CN110468431A - Environmentally friendly chromium-graphene composite coating preparation method - Google Patents

Environmentally friendly chromium-graphene composite coating preparation method Download PDF

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CN110468431A
CN110468431A CN201910929719.6A CN201910929719A CN110468431A CN 110468431 A CN110468431 A CN 110468431A CN 201910929719 A CN201910929719 A CN 201910929719A CN 110468431 A CN110468431 A CN 110468431A
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chromium
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graphene
graphene composite
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CN110468431B (en
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王宇鑫
衣秋合
曹迪
晏超
何震
尹丽
郭平义
张冬冬
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Jiangsu University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D15/00Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/04Electroplating: Baths therefor from solutions of chromium
    • C25D3/06Electroplating: Baths therefor from solutions of chromium from solutions of trivalent chromium

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Abstract

本发明公开了一种铬‑石墨烯复合涂层的制备方法,通过环保型Cr3+电镀液在黄铜基体上沉积铬‑石墨烯复合涂层,电镀液包括100~120g/L氯化铬、30~50g/L甲酸铵、15~20g/L无水乙酸钠、100~140g/L氯化铵、30~45g/L硼酸、8~12g/L溴化铵、15~25g/L尿素、0.02‑0.1g/L十二烷基硫酸钠以及1~4g/L糖精。将石墨烯溶胶加入到Cr3+电镀液中,通过电沉积即可得到铬‑石墨烯复合涂层。该种铬‑石墨烯复合涂层制备过程中不会对人体健康和自然环境造成危害,制备工艺简便;得到的复合涂层硬度、耐磨性能有非常明显的提高,且耐腐蚀性能有明显改善。

The invention discloses a preparation method of a chromium-graphene composite coating. The chromium-graphene composite coating is deposited on a brass substrate through an environment-friendly Cr3 + electroplating solution, and the electroplating solution includes 100-120g/L chromium chloride , 30~50g/L ammonium formate, 15~20g/L anhydrous sodium acetate, 100~140g/L ammonium chloride, 30~45g/L boric acid, 8~12g/L ammonium bromide, 15~25g/L urea , 0.02‑0.1g/L sodium lauryl sulfate and 1~4g/L saccharin. The graphene sol is added to the Cr 3+ electroplating solution, and the chromium-graphene composite coating can be obtained by electrodeposition. The preparation process of the chromium-graphene composite coating will not cause harm to human health and the natural environment, and the preparation process is simple; the hardness and wear resistance of the obtained composite coating are significantly improved, and the corrosion resistance is significantly improved. .

Description

环保铬-石墨烯复合涂层的制备方法Preparation method of environment-friendly chromium-graphene composite coating

技术领域technical field

本发明属于环保铬镀层领域,涉及一种环保铬-石墨烯复合涂层的制备方法。The invention belongs to the field of environment-friendly chromium plating, and relates to a preparation method of an environment-friendly chromium-graphene composite coating.

背景技术Background technique

铬涂层具有较高的硬度、优异的耐高温、耐摩擦、及耐腐蚀性能,并具有能够长久保持其反射能力的表面,因此在机械零件、电子产品及日常金属制品等领域具有非常广泛的应用。目前工业上所生产的铬涂层大多数是通过Cr6+体系电镀液沉积得到的,而Cr6+离子对土壤和水源有着严重的污染,此外,Cr6+离子对人体也有较大的危害,研究表明Cr6+离子对人体具有致癌作用,严重影响人体健康。随着社会对环境问题的重视及对人体健康的关注,Cr6+体系铬涂层的生产和应用受到了较大的限制;但铬镀层优异的性能又是工业生产不可或缺及难以替代的金属镀层,因此需要寻找一种绿色环保的铬涂层制备工艺来代替原来Cr6+电镀液体系。Cr3+离子是一种无毒无污染的金属离子,不会对自然环境和人体造成危害,因此选择环保型Cr3+电镀液体系来制备铬涂层可有效解决这一矛盾。但Cr3+体系电镀液所沉积的铬涂层的性能与Cr6+体系电镀液所制备出的铬涂层相比,其硬度和耐摩擦磨损性能还有一定的差距,因此环保镀铬层在工业生产和应用方面还存在一定的局限性。Chromium coating has high hardness, excellent high temperature resistance, friction resistance, and corrosion resistance, and has a surface that can maintain its reflection ability for a long time, so it has a very wide range of applications in the fields of mechanical parts, electronic products, and daily metal products. application. At present, most of the chromium coatings produced in industry are obtained by depositing Cr 6+ system electroplating solution, and Cr 6+ ions have serious pollution to soil and water sources. In addition, Cr 6+ ions are also harmful to the human body. , studies have shown that Cr 6+ ions have a carcinogenic effect on the human body and seriously affect human health. With the society's emphasis on environmental issues and human health, the production and application of Cr 6+ system chromium coatings have been greatly restricted; however, the excellent performance of chromium coatings is indispensable and difficult to replace in industrial production. Metal coating, so it is necessary to find a green and environmentally friendly chromium coating preparation process to replace the original Cr 6+ electroplating solution system. Cr 3+ ion is a kind of non-toxic and pollution-free metal ion, which will not cause harm to the natural environment and human body. Therefore, choosing an environment-friendly Cr 3+ electroplating solution system to prepare chromium coating can effectively solve this contradiction. However, compared with the performance of the chromium coating deposited by the Cr 3+ system electroplating solution and the chromium coating prepared by the Cr 6+ system electroplating solution, there is still a certain gap in hardness and friction and wear resistance. There are still some limitations in industrial production and application.

石墨烯是最坚硬的纳米材料,它具有较好的润滑性和耐腐蚀性能,在很多领域具有非常重要的应用。采用复合电镀技术使石墨烯与Cr3+离子进行共沉积得到铬-石墨烯复合涂层,采用该种复合工艺可以使石墨烯高度弥散且均匀的分布铬涂层基质中,从而使铬涂层产生“弥散强化”效应,并且能够细化组织的晶粒,使铬涂层硬度显著提高。铬涂层基质中弥散分布的石墨烯具有润滑作用,可以降低涂层的摩擦系数,从而使提高铬涂层的耐摩擦磨损性能。此外,人们对石墨烯最新的发现是它在防腐蚀方面具有优秀的性能,它可以应用在金属防腐领域,因此铬涂层基质中分布的石墨烯可以提升其耐腐蚀性能。Graphene is the hardest nanomaterial, it has good lubricity and corrosion resistance, and has very important applications in many fields. Composite electroplating technology is used to co-deposit graphene and Cr 3+ ions to obtain a chromium-graphene composite coating. This composite process can make graphene highly dispersed and uniformly distributed in the chromium coating matrix, so that the chromium coating Produces the "dispersion strengthening" effect, and can refine the grain of the structure, so that the hardness of the chromium coating is significantly improved. The graphene dispersed in the chromium coating matrix has a lubricating effect, which can reduce the friction coefficient of the coating, thereby improving the friction and wear resistance of the chromium coating. In addition, the latest discovery of graphene is that it has excellent performance in anti-corrosion, and it can be applied in the field of metal anti-corrosion, so the graphene distributed in the chromium coating matrix can improve its corrosion resistance.

涂层中石墨烯的含量对复合涂层的性能有较大影响,当石墨烯的浓度较低时,复合涂层的性能无法被充分发掘;当石墨烯含量过高时会导致镀层产生缺陷,性能变差;因此石墨烯的加入量是制备铬-石墨烯复合涂层的重要参数。The content of graphene in the coating has a great influence on the performance of the composite coating. When the concentration of graphene is low, the performance of the composite coating cannot be fully explored; when the content of graphene is too high, it will cause defects in the coating. Performance deterioration; therefore the addition of graphene is an important parameter for the preparation of chromium-graphene composite coatings.

申请号是CN201480073286.4名称为用于生产铬涂层的方法和涂敷的物体,该方法涉及在物体上生成基于三价铬的涂层,在物体上沉积镍磷合金层;在该NiP层上沉积另一种金属或金属合金或陶瓷的中间层;从三价铬浴液沉积铬层至中间层上。使涂覆的物体经受一个或多个热处理以硬化涂层和生成多相层,该多相层包括至少一个含有结晶Ni和结晶Ni3P的层和至少一个含有结晶Cr的层。中间层可以由铜、钼、金属合金或非金属固体,如金属的氧化物、氮化物或碳化物组成。该种方法生产出的铬涂层具有较高的硬度,与基体具有较强的结合力。但用该种工艺制备Cr3+体系铬镀层具有较为复杂的生产步骤,生产成本高,不适用大批量工业生产,且无法提高镍涂层的耐摩擦磨损性能。The application number is CN201480073286.4 titled method for producing a chromium coating and coated objects, the method involves generating a trivalent chromium-based coating on the object, depositing a nickel-phosphorus alloy layer on the object; on the NiP layer An intermediate layer of another metal or metal alloy or ceramic is deposited on it; a chromium layer is deposited on the intermediate layer from a trivalent chromium bath. The coated object is subjected to one or more heat treatments to harden the coating and generate a multiphase layer comprising at least one layer comprising crystalline Ni and crystalline Ni3P and at least one layer comprising crystalline Cr. The intermediate layer may consist of copper, molybdenum, metal alloys or non-metallic solids such as oxides, nitrides or carbides of metals. The chromium coating produced by this method has high hardness and strong bonding force with the substrate. However, the preparation of Cr 3+ system chromium coatings by this process has relatively complicated production steps, high production costs, is not suitable for mass industrial production, and cannot improve the friction and wear resistance of nickel coatings.

发明内容Contents of the invention

为了解决背景技术中存在的上述技术问题,本发明提供了一种使Cr涂层中的晶粒细化、组织致密、硬度更高以及耐腐蚀性能的环保铬-石墨烯复合涂层的制备方法。In order to solve the above-mentioned technical problems existing in the background technology, the present invention provides a kind of preparation method of the environment-friendly chromium-graphene composite coating that makes the crystal grain refinement in Cr coating, structure compact, hardness higher and corrosion resistance .

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种环保铬-石墨烯复合涂层的电镀液,所述环保铬-石墨烯复合涂层的电镀液包括质量浓度是100~120g/L的CrCl3·6H2O、30~50g/L的HCOONH4以及15~20g/L的CH3COONa。An electroplating solution for an environment-friendly chromium-graphene composite coating, the electroplating solution for the environment-friendly chromium-graphene composite coating includes CrCl 3 6H 2 O, 30-50g/L with a mass concentration of 100-120g/L HCOONH 4 and 15-20g/L CH 3 COONa.

作为优选,本发明所采用的环保铬-石墨烯复合涂层的电镀液还包括100~140g/L的NH4Cl、30~45g/L的H3BO3、8~12g/L的NH4Br、15~25g/L的CO(NH2)2、0.02-0.1g/L的十二烷基硫酸钠以及1~4g/L的糖精。Preferably, the electroplating solution of the environment-friendly chromium-graphene composite coating used in the present invention also includes 100-140 g/L NH 4 Cl, 30-45 g/L H 3 BO 3 , 8-12 g/L NH 4 Br, 15-25g/L CO(NH 2 ) 2 , 0.02-0.1g/L sodium lauryl sulfate and 1-4g/L saccharin.

一种制备如前所述的环保铬-石墨烯复合涂层的电镀液的方法,该方法包括以下步骤:A method for preparing the electroplating solution of the environmental protection chromium-graphene composite coating as described above, the method may further comprise the steps:

1)按比例称取电镀液溶质,所述电镀液溶质是CrCl3·6H2O、HCOONH4、CH3COONa、NH4Cl、H3BO3、NH4Br、CO(NH2)2、十二烷基硫酸钠以及糖精;1) Weigh the electroplating solution solute in proportion, and the electroplating solution solute is CrCl 3 6H 2 O, HCOONH 4 , CH 3 COONa, NH 4 Cl, H 3 BO 3 , NH 4 Br, CO(NH 2 ) 2 , Sodium Lauryl Sulfate and Saccharin;

2)将电镀液溶质溶于去离子水中,用磁力搅拌机均匀搅拌,所述磁力搅拌机的搅拌速度是300~400rpm;热水浴保持到70±10℃,用10~20%的HCl调节pH=3~5,得环保铬-石墨烯复合涂层的电镀液。2) Dissolve the electroplating solution solute in deionized water, stir evenly with a magnetic stirrer, the stirring speed of the magnetic stirrer is 300~400rpm; the hot water bath is kept to 70±10°C, and the pH is adjusted with 10~20% HCl 3~5, get the electroplating solution of environment-friendly chromium-graphene composite coating.

一种环保铬-石墨烯复合涂层的制备方法,该环保铬-石墨烯复合涂层的制备方法包括以下步骤:A kind of preparation method of environment-friendly chromium-graphene composite coating, the preparation method of this environment-friendly chromium-graphene composite coating comprises the following steps:

1)将双面贴膜的黄铜片剪切成试样,撕去黄铜片上其中一面保护膜,放入丙酮溶液中在超声波仪中震荡;1) Cut the brass sheet with double-sided film into a sample, tear off one side of the protective film on the brass sheet, put it in acetone solution and vibrate in an ultrasonic instrument;

2)震荡后的试样先用流水冲洗,再用去离子水将试样清洗干净,用鳄鱼夹夹住窄边的中间,然后置于65℃~80℃的碱洗液中碱洗;2) Rinse the sample after shaking with running water first, then clean the sample with deionized water, clamp the middle of the narrow side with crocodile clips, and then place it in an alkaline washing solution at 65°C to 80°C for alkaline washing;

3)碱洗结束后,用去离子水把试样冲洗干净,再置于25℃~35℃活化液中下活化60~100s,活化时将不锈钢板作阳极,碱洗后的试样为阴极,阴极和阳极竖直平行放置,所述不锈钢板连接直流电源的正极;所述试样连接直流电源的负极;3) After the alkali cleaning, rinse the sample with deionized water, and then place it in the activation solution at 25°C-35°C for 60-100s. During the activation, use the stainless steel plate as the anode, and the sample after alkali washing as the cathode , the cathode and the anode are vertically placed in parallel, the stainless steel plate is connected to the positive pole of the DC power supply; the sample is connected to the negative pole of the DC power supply;

4)将活化后的试样用去离子水清洗干净,并用带有铜棒的鳄鱼夹夹住窄边的中部,然后固定在夹具上,再将纯度为99.9%石墨板用同样的方法固定在夹具上,确保石墨板与黄铜试样竖直平行,调节夹具高度,使试样和石墨板浸入到环保铬-石墨烯复合涂层的电镀液中,在环保铬-石墨烯复合涂层的电镀液中添加石墨烯溶胶,将直流电源的正极和负极分别接上试样铜棒和石墨铜棒上,当电镀液温度是50~70℃、搅拌速度是300~400rpm、pH=3~5时接通直流电源进行电沉积,沉积时间为20~40min;4) Clean the activated sample with deionized water, clamp the middle part of the narrow side with a crocodile clip with a copper rod, and then fix it on the fixture, and then fix the graphite plate with a purity of 99.9% on the On the fixture, ensure that the graphite plate is vertically parallel to the brass sample, and adjust the height of the fixture so that the sample and the graphite plate are immersed in the electroplating solution of the environmentally friendly chromium-graphene composite coating. Add graphene sol to the electroplating solution, and connect the positive and negative electrodes of the DC power supply to the sample copper rod and the graphite copper rod respectively. Switch on the DC power supply for electrodeposition, and the deposition time is 20-40min;

5)沉积结束后取出试样,用去离子水冲洗干净,干燥处理后,即得环保铬-石墨烯复合涂层。5) After the deposition, the sample is taken out, rinsed with deionized water, and dried to obtain an environmentally friendly chromium-graphene composite coating.

作为优选,本发明所采用的步骤1)中超声波仪的振动频率为40KHz,工作环境是常温。Preferably, the vibration frequency of the ultrasonic instrument in step 1) adopted by the present invention is 40KHz, and the working environment is normal temperature.

作为优选,本发明所采用的步骤2)中的碱洗液是由30~50g/L的NaOH以及6~15g/L的NaH2PO4混合而成。Preferably, the alkali washing solution in step 2) used in the present invention is formed by mixing 30-50 g/L NaOH and 6-15 g/L NaH 2 PO 4 .

作为优选,本发明所采用的步骤3)中活化液是由10~20g/L的C6H8O7以及50~80g/L的C6H5O7(NH4)3混合而成,所述活化时的电流密度是40~60mA/cm2Preferably, the activation solution used in step 3) of the present invention is formed by mixing 10-20 g/L of C 6 H 8 O 7 and 50-80 g/L of C 6 H 5 O 7 (NH 4 ) 3 , The current density during activation is 40-60 mA/cm 2 .

作为优选,本发明所采用的步骤4)中电沉积的电流密度是80~100mA/cm2Preferably, the current density of electrodeposition in step 4) used in the present invention is 80-100 mA/cm 2 .

作为优选,本发明所采用的步骤4)中石墨烯溶胶的添加浓度是a;所述5mL/L≤a<20mL/L,优选a=10mL/L。Preferably, the added concentration of the graphene sol in step 4) used in the present invention is a; said 5mL/L≤a<20mL/L, preferably a=10mL/L.

一种基于如前所述的环保铬-石墨烯复合涂层的制备方法制备得到的环保铬-石墨烯复合涂层。An environment-friendly chromium-graphene composite coating prepared based on the aforementioned method for preparing the environment-friendly chromium-graphene composite coating.

与现有技术相比,本发明的优势在于:Compared with the prior art, the present invention has the advantages of:

1、涂层性能显著提高:将石墨烯溶胶加入到Cr3+体系的电镀液中,可避免石墨烯的团聚,通电后Cr3+离子与石墨烯发生共沉积,石墨烯弥散且均匀的分布在铬涂层基质中,形成“弥散强化效应”,并且细化晶粒;与未添加石墨烯的铬涂层相比其硬度由650HV提高到了770HV;在相同条件下进行摩擦磨损实验,当加入石墨烯浓度为10mL/L时其磨痕宽度为306μm,而未加石墨烯的Cr涂层的磨痕宽度为437μm,这说明其耐摩擦磨损性能显著提高;通过极化曲线对样品的耐腐蚀性能进行分析,当加入石墨烯浓度为10mL/L时其平衡电位最正,腐蚀电流密度最小,说明该复合涂层耐腐蚀性能最好。1. Significantly improved coating performance: Adding graphene sol to the electroplating solution of Cr 3+ system can avoid the agglomeration of graphene. After electrification, Cr 3+ ions and graphene co-deposit, and graphene is dispersed and evenly distributed In the chromium coating matrix, a "dispersion strengthening effect" is formed and the grains are refined; compared with the chromium coating without graphene, its hardness is increased from 650HV to 770HV; friction and wear experiments are carried out under the same conditions, when adding When the graphene concentration is 10mL/L, the wear scar width is 306 μm, while the wear scar width of the Cr coating without graphene is 437 μm, which shows that its friction and wear resistance performance is significantly improved; the corrosion resistance of the sample through the polarization curve Performance analysis shows that when the graphene concentration is 10mL/L, the equilibrium potential is the most positive and the corrosion current density is the smallest, indicating that the composite coating has the best corrosion resistance.

2、设备简单、成本低:仅需要超声波仪、电源、磁力搅拌器、烘箱即可完成,无需采购巨额设备,能耗低,适合大批量工业生产。2. Simple equipment and low cost: only need ultrasonic instrument, power supply, magnetic stirrer, oven to complete, no need to purchase huge equipment, low energy consumption, suitable for mass industrial production.

3、环保对环境无污染:所采用的是绿色环保的Cr3+电镀体系,不会对自然环境和人体健康造成危害,废液组成简单,易处理。3. Environmental protection and no pollution to the environment: the green and environment-friendly Cr 3+ electroplating system is adopted, which will not cause harm to the natural environment and human health. The waste liquid is simple in composition and easy to handle.

附图说明Description of drawings

图1是复合电镀工艺制备铬-石墨烯复合涂层的装置示意图;Fig. 1 is the schematic diagram of the device that composite electroplating process prepares chromium-graphene composite coating;

图2是复合涂层沉积步骤及结构示意图;Fig. 2 is composite coating deposition step and structural representation;

图3是不同石墨烯浓度的铬-石墨烯复合涂层硬度变化曲线;Fig. 3 is the hardness change curve of the chromium-graphene composite coating of different graphene concentrations;

图4是不同石墨烯浓度的铬-石墨烯复合涂层横截面金相,其中a:纯铬涂层b:Cr+10mL-L石墨烯溶胶复合涂层c:Cr+50mL/L石墨烯溶胶复合涂层;Figure 4 is the cross-sectional metallography of chromium-graphene composite coatings with different graphene concentrations, where a: pure chromium coating b: Cr+10mL-L graphene sol composite coating c: Cr+50mL/L graphene sol Composite coating;

图5是不同石墨烯浓度的铬-石墨烯复合涂层摩擦磨痕金相,其中a:纯铬涂层b:Cr+10mL/L石墨烯溶胶复合涂层c:Cr+50mL/L石墨烯溶胶复合涂层;Figure 5 is the metallography of friction and wear marks of chromium-graphene composite coatings with different graphene concentrations, where a: pure chromium coating b: Cr+10mL/L graphene sol composite coating c: Cr+50mL/L graphene Sol composite coating;

图6是不同石墨烯浓度的铬-石墨烯复合涂层的极化曲线曲线,其中a:纯铬涂层b:Cr+10mL/L石墨烯溶胶复合涂层c:Cr+50mL/L石墨烯溶胶复合涂层。Figure 6 shows the polarization curves of chromium-graphene composite coatings with different graphene concentrations, where a: pure chromium coating b: Cr+10mL/L graphene sol composite coating c: Cr+50mL/L graphene Sol composite coating.

具体实施方式Detailed ways

实施例Example

本发明提供了一种环保铬-石墨烯复合涂层的电镀液,该环保铬-石墨烯复合涂层的电镀液包括质量浓度是106g/L的CrCl3·6H2O、38g/L的HCOONH4以及16.4g/L的CH3COONa。CrCl3·6H2O是主盐,用于提供金属镀层所需的Cr3+,Cr3+得到电子变成Cr原子并吸附在基体表面,Cr原子大量沉积形成Cr镀层。HCOONH4是络合剂,与Cr3+形成络合离子;CH3COONa是缓冲剂,用于稳定pH值。主盐、络合剂以及缓冲剂缺少任何一种都无法得到高质量的镀层。The invention provides an electroplating solution of an environment-friendly chromium-graphene composite coating. The electroplating solution of the environment-friendly chromium-graphene composite coating comprises CrCl 3 6H 2 O and 38g/L HCOONH with a mass concentration of 106g/L 4 and 16.4 g/L of CH3COONa. CrCl 3 ·6H 2 O is the main salt, which is used to provide the Cr 3+ needed for the metal coating, and the Cr 3+ gets electrons to become Cr atoms and adsorb on the surface of the substrate, and a large amount of Cr atoms deposit to form the Cr coating. HCOONH 4 is a complexing agent, forming complex ions with Cr3+; CH 3 COONa is a buffering agent, used to stabilize the pH value. High-quality coatings cannot be obtained without any of the main salt, complexing agent, and buffer.

环保铬-石墨烯复合涂层的电镀液还包括133g/L的NH4Cl、40g/L的H3BO3、10g/L的NH4Br、20g/L的CO(NH2)2、0.02g/L的十二烷基硫酸钠以及0.25g/L的糖精。NH4Cl是导电剂,提升电镀液导电率;H3BO3缓冲剂,用于提高电沉积速率;NH4Br用于提升Cr3+的稳定性,防止氧化为Cr6+。CO(NH2)2用于改变镀层离子状态,调节镀液酸碱度,提高镀层质量;十二烷基硫酸钠是表面活性剂,使溶剂分散的更加均匀,并减少基体上气泡的产生,使石墨烯溶胶分散更加均匀,不易发生团聚;糖精是光亮剂,使镀层表面平滑,光亮。The electroplating solution of the environmentally friendly chromium-graphene composite coating also includes 133g/L NH 4 Cl, 40g/L H 3 BO 3 , 10g/L NH 4 Br, 20g/L CO(NH 2 ) 2 , 0.02 g/L sodium lauryl sulfate and 0.25g/L saccharin. NH 4 Cl is a conductive agent to improve the conductivity of the electroplating solution; H 3 BO 3 buffer is used to increase the electrodeposition rate; NH 4 Br is used to improve the stability of Cr 3+ and prevent oxidation to Cr 6+ . CO(NH 2 ) 2 is used to change the ion state of the coating, adjust the pH of the plating solution, and improve the quality of the coating; sodium lauryl sulfate is a surfactant, which makes the solvent more uniformly dispersed, and reduces the generation of bubbles on the substrate, making graphite The vinyl sol is more evenly dispersed and not easy to agglomerate; saccharin is a brightener, which makes the surface of the coating smooth and bright.

本发明在提供上述环保铬-石墨烯复合涂层的电镀液的同时,还提供了该保铬-石墨烯复合涂层的电镀液的制备方法,该方法包括以下步骤:When the present invention provides the electroplating solution of above-mentioned environment-friendly chromium-graphene composite coating, also provides the preparation method of the electroplating solution of this chromium-retaining-graphene composite coating, the method comprises the following steps:

1)按比例称取电镀液溶质,电镀液溶质是CrCl3·6H2O、HCOONH4、CH3COONa、NH4Cl、H3BO3、NH4Br、CO(NH2)2、十二烷基硫酸钠以及糖精;1) Weigh the electroplating solution solute in proportion. The electroplating solution solute is CrCl 3 6H 2 O, HCOONH 4 , CH 3 COONa, NH 4 Cl, H 3 BO 3 , NH 4 Br, CO(NH 2 ) 2 , twelve Sodium Alkyl Sulfate and Saccharin;

2)将电镀液溶质溶于去离子水中,用磁力搅拌机均匀搅拌,磁力搅拌机的搅拌速度是300~400rpm;热水浴保持到70±10℃,用10~20%的HCl调节pH=3~5,得环保铬-石墨烯复合涂层的电镀液。2) Dissolve the solute of the electroplating solution in deionized water, stir evenly with a magnetic stirrer, the stirring speed of the magnetic stirrer is 300-400rpm; keep the hot water bath at 70±10°C, adjust the pH=3~3~ with 10~20% HCl 5. Obtain an electroplating solution for an environmentally friendly chromium-graphene composite coating.

同时,本发明基于如上所述的环保铬-石墨烯复合涂层的电镀液,还提供了一种环保铬-石墨烯复合涂层的制备方法,参见图1,该环保铬-石墨烯复合涂层的制备方法包括以下步骤:Simultaneously, the present invention also provides a kind of preparation method of environment-friendly chromium-graphene composite coating based on the electroplating solution of the above-mentioned environment-friendly chromium-graphene composite coating, see Fig. 1, this environment-friendly chromium-graphene composite coating The preparation method of the layer comprises the following steps:

1)为方便操作,将双面贴膜且厚度为0.2mm的黄铜片剪切成长宽分别为30mm、20mm的试样,撕去黄铜片上其中一面保护膜,放入丙酮溶液中在超声波仪中震荡5分钟;超声波仪的振动频率为40KHz,工作环境是常温;1) For the convenience of operation, cut a brass sheet with a double-sided film and a thickness of 0.2mm into a sample whose length and width are 30mm and 20mm respectively, tear off one side of the protective film on the brass sheet, put it in an acetone solution and perform it on an ultrasonic instrument. Medium vibration for 5 minutes; the vibration frequency of the ultrasonic instrument is 40KHz, and the working environment is normal temperature;

2)震荡后的试样先用流水冲洗,再用去离子水将试样清洗干净,用鳄鱼夹夹住窄边的中间,然后置于65℃~80℃的碱洗液中碱洗5min;碱洗液是由50g/L的NaOH以及10g/L的NaH2PO4混合而成,碱洗液的配制具体实施方式是首先量取250mL去离子水倒入烧杯,并放入磁子以200-300rpm速度搅拌,用高精度天枰分别称取12.5g NaOH、2.5g NaH2PO4,并依次倒入正在搅拌的烧杯中,等试剂完全溶解。2) Rinse the sample after shaking with running water first, then clean the sample with deionized water, clamp the middle of the narrow side with crocodile clips, and then place it in an alkaline washing solution at 65°C to 80°C for 5 minutes; The alkali washing solution is made by mixing 50g/L NaOH and 10g/L NaH 2 PO 4 . The specific implementation of the alkali washing solution is to first measure 250mL deionized water into a beaker, and put it into a magnet with 200 Stir at a speed of -300rpm, weigh 12.5g NaOH and 2.5g NaH 2 PO 4 with a high-precision balance, and pour them into the stirring beaker in turn, and wait for the reagents to dissolve completely.

3)碱洗结束后,用去离子水把试样冲洗干净,再置于25℃~35℃活化液中下活化60~100s,活化时将不锈钢板作阳极,碱洗后的试样为阴极,阴极和阳极竖直平行放置,再分别与直流电源的负极和正极连接;活化液是由20g/L的C6H8O7以及60g/L的C6H5O7(NH4)3混合而成,活化时的电流密度是40mA/cm23) After the alkali cleaning, rinse the sample with deionized water, and then place it in the activation solution at 25°C-35°C for 60-100s. During the activation, use the stainless steel plate as the anode, and the sample after alkali washing as the cathode , the cathode and the anode are vertically placed in parallel, and then respectively connected to the negative and positive poles of the DC power supply; the activation solution is composed of 20g/L C 6 H 8 O 7 and 60g/L C 6 H 5 O 7 (NH 4 ) 3 Mixed, the current density during activation is 40mA/cm 2 .

4)将活化后的试样用去离子水清洗干净,并用带有铜棒的鳄鱼夹夹住窄边的中部,然后固定在夹具上,再将纯度为99.9%石墨板(长宽厚:40×40×3mm)用同样的方法固定在夹具上,确保石墨板与黄铜试样竖直平行,调节夹具高度,使试样和石墨板浸入到环保铬-石墨烯复合涂层的电镀液中,在环保铬-石墨烯复合涂层的电镀液中添加石墨烯溶胶,将直流电源的正极和负极分别接上试样铜棒和石墨铜棒上,当电镀液温度是65℃、搅拌速度是350rpm、pH=4时接通直流电源进行电沉积,沉积时间为25min,电沉积的电流密度是90mA/cm2,电沉积所得到的涂层就是沉积在该黄铜片的表面。石墨是阳极,能够与黄铜板之间形成平行的电场,能够使电镀液中带电离子沿着电场定向移动。4) Clean the activated sample with deionized water, clamp the middle part of the narrow side with a crocodile clip with a copper rod, then fix it on the fixture, and then place a graphite plate with a purity of 99.9% (length, width, thickness: 40× 40×3mm) is fixed on the fixture by the same method to ensure that the graphite plate is vertically parallel to the brass sample, and the height of the fixture is adjusted so that the sample and the graphite plate are immersed in the electroplating solution of the environmentally friendly chromium-graphene composite coating. Add graphene sol in the electroplating solution of environmentally friendly chromium-graphene composite coating, connect the positive and negative electrodes of the DC power supply to the sample copper rod and the graphite copper rod respectively, when the temperature of the electroplating solution is 65°C and the stirring speed is 350rpm 1. When the pH=4, switch on the DC power supply for electrodeposition, the deposition time is 25min, the current density of electrodeposition is 90mA/cm 2 , and the coating obtained by electrodeposition is deposited on the surface of the brass sheet. Graphite is the anode, which can form a parallel electric field with the brass plate, and can make the charged ions in the electroplating solution move along the direction of the electric field.

本发明在确定石墨烯溶胶的添加浓度时,具体做法是:先用铬镀液制备出纯铬涂层;再向镀液中加入5mL/L的石墨烯溶胶,按照同样的方法制备出Cr+5mL/L石墨烯溶胶的复合涂层;向镀液中加入10mL/L的石墨烯溶胶,制备出Cr+10mL/L石墨烯溶胶的复合涂层;向镀液中加入15mL/L的石墨烯溶胶,制备出Cr+15mL/L石墨烯溶胶的复合涂层;向镀液中加入20mL/L的石墨烯溶胶,制备出Cr+20mL/L石墨烯溶胶的复合涂层;向镀液中加入50mL/L的石墨烯溶胶,制备出Cr+50mL/L石墨烯溶胶的复合涂层;共制备出六种不同类型的涂层。将这6个样品进行硬度、耐摩擦磨损、耐腐蚀性能进行测试,测试结果进行对比分析,综合性能最佳的铬-石墨烯复合涂层所对应的石墨烯加入量即为石墨烯最佳加入浓度。参见图3,在曲线的峰值的横坐标看出,石墨烯添加量是10mL/L,该涂层纵坐标对应的显微硬度是770HV,说明加入石墨烯溶胶最高显微硬度可达770HV超过未加石墨烯涂层的650HV(图3中的起点处)。石墨烯溶胶的添加浓度是a;5mL/L≤a<20mL/L,优选a=10mL/L。参见图4,为不同浓度石墨烯涂层的截面形貌,说明加入适量的石墨烯不会导致其其性能变差,但过量石墨烯会导致性能变差(≥20mL/L)。参见图5,在相同加载力条件下用硬质钢球对涂层做线性往复摩擦,该图为摩擦后的形貌,一般认为磨痕越窄涂层的耐摩擦磨损性能越好,从图中可以看出未加石墨烯涂层(a)的磨痕宽度为437微米,加入10mL/L石墨烯后形成复合涂层(b)的磨痕宽度为306微米,相对于未加石墨烯涂层显著降低,说明加入石墨烯耐摩擦性能提高。当加入过量石墨烯时(50mL/L),所对应涂层(c)的磨痕宽度增加到465,耐摩擦性能恶化。When the present invention determines the addition concentration of graphene sol, specific method is: first prepare pure chromium coating with chromium plating solution; Then add the graphene sol of 5mL/L in plating solution, prepare Cr+ A composite coating of 5mL/L graphene sol; add 10mL/L graphene sol to the plating solution to prepare a composite coating of Cr+10mL/L graphene sol; add 15mL/L graphene to the plating solution Sol, prepare the composite coating of Cr+15mL/L graphene sol; Add the graphene sol of 20mL/L in the plating solution, prepare the composite coating of Cr+20mL/L graphene sol; Add in the plating solution 50mL/L graphene sol, a composite coating of Cr+50mL/L graphene sol was prepared; a total of six different types of coatings were prepared. These 6 samples were tested for hardness, friction and wear resistance, and corrosion resistance, and the test results were compared and analyzed. The amount of graphene corresponding to the chromium-graphene composite coating with the best comprehensive performance is the optimal addition of graphene. concentration. Referring to Fig. 3, it can be seen from the abscissa of the peak value of the curve that the amount of graphene added is 10mL/L, and the microhardness corresponding to the ordinate of the coating is 770HV, indicating that the maximum microhardness of adding graphene sol can reach 770HV, which exceeds that of the previous coating. 650HV with graphene coating (starting point in Figure 3). The added concentration of graphene sol is a; 5mL/L≤a<20mL/L, preferably a=10mL/L. Referring to Figure 4, it is the cross-sectional morphology of graphene coatings with different concentrations, indicating that adding an appropriate amount of graphene will not cause its performance to deteriorate, but excessive graphene will cause performance deterioration (≥20mL/L). See Figure 5. Under the same loading force, hard steel balls are used to perform linear reciprocating friction on the coating. This figure shows the appearance after friction. It is generally believed that the narrower the wear scar, the better the friction and wear resistance of the coating. From the figure It can be seen that the wear scar width without graphene coating (a) is 437 microns, and after adding 10mL/L graphene, the wear scar width of composite coating (b) is 306 microns, compared to that without graphene coating The layer is significantly reduced, indicating that the addition of graphene improves the friction resistance. When adding excess graphene (50mL/L), the wear scar width of the corresponding coating (c) increased to 465, and the friction resistance deteriorated.

5)沉积结束后取出试样,用去离子水冲洗干净,干燥处理后,即得环保铬-石墨烯复合涂层。5) After the deposition, the sample is taken out, rinsed with deionized water, and dried to obtain an environmentally friendly chromium-graphene composite coating.

基于如前所记载的方法,本发明得到了环保铬-石墨烯复合涂层,该环保铬-石墨烯复合涂层可以代替所有Cr涂层的应用场景,只是该制备过程更加环保,更加安全绿色,涂层性能力学性能和耐腐蚀性能更加优良。例如,汽车配件防腐涂层(汽车骨架、各种零件)、水暖五金(水龙头、阀门、金属管道、毛巾架等)、桥梁金属结构、轮船防腐涂层等。Based on the method described above, the present invention obtains an environmentally friendly chromium-graphene composite coating, which can replace all Cr coating application scenarios, but the preparation process is more environmentally friendly, safer and greener , the mechanical properties and corrosion resistance of the coating are more excellent. For example, anti-corrosion coatings for auto parts (car skeleton, various parts), plumbing hardware (faucets, valves, metal pipes, towel racks, etc.), bridge metal structures, anti-corrosion coatings for ships, etc.

参见图2,本发明所提供给的环保铬-石墨烯复合涂层的制备方法的工作原理是:电镀液中均匀分散的石墨烯与Cr3+离子共沉积后,石墨烯会使Cr涂层基质中产生“弥散强化”效应,并使Cr涂层中的晶粒细化,组织致密,硬度提高;在降低摩擦阻力的同时还具有优异的耐腐蚀性能。参见图6,涂层的极化曲线图,它代表的涂层发生腐蚀的难以程度,腐蚀电位越大,涂层越不容易发生腐蚀,其耐腐蚀性能就越好。当加入50mL/L石墨烯涂层的腐蚀电位最小,腐蚀性能最差,因为涂层上产生裂纹,加快腐蚀,截面形貌可以看出裂纹存在。加入10mL/L石墨烯涂层的腐蚀电位最大,腐蚀性能最好。Referring to Fig. 2, the working principle of the preparation method of the environment-friendly chromium-graphene composite coating provided by the present invention is: after the graphene and Cr ion co-deposited uniformly dispersed in the electroplating solution, the graphene will make the Cr coating The "dispersion strengthening" effect is produced in the matrix, and the grains in the Cr coating are refined, the structure is dense, and the hardness is increased; while reducing frictional resistance, it also has excellent corrosion resistance. See Figure 6, the polarization curve of the coating, which represents the difficulty of the coating to corrode. The greater the corrosion potential, the less likely the coating will be corroded, and the better its corrosion resistance. When adding 50mL/L graphene coating, the corrosion potential is the smallest, and the corrosion performance is the worst, because cracks are generated on the coating, which accelerates the corrosion, and the cracks can be seen from the cross-sectional appearance. Adding 10mL/L graphene coating has the largest corrosion potential and the best corrosion performance.

Claims (10)

1. a kind of electroplate liquid of environmental protection chromium-graphene composite coating, it is characterised in that: the environmental protection chromium-graphene composite coating Electroplate liquid include CrCl that mass concentration is 100 ~ 120g/L3•6H2O, the HCOONH of 30 ~ 50g/L4And 15 ~ 20g/L CH3COONa。
2. the electroplate liquid of environmental protection chromium-graphene composite coating according to claim 1, it is characterised in that: the environmental protection chromium- The electroplate liquid of graphene composite coating further includes the NH of 100 ~ 140g/L4The H of Cl, 30 ~ 45g/L3BO3, 8 ~ 12g/L NH4Br、 The CO(NH of 15 ~ 25g/L2)2, the lauryl sodium sulfate of 0.02-0.1g/L and the saccharin of 1 ~ 4g/L.
3. a kind of method for the electroplate liquid for preparing environmentally friendly chromium-graphene composite coating as claimed in claim 1 or 2, feature It is: the described method comprises the following steps:
1) electroplate liquid solute is weighed in proportion, and the electroplate liquid solute is CrCl3•6H2O、HCOONH4、CH3COONa、NH4Cl、 H3BO3、NH4Br, CO(NH2)2, lauryl sodium sulfate and saccharin;
2) electroplate liquid solute is dissolved in deionized water, with magnetic stirrer uniform stirring, the stirring speed of the magnetic stirrer Degree is 300 ~ 400rpm;Hot bath remains to 70 ± 10 DEG C, adjusts pH=3 ~ 5 with 10 ~ 20% HCl, it is multiple to obtain environmentally friendly chromium-graphene Close the electroplate liquid of coating.
4. a kind of preparation method of environmental protection chromium-graphene composite coating, it is characterised in that: the compound painting of the environmental protection chromium-graphene Layer preparation method the following steps are included:
1) latten(-tin) of two-sided pad pasting is cut into sample, tears on latten(-tin) a wherein surface protective film off, is put into acetone soln It is shaken in ultrasonoscope;
2) sample after shaking first is rinsed with flowing water, then is cleaned up sample with deionized water, clamps narrow side with crocodile clip Centre is subsequently placed in alkali cleaning in 65 DEG C ~ 80 DEG C of alkali wash water;
3) with deionized water that sample wash is clean after alkali cleaning, then be placed in 25 DEG C ~ 35 DEG C activating solutions lower activation 60 ~ Stainless steel plate is made anode when activation by 100s, and the sample after alkali cleaning is cathode, and cathode and anode are placed in parallel vertically, it is described not The steel plate that becomes rusty connects the anode of DC power supply;The cathode of the sample connection DC power supply;
4) sample after activation is cleaned up with deionized water, and clamps the middle part of narrow side with the crocodile clip with copper rod, so After be fixed on fixture, then by purity be that 99.9% graphite plate is fixed on fixture with same method, it is ensured that graphite plate and brass Sample is parallel vertically, alignment jig height, and sample and graphite plate is made to be immersed in the environmentally friendly chromium-stone being prepared such as claim 3 In the electroplate liquid of black alkene composite coating, graphene sol is added in environmentally friendly chromium-graphene composite coating electroplate liquid, by direct current The anode and cathode of power supply are connected respectively on sample copper rod and graphite copper rod, when temperature of electroplating solution is 50 ~ 70 DEG C, mixing speed is DC power supply is connected when 300 ~ 400rpm, pH=3 ~ 5 and carries out electro-deposition, and sedimentation time is 20 ~ 40min;
5) sample is taken out after depositing, is rinsed well with deionized water, it is compound to get environmentally friendly chromium-graphene after drying process Coating.
5. the preparation method of environmental protection chromium-graphene composite coating according to claim 4, it is characterised in that: the step 1) vibration frequency of ultrasonoscope is 40KHz in, and working environment is room temperature.
6. the preparation method of environmental protection chromium-graphene composite coating according to claim 5, it is characterised in that: the step 2) alkali wash water in is by the NaH of the NaOH and 6 ~ 15g/L of 30 ~ 50g/L2PO4It mixes.
7. the preparation method of environmental protection chromium-graphene composite coating according to claim 6, it is characterised in that: the step 3) activating solution is the C by 10 ~ 20g/L in6H8O7And the C of 50 ~ 80g/L6H5O7(NH4)3It mixes, when the activation Current density is 40 ~ 60mA/cm2
8. the preparation method of environmental protection chromium-graphene composite coating according to claim 7, it is characterised in that: the step 4) current density of electro-deposition is 80 ~ 100mA/cm in2
9. environmentally friendly chromium-graphene composite coating preparation method, feature according to claim 4 or 5 or 6 or 7 or 8 exist In: the addition concentration of graphene sol is a in the step 4);5 mL/L≤a < 20 mL/L, preferably a=10 mL/L.
10. a kind of environmental protection that the preparation method based on environmentally friendly chromium-graphene composite coating as claimed in claim 9 is prepared Chromium-graphene composite coating.
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