row it is identical;
Steel type structure glue, bondline thickness 2-3mm, from aqueduct 11-4) are uniformly coated on the adhesive surface of rubber fastening band Rubber fastening band is successively installed to two sides in slot body bottom, and is compacted paragraph by paragraph, and colloid is overflowed in rubber fastening band two sides after compacting, to glue Body clears up spilling colloid after sufficiently solidifying again;
After 11-5) pasting rubber fastening band, STAINLESS STEEL NUTS is installed in place on steel plate basal plane, bolt clipping forcee >= 5kg, it is with pouring type steel bonding glue that bolt and the perfusion of fixing steel plate seam crossing is closely knit after bolt is installed in place;
Sealing pressing plate 11-6) is installed in rubber water-proof belt surface, uses width for 5cm, the stainless steel with a thickness of 5mm or plating Hydraulic pressure plate until zinc steel plate, then opens up the several holes that diameter is 16mm on sealing pressing plate, and the spacing between several holes is corresponding Secondly bolt pitch of holes on fixing steel plate basal plane coats steel type structure on the adhesion face of sealing pressing plate and rubber fastening band Glue, coating layer thickness 2-3mm;Upper gasket and nut are installed simultaneously, presses and tightens after adjustment position accurate positioning, until two sides have Colloid overflows, and nut, which is subject to, to be tightened, after the solidification of sealing pressing plate colloid, to progress local repair and cleaning in water stopping trough;
12nd step installs water sealing structure on the outside of waterstop, is then closed at water stopping trough using acrylamide sand grout, sealing Slot includes the notch formed at steel plate basal plane and two sides concrete;
Further, it in the 12nd step, further comprises the steps of:
12-1) water sealing structure is zinc-plated copper seal, and the water sealing structure of post-cast strip is mounted under the bottom plate of aqueduct body At 32cm, the connection surface of water sealing structure be it is smooth, without hole, free from flaw surface;When passing through welded connecting, butt seam welding should be single Face dual-layer welding, overlap welding should be two-sided welding, and the lap of splice should be greater than 20mm, and the tensile strength of stitching portion is strong not less than base material Degree, when installation, must keep vertical, horizontal bottom;
12-2) successively water stopping trough backfilled with M40 preshrunk acrylamide sand grout from bottom to top since aqueduct body bottom it is closely knit, And it carries out mortar and vibrates and maintenance work;
Fog curing is first used 24 hours when 12-3) conserving, then wet curing, after mortar confining bed reaches intensity requirement, Sealing slot is filled into Bituminous hemp fiber, finally the 5cm parting between slot body is embedded in ethylene closed cell cystosepiment and two-component Polysulfide sealant;
Wherein in the 5th step, since distance is smaller between two post-cast strips, narrow space, both sides are 53cm, are Guarantee post-cast strip concrete pouring quality, using Q235 steel form as steel form or panel;The template mounting structure packet Include formwork structure and auxiliary stand;The formwork structure includes that bed die, internal model, outer side mold, panel and pull rod beam, assembled formation are The analog-U shaped template of aqueduct body is matched, analog-U shaped template is made of the template top of U-shape and the template lower part of frame shape, described Outer side mold and bed die are vertically connected with and are set as the both sides lateral surface of template, and internal model is set as the medial surface of template;Outer side mold with Passing through panel splicing between internal model is stereochemical structure, reserves on panel and offers installation to the pulling eye of pull rod;
Wherein the outer side mold and bed die are each provided at two, are respectively symmetrically mounted on two side position of template;The pull rod Beam rides upon on two outer side molds so that by two outer side mold tie-strut beams, the outer side mold includes first layer outer side mold, second Layer outer side mold and third layer outer side mold, first and second layer of outer side mold is vertical plate structure, is successively vertically mounted on the outside of panel Face, and first and second layer of outer side mold stacking assembling is fixed, third layer outer side mold is engaged at the top of first layer outer side mold and tilts court On;The present embodiment illustrates to outer side mold size, and the first layer outer side mold is 1300 × 3400 steel forms, is set as two Block, is symmetrically connected to panel two sides, and second layer outer side mold is 2 pieces of 1300 × 3070mm steel forms, is separately positioned on two the The outside of one layer of outer side mold, third layer outer side mold are 2 pieces of 1300 × 400mm steel forms, are connected to two first layer outer side molds Top, and tilt upward with first layer outer side mold angle of intersection in obtuse angle;The pull rod beam is pull rod crossbeam, and crossbearer is outside Above side form;
The internal model includes inner mold sides, internal model bottom surface and internal model top surface, is installed on the inside of panel;The internal model of the internal model Side includes internal model upper side and internal model downside, is separately positioned at the panel medial surface of template top, template lower part;Internal model Bottom surface is arranged at the panel medial surface on template top, and splices with internal model upper side from lower end, and internal model top surface is arranged in template At the panel medial surface of lower part, and splice with internal model downside from upper end, the internal model top surface of the internal model is wooden formwork structure, interior Mould side and internal model top surface are steel template structure;
The bed die is the single or double layer steel template structure for being connected outer side mold bottom end, wherein the double-deck steel template structure setting There are two blocks of stacked steel plates, it is corresponding with the thickness of first layer outer side mold, second layer outer side mold respectively, and single layer steel template structure and One layer of outer side mold, the combination thickness of second layer outer side mold are corresponding;It is provided with cross rib and longitudinal rib on each steel form in the present embodiment, it is horizontal Rib uses 8# channel steel, and longitudinal rib uses t=8mm × 80mm band steel, and panel is reserved with pulling eye D35mm/D40mm, and frame uses t= 12mm × 80mm band steel uses D25mm fining twisted steel to pull rod;The formwork structure further includes reinforcing fixed steel bars, together When pass through bolt locking after internal model and outer side mold;
The auxiliary stand is mounted at outer side mold or the internal model on template top, including movable back frame, bracket, strut, right The movable back frame of pull rod and jacking, the auxiliary stand is mounted on outer side mold, and bracket is mounted on template top, bracket both ends with Strut connection, strut bottom end is mounted on the internal model bottom surface on template top by jacking supporting type, to pull rod be mounted on upright bar and Between internal model upper side, movable back frame is shaped to stand type support, by horizontal support plate, oblique support plate and facade board group at neutral Panel is vertically installed at outer side mold side, and horizontal support plate is provided with the parallel several plates of longitudinal gap, vertical from one side respectively It is mounted on facade plate, another side is connected on outer side mold, and oblique support plate is connected between two adjacent horizontal support plates;Bracket peace Medium position mounted in template top, both ends connect strut, connect at the top of strut with pull rod beam, and bottom passes through jacking and internal model bottom Face connection, to pull rod include laterally to pull rod and oblique to pull rod, laterally to pull rod and it is oblique pull rod is overlapped on upright bar with Between internal model upper side, and it is oblique lateral between pull rod two to pull rod setting, D25mm fining twisted steel can be used to pull rod Preparation;
Flanged joint is used between each template in the present embodiment, part mould size can be listed below: internal model downside can Using 4 pieces of 650 × 750mm steel forms, 4 pieces of 650 × 750 × 150mm steel forms are can be used in internal model upper side, and internal model top surface can adopt With 5400 × 1100mm plank sheathing, panel t=4mm, t=6mm × 50mm band steel/angle L50 × 5mm is can be used in the frame at edge The longitudinal rib of steel, steel form uses t=6mm × 50mm band steel, and panel reserves pulling eye D35mm;For internal model upper side, below Position and internal model bottom surface junction are equipped with lower chamfering, and 2 pieces of 1300 × 1000mm steel forms can be used, for internal model downside with it is interior Mould top surface, since template lower part is shaped to frame shape, template lower part offers square three-way groove, and the setting of internal model downside is logical Slot lateral position, internal model top surface are arranged at through slot top surface.
The above is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention, current row The technical staff of industry can make some deformations and modification, all technologies according to the present invention under the inspiration of the technical program Essence still falls within the range of technical solution of the present invention to any modification, equivalent variations and modification made by above embodiment It is interior.

Claims (8)

1. a kind of aqueduct body post-pouring zone construction process, including adjacent two across aqueduct body, the adjacent surface of two aqueduct bodies is Interior wall, aqueduct body are exterior wall outwardly, and post-cast strip setting is two across being used as construction joint between aqueduct body, which is characterized in that institute The construction technology stated it is main comprising steps of
Basal plane dabbing is carried out at the first step, the conjunction old and new concret basal plane at aqueduct body and is cleaned up;
Second step prepares reinforcing bar, waterstop, water sealing structure, applies when to be installed, while carrying out processing of rust removing to rebar surface;
Third step is extracted the ponding at post-cast strip out and is dried;
4th step, pre-buried installation fixing steel plate and bolt on combining basal plane, wherein fixing steel plate uses position line in positioning Label;
5th step, installation alter-pouring strips mould plate and auxiliary stand;
6th step, processing concrete interface, a bed boundary agent or plain-water slurry are brushed before post-cast strip pours, for it is subsequent pour it is mixed Solidifying soil is prepared;
7th step, inspection pour pre-treatment and work and modify to unqualified place;
8th step carries out concreting to post-cast strip;
9th step carries out concrete curing to post-cast strip;
Tenth step carries out polishing finishing processing to the steel plate basal plane for completing installation fixing steel plate;
11st step installs waterstop on the inside of aqueduct body;
12nd step installs water sealing structure on the outside of waterstop, is then closed at water stopping trough using acrylamide sand grout.
2. a kind of aqueduct body post-pouring zone construction process according to claim 1, which is characterized in that in the 4th step, It further comprises the steps of:
4-1) before fixing steel plate installation, position line label is carried out on the combination basal plane completing dabbing and cleaning out;
4-2) pre-buried fixing steel plate is pre-positioned by two reinforcing bars, and the reinforcing bar phase of two 20 reinforcing bars and aqueduct body structure Even, fixing steel plate is mounted on reinforcing bar so that fixing steel plate stationary positioned on combining basal plane;
Length of each bolt hole center away from post-cast strip that bolt hole 4-3) is opened up on fixing steel plate to install bolt, on fixing steel plate Degree is 11.5cm, determines waterstop installation site by pre-embedded bolt;
Prepare to pour aqueduct body concrete after 4-4) bolt, sleeve and fixing steel plate and combination basal plane are fixed.
3. a kind of aqueduct body post-pouring zone construction process according to claim 1, which is characterized in that in the 5th step, The alter-pouring strips mould plate includes formwork structure and auxiliary stand;The formwork structure includes bed die, internal model, outer side mold, panel With pull rod beam, assembled formation is the analog-U shaped template for matching aqueduct body, template top and frame shape of the analog-U shaped template by U-shape Template lower part composition, the outer side mold and bed die be vertically connected with and be set as the both sides lateral surface of template, and internal model is set as mould The medial surface of plate;Passing through panel splicing between outer side mold and internal model is stereochemical structure;Wherein the outer side mold is respectively arranged with bed die Have at two, is respectively symmetrically mounted on two side position of template;The pull rod beam rides upon on two outer side molds through two outer side molds Tie-strut beam;The internal model includes inner mold sides, internal model bottom surface and internal model top surface, is installed on the inside of panel;The auxiliary branch Frame is mounted at outer side mold or the internal model on template top, including movable back frame, bracket, strut, to pull rod and jacking.
4. a kind of aqueduct body post-pouring zone construction process according to claim 3, which is characterized in that in the 5th step, Alter-pouring strips mould plate construction further comprises the steps of:
Post-cast strip bed die 5-1) is fixedly mounted, then passes through first layer outer side mold, second layer outer side mold, the assembling of third layer outer side mold The outer side mold for forming post-cast strip, is attached reinforcing by truss;
When outer side mold 5-2) is installed, so that outer side mold is slid or is lifted in place first, be aligned with the relative position of bed die, use compression bar Adjust the verticality of outer side mold;
After 5-3) outer side mold is installed, it is subject to fixation with bindiny mechanism, and install to pull rod;
5-4) internal model carries out mobile segmented assembly by auxiliary stand, when internal model section assembling, pastes double-sided adhesive tape in seam;
Vertical installation panel 5-5) is propped up, erection sequence is first to install from bed die, then install from side form;
Concreting is carried out after alter-pouring strips mould plate overall structure 5-6) is installed, and is once poured according to aqueduct body cross-sectional configuration Completion is built, alter-pouring strips mould plate presets water stopping trough.
5. a kind of aqueduct body post-pouring zone construction process according to claim 1, which is characterized in that in the 8th step, Post-cast strip concrete pouring construction process further comprises the steps of:
Concrete 8-1) poured as post-cast strip using C50W8F150 slightly expanded concrete, concrete preparation incorporation cement and UEA swelling agent, wherein the content of UEA swelling agent is the 10-15% of cement consumption, and error is being equal to or less than in 0.5% range;
8-2) when the concreting of post-cast strip, placing temperature≤26 DEG C, and >=5 DEG C;
Concrete is stirred evenly by forced mixer after 8-3) mixing UEA swelling agent.
6. a kind of aqueduct body post-pouring zone construction process according to claim 1, which is characterized in that in the tenth step, It further comprises the steps of:
10-1) before water sealing structure installation, by steel plate basal plane grinding process, pass through high pressure after concrete combination basal plane dabbing Hydraulic giant is rinsed well, uniformly one bed boundary agent of coating after drying;
10-2) check whether water stopping trough range inner concrete pours closely knit, when concrete density deficiency, cuts in time loose Concrete and be perfused steel bonding glue filling it is closely knit.
7. a kind of aqueduct body post-pouring zone construction process according to claim 1, which is characterized in that the 11st step In, it further comprises the steps of:
11-1) after completing post-cast strip concreting, concrete curing, after concrete reaches 6.5-8.5 days intensity, rubber is carried out The installation of glue waterstop;
11-2) waterstop is rubber fastening band, by the third paulownia or alcohol washes water stopping trough basal plane before installation, to rubber fastening band with The adhesive surface progress grinding process of fixing steel plate adhesion is simultaneously clean with the third paulownia or alcohol washes;
The bolt hole position on rubber water-proof band then 11-3) is determined according to pre-embedded bolt hole location, is drilled on rubber water-proof band When control hole away between bolt on steel plate basal plane pitch-row it is identical;
Steel type structure glue 11-4) is uniformly coated on the adhesive surface of rubber fastening band, is successively pacified from aqueduct body bottom to two sides Rubber fastening band is filled, clears up spilling colloid again after colloid sufficiently solidifies;
After 11-5) pasting rubber fastening band, STAINLESS STEEL NUTS is installed in place on steel plate basal plane, after bolt is installed in place, is used Pouring type steel bonding glue is closely knit by bolt and the perfusion of fixing steel plate seam crossing;
Sealing pressing plate 11-6) is installed in rubber water-proof belt surface, while Upper gasket and nut being installed, after adjusting position accurate positioning Pressing is tightened, until there are colloid spilling in two sides, nut, which is subject to, to be tightened, after the solidification of sealing pressing plate colloid, in water stopping trough into Row local repair and cleaning.
8. a kind of aqueduct body post-pouring zone construction process according to claim 1, which is characterized in that the 12nd step In, it further comprises the steps of:
12-1) water sealing structure is zinc-plated copper seal, and the water sealing structure of post-cast strip is mounted under the bottom plate of aqueduct body at 32cm, The connection surface of water sealing structure be it is smooth, without hole, free from flaw surface;
12-2) successively water stopping trough backfilled with M40 preshrunk acrylamide sand grout from bottom to top since aqueduct body bottom closely knit, gone forward side by side Row mortar vibrates and maintenance work;
Fog curing is first used 24 hours when 12-3) conserving, then wet curing, it, will only after mortar confining bed reaches intensity requirement Sink hole fills Bituminous hemp fiber, and finally the parting between slot body is embedded in ethylene closed cell cystosepiment and the sealing of two-component polysulfide Glue.
CN201910856405.8A 2019-09-11 2019-09-11 Construction process of post-pouring belt of aqueduct body Active CN110468790B (en)

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