CN110465628A - A kind of multi-cylinder large size cylinder block dewatering orifice casting circulation method and sand core component - Google Patents

A kind of multi-cylinder large size cylinder block dewatering orifice casting circulation method and sand core component Download PDF

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Publication number
CN110465628A
CN110465628A CN201910884806.4A CN201910884806A CN110465628A CN 110465628 A CN110465628 A CN 110465628A CN 201910884806 A CN201910884806 A CN 201910884806A CN 110465628 A CN110465628 A CN 110465628A
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China
Prior art keywords
core
dewatering orifice
face
cylinder block
large size
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CN201910884806.4A
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CN110465628B (en
Inventor
刘毅
陈祖礼
谢日东
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • B22C9/103Multipart cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • B22C9/108Installation of cores

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention discloses a kind of multi-cylinder large size cylinder block dewatering orifices to cast circulation method, which includes: to open up core print hole in the hole site that discharges water of multiple main cores, front end face core, rear end face core and mandril core;The dewatering orifice core of multistage strip is set, and dewatering orifice core may pass through core print hole;Dewatering orifice uses penetration type, segmented cored operation;Each sand core is subjected to a group core, casting obtains the cylinder block with dewatering orifice.The invention also discloses a kind of logical sand core components of multi-cylinder large size cylinder block dewatering orifice casting.Multi-cylinder large size cylinder block dewatering orifice casting circulation method of the invention and sand core component, cylinder body dewatering orifice avoid being saved the investment of process equipment using processing method perforation front and back, saving process time, promoted processing throughput;The structure that the core print hole of dewatering orifice core is installed on main core is simple, is the conical bore with pattern draft, and mold change is convenient;The structure of dewatering orifice core is simple, is the tapered cone in a both ends, easy to make easy to operate.

Description

A kind of multi-cylinder large size cylinder block dewatering orifice casting circulation method and sand core component
Technical field
The present invention relates to motor cylinder casting technical fields, more specifically, it relates to a kind of multi-cylinder large size cylinder block Dewatering orifice casts circulation method and sand core component.
Background technique
The dewatering orifice of multi-cylinder large size especially cylinder in V-arrangement body, releases cooling water remaining in each cylinder when leaving unused for machine. The hole is connected to each cylinder holes, penetrates into rear end from cylinder block front end.Due to the limitation of product structure, in the production of cylinder block casting In, the hole is not usually logical with forging type casting, but is all processed and penetrated through using machining mode.
Moreover, logical industrial analysis is cast in the group core process of existing casting process scheme and dewatering orifice inconvenience: process modeling is such as Shown in attached drawing 1, existing group of core process are as follows: chassis core group 1 ' → main core, 3 ' → front end face core 5 ' → rear end face, 2 ' → left and right sides of core Mandril core 4 ' → auxiliary sand core.Cast out dewatering orifice, need to also discharge water between two main cores and main core and front and back ends core Hole site separate it is single place dewatering orifice core 6 ', core 6 ' places in dewatering orifice form the cylindrical hole for the outer wall of hole that discharges water when casting, such as Fig. 2 institute Show.But due to the limitation of product structure and process structure, when dewatering orifice core 6 ' is installed or with main core 3 ', front and back end core, or Interfere with mandril core 4 ', especially mandril core 4 ' can stop dewatering orifice core 6 ' to be placed on inboard main core 3 ' from two sides, lead Cause is unable to complete entire core group assembling.Therefore, dewatering orifice usually cast with forging type and lead to.
Summary of the invention
The technical problem to be solved by the present invention is to be directed to the above-mentioned deficiency of the prior art, an object of the present invention is to provide A kind of group of core is convenient, and the good multi-cylinder large size cylinder block dewatering orifice of castability casts circulation method.
The second object of the present invention is to provide a kind of sand core component that the casting of multi-cylinder large size cylinder block dewatering orifice is logical.
To achieve the above object one, the present invention provides a kind of multi-cylinder large size cylinder block dewatering orifices to cast circulation method, the casting Method includes: to open up core print hole in the hole site that discharges water of multiple main cores, front end face core and rear end face core;Multistage strip is set The dewatering orifice core of shape, dewatering orifice core may pass through core print hole;Dewatering orifice uses penetration type, segmented cored operation;By each sand core A group core is carried out, casting obtains the cylinder block with dewatering orifice.
Further, organize core process are as follows: first multiple main cores are mounted in the core group of chassis, then by front end face core and after End face core is mounted on the both ends of main core, then installs the mandril core of cylinder body two sides;The dewatering orifice core of segmented is threaded through again On front end face core, main core and rear end face core;Finally installation auxiliary sand core.
Further, its every section both ends will be embedded in the core print hole of main core after the dewatering orifice core cored.
As a further improvement, the core print hole is through setting in the main core, front end face core and rear end face On core, the dewatering orifice core is installed using " penetration type " operation, each section of dewatering orifice core being initially charged among sand core group, finally The dewatering orifice core of end face section is packed into from both ends.
Further, when casting, every section of dewatering orifice core can cast out 2~3 dewatering orifices.
To achieve the above object two, a kind of sand core component for realizing multi-cylinder large size cylinder block dewatering orifice casting circulation method, including Chassis core group, main core, front end face core, rear end face core, mandril core and auxiliary sand core, the main core, front end face core and The hole site that discharges water of rear end face core offers the core print hole for extending transversely through both ends setting, further includes that discharging water for multistage strip is arranged Kong Xin, every section of dewatering orifice core are adapted with the core print hole.
Further, the core print hole both ends on the main core are equipped with the conical bore with pattern draft.
Further, the both ends of the dewatering orifice core are equipped with cone.
Further, the dewatering orifice core is arranged at least across a main core.
Beneficial effect
Compared with prior art, the beneficial effect of multi-cylinder large size cylinder block dewatering orifice of the invention casting circulation method and sand core component Fruit is as follows: cylinder block dewatering orifice avoids being saved the investment of process equipment using processing method perforation front and back, being saved process time, Promote processing throughput;The structure that the core print hole of dewatering orifice core is installed on main core is simple, is the conical bore with pattern draft, mould Tool change is convenient;The structure of dewatering orifice core is simple, is the tapered cone in a both ends, easy to make easy to operate;Dewatering orifice core Mounting means is simple to operation, only need to process its both ends and be embedded in core print hole.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the logical sand mold component assembly of multi-cylinder large size cylinder block dewatering orifice casting in the prior art;
Fig. 2 is the internal structure signal of the logical sand mold component assembly of multi-cylinder large size cylinder block dewatering orifice casting in the prior art Figure;
Fig. 3 is the structural schematic diagram of the logical sand core component assembly of multi-cylinder large size cylinder block dewatering orifice casting of the invention;
Fig. 4 is the structural schematic diagram of the cylinder block casting in the present invention with dewatering orifice.
In figure: 1, chassis core group;2, rear end face core;3, main core;4, mandril core;5, front end face core;6, dewatering orifice core;7, Core print hole;8, cylinder block;9, dewatering orifice.
Specific embodiment
With reference to the accompanying drawing, specific embodiments of the present invention will be described in detail, it is to be understood that guarantor of the invention Shield range is not limited by the specific implementation.
A specific embodiment of the invention is such that as shown in Figure 3-4 a kind of multi-cylinder large size cylinder block dewatering orifice casting is logical Method, the casting method include: to open up core print in the hole site that discharges water of multiple main cores 3, front end face core 5 and rear end face core 2 Hole 7;The dewatering orifice core 6 of multistage strip is set, and dewatering orifice core 6 may pass through core print hole 7;Dewatering orifice uses penetration type, segmented Cored operation;Each sand core is subjected to a group core, casting obtains the cylinder block 8 with dewatering orifice.Main core is opened up in the hole site that discharges water The core print hole 7 of dewatering orifice core 6, the position precision after through-hole requirement guarantee water hole core installation on width and short transverse are installed; 6 sectional making of dewatering orifice core, every section can ensure casting out for 2~3 dewatering orifices 9;Dewatering orifice core 6 is pacified using " penetration type " operation Dress, requires the both ends of each section of dewatering orifice core 6 to be embedded in the core print hole 7 of end face core and main core in the longitudinal direction.Cylinder block 8 Dewatering orifice 9 avoids being saved the investment of process equipment using processing method perforation front and back, saving process time, promoted processing Rate;The structure that the core print hole 7 of dewatering orifice core 6 is installed on main core 3 is simple, is the conical bore with pattern draft, mold change side Just;The structure of dewatering orifice core 6 is simple, is the tapered cone in a both ends, easy to make easy to operate;6 side of installation of dewatering orifice core Formula is simple to operation, only need to process its both ends and be embedded in core print hole 7.
Group core process are as follows: first multiple main cores 3 are mounted in chassis core group 1, then by front end face core 5 and rear end face core 2 are mounted on the both ends of main core 3, then install the mandril core 4 of cylinder body two sides;Before the dewatering orifice core 6 of segmented is threaded through again On end face core 5, main core 3 and rear end face core 2;Finally installation auxiliary sand core.Mandril core 4 positioned at 3 two sides of main core will not The installation of dewatering orifice core 6 is caused to interfere.
In the present embodiment, its every section both ends will be embedded in the core print hole 7 of main core after 6 cored of dewatering orifice core.
In the present embodiment, core print hole 7 is to discharge water through being arranged on main core 3, front end face core 5 and rear end face core 2 Hole core 6 is installed using " penetration type " operation, each section of dewatering orifice core 6 being initially charged among sand core group, is finally packed into from both ends The dewatering orifice core 6 of end face section.
In the present embodiment, when casting, every section of dewatering orifice core 6 can cast out 2~3 dewatering orifices 9.
A kind of sand core component that the casting of multi-cylinder large size cylinder block dewatering orifice is logical, including chassis core group 1, main core 3, front end face core 5, rear end face core 2, mandril core 4 and auxiliary sand core, 9 position of dewatering orifice of main core 3, front end face core 5 and rear end face core 2 is opened Further include the dewatering orifice core 6 that multistage strip is set equipped with the core print hole 7 for extending transversely through both ends setting, every section of dewatering orifice core 6 with Core print hole 7 is adapted.Main core 3 opens up the core print hole 7 of installation dewatering orifice core 6 in 9 position of dewatering orifice, and through-hole requires to ensure water hole Position precision after core installation on width and short transverse;6 sectional making of dewatering orifice core, every section can ensure that 2~3 discharge water Hole casts out;Dewatering orifice core 6 is installed using " penetration type " operation, and the both ends of each section of dewatering orifice core 6 is required to bury in the longitudinal direction In the core print hole 7 of end face core and main core.The dewatering orifice 9 of cylinder block 8 avoids saving processing using processing method perforation front and back The investment of equipment saves process time, promotes processing throughput;The structure in the core print hole 7 of dewatering orifice core 6 is installed on main core 3 It simply, is the conical bore with pattern draft, mold change is convenient;The structure of dewatering orifice core 6 is simple, is the tapered circle in a both ends Cone, it is easy to make easy to operate;Core 6 mounting means in dewatering orifice is simple to operation, only need to process its both ends and be embedded in core print hole 7 i.e. It can.
In the present embodiment, 7 both ends of core print hole on main core 3 are equipped with the conical bore with pattern draft, dewatering orifice core 6 Both ends are equipped with cone, and conical bore has guiding role, is inserted into core print hole 7 convenient for dewatering orifice core 6, prevent from scratching main core 3 Surface, it is easy to make easy to operate
In the present embodiment, dewatering orifice core 6 is arranged at least across a main core 3, needs the both ends of dewatering orifice core 6 It is embedded in core print hole 7, mounting means is simple.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, is not taking off Under the premise of from structure of the invention, several modifications and improvements can also be made, these all will not influence the effect that the present invention is implemented And patent practicability.

Claims (9)

1. a kind of multi-cylinder large size cylinder block dewatering orifice casts circulation method, which is characterized in that the casting method includes: in multiple main cores (3), the hole site that discharges water of front end face core (5) and rear end face core (2) opens up core print hole (7);Discharging water for multistage strip is set Kong Xin (6), dewatering orifice core (6) may pass through core print hole (7);Dewatering orifice uses penetration type, segmented cored operation;By each sand core A group core is carried out, casting obtains the cylinder block with dewatering orifice.
2. a kind of multi-cylinder large size cylinder block dewatering orifice according to claim 1 casts circulation method, which is characterized in that group core process Are as follows: first multiple main cores (3) are mounted in chassis core group (1), are then mounted on front end face core (5) and rear end face core (2) The mandril core (4) of cylinder body two sides is then installed at the both ends of main core (3);The dewatering orifice core (6) of segmented is threaded through front end again On face core (5), main core (3) and rear end face core (2);Finally installation auxiliary sand core.
3. a kind of multi-cylinder large size cylinder block dewatering orifice according to claim 2 casts circulation method, which is characterized in that described to discharge water Its every section both ends will be embedded in the core print hole (7) of main core after Kong Xin (6) cored.
4. a kind of multi-cylinder large size cylinder block dewatering orifice according to claim 2 or 3 casts circulation method, which is characterized in that described Core print hole (7) is the dewatering orifice core through setting on the main core (3), front end face core (5) and rear end face core (2) (6) it is installed using " penetration type " operation, each section of dewatering orifice core (6) being initially charged among sand core group, is finally packed into from both ends The dewatering orifice core (6) of end face section.
5. a kind of multi-cylinder large size cylinder block dewatering orifice according to claim 4 casts circulation method, which is characterized in that when casting, Every section of dewatering orifice core (6) can cast out 2~3 dewatering orifices.
6. a kind of sand core component for realizing casting circulation method in multi-cylinder large size cylinder block dewatering orifice described in claim 1, including chassis Core group (1), main core (3), front end face core (5), rear end face core (2), mandril core (4) and auxiliary sand core, which is characterized in that institute The hole site that discharges water for stating main core (3), front end face core (5) and rear end face core (2) offers the core for extending transversely through both ends setting Head bore (7) further includes the dewatering orifice core (6) that multistage strip is arranged, every section of dewatering orifice core (6) and the core print hole (7) It is adapted.
7. a kind of sand core component that the casting of multi-cylinder large size cylinder block dewatering orifice is logical according to claim 6, which is characterized in that institute Core print hole (7) both ends stated on main core (3) are equipped with the conical bore with pattern draft.
8. a kind of sand core component that the casting of multi-cylinder large size cylinder block dewatering orifice is logical according to claim 6 or 7, feature exist In the both ends of the dewatering orifice core (6) are equipped with cone.
9. a kind of sand core component that the casting of multi-cylinder large size cylinder block dewatering orifice is logical according to claim 8, which is characterized in that institute Dewatering orifice core (6) is stated to be arranged at least across a main core (3).
CN201910884806.4A 2019-09-19 2019-09-19 Casting method for drain holes of multi-cylinder large cylinder block and sand core assembly Active CN110465628B (en)

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CN201910884806.4A CN110465628B (en) 2019-09-19 2019-09-19 Casting method for drain holes of multi-cylinder large cylinder block and sand core assembly

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1024347A (en) * 1996-07-10 1998-01-27 Toyota Autom Loom Works Ltd Core for water jacket of engine and core piece for forming hole as cast between cylinder bores
CN103978162A (en) * 2014-05-07 2014-08-13 广西玉柴机器股份有限公司 Casting process for elongated hole
CN104985133A (en) * 2015-06-25 2015-10-21 韩城市留顺铸造有限责任公司 Inblock cast producing method of large-sized long-strip box body provided with long-strip cavity
CN106238689A (en) * 2016-08-31 2016-12-21 广西玉柴机器股份有限公司 The process of casting engine oil channel elongated hole
CN107745088A (en) * 2017-11-30 2018-03-02 四川共享铸造有限公司 A kind of frame main oil gallery core and its manufacture method
CN210498264U (en) * 2019-09-19 2020-05-12 广西玉柴机器股份有限公司 Sand core assembly cast through drainage hole of multi-cylinder large-scale cylinder block

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1024347A (en) * 1996-07-10 1998-01-27 Toyota Autom Loom Works Ltd Core for water jacket of engine and core piece for forming hole as cast between cylinder bores
CN103978162A (en) * 2014-05-07 2014-08-13 广西玉柴机器股份有限公司 Casting process for elongated hole
CN104985133A (en) * 2015-06-25 2015-10-21 韩城市留顺铸造有限责任公司 Inblock cast producing method of large-sized long-strip box body provided with long-strip cavity
CN106238689A (en) * 2016-08-31 2016-12-21 广西玉柴机器股份有限公司 The process of casting engine oil channel elongated hole
CN107745088A (en) * 2017-11-30 2018-03-02 四川共享铸造有限公司 A kind of frame main oil gallery core and its manufacture method
CN210498264U (en) * 2019-09-19 2020-05-12 广西玉柴机器股份有限公司 Sand core assembly cast through drainage hole of multi-cylinder large-scale cylinder block

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