CN209502928U - A kind of die casting of Semi surrounding type - Google Patents
A kind of die casting of Semi surrounding type Download PDFInfo
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- CN209502928U CN209502928U CN201822052671.9U CN201822052671U CN209502928U CN 209502928 U CN209502928 U CN 209502928U CN 201822052671 U CN201822052671 U CN 201822052671U CN 209502928 U CN209502928 U CN 209502928U
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- 238000004512 die casting Methods 0.000 title claims abstract description 15
- 239000003818 cinder Substances 0.000 claims 2
- 239000003381 stabilizer Substances 0.000 claims 2
- 239000004744 fabric Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 15
- 238000000465 moulding Methods 0.000 description 12
- 239000013589 supplement Substances 0.000 description 7
- 239000002893 slag Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000011148 porous material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模具技术领域,特别是涉及一种半包围式的压铸模具。The utility model relates to the technical field of molds, in particular to a semi-enclosed die-casting mold.
背景技术Background technique
影响产品质量的主要因素是来自于模具的结构,模具设计的结构合理,能够大大降低产品的不合格率,能避免产品产生气泡、冷割等缺陷。为了确保模具能够生产结构较为复杂的产品,需要设计合理的抽芯结构以及流道可以大大提高产品质量。The main factor affecting product quality comes from the structure of the mold. The structure of the mold design is reasonable, which can greatly reduce the failure rate of the product, and can avoid defects such as bubbles and cold cutting of the product. In order to ensure that the mold can produce products with relatively complex structures, it is necessary to design a reasonable core-pulling structure and runners to greatly improve product quality.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种半包围式的压铸模具,得到产品比较结实,不会产生气孔、气泡等缺陷,提高了产品的质量。The technical problem to be solved by the utility model is to provide a semi-enclosed die-casting mold, so that the product is relatively solid, without defects such as pores and bubbles, and improves the quality of the product.
本实用新型解决其技术问题所采用的技术方案是:提供一种半包围式的压铸模具,包括上模芯、下模芯和上模座,所述的上模座的下端面上安装有下模座,该上模座和下模座之间安装有呈叠放安装的上模芯和下模芯,所述的上模芯与下模芯之间形成模腔,所述的下模芯上端中部设置有呈矩形凸台的成型部,该成型部上端中部设置有纵向布置的主流道以及与主流道后端相连的分流锥,所述的主流道的两侧均纵向布置有第一分流道,两个第一分流道的后端相对弯曲,所述的主流道的前端分叉形成两个横向的第二分流道,该第二分流道一端与第一分流道的前端相连,所述的上模芯中部设置有与分流锥相配的浇口套,该浇口套上端穿过上模座,所述的上模芯下端设置有若干个辅助流道,该辅助流道用于连接第一分流道与模腔或者连接第二分流道与模腔,所述的上模座与下模座之间位于上模芯和下模芯的左、右侧以及前端均设置有抽芯结构,该抽芯结构包括滑块座、镶块和油缸,所述的滑块座滑动安装在下模座上端,该滑块座一端设置有伸入到模腔的镶块,所述的滑块座另一端与下模座外侧安装的油缸相连,三个镶块将成型部半包围围住,所述的上模芯下端设置有与三个镶块相配的成型块。The technical solution adopted by the utility model to solve the technical problem is: provide a semi-enclosed die-casting mold, including an upper mold core, a lower mold core and an upper mold base, the lower end surface of the upper mold base is installed with a lower Die base, between the upper mold base and the lower mold base, an upper mold core and a lower mold core that are stacked are installed, a mold cavity is formed between the upper mold core and the lower mold core, and the lower mold core The middle part of the upper end is provided with a forming part in the form of a rectangular boss, and the middle part of the upper end of the forming part is provided with a longitudinally arranged main flow channel and a splitter cone connected to the rear end of the main flow channel. channel, the rear ends of the two first flow channels are relatively curved, and the front ends of the main flow channel are bifurcated to form two transverse second flow channels, one end of the second flow channel is connected to the front end of the first flow channel, and the The middle part of the upper mold core is provided with a sprue sleeve matching the splitter cone, the upper end of the sprue sleeve passes through the upper mold base, and the lower end of the upper mold core is provided with several auxiliary runners, which are used to connect the first One runner is connected to the mold cavity or the second runner is connected to the mold cavity, and a core-pulling structure is provided between the upper mold base and the lower mold base on the left, right and front ends of the upper mold core and the lower mold core, The core-pulling structure includes a slider base, an insert and an oil cylinder. The slider base is slidably installed on the upper end of the lower mold base. One end of the slider base is provided with an insert extending into the mold cavity. One end is connected with the oil cylinder installed on the outside of the lower mold base, and the three inserts half-enclose the molding part, and the lower end of the upper mold core is provided with a molding block matching the three inserts.
作为对本实用新型所述的技术方案的一种补充,所述的下模芯上端围绕着成型部设置有若干个渣包。As a supplement to the technical solution described in the utility model, several slag bags are arranged around the forming part at the upper end of the lower mold core.
作为对本实用新型所述的技术方案的一种补充,所述的下模芯上端位于部分渣包的一侧设置有排气槽。As a supplement to the technical solution described in the present invention, the upper end of the lower mold core is provided with an exhaust groove on one side of a part of the slag bag.
作为对本实用新型所述的技术方案的一种补充,所述的成型部上端边缘均匀布置有若干个成型缺口。As a supplement to the technical solution of the present invention, several forming notches are evenly arranged on the upper edge of the forming part.
作为对本实用新型所述的技术方案的一种补充,所述的成型部的上端右侧并排开有两个镶件缺口,所述的上模芯下端安装有下端伸入到镶件缺口内的镶件。As a supplement to the technical solution described in the present invention, two insert gaps are arranged side by side on the right side of the upper end of the forming part, and the lower end of the upper mold core is installed with a plug whose lower end extends into the insert gap. inserts.
作为对本实用新型所述的技术方案的一种补充,所述的第一分流道与第二分流道一体成型。As a supplement to the technical solution of the present invention, the first flow channel and the second flow channel are integrally formed.
作为对本实用新型所述的技术方案的一种补充,所述的下模座下端两端竖直安装有两个支脚,两个支脚下端之间安装有推板,所述的推板上竖直安装有若干个插入到模腔的顶出杆。As a supplement to the technical solution described in the present invention, two legs are vertically installed at both ends of the lower end of the lower mold base, and a push plate is installed between the lower ends of the two legs, and the push plate is vertically Several ejector pins inserted into the mold cavity are installed.
作为对本实用新型所述的技术方案的一种补充,所述的滑块座另一端的上部安装有锁模块。As a supplement to the technical solution described in the utility model, a lock module is installed on the upper part of the other end of the slider seat.
有益效果:本实用新型涉及一种半包围式的压铸模具,主流道和分流道均设置在下模芯的成型部上,使得金属熔液更快进入模腔,第二分流道和第一分流道是围绕着成型部上端边缘布置的,通过辅助流道将熔液均匀注入到模腔内,这样得到产品比较结实,不会产生气孔、气泡等缺陷,提高了产品的质量;由三个镶块将成型部半包围围住,再通过成型块配合可以将成型部四周都围住,镶块与成型块的配合设计能方便产品脱模,且大大提高产品的合格率。Beneficial effects: the utility model relates to a semi-enclosed die-casting mold. Both the main flow channel and the runner channel are arranged on the molding part of the lower mold core, so that the molten metal enters the mold cavity faster, and the second runner channel and the first runner channel It is arranged around the upper edge of the forming part, and the melt is evenly injected into the mold cavity through the auxiliary flow channel, so that the product is relatively strong, and there will be no defects such as pores and bubbles, which improves the quality of the product; consists of three inserts The forming part is half surrounded, and then the forming part can be surrounded by the cooperation of the forming block. The matching design of the insert and the forming block can facilitate the demoulding of the product and greatly improve the pass rate of the product.
附图说明Description of drawings
图1是本实用新型主视方向的内部示意图;Fig. 1 is the internal schematic diagram of the main viewing direction of the utility model;
图2是本实用新型右视方向的内部示意图;Fig. 2 is the internal schematic view of the right view direction of the utility model;
图3是本实用新型所述的下模座的结构示意图;Fig. 3 is the structural representation of the lower mold base described in the utility model;
图4是本实用新型所述的下模芯的结构示意图;Fig. 4 is the structural representation of the lower mold core described in the utility model;
图5是本实用新型所述的上模芯的结构示意图。Fig. 5 is a schematic structural view of the upper mold core described in the present invention.
图示:1、浇口套,2、上模芯,3、下模芯,4、成型部,5、第二分流道,6、主流道,7、第一分流道,8、渣包,9、排气槽,10、分流锥,11、镶件缺口,12、成型缺口,13、辅助流道,14、镶件,15、上模座,16、下模座,17、抽芯结构,18、推板,19、顶出杆, 20、支脚,21、滑块座,22、油缸,23、锁模块,24、镶块,25、成型块。Illustration: 1. Sprue bushing, 2. Upper mold core, 3. Lower mold core, 4. Forming part, 5. Second runner, 6. Main runner, 7. First runner, 8. Slag bag, 9. Exhaust groove, 10. Splitter cone, 11. Insert notch, 12. Forming notch, 13. Auxiliary runner, 14. Insert, 15. Upper die holder, 16. Lower die holder, 17. Core-pulling structure , 18, push plate, 19, ejector rod, 20, support foot, 21, slider seat, 22, oil cylinder, 23, lock module, 24, insert block, 25, forming block.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
本实用新型的实施方式涉及一种半包围式的压铸模具,如图1-5所示,包括上模芯2、下模芯3和上模座15,所述的上模座15的下端面上安装有下模座16,该上模座15和下模座16之间安装有呈叠放安装的上模芯2和下模芯3,所述的上模芯2与下模芯3之间形成模腔,所述的下模芯3上端中部设置有呈矩形凸台的成型部4,该成型部4上端中部设置有纵向布置的主流道6以及与主流道6后端相连的分流锥10,所述的主流道6的两侧均纵向布置有第一分流道7,两个第一分流道7的后端相对弯曲,所述的主流道6的前端分叉形成两个横向的第二分流道5,该第二分流道5一端与第一分流道7的前端相连,所述的上模芯2中部设置有与分流锥10相配的浇口套1,该浇口套1上端穿过上模座15,所述的上模芯2下端设置有若干个辅助流道13,该辅助流道13用于连接第一分流道7与模腔或者连接第二分流道5与模腔,所述的上模座15与下模座16之间位于上模芯2和下模芯3的左、右侧以及前端均设置有抽芯结构17,该抽芯结构17包括滑块座21、镶块24 和油缸22,所述的滑块座21滑动安装在下模座16上端,该滑块座21一端设置有伸入到模腔的镶块24,所述的滑块座21另一端与下模座16外侧安装的油缸22相连,三个镶块 24将成型部4半包围围住,所述的上模芯2下端设置有与三个镶块24相配的成型块25。The embodiment of the present utility model relates to a semi-enclosed die-casting mold, as shown in Fig. A lower mold base 16 is installed on the top, and an upper mold core 2 and a lower mold core 3 that are stacked and installed are installed between the upper mold base 15 and the lower mold base 16. The upper mold core 2 and the lower mold core 3 A mold cavity is formed between them, and the middle part of the upper end of the lower mold core 3 is provided with a forming part 4 in the form of a rectangular boss, and the middle part of the upper end of the forming part 4 is provided with a longitudinally arranged main channel 6 and a splitter cone connected to the rear end of the main channel 6 10. Both sides of the main flow channel 6 are longitudinally arranged with first branch channels 7, the rear ends of the two first flow channel 7 are relatively curved, and the front ends of the main channel 6 are bifurcated to form two transverse first flow channels. Two runners 5, one end of the second runner 5 is connected to the front end of the first runner 7, the middle part of the upper mold core 2 is provided with a sprue sleeve 1 matched with the splitter cone 10, and the upper end of the sprue sleeve 1 is worn Through the upper mold base 15, the lower end of the upper mold core 2 is provided with several auxiliary runners 13, and the auxiliary runners 13 are used to connect the first runner 7 and the mold cavity or connect the second runner 5 and the mold cavity, Between the upper mold base 15 and the lower mold base 16, a core-pulling structure 17 is arranged on the left, right and front ends of the upper mold core 2 and the lower mold core 3, and the core-pulling structure 17 includes a slider base 21, Insert 24 and oil cylinder 22, described slider seat 21 is slidably installed on the lower mold base 16 upper end, and this slider seat 21 one end is provided with the insert 24 that stretches into die cavity, and described slider seat 21 other end and The oil cylinder 22 installed on the outside of the lower mold base 16 is connected, and the three inserts 24 half-enclose the molding part 4 . The lower end of the upper mold core 2 is provided with a molding block 25 matching the three inserts 24 .
所述的下模芯3上端围绕着成型部4设置有若干个渣包8。The upper end of the lower mold core 3 is provided with several slag bags 8 surrounding the forming part 4 .
所述的下模芯3上端位于其中部分渣包8的一侧设置有排气槽9。The upper end of the lower mold core 3 is located on one side of a part of the slag bag 8 and is provided with an exhaust groove 9 .
所述的成型部4上端边缘均匀布置有若干个成型缺口12。Several forming notches 12 are evenly arranged on the upper edge of the forming part 4 .
所述的成型部4的上端右侧并排开有两个镶件缺口11,所述的上模芯2下端安装有下端伸入到镶件缺口11内的镶件14。Two insert notches 11 are arranged side by side on the right side of the upper end of the molding part 4 , and the lower end of the upper mold core 2 is provided with an insert 14 whose lower end extends into the insert notches 11 .
所述的第一分流道7与第二分流道5一体成型。The first flow channel 7 and the second flow channel 5 are integrally formed.
所述的下模座16下端两端竖直安装有两个支脚20,两个支脚20下端之间安装有推板 18,所述的推板18上竖直安装有若干个插入到模腔的顶出杆19。Two legs 20 are vertically installed at both ends of the lower end of the lower mold base 16, and a push plate 18 is installed between the lower ends of the two legs 20, and several push plates 18 are vertically installed on the push plate 18 to be inserted into the mold cavity. Ejector rod 19.
所述的滑块座21另一端的上部安装有锁模块23。A lock module 23 is mounted on the upper part of the other end of the slider seat 21 .
实施例Example
上模座15和上模芯2与下模芯3和下模座16并拢,完成之后对模腔内注入熔融状态的熔液,溶液从浇口套1处进入到模具内,并通过分流锥10分流,依次流过主流道6、第二分流道5和第一分流道7,上模芯2下端设置有若干个辅助流道13,该辅助流道13用于连接第一分流道7与模腔或者连接第二分流道5与模腔,在流过第二分流道5和第一分流道7时,通过辅助流道13将部分熔液均匀注入到模腔内。本实用的主流道和分流道均设置在下模芯3的成型部4上,使得金属熔液更快进入模腔,第二分流道5和第一分流道 7是围绕着成型部4上端边缘布置的,通过辅助流道13将熔液均匀注入到模腔内,这样得到产品比较结实,不会产生气孔、气泡等缺陷,提高了产品的质量。由三个镶块24将成型部4半包围围住,再通过成型块25配合可以将成型部四周都围住,镶块24与成型块25 的配合设计能方便产品脱模,且大大提高产品的合格率。The upper mold base 15 and the upper mold core 2 are brought together with the lower mold core 3 and the lower mold base 16. After the completion, the melt in the molten state is injected into the mold cavity, and the solution enters the mold from the sprue sleeve 1 and passes through the splitter cone. 10 diversions, which flow through the main flow channel 6, the second flow channel 5 and the first flow channel 7 in sequence, and several auxiliary flow channels 13 are arranged at the lower end of the upper mold core 2, and the auxiliary flow channels 13 are used to connect the first flow channel 7 and the first flow channel 7. The mold cavity is connected to the second runner 5 and the mold cavity, and when flowing through the second runner 5 and the first runner 7 , part of the melt is evenly injected into the mold cavity through the auxiliary runner 13 . The practical main flow channel and the runner channel are both arranged on the molding part 4 of the lower mold core 3, so that the molten metal enters the mold cavity faster, and the second runner channel 5 and the first runner channel 7 are arranged around the upper edge of the molding part 4 Yes, the melt is evenly injected into the mold cavity through the auxiliary runner 13, so that the product is relatively strong, and defects such as pores and bubbles will not occur, and the quality of the product is improved. The molding part 4 is half-surrounded by three inserts 24, and then the molding part can be surrounded by the cooperation of the molding block 25. The matching design of the inserts 24 and the molding block 25 can facilitate the demoulding of the product and greatly improve the quality of the product. pass rate.
Claims (8)
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| CN201822052671.9U CN209502928U (en) | 2018-12-07 | 2018-12-07 | A kind of die casting of Semi surrounding type |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802203A (en) * | 2019-11-29 | 2020-02-18 | 宁波建新华谊铝业有限公司 | Automobile axial booster casing forming die |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802203A (en) * | 2019-11-29 | 2020-02-18 | 宁波建新华谊铝业有限公司 | Automobile axial booster casing forming die |
| CN110802203B (en) * | 2019-11-29 | 2024-05-10 | 宁波建新华谊铝业有限公司 | Automobile axial booster shell forming die |
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