CN110465723A - A kind of dc welding machine wireless control system - Google Patents
A kind of dc welding machine wireless control system Download PDFInfo
- Publication number
- CN110465723A CN110465723A CN201910894218.9A CN201910894218A CN110465723A CN 110465723 A CN110465723 A CN 110465723A CN 201910894218 A CN201910894218 A CN 201910894218A CN 110465723 A CN110465723 A CN 110465723A
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- China
- Prior art keywords
- welding machine
- control system
- remote controler
- welding
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229930182628 Forbeside Natural products 0.000 description 1
- 206010019345 Heat stroke Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
- B23K9/1087—Arc welding using remote control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Abstract
The invention belongs to welding machines to control apparatus field, more particularly to a kind of dc welding machine wireless control system, including remote controler and welder body, remote controler is internally provided with wireless transmitter, includes wireless receiver, the time relay, motor and potentiometer inside welder body, wherein: wireless receiver receives the wireless signal of wireless transmitter transmitting, the time relay is electrically connected with wireless receiver, and motor is electrically connected with the time relay, and potentiometer is connected to motor.Dc welding machine wireless control system provided by the invention, structure is simple, it is easy to use, welding personnel at a distance operation when, the electric current of electric welding machine can be adjusted in real time according to actual welding situation by the remote controler in hand, the efficiency for improving welding, ensure that welding quality, reduce human cost.
Description
Technical field
The invention belongs to welding machines to control apparatus field, and in particular to a kind of dc welding machine wireless control system.
Background technique
Electric welding machine be the high-temperature electric arc that is generated using positive and negative polarities in instantaneous short circuit come on consumable electrode solder and
Materials to be welded achievees the purpose that be combined by contactant, is widely used in the industries such as engineering machinery, ship, heavy-duty machinery.
Existing dc welding machine is using there is a line traffic control mostly, and current control knob is on its body, but in reality
In order to ensure welding quality in the welding process of border, different materials will select different-diameter, different types of welding rod, also select
Corresponding electric current, and requirement of the different welding positions to electric current is also different.
During actual welding, the position for needing to weld is often remote at a distance of several meters even tens meters with electric welding machine, sometimes
Weld job is carried out in environment that need to also be narrow in high-altitude, boiler or pipeline etc., it usually needs welding personnel oneself is walked out
The adjusting of progress welding current is gone, or special messenger is arranged to wait for beside electric welding machine, accepts the commander of welding personnel, cooperation carries out
The adjusting of electric current.This mode increases human cost and the working strength of welder, cannot in time, accurately meet welding people
The requirement of member reduces the efficiency of welding, while may convey inaccuracy due to regulating command, influences the quality of welding.
Summary of the invention
The problem of for background technique, the present invention provides a kind of dc welding machine wireless control system, structures
Simply, easy to use, it is capable of the electric current of remote adjustment control electric welding machine.
A kind of dc welding machine wireless control system provided by the invention, including remote controler and welder body, in remote controler
Portion is provided with wireless transmitter, includes wireless receiver, the time relay, motor and potentiometer inside welder body, in which:
Wireless receiver receives the wireless signal of wireless transmitter transmitting, and the time relay is electrically connected with wireless receiver, motor and when
Between relay be electrically connected, potentiometer is connected to motor.
Further, regulation button is provided on remote controler.
Further, display screen is additionally provided on remote controler.
Further, motor is micromotor.
Further, motor drives potentiometer work by belt.
Further, alarm is additionally provided in welder body.
Further, alarm button is provided on remote controler.
Further, the side of remote controler is provided with LED light.
A kind of dc welding machine wireless control system provided by the invention, has the advantages that
Dc welding machine wireless control system provided by the invention, structure is simple, and easy to use, welding personnel is made at a distance
When industry, the electric current of electric welding machine can be adjusted in real time according to actual welding situation by the remote controler in hand, improve weldering
The efficiency connect, ensure that welding quality, reduce human cost, while when encountering emergency case, can be real by remote controler
Existing emergency lighting and alarm, enable welding personnel timely to be rescued.
Detailed description of the invention
Illustrate the embodiment of the present invention or technical solution in the prior art in order to clearer, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it is clear that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the schematic diagram of dc welding machine wireless control system of the present invention；
Wherein: 1- remote controler, 11- wireless transmitter, 12- regulation button, 13- display screen, 14- alarm button, 15-LED
Lamp, 2- welder body, 21- wireless receiver, the 22- time relay, 23- motor, 24- potentiometer, 25- alarm.
Specific embodiment
Below in conjunction with the attached drawing in the present invention, technical solution in the embodiment of the present invention carry out it is clear, completely retouch
It states, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention
In embodiment, those skilled in the art's all other reality obtained without making creative work
Example is applied, protection scope of the present invention is belonged to.
As shown in Figure 1, a kind of dc welding machine wireless control system provided by the invention, including remote controler 1 and welding machine sheet
Body 2, remote controler 1 are internally provided with wireless transmitter 11, include wireless receiver 21 inside welder body 2, the time relay 22,
Motor 23 and potentiometer 24, in which: wireless receiver 21 receives the wireless signal that wireless transmitter 11 emits, the time relay
22 are electrically connected with wireless receiver 21, and motor 23 is electrically connected with the time relay 22, and potentiometer 24 is connect with motor 23.
Specifically, dc welding machine wireless control system of the invention includes 2 two parts of remote controler 1 and welder body, it is distant
The shapes and sizes of control device 1 are selected according to the actual situation, be can choose addition chaining on remote controler 1, are facilitated welding personnel
Wearing.Remote controler 1 is internally provided with wireless transmitter 11, is mainly used for emission control adjustment signal.Inside welder body 2
Wireless receiver 21 is used to receive the control and regulation order of 1 internal wireless transmitter 11 of remote controler, then will control to adjust and orders
It is transferred to the time relay 22, after the time relay 22 receives control and regulation order, control motor 23 is rotated, 23 band of motor
The rotation of electrokinetic potential device 24, to realize the adjusting of welding current.In use, welding personnel at a distance weld job when, pass through
Adjust the remote controler 1 in hand, so that it may wireless control signal is transmitted to welder body 2, realize the nothing of dc welding machine electric current
Line traffic control is adjusted, easy to use, improves the efficiency of welding.
Further, regulation button 12 is provided on remote controler 1.Regulation button 12 can voluntarily be set according to the actual situation
It sets, in the present embodiment, regulation button 12 is arranged to 2, including "+", "-"；"+" is used to increase the electric current of electric welding machine, and "-" is used
In the electric current for reducing electric welding machine.Meanwhile the frequency of increase or the reduction of electric current, In by the time relay 22, can be set
5A/S is set as in the present embodiment, by adjusting "+" perhaps the electric current increase per second of the button electric welding machine of "-" or reduction 5A.
Further, display screen 13 is additionally provided on remote controler 1.The setting of display screen 13, for showing the reality of electric welding machine
When electric current, welding personnel can pass through the electric current of display, the size of more intuitive observation electric welding machine electric current, convenient for subsequent to electricity
The adjusting of stream.
Further, motor 23 is micromotor 23.Micromotor 23 is small in size, is placed on 2 internal economies of welder body
Space, while 23 energy consumption of micromotor is small, using micromotor 23, can save electricity, reduce consumption.
Further, motor 23 drives potentiometer 24 to work by belt.Connection side between motor 23 and potentiometer 24
Formula is V belt translation, and the control and regulation order of 23 receiving time relay 22 of motor is rotated forward or inverted, then passes through belt
Transmission, drive potentiometer 24 rotating forward perhaps reversion to realize the increase or reduction of electric welding machine electric current.
Further, alarm 25 is additionally provided in welder body.Alarm 25 is mainly used for alarm in special circumstances
It reminds, alarm 25 can choose the LED light of buzzer or flashing.
Further, alarm button 14 is provided on remote controler 1.The top of remote controler 1 is arranged in alarm button 14, welding
, can be by alarm button 14 if personnel encounter the special circumstances such as electric shock, heatstroke, morbidity, alarm signal passes through wireless transmission
Device emits to welder body, and the alarm 25 in welder body passes through wireless receiver and receives alarm signal, carries out warning reminding.
Further, the side of remote controler 1 is provided with LED light 15.The setting of LED light 15 is mainly used for emergency lighting, distant
Be provided with switch on control device 1, when encountering emergency case, lead power-off, when ambient black, can turn on the switch, by LED light 15 into
Row emergency lighting is preferably provided with lithium battery inside remote controler 1, powers for LED light 15, it is also an option that setting is filled on remote controler 1
Electrical interface, for charging for lithium battery.
The present invention is further described by specific embodiment above, it should be understood that, here specifically
Description, should not be construed as the restriction for the essence of the present invention with range, and one of ordinary skilled in the art is reading this explanation
The various modifications made after book to above-described embodiment belong to the range that the present invention is protected.
Claims (8)
1. a kind of dc welding machine wireless control system, including remote controler and welder body, which is characterized in that in the remote controler
Portion is provided with wireless transmitter, includes wireless receiver inside the welder body, the time relay, motor and potentiometer,
Wherein:
The wireless receiver receives the wireless signal of the wireless transmitter transmitting, and the time relay wirelessly connects with described
Device electrical connection is received, the motor is electrically connected with the time relay, and the potentiometer is connect with the motor.
2. dc welding machine wireless control system according to claim 1, which is characterized in that be provided on the remote controler
Regulation button.
3. dc welding machine wireless control system according to claim 1, which is characterized in that also set up on the remote controler
There is display screen.
4. dc welding machine wireless control system according to claim 1, which is characterized in that the motor is micro electric
Machine.
5. dc welding machine wireless control system according to claim 1, which is characterized in that the motor passes through belt band
Move the potentiometer work.
6. dc welding machine wireless control system according to claim 1, which is characterized in that also set in the welder body
It is equipped with alarm.
7. dc welding machine wireless control system according to claim 1, which is characterized in that be provided on the remote controler
Alarm button.
8. dc welding machine wireless control system according to claim 1, which is characterized in that the side of the remote controler is set
It is equipped with LED light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910894218.9A CN110465723A (en) | 2019-09-20 | 2019-09-20 | A kind of dc welding machine wireless control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910894218.9A CN110465723A (en) | 2019-09-20 | 2019-09-20 | A kind of dc welding machine wireless control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110465723A true CN110465723A (en) | 2019-11-19 |
Family
ID=68516391
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910894218.9A Pending CN110465723A (en) | 2019-09-20 | 2019-09-20 | A kind of dc welding machine wireless control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110465723A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633007A (en) * | 2022-05-18 | 2022-06-17 | 中建八局第二建设有限公司 | Electric welding machine regulation and control device |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03285768A (en) * | 1990-03-30 | 1991-12-16 | Hitachi Seiko Ltd | Tig welding power source controller |
| CN2213603Y (en) * | 1995-01-24 | 1995-11-29 | 尹新生 | Remote-control device of electric welding machine |
| CN2226507Y (en) * | 1995-03-07 | 1996-05-08 | 张亚军 | Electric current telecontrol regulator for AC and DC welder welding |
| CN2230642Y (en) * | 1995-05-25 | 1996-07-10 | 张亚军 | Remote controller for electric current of welder |
| CN2401307Y (en) * | 1999-10-29 | 2000-10-18 | 杨太旺 | Radio remote controller for electric welding machine |
| CN2584338Y (en) * | 2002-09-11 | 2003-11-05 | 天津市华意保温制品有限公司 | Low-pressure sleeve welding machine |
| CN203509303U (en) * | 2013-11-01 | 2014-04-02 | 中国石油化工股份有限公司胜利油田分公司孤岛采油厂 | Remote-control adjusting device for output current of electric welding machine |
| CN205650932U (en) * | 2016-04-26 | 2016-10-19 | 吴兴龙 | Intelligence wireless remote control electric welding |
| CN206557561U (en) * | 2017-03-01 | 2017-10-13 | 黄山市卓煜丰科技有限公司 | Electric welding machine control device of wireless |
| CN210967394U (en) * | 2019-09-20 | 2020-07-10 | 开滦能源化工股份有限公司吕家坨矿业分公司 | Wireless control system of direct current welding machine |
-
2019
- 2019-09-20 CN CN201910894218.9A patent/CN110465723A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03285768A (en) * | 1990-03-30 | 1991-12-16 | Hitachi Seiko Ltd | Tig welding power source controller |
| CN2213603Y (en) * | 1995-01-24 | 1995-11-29 | 尹新生 | Remote-control device of electric welding machine |
| CN2226507Y (en) * | 1995-03-07 | 1996-05-08 | 张亚军 | Electric current telecontrol regulator for AC and DC welder welding |
| CN2230642Y (en) * | 1995-05-25 | 1996-07-10 | 张亚军 | Remote controller for electric current of welder |
| CN2401307Y (en) * | 1999-10-29 | 2000-10-18 | 杨太旺 | Radio remote controller for electric welding machine |
| CN2584338Y (en) * | 2002-09-11 | 2003-11-05 | 天津市华意保温制品有限公司 | Low-pressure sleeve welding machine |
| CN203509303U (en) * | 2013-11-01 | 2014-04-02 | 中国石油化工股份有限公司胜利油田分公司孤岛采油厂 | Remote-control adjusting device for output current of electric welding machine |
| CN205650932U (en) * | 2016-04-26 | 2016-10-19 | 吴兴龙 | Intelligence wireless remote control electric welding |
| CN206557561U (en) * | 2017-03-01 | 2017-10-13 | 黄山市卓煜丰科技有限公司 | Electric welding machine control device of wireless |
| CN210967394U (en) * | 2019-09-20 | 2020-07-10 | 开滦能源化工股份有限公司吕家坨矿业分公司 | Wireless control system of direct current welding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633007A (en) * | 2022-05-18 | 2022-06-17 | 中建八局第二建设有限公司 | Electric welding machine regulation and control device |
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