CN110459725A - Aluminium dish composite bar connection scheme - Google Patents

Aluminium dish composite bar connection scheme Download PDF

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Publication number
CN110459725A
CN110459725A CN201810429222.3A CN201810429222A CN110459725A CN 110459725 A CN110459725 A CN 110459725A CN 201810429222 A CN201810429222 A CN 201810429222A CN 110459725 A CN110459725 A CN 110459725A
Authority
CN
China
Prior art keywords
aluminium dish
composite bar
battery core
busbar connector
aluminium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810429222.3A
Other languages
Chinese (zh)
Inventor
王华文
陆云
郭天兴
程志刚
郑伟伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sunwoda Electric Vehicle Battery Co Ltd
Original Assignee
Sunwoda Electric Vehicle Battery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sunwoda Electric Vehicle Battery Co Ltd filed Critical Sunwoda Electric Vehicle Battery Co Ltd
Priority to CN201810429222.3A priority Critical patent/CN110459725A/en
Publication of CN110459725A publication Critical patent/CN110459725A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

Present invention discloses aluminium dish composite bar connection scheme, including battery modules (4), busbar connector (1), the aluminium dish (2) is welded to on the busbar connector (1), forms aluminium dish composite bar by aluminium dish (2), U-shaped disk (7);Then the aluminium dish composite bar is bonded on the battery modules (4) using glue, the U-shaped disk (7) is connected with battery core (3) positive and negative electrode respectively, it is welded on contact surface of the U-shaped disk (7) with battery core (3) positive and negative electrode finally by welding procedure, the connection of fixed battery core and aluminium dish.Using connection scheme of the invention, the welding of battery core and busbar connector is extremely fast and simple, solid and reliable, will not substantially increase welding yield, it is ensured that the stability of battery pack there is a phenomenon where rosin joint and solder joint loosening.

Description

Aluminium dish composite bar connection scheme
Technical field
The present invention relates to new energy resource power battery mould group field more particularly to a kind of aluminium dish composite bar connection schemes.
Background technique
Compared with orthodox car, electric vehicle has apparent advantage in environmental protection.Waste pollution and noise pollution are interior The big pollution of the two of combustion engine automobile.Electric vehicle does not consume gasoline then, and no exhaust emission, low noise, radiation is small, is a kind of ideal clear The clean vehicles.With the enhancing of the environmental consciousness of the mankind, electric vehicle using increasingly extensive, thus electronic vehicle electric power electric Pond group is developed into an important project.
Chinese patent CN107068926A discloses a kind of battery pack with aluminium wire and its aluminium wire welding procedure, wherein having There are the battery pack of aluminium wire, including top tray, lower tray, single battery and fluid confluence, the upper and lower pallet is logical equipped with pallet Hole, the single battery are sandwiched between top tray and lower tray, and the fluid confluence is connected with upper and lower pallet, and feature exists In: the fluid confluence is connected to top tray outer surface, this fluid confluence is upper fluid confluence, and fluid confluence is logical equipped with fluid confluence on this Hole, the single battery anode is corresponding with the pallet lead to the hole site of top tray, the fluid confluence through-hole of the upper fluid confluence with it is upper The pallet lead to the hole site of pallet is corresponding, and the single battery is connected by aluminium wire with upper fluid confluence, and the aluminium wire is through end The pallet through-hole of top tray and the fluid confluence through-hole of upper fluid confluence, one end of the aluminium wire is connected to single battery anode, another End is connected on fluid confluence.
In addition, a kind of aluminium wire welding procedure of battery pack, it is characterised in that the following steps are included:
(1) butt welding contact applies the contact force of 4.5 ~ 7N;
(2) contact force is become into 3.8 ~ 8N through 10 ~ 20ms;
(3) contact force is risen into 9.5 ~ 15N through 15 ~ 25ms, and keeps 90 ~ 150ms of the contact force
However the program can frequently occur rosin joint phenomenon to equipment precision requirement height, and when welding, module is done over again, Wasting manpower and material resources, and inefficiency, quality not can guarantee, and can substantially reduce rosin joint using aluminium dish composite bar connection scheme Rate improves welding yield and efficiency, realizes full-automatic production.
Summary of the invention
In the present solution, a kind of aluminium dish composite bar connection scheme is provided, by the way that 0.15mm thickness aluminium dish is welded to busbar connector Aluminium dish composite bar, is then bonded in battery modules using glue, then welded with battery core by upper formation aluminium dish composite bar, can Rosin joint rate can be greatly reduced, welding yield and welding efficiency are improved, realizes full-automatic production.
The technical solution adopted by the present invention to solve the technical problems is: aluminium dish composite bar connection scheme, including aluminium dish, U Shape disk, battery modules, busbar connector;The aluminium dish is welded on the busbar connector, aluminium dish composite bar is formed;Then glue is utilized The aluminium dish composite bar is bonded in the battery modules by water, and the U-shaped disk is connected with battery core positive and negative electrode respectively, Contact surface finally by welding procedure in the U-shaped disk and battery core positive and negative electrode is welded, the company of fixed battery core and aluminium dish It connects, aluminium dish becomes the medium of the series and parallel between battery core.
Further, above-mentioned aluminium dish composite bar connection scheme, wherein aluminium dish is equipped with multiple diameters with a thickness of 0.15mm The circular hole of 1.8mm is respectively cut away for 14.6mm and up and down, and it is 8mmU shape disk that diameter is equipped among circular hole, is prolonged among the disk The connection sheet that a width is 1mm is stretched out to be connected with aluminium dish;
Further, diameter is 14.6mm and respectively cuts away clear size of opening size one of the circular hole with busbar connector of 1.8mm up and down It causes;
Further, above-mentioned aluminium dish composite bar connection scheme, wherein stick to aluminium dish composite bar in battery modules, then will The U-shaped disk of aluminium dish is connect with battery core anode, then is welded with welding procedure;
Further, above-mentioned aluminium dish composite bar connection scheme, wherein stick to aluminium dish composite bar in battery modules, then will The U-shaped disk of aluminium dish is connect with battery core cathode, then is welded with welding procedure;
Substantive distinguishing features outstanding of the invention and significant technological progress are mainly reflected in:
1, due to being welded to connect between single battery and busbar connector by aluminium dish, when single battery is abnormal, aluminium flake is in pole It may fuse in the short time, so that the exception single battery and busbar connector disconnect, ensure that the safety of battery pack.
2, using connection scheme of the invention, the welding of battery core and busbar connector is extremely quick and easy, will not occur rosin joint and The phenomenon that solder joint loosens, substantially increases welding yield, it is ensured that the stability of battery pack.
Detailed description of the invention
Fig. 1 is aluminium dish schematic diagram
Fig. 2 is busbar connector schematic diagram
Fig. 3 is aluminium dish composite bar schematic diagram
Fig. 4 is that aluminium dish composite bar and battery modules weld schematic diagram
In figure, each appended drawing reference is 1 --- busbar connector, 2 --- and aluminium dish, 3 --- battery core, 4 --- battery modules, 5 --- connection Piece, 6 --- aluminium dish circular hole (diameter is that 14.6mm or more respectively cuts off 1.8mm), 7 --- U-shaped disk, 8 --- pad
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
Below in conjunction with attached drawing, the embodiment of the present invention is described in further detail, so that technical solution of the present invention It is more readily understood and grasps.
Aluminium dish composite bar connection scheme as shown in Figure 1 and Figure 4, including aluminium dish (2), U-shaped disk (7), busbar connector (2), electricity Chi Mo group (4), connection sheet (5);The connection sheet (5) is connecting with aluminium dish of extending out among U-shaped disk in aluminium dish (2) The connection sheet of 1mm wide.
The aluminium dish (2) is welded on the busbar connector (1), aluminium dish composite bar is formed;It then will be described using glue Aluminium dish composite bar is bonded on the battery modules (4), and the U-shaped disk (7) is connected with battery core (3) positive and negative electrode respectively, Then by welding procedure the U-shaped circle (7) and the positive or negative pole of battery core (3) contact surface welded, completion battery core it Between it is series-parallel.
Aluminium dish (2) is welded on busbar connector (1) as shown in Figure 3, forms aluminium dish composite bar;
Preferably, above-mentioned welding uses ultrasonic pulse welding procedure;
Preferably, when above-mentioned aluminium dish composite bar is welded on busbar connector (1), welding parameter 80w, 90mm/s, pulsewidth is 200ns,120khz;
Preferably, when above-mentioned U-shaped disk (7) and battery core (3) are just or cathode welds, welding parameter 70w, 100mm/s, arteries and veins Width is 200ns, 150khz;
Preferably, when welding U-shaped disk (7) and battery core (3) positive or negative pole, 4 points, such as Fig. 4 are made a call in weldering U-shaped disk (7) Shown pad (8);
Preferably, each pad weld interval is 0.25s;
Aluminium dish composite bar connection scheme provided by the invention forms aluminium dish composite bar, so by the way that aluminium dish to be welded on busbar connector Aluminium dish composite bar is sticked in battery modules with glue afterwards, then positive or negative in aluminium dish U-shaped disk and battery core by welding procedure It is welded on the contact surface of pole.Using this scheme, welding yield and efficiency can be greatly improved, it is ensured that the stabilization of battery pack Property, it can be realized full-automatic production.
The above description is only a preferred embodiment of the present invention, does not therefore limit the scope of the patents of the invention, all utilizations The equivalent structure or equivalent flow shift that description of the invention and accompanying drawing content are done is applied directly or indirectly in other correlations Technical field, be included within the scope of the present invention.

Claims (4)

1. the aluminium dish is welded to the busbar connector by aluminium dish composite bar connection scheme, including aluminium dish, battery modules, busbar connector On, form aluminium dish composite bar;Then the aluminium dish composite bar is bonded in the battery modules with glue, by the aluminium dish Connection sheet is connected with battery core positive and negative electrode respectively, is then connected the positive or negative pole of connection sheet and battery core by welding procedure, It is characterized in that, increasing aluminium dish on busbar connector as conducting medium series-parallel between battery core.
2. aluminium dish composite bar connection scheme according to claim 1, which is characterized in that the thickness of the aluminium dish is 0.15mm。
3. according to claim 2, which is characterized in that be equipped with diameter among the aluminium dish for the circular hole of 14.6mm, on the circular hole Under each excision 1.8mm.
4. according to claim 3, which is characterized in that be equipped with the U-shaped disk that diameter is 8mm, U-shaped circle among the aluminium dish Extend the connection sheet that a width is 1mm among piece to be connected with aluminium dish.
CN201810429222.3A 2018-05-08 2018-05-08 Aluminium dish composite bar connection scheme Pending CN110459725A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810429222.3A CN110459725A (en) 2018-05-08 2018-05-08 Aluminium dish composite bar connection scheme

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810429222.3A CN110459725A (en) 2018-05-08 2018-05-08 Aluminium dish composite bar connection scheme

Publications (1)

Publication Number Publication Date
CN110459725A true CN110459725A (en) 2019-11-15

Family

ID=68471992

Family Applications (1)

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CN201810429222.3A Pending CN110459725A (en) 2018-05-08 2018-05-08 Aluminium dish composite bar connection scheme

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021182779A1 (en) * 2020-03-09 2021-09-16 주식회사 엘지에너지솔루션 Battery module having busbar, battery pack and vehicle

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130230761A1 (en) * 2010-11-30 2013-09-05 Panasonic Corporation Battery module and battery pack
CN105914335A (en) * 2016-04-12 2016-08-31 安徽欧鹏巴赫新能源科技有限公司 Flexible-packaging power lithium ion battery module busbar
CN205882046U (en) * 2016-04-26 2017-01-11 深圳市沃特玛电池有限公司 Lithium ion battery group link chip architecture
CN107799846A (en) * 2016-09-07 2018-03-13 昶洧新能源汽车发展有限公司 Battery pack system shell with internal bus-bar
CN107808940A (en) * 2017-09-27 2018-03-16 深圳市华宝新能源股份有限公司 A kind of lithium battery

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130230761A1 (en) * 2010-11-30 2013-09-05 Panasonic Corporation Battery module and battery pack
CN105914335A (en) * 2016-04-12 2016-08-31 安徽欧鹏巴赫新能源科技有限公司 Flexible-packaging power lithium ion battery module busbar
CN205882046U (en) * 2016-04-26 2017-01-11 深圳市沃特玛电池有限公司 Lithium ion battery group link chip architecture
CN107799846A (en) * 2016-09-07 2018-03-13 昶洧新能源汽车发展有限公司 Battery pack system shell with internal bus-bar
CN107808940A (en) * 2017-09-27 2018-03-16 深圳市华宝新能源股份有限公司 A kind of lithium battery

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021182779A1 (en) * 2020-03-09 2021-09-16 주식회사 엘지에너지솔루션 Battery module having busbar, battery pack and vehicle

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Application publication date: 20191115