CN110466683A - A kind of joining method splicing corrugated bulkhead positioning tool and corrugated bulkhead - Google Patents
A kind of joining method splicing corrugated bulkhead positioning tool and corrugated bulkhead Download PDFInfo
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- CN110466683A CN110466683A CN201910781436.1A CN201910781436A CN110466683A CN 110466683 A CN110466683 A CN 110466683A CN 201910781436 A CN201910781436 A CN 201910781436A CN 110466683 A CN110466683 A CN 110466683A
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- supporting plate
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- flute profile
- corrugated bulkhead
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Abstract
The present invention provides a kind of splicing corrugated bulkhead positioning tool and the joining methods of corrugated bulkhead, are related to corrugated bulkhead splicing field.Splicing corrugated bulkhead positioning tool includes at least two lateral supporting plates and at least one longitudinal supporting plate in vertical plane, the length of at least two lateral supporting plates extends in transverse direction and parallel interval is arranged, each transverse direction supporting plate is respectively at face position, at least one longitudinal supporting plate is fixedly connected with lateral supporting plate, the top edge of lateral supporting plate is equipped with the groove of equidistant interval arrangement, groove is used for the conduit male-female engagement with flute profile plate, and spacing of the spacing with flute profile plate between adjacent conduit between adjacent grooves is corresponding.By the conduit male-female engagement of the groove of lateral supporting plate and flute profile plate, cross spacing effect of contraction is played to flute profile plate, and ensure that the distance between adjacent each conduit of corrugated bulkhead is equal after splicing, improves the regularity and splicing precision of corrugated bulkhead.
Description
Technical field
The present invention relates to corrugated bulkhead splicing fields, and in particular to a kind of splicing corrugated bulkhead positioning tool and slot
The joining method of shape bulkhead.
Background technique
Corrugated bulkhead is widely used in ship construction, is generallyd use flat plate and is processed into single or multiple slots
Then multiple flute profile plates are carried out splicing group according to the spacing between the extending direction and conduit of conduit by the flute profile plate in road
Dress.
It is uneven due to flute profile plate itself, thus flute profile plate has certain telescopic resilience, in practical splicing
In the process, if be directly attached two flute profile plates along edge, often because edge is not straight, and make spliced slot
The conduit of shape plate connect subsequent flute profile plate can not effectively, eventually lead to spliced flute profile cabin apart from inconsistent
Wall is irregular, splicing precision is low.
Summary of the invention
To solve the above-mentioned problems, the object of the present invention is to provide a kind of splicing corrugated bulkhead positioning tool, with
Solve the problems, such as that the corrugated bulkhead spliced using the prior art is irregular, splicing precision is low.While the present invention also aims to
A kind of joining method of corrugated bulkhead is provided.
The technical solution of splicing corrugated bulkhead positioning tool of the invention are as follows:
Splicing corrugated bulkhead positioning tool includes at least two lateral supporting plates and at least one in vertical plane
The length of longitudinal supporting plate, described at least two lateral supporting plates extends in transverse direction and parallel interval is arranged, each transverse direction supporting plate
It is respectively at face position, at least one described longitudinal supporting plate is fixedly connected with lateral supporting plate, and the top edge of the transverse direction supporting plate is set
The groove for having equidistant interval to arrange, the groove is for conduit male-female engagement with flute profile plate, between the adjacent grooves
Spacing of the spacing with flute profile plate between adjacent conduit is corresponding.
The utility model has the advantages that, by the side location and installation of flute profile plate in the upper marginal position of lateral supporting plate, passing through cross when installation
To the groove of supporting plate and the conduit male-female engagement of flute profile plate, cross spacing effect of contraction is played to flute profile plate, and adjacent
Spacing of the spacing with flute profile plate between adjacent conduit between groove is corresponding, ensure that splicing after corrugated bulkhead it is adjacent
The distance between each conduit is equal, improves the regularity and splicing precision of corrugated bulkhead.
Further, for the ease of accurately connecting butting for adjacent flute profile plate, the splicing corrugated bulkhead is positioned
Tooling includes the first positioning section and the second positioning section, and the structure of first positioning section and the second positioning section is identical, and described first
Positioning section includes the lateral supporting plate of two parallel intervals arrangement, and connects longitudinal supporting plate of lateral supporting plate；First positioning
The section lateral supporting plate parallel interval arrangement close to each other with the second positioning section, the interval between the lateral supporting plate close to each other
It constitutes for connecting the operating space butted.
Further, in order to guarantee to splice precision, there are four the transverse direction supporting plates, four lateral supporting plates along the longitudinal direction according to
Secondary is the first lateral supporting plate, the second lateral supporting plate, third transverse direction supporting plate and the 4th lateral supporting plate, the described first lateral supporting plate, the
Two lateral supporting plates respectively constitute the lateral supporting plate of the first positioning section, and the third transverse direction supporting plate, the 4th lateral supporting plate respectively constitute
The lateral supporting plate of second positioning section.
Further, in order to ensure the positioning accuracy to flute profile plate placed in the middle, there are three the longitudinal direction supporting plates, and three vertical
Longitudinal supporting plate, left side longitudinal direction supporting plate and right side longitudinal direction supporting plate centered on to supporting plate difference, left side longitudinal direction supporting plate and right side are vertical
The two sides of center longitudinal direction supporting plate are arranged in supporting plate parallel interval, center longitudinal direction supporting plate is used for and flute profile plate placed in the middle
Longitudinal midline alignment.
Further, in order to simplify structure, longitudinal supporting plate of first positioning section and longitudinal supporting plate of the second positioning section
Extend on same longitudinal direction.
Further, that the edge progress to flute profile plate is estimated in order to facilitate staff cuts or laterally presses behaviour
Make, the seam graticule for the longitudinal seam position being used to indicate between two neighboring flute profile plate is additionally provided on the transverse direction supporting plate.
The technical solution of the joining method of corrugated bulkhead of the invention are as follows:
The joining method of corrugated bulkhead the following steps are included:
Step 1: by flute profile plate location and installation on splicing corrugated bulkhead positioning tool, the slot of the flute profile plate
The groove male-female engagement of the top edge of road and lateral supporting plate；
Step 2: the edge for adjusting two neighboring flute profile plate forms seam；
Step 3: being welded to connect two neighboring flute profile plate along seaming position.
The utility model has the advantages that, by the side location and installation of flute profile plate in the upper marginal position of lateral supporting plate, passing through cross when installation
To the groove of supporting plate and the conduit male-female engagement of flute profile plate, cross spacing effect of contraction is played to flute profile plate, and adjacent
Spacing of the spacing with flute profile plate between adjacent conduit between groove is corresponding, ensure that splicing after corrugated bulkhead it is adjacent
The distance between each conduit is equal, improves the regularity and splicing precision of corrugated bulkhead.
Further, for the ease of accurately connecting butting for adjacent flute profile plate, in step 1, flute profile plate is distinguished
Location and installation on the first positioning section and the second positioning section, the edge for the flute profile plate being mounted on the first positioning section be mounted on
The edge of flute profile plate on second positioning section, which docks to be formed, to be butted.
Further, in step 2, the flange protrusions point of the flute profile plate body is cut or laterally press the flute profile
Plate is to form completion seam.
Further, in order to guarantee speed of welding and quality, in step 3, two neighboring trough plate is connected using automatic welding
The longitudinal seam of material connects butting for two neighboring flute profile plate using manual weldering.
Detailed description of the invention
Fig. 1 is the three-dimensional signal of positioning tool in the specific embodiment 1 of splicing corrugated bulkhead positioning tool of the invention
Figure；
Fig. 2 is that each flute profile plate is in decomposition in the specific embodiment 1 of splicing corrugated bulkhead positioning tool of the invention
The stereoscopic schematic diagram of state；
Fig. 3 is each flute profile plate location and installation in the specific embodiment 1 of splicing corrugated bulkhead positioning tool of the invention
Stereoscopic schematic diagram on positioning tool；
Fig. 4 is the schematic top plan view of Fig. 3.
In figure: the lateral supporting plate of 1a- first, the top edge 10-, 11- inverted trapezoidal groove, 12- seam graticule, 1b- second are laterally
Supporting plate, 1c- third transverse direction supporting plate, the 4th transverse direction supporting plate of 1d-, the longitudinal supporting plate in the centre 2a-, the longitudinal supporting plate in the left side 2b-, the right side 2c-
Longitudinal supporting plate, the intermediate flute profile plate of 3a- first, the first left side 3b- flute profile plate, the first right side 3c- flute profile plate, 4a- second
Intermediate flute profile plate, the second left side 4b- flute profile plate, the second right side 4c- flute profile plate, 5- butt, 6- longitudinal seam.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
The specific embodiment 1 of splicing corrugated bulkhead positioning tool of the invention splices flute profile cabin as shown in Figure 1 and Figure 2
Wall positioning tool includes the four lateral supporting plates and three longitudinal supporting plates in perpendicular in the perpendicular, and four
A transverse direction supporting plate is followed successively by the first lateral supporting plate 1a, the second lateral supporting plate 1b, the lateral supporting plate of third transverse direction supporting plate 1c and the 4th
The length of 1d, four lateral supporting plates extend in transverse direction and parallel interval is arranged.Three longitudinal supporting plates respectively prop up by intermediate longitudinal direction
The length of plate 2a, left side longitudinal direction supporting plate 2b and right side longitudinal direction supporting plate 2c, three longitudinal supporting plates extend in the longitudinal direction and in parallel
Arranged for interval, the plate face that the plate face of three longitudinal supporting plates is respectively perpendicular to four lateral supporting plates is fixedly connected, so as to form frame
The positioning tool of frame shape.
The shape of first lateral supporting plate 1a, the second lateral supporting plate 1b, the lateral supporting plate 1d of third transverse direction supporting plate 1c and the 4th
Size is all the same, and each lateral supporting plate is respectively at face position.By taking the first cross-brace plate 1a as an example, the first cross-brace
The top edge 10 of plate 1a is equipped with the inverted trapezoidal groove 11 of multiple equidistant intervals arrangement, and the composition of inverted trapezoidal groove 11 is used for and trough plate
The groove of the conduit male-female engagement of material.The shape size of each inverted trapezoidal groove 11 is identical, and the edge of inverted trapezoidal groove 11
Profile is consistent with the conduit outer profile of flute profile plate to be spliced, and the spacing between adjacent inverted trapezoidal groove 11 is equal to band splicing
Flute profile plate adjacent conduit between spacing, the conduit and lateral supporting plate of flute profile plate to be spliced can be passed through when use
11 male-female engagement of inverted trapezoidal groove, thus by the side location and installation of flute profile plate to be spliced in the top of each lateral supporting plate
Edge 10.
In the present embodiment, for splicing six blocks of flute profile plates, six blocks of flute profile plates are respectively the first intermediate trough plate
Material 3a, the first left side flute profile plate 3b, the first right side flute profile plate 3c, the second intermediate flute profile plate 4a, the second left side trough plate
Material 4b, the second right side flute profile plate 4c.In a lateral direction, the first intermediate flute profile plate 3a and the first left side flute profile plate 3b,
It is connected between first right side flute profile plate 3c, the second intermediate flute profile plate 4a and the second left side flute profile plate 4b, second right side
Side channel shape plate 4c is connected；In a longitudinal direction, the first intermediate intermediate flute profile plate 4a docking of flute profile plate 3a and second
Connection, the first left side flute profile plate 3b are connected with the second left side flute profile plate 4b, the first right side flute profile plate 3c and second
Right side flute profile plate 4c is connected.
In order to play the role of effective positioning support, the distance between the first transverse direction supporting plate 1a and the second lateral supporting plate 1b are small
In the height of flute profile plate, correspondingly, the distance between lateral supporting plate 1d of third transverse direction supporting plate 1c and the 4th is again smaller than trough plate
The height of material.Wherein, the first lateral supporting plate 1a, the second transverse direction supporting plate 1b and the intermediate longitudinal direction portion supporting plate 2a positioned there between
Point, the part left side longitudinal direction supporting plate 2b, the part right side longitudinal direction supporting plate 2c together constitute the first positioning section, the first positioning section for pair
It is connected between first intermediate flute profile plate 3a and the first left side flute profile plate 3b, the first right side flute profile plate 3c and plays transverse direction
Positioning action；It is corresponding, third transverse direction supporting plate 1c, the 4th transverse direction supporting plate 1d and intermediate longitudinal supporting plate positioned there between
The part 2a, the part left side longitudinal direction supporting plate 2b, the part right side longitudinal direction supporting plate 2c together constitute the second positioning section, and the second positioning section is used
In playing to being connected between the second intermediate flute profile plate 4a and the second left side flute profile plate 4b, the second right side flute profile plate 4c
Located lateral effect, the second positioning section are identical as the structure of the first positioning section.
Since the distance between lateral supporting plate 1b of the first transverse direction supporting plate 1a and second is less than the height of flute profile plate, in first
Between the two sides of flute profile plate 3a overhang out respectively the outside of the first lateral supporting plate 1a and the outside of the second lateral supporting plate 1b, equally
, the first left side flute profile plate 3b and the first right side flute profile plate 3c also overhang out respectively the first lateral supporting plate 1a outside and
The outside of second lateral supporting plate 1b, that is, ensure that the first positioning section can be to the first intermediate flute profile plate 3a, the first left side flute profile
Plate 3b, the first right side flute profile plate 3c play effective positioning action, and can reserve phase at the edge of each flute profile plate
The welding operating space answered.
It is corresponding, the second intermediate flute profile plate 4a, the second left side flute profile plate 4b, the second right side flute profile plate 4c difference
Location and installation is on the second positioning section, and each flute profile plate overhangs out the outside of third transverse direction supporting plate 1c and the 4th horizontal respectively
To the outside of supporting plate 1d.Also, the third transverse direction supporting plate 1c of the second transverse direction supporting plate 1b of the first positioning section and the second positioning section it
Between distance be equal to two times of flute profile plate cantilevered length, in the present embodiment, the first intermediate flute profile plate 3a overhangs out first
Length on the outside of lateral supporting plate 1a is 100mm, then the distance between the second transverse direction supporting plate 1b and third transverse direction supporting plate 1c is
200mm, and two neighboring flute profile plate butts 5 in center between the second transverse direction supporting plate 1b and third transverse direction supporting plate 1c
Position, the interval between the second transverse direction supporting plate 1b and third transverse direction supporting plate 1c are constituted for connecting the operating space for butting 5.
In order to ensure the positioning accuracy to flute profile plate placed in the middle, centre longitudinal direction supporting plate 2a be set to the first lateral supporting plate 1a,
The middle position of second lateral supporting plate 1b, the lateral supporting plate 1d of third transverse direction supporting plate 1c and the 4th, are installing the first medial launder
When the intermediate flute profile plate 4a of shape plate 3a and second, by the longitudinal direction of the first intermediate intermediate flute profile plate 4a of flute profile plate 3a and second
Middle line is aligned with centre longitudinal direction supporting plate 2a respectively, to ensure that its installation site is accurately placed in the middle.It is leaned in the plate face of each lateral supporting plate
Nearly 10 position of top edge is respectively provided with the seam graticule 12 of instruction 6 position of longitudinal seam, and staff is facilitated to estimate to flute profile
What the edge of plate carried out cuts or laterally presses operation, it is ensured that the edge of two neighboring flute profile plate forms continuous, complete
Longitudinal seam 6.By the inverted trapezoidal groove 11 of lateral supporting plate and the conduit male-female engagement of flute profile plate, transverse direction is played to flute profile plate
Effect of contraction is limited, and the spacing between the spacing between adjacent inverted trapezoidal groove 11 and the adjacent conduit of flute profile plate is opposite
It answers, ensure that the distance between adjacent each conduit of corrugated bulkhead is equal after splicing, and improves regularity and the spelling of corrugated bulkhead
Connect precision.
The joining method of corrugated bulkhead the following steps are included:
Step 1: the first intermediate flute profile plate 3a location and installation is first made the first intermediate trough plate on the first positioning section
The top edge male-female engagement of the side of material 3a and the first lateral supporting plate 1a, the second lateral supporting plate 1b, it is ensured that the first intermediate trough plate
The longitudinal midline of material 3a is aligned with centre longitudinal direction supporting plate 2a, and the mode that spot welding or pushing can be used after alignment, which pre-tightens, is connected to positioning
In tooling；Then the first left side flute profile plate 3b, the first right side flute profile plate 3c are distinguished into location and installation in the same way
On the first positioning section；In the same way by the second intermediate flute profile plate 4a, the second left side flute profile plate 4b, the second right side
Flute profile plate 4c distinguishes location and installation on the second positioning section.
Step 2: according to the first intermediate flute profile plate 3a and the first left side flute profile plate 3b, the first right side flute profile plate 3c
Close call cut or laterally press so that the edge of two neighboring flute profile plate is formed continuous whole longitudinal seam 6；
Then, make the second intermediate flute profile plate 4a and the second left side flute profile plate 4b, the second right side flute profile plate in the same way
The edge of 4c forms continuous whole longitudinal seam 6.
Step 3: to the first intermediate flute profile plate 3a and the first left side flute profile plate 3b, the first right side flute profile plate 3c it
Between longitudinal seam 6 carry out automatic welding respectively；To the second intermediate flute profile plate 4a and the second left side flute profile plate 4b, the second right side
Longitudinal seam 6 between flute profile plate 4c carries out automatic welding respectively, and the speed of automatic welding faster, saves manpower；In first
Between the intermediate flute profile plate 4a of flute profile plate 3a and second, the first left side flute profile plate 3b and the second left side flute profile plate 4b, first
Butting between right side flute profile plate 3c and the second right side flute profile plate 4c 5 is welded manually respectively, and welding can manually
Better conform to it is ups and downs butt 5, ensure that welding quality, six blocks of flute profile plates be finally spliced to form monolith flute profile cabin
Wall.
Other specific embodiments of splicing corrugated bulkhead positioning tool of the invention, it is different from specific embodiment 1
In can only design two and be transversely extending and parallel spaced apart lateral supporting plate and two to simplify the structure of positioning tool
A longitudinal longitudinal supporting plate extended and parallel interval is arranged, equally can be realized the connection of the splicing to flute profile plate.
Other specific embodiments of splicing corrugated bulkhead positioning tool of the invention, it is different from specific embodiment 1
In the inverted trapezoidal groove of the top edge of lateral supporting plate is alternatively at U-shaped groove, v-depression or circular groove etc., accordingly
, the spacing between two grooves of arbitrary neighborhood of lateral supporting plate is equal to the spacing between the adjacent conduit of flute profile plate.
Other specific embodiments of splicing corrugated bulkhead positioning tool of the invention, it is different from specific embodiment 1
In the size of positioning tool being adaptively adjusted according to the actual height size of flute profile plate, for example, flute profile plate
Length on the outside of the transverse direction that overhangs out supporting plate is 50mm, then the second lateral the distance between supporting plate and third transverse direction supporting plate is 100mm.
Alternatively, other sizes also may be used.
The specific embodiment of the joining method of corrugated bulkhead of the invention, with splicing corrugated bulkhead of the invention positioning work
Each specific embodiment of the joining method of corrugated bulkhead is identical in the specific embodiment of dress, and details are not described herein.
Claims (10)
1. a kind of splicing corrugated bulkhead positioning tool, characterized in that laterally propped up including at least two in vertical plane
Plate and at least one longitudinal supporting plate, the length of described at least two lateral supporting plates extends in transverse direction and parallel interval is arranged,
Each transverse direction supporting plate is respectively at face position, at least one described longitudinal supporting plate is fixedly connected with lateral supporting plate, the laterally branch
The top edge of plate is equipped with the groove of equidistant interval arrangement, and the groove is for the conduit male-female engagement with flute profile plate, the phase
Spacing of the spacing with flute profile plate between adjacent conduit between adjacent groove is corresponding.
2. splicing corrugated bulkhead positioning tool according to claim 1, characterized in that the splicing corrugated bulkhead is used fixed
Position tooling includes the first positioning section and the second positioning section, and the structure of first positioning section and the second positioning section is identical, and described the
One positioning section includes the lateral supporting plate of two parallel intervals arrangement, and connects longitudinal supporting plate of lateral supporting plate；Described first is fixed
Position section and the second positioning section lateral supporting plate parallel interval close to each other arrange, between the lateral supporting plate close to each other between
It is used to connect the operating space butted every constituting.
3. splicing corrugated bulkhead positioning tool according to claim 2, characterized in that there are four the transverse direction supporting plates,
Four lateral supporting plates are followed successively by the first lateral supporting plate, the second lateral supporting plate, third transverse direction supporting plate and the 4th laterally along the longitudinal direction
Supporting plate, the described first lateral supporting plate, the second lateral supporting plate respectively constitute the lateral supporting plate of the first positioning section, and the third is laterally propped up
Plate, the 4th lateral supporting plate respectively constitute the lateral supporting plate of the second positioning section.
4. splicing corrugated bulkhead positioning tool according to claim 2 or 3, characterized in that the longitudinal direction supporting plate has three
It is a, longitudinal supporting plate, left side longitudinal direction supporting plate and right side longitudinal direction supporting plate centered on three longitudinal supporting plates difference, left side longitudinal direction supporting plate
The two sides of center longitudinal direction supporting plate are arranged in right side longitudinal direction supporting plate parallel interval, center longitudinal direction supporting plate is used for and slot placed in the middle
The longitudinal midline of shape plate is aligned.
5. splicing corrugated bulkhead positioning tool according to claim 2 or 3, characterized in that first positioning section
Longitudinal supporting plate of longitudinal supporting plate and the second positioning section, which is on same longitudinal direction, to be extended.
6. splicing corrugated bulkhead positioning tool according to claim 1 or 2 or 3, characterized in that on the transverse direction supporting plate
It is additionally provided with the seam graticule for the longitudinal seam position being used to indicate between two neighboring flute profile plate.
7. a kind of joining method of corrugated bulkhead, characterized in that the following steps are included:
Step 1: by flute profile plate location and installation splicing corrugated bulkhead positioning tool on, the conduit of the flute profile plate with
The groove male-female engagement of the top edge of lateral supporting plate；
Step 2: the edge for adjusting two neighboring flute profile plate forms seam；
Step 3: being welded to connect two neighboring flute profile plate along seaming position.
8. the joining method of corrugated bulkhead according to claim 7, characterized in that in step 1, flute profile plate is distinguished
Location and installation on the first positioning section and the second positioning section, the edge for the flute profile plate being mounted on the first positioning section be mounted on
The edge of flute profile plate on second positioning section, which docks to be formed, to be butted.
9. the joining method of corrugated bulkhead according to claim 7, characterized in that in step 2, cut the trough plate
The flange protrusions of body point press the flute profile plate laterally to form completion seam.
10. the joining method of corrugated bulkhead according to claim 7, characterized in that in step 3, connected using automatic welding
The longitudinal seam of two neighboring flute profile plate connects butting for two neighboring flute profile plate using manual weldering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910781436.1A CN110466683B (en) | 2019-08-22 | 2019-08-22 | Positioning tool for splicing groove-shaped bulkhead and splicing method of groove-shaped bulkhead |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910781436.1A CN110466683B (en) | 2019-08-22 | 2019-08-22 | Positioning tool for splicing groove-shaped bulkhead and splicing method of groove-shaped bulkhead |
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| CN110466683A true CN110466683A (en) | 2019-11-19 |
| CN110466683B CN110466683B (en) | 2021-08-20 |
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| CN112550607A (en) * | 2020-12-01 | 2021-03-26 | 沪东中华造船(集团)有限公司 | Manufacturing method of duplex stainless steel trough bulkhead |
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|---|---|
| CN110466683B (en) | 2021-08-20 |
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Application publication date: 20191119 Assignee: GUANGZHOU WENCHUAN HEAVY INDUSTRY Co.,Ltd. Assignor: CSSC HUANGPU WENCHONG SHIPBUILDING Co.,Ltd. Contract record no.: X2022440000324 Denomination of invention: A positioning tool for splicing grooved bulkheads and a splicing method for grooved bulkheads Granted publication date: 20210820 License type: Common License Record date: 20221216 |