CN110456196A - A kind of maintaining method of electromechanical equipment - Google Patents
A kind of maintaining method of electromechanical equipment Download PDFInfo
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- CN110456196A CN110456196A CN201910720277.4A CN201910720277A CN110456196A CN 110456196 A CN110456196 A CN 110456196A CN 201910720277 A CN201910720277 A CN 201910720277A CN 110456196 A CN110456196 A CN 110456196A
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- electromechanical equipment
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- electronic control
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
Abstract
The invention discloses a kind of maintaining methods of electromechanical equipment, comprise the following methods: step 1: electronic control unit is mounted on electromechanical equipment by personnel in advance, and the monitoring end being equipped with is separately mounted to the region that electromechanical equipment needs to carry out parameter monitoring, monitoring end quantity has two groups or more；Step 2: the data port of electronic control unit is connected the data receiver of data communication unit by personnel by data cable, and the data output end of data communication unit is connected into monitoring central server by data cable, it also needs to guarantee that communications unit is connect with data network port at this time.The maintaining method of electromechanical equipment of the present invention can be detected and be safeguarded to the electromechanical equipment of industry spot, and detection maintenance process error is small, high-efficient, at low cost, can understand industry spot electromechanical equipment and the state of maintenance personal in time.
Description
Technical field
The invention belongs to electromechanical equipment maintaining method technical fields, and in particular to a kind of maintaining method of electromechanical equipment.
Background technique
In terms of the abnormality detection of electromechanical equipment and maintenance, artificial observation, analysis, exclusion or portion are relied primarily at present
Divide the automatic detection realized to unit exception.But with the rapid development of industry, production scale constantly expands, more and more machines
Electric equipment is employed, and essentially same type of equipment is mounted on a certain region and uses, and at this moment will appear by artificial observation
Error is big, inefficiency and it is with high costs the disadvantages of.If pacified on electromechanical equipment using traditional single machine autosensing mode
Installation electric equipment controller.At this point, electromechanical equipment controller can monitor inside electromechanical equipment whether faulty generation, and lead to
The forms such as state signal lamp are crossed to reflect malfunction, although this part solve the problems, such as that error is big, maintenance at
This is still very high, and maintenance producer can not also understand the type of failure in time, can only send maintenance personnel that scene is gone to check, such efficiency
Still very low, electromechanical equipment maintenance cost is very high, is also unfavorable for timely discovery and processing to electromechanical equipment abnormal conditions.
Summary of the invention
The purpose of the present invention is to provide a kind of maintaining methods of electromechanical equipment, mentioned above in the background art to solve
Problem.
To achieve the above object, the invention provides the following technical scheme: a kind of maintaining method of electromechanical equipment, including electronics
Control unit, data communication unit, monitoring central server and client device, described in electronic control unit monitoring
The state of the operating parameter of electromechanical equipment, and the state of the parameter of electromechanical equipment not within the predefined range when, will instruction ginseng
Several status signals is transmitted to the data-out port of electronic control unit, and the data communication unit is for believing state
Number is sent to monitoring central server and is received, and the monitoring central server will be after the processing of status signal data receiver
It is distributed to the client device that maintenance operation personnel hold, specific step is as follows for the method:
Step 1: electronic control unit is mounted on electromechanical equipment by personnel in advance, and the monitoring end being equipped with point
It is not mounted on the region that electromechanical equipment needs to carry out parameter monitoring, monitoring end quantity has two groups or more；
Step 2: the data port of electronic control unit is connected data communication unit by data cable by personnel
Data receiver, and the data output end of data communication unit is connected into monitoring central server by data cable, this
When also need guarantee communications unit connect with data network port；
Step 3: electronic control unit monitors end by it and obtains the testing number from electromechanical equipment parameter monitoring region
According to, and it is handled, compare the detection data parameter of electromechanical equipment whether in its preset range；
Step 4: electronic control unit processing obtains the status fault information of the operating parameter of electromechanical equipment；
Step 5: the status signal for indicating parameter is transmitted to the data output end of electronic control unit by electronic control unit
Mouthful, it is received so that status signal data are sent to monitoring central server by data communication unit；
Step 6: treated that status fault information is sent in monitoring by electronic control unit for data communication unit
Central server is received；
Step 7: monitoring central server analyzes the status fault information received, obtains the same of analysis result
When, status fault information is subjected to storage, a period of time status fault information database has been established；
Step 8: monitoring central server issues detection data, failure shape to client device by network transmission module
State information and analysis result；
Step 9: detection data, fault status information and the analysis result that personnel show according to client device display
Carry out the attended operation of electromechanical equipment.
Further, electronic control unit carries out A/D conversion to the detection data of acquisition in the step 4 and number is filtered
Wave, to obtain relatively accurately electromechanical equipment status information.
Further, when electronic control unit obtains the detection data in electromechanical equipment parameter monitoring region in the step 5
When for status fault information, fault status information need to be sent to monitoring central server by data communication unit immediately,
Or when the detection data that electronic control unit obtains electromechanical equipment parameter monitoring region is normal state information, it may be configured as 5
Its timing sends normal state information to monitoring central server.
Further, the electromechanical equipment of the step 9 maintenance the following steps are included:
Step 1: the No.1 fault status information and analysis result that personnel show according to client device display are pressed
The maintenance of blower, such as more oil filter or replacement oil gas cylinder inner compressor oil or the lubrication for carrying out pressure fan；
Step 2: No. two fault status informations and analysis result that personnel show according to client device display carry out electricity
The removing of motivation dust and sundries；
Step 3: No. three fault status informations and analysis result that personnel show according to client device display carry out machine
The elastic inspection of each fastening bolt of electric equipment, each matching part of nut machine, and conscientiously fasten；
Step 4: No. four fault status informations and analysis result somascope that personnel show according to client device display
The accuracy and sensitivity of table, and take the circumstances into consideration to replace according to inspection meter status；
Step 5: personnel complete the attended operation of electromechanical equipment, put maintenance tool and articles in order.
Further, the electromechanical equipment is screw air compressor.
Further, the client device is specially tablet computer or smart mobile phone etc..
Compared with prior art, the beneficial effects of the present invention are:
Electromechanical equipment of the invention detects maintaining method, by being arranged by electronic control unit, data communication unit,
The detection of electromechanical equipment auxiliary and processing indication mechanism that monitoring central server and client device are composed, so as to help
The person of helping others is detected and is safeguarded to the electromechanical equipment of industry spot, and detection maintenance process error is small, high-efficient, at low cost, energy
Enough states for understanding industry spot electromechanical equipment and maintenance personal in time.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described,
Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
Embodiment 1
A kind of maintaining method of electromechanical equipment, including electronic control unit, data communication unit, monitoring center service
Device and client device, the electronic control unit monitors the state of the operating parameter of the electromechanical equipment, and sets in electromechanics
The state of standby parameter not within the predefined range when, the data that the status signal for indicating parameter is transmitted to electronic control unit are defeated
Exit port, the data communication unit are received for status signal data to be sent to monitoring central server, institute
It states and is distributed to the client device that maintenance operation personnel hold, institute after monitoring central server handles status signal data receiver
Stating method, specific step is as follows:
Step 1: electronic control unit is mounted on electromechanical equipment by personnel in advance, and the monitoring end being equipped with point
It is not mounted on the region that electromechanical equipment needs to carry out parameter monitoring, monitoring end quantity has two groups or more；
Step 2: the data port of electronic control unit is connected data communication unit by data cable by personnel
Data receiver, and the data output end of data communication unit is connected into monitoring central server by data cable, this
When also need guarantee communications unit connect with data network port；
Step 3: electronic control unit monitors end by it and obtains the testing number from electromechanical equipment parameter monitoring region
According to, and it is handled, compare the detection data parameter of electromechanical equipment whether in its preset range；
Step 4: electronic control unit processing obtains the status fault information of the operating parameter of electromechanical equipment；
Step 5: the status signal for indicating parameter is transmitted to the data output end of electronic control unit by electronic control unit
Mouthful, it is received so that status signal data are sent to monitoring central server by data communication unit；
Step 6: treated that status fault information is sent in monitoring by electronic control unit for data communication unit
Central server is received；
Step 7: monitoring central server analyzes the status fault information received, obtains the same of analysis result
When, status fault information is subjected to storage, a period of time status fault information database has been established；
Step 8: monitoring central server issues detection data, failure shape to client device by network transmission module
State information and analysis result；
Step 9: detection data, fault status information and the analysis result that personnel show according to client device display
Carry out the attended operation of electromechanical equipment.
Wherein, electronic control unit carries out A/D conversion and digital filtering to the detection data of acquisition in the step 4, with
Just relatively accurately electromechanical equipment status information is obtained.
Wherein, when the detection data that electronic control unit obtains electromechanical equipment parameter monitoring region is shape in the step 5
When state fault message, fault status information need to be sent to monitoring central server by data communication unit immediately, or work as
When the detection data in electronic control unit acquisition electromechanical equipment parameter monitoring region is normal state information, it may be configured as 5 and be preordained
When to monitoring central server send normal state information.
Wherein, the electromechanical equipment of the step 9 maintenance the following steps are included:
Step 1: the No.1 fault status information and analysis result that personnel show according to client device display are pressed
The maintenance of blower, such as more oil filter or replacement oil gas cylinder inner compressor oil or the lubrication for carrying out pressure fan；
Step 2: No. two fault status informations and analysis result that personnel show according to client device display carry out electricity
The removing of motivation dust and sundries；
Step 3: No. three fault status informations and analysis result that personnel show according to client device display carry out machine
The elastic inspection of each fastening bolt of electric equipment, each matching part of nut machine, and conscientiously fasten；
Step 4: No. four fault status informations and analysis result somascope that personnel show according to client device display
The accuracy and sensitivity of table, and take the circumstances into consideration to replace according to inspection meter status；
Step 5: personnel complete the attended operation of electromechanical equipment, put maintenance tool and articles in order.
Wherein, the electromechanical equipment is screw air compressor.
Wherein, the client device is specially tablet computer or smart mobile phone etc..
Embodiment 2
A kind of maintaining method of electromechanical equipment, including electronic control unit, data communication unit, monitoring center service
Device and client device, the electronic control unit monitors the state of the operating parameter of the electromechanical equipment, and sets in electromechanics
The state of standby parameter not within the predefined range when, the data that the status signal for indicating parameter is transmitted to electronic control unit are defeated
Exit port, the data communication unit are received for status signal data to be sent to monitoring central server, institute
It states and is distributed to the client device that maintenance operation personnel hold, institute after monitoring central server handles status signal data receiver
Stating method, specific step is as follows:
Step 1: electronic control unit is mounted on electromechanical equipment by personnel in advance, and the monitoring end being equipped with point
It is not mounted on the region that electromechanical equipment needs to carry out parameter monitoring, monitoring end quantity has two groups or more；
Step 2: the data port of electronic control unit is connected data communication unit by data cable by personnel
Data receiver, and the data output end of data communication unit is connected into monitoring central server by data cable, this
When also need guarantee communications unit connect with data network port；
Step 3: electronic control unit monitors end by it and obtains the testing number from electromechanical equipment parameter monitoring region
According to, and it is handled, compare the detection data parameter of electromechanical equipment whether in its preset range；
Step 4: electronic control unit processing obtains the status fault information of the operating parameter of electromechanical equipment；
Step 5: the status signal for indicating parameter is transmitted to the data output end of electronic control unit by electronic control unit
Mouthful, it is received so that status signal data are sent to monitoring central server by data communication unit；
Step 6: treated that status fault information is sent in monitoring by electronic control unit for data communication unit
Central server is received；
Step 7: monitoring central server analyzes the status fault information received, obtains the same of analysis result
When, status fault information is subjected to storage, a period of time status fault information database has been established；
Step 8: monitoring central server issues detection data, failure shape to client device by network transmission module
State information and analysis result；
Step 9: detection data, fault status information and the analysis result that personnel show according to client device display
Carry out the attended operation of electromechanical equipment.
Wherein, electronic control unit carries out A/D conversion and digital filtering to the detection data of acquisition in the step 4, with
Just relatively accurately electromechanical equipment status information is obtained.
Wherein, when the detection data that electronic control unit obtains electromechanical equipment parameter monitoring region is shape in the step 5
When state fault message, fault status information need to be sent to monitoring central server by data communication unit immediately, or work as
When the detection data in electronic control unit acquisition electromechanical equipment parameter monitoring region is normal state information, it may be configured as 5 and be preordained
When to monitoring central server send normal state information.
Wherein, the electromechanical equipment of the step 9 maintenance the following steps are included:
Step 1: the No.1 fault status information and analysis result that personnel show according to client device display are pressed
The maintenance of blower, such as more oil filter or replacement oil gas cylinder inner compressor oil or the lubrication for carrying out pressure fan；
Step 2: No. two fault status informations and analysis result that personnel show according to client device display carry out electricity
The removing of motivation dust and sundries；
Step 3: No. three fault status informations and analysis result that personnel show according to client device display carry out machine
The elastic inspection of each fastening bolt of electric equipment, each matching part of nut machine, and conscientiously fasten；
Step 4: No. four fault status informations and analysis result somascope that personnel show according to client device display
The accuracy and sensitivity of table, and take the circumstances into consideration to replace according to inspection meter status；
Step 5: personnel complete the attended operation of electromechanical equipment, put maintenance tool and articles in order.
Wherein, the electromechanical equipment is that monopole compresses screw air compressor.
Wherein, the client device is specially tablet computer or smart mobile phone etc..
The working principle of the invention and process for using: step 1: electronic control unit is mounted on electromechanics in advance and set by personnel
It is standby upper, and the monitoring end being equipped with is separately mounted to the region that electromechanical equipment needs to carry out parameter monitoring, monitors end number
Measurer has two groups or more；Step 2: the data port of electronic control unit is connected data by data cable by personnel
The data receiver of communications unit, and the data output end of data communication unit is connected by data cable and is monitored
Central server also needs to guarantee that communications unit is connect with data network port at this time；Step 3: electronic control unit passes through
It monitors end and obtains the detection data from electromechanical equipment parameter monitoring region, and handles it, compares electromechanical equipment
Detection data parameter whether in its preset range；Step 4: electronic control unit processing obtains the operation ginseng of electromechanical equipment
Several status fault information；Step 5: the status signal for indicating parameter is transmitted to electronic control unit by electronic control unit
Data-out port receives so that status signal data are sent to monitoring central server by data communication unit；
Step 6: treated that status fault information is sent to monitoring central server by electronic control unit for data communication unit
It is received；Step 7: monitoring central server analyzes the status fault information received, obtains the same of analysis result
When, status fault information is subjected to storage, a period of time status fault information database has been established；Step 8: monitoring center service
Device issues detection data, fault status information and analysis result to client device by network transmission module；Step 9: personnel
The detection data, fault status information and the analysis result that are shown according to client device display carry out the maintenance behaviour of electromechanical equipment
Make；The maintenance of electromechanical equipment includes the following steps as follows: step 1: the No.1 event that personnel show according to client device display
Hinder status information and analyze result carry out pressure fan maintenance, such as more oil filter or replacement oil gas cylinder inner compressor oil or into
The lubrication of row pressure fan；Step 2: No. two fault status informations and analysis that personnel show according to client device display are tied
Fruit carries out the removing of motor dust and sundries；Step 3: No. three failure shapes that personnel show according to client device display
State information and analysis result carry out the elastic inspection of electromechanical equipment each fastening bolt, each matching part of nut machine, and conscientiously fasten；
Step 4: No. four fault status informations and analysis result that personnel show according to client device display check the accurate of instrument
Degree and sensitivity, and take the circumstances into consideration to replace according to inspection meter status；Step 5: personnel complete the attended operation of electromechanical equipment, arrange
Good maintenance tool and articles.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of maintaining method of electromechanical equipment, which is characterized in that including electronic control unit, data communication unit, prison
Control central server and client device, the electronic control unit monitor the state of the operating parameter of the electromechanical equipment, and
And the state of the parameter of electromechanical equipment not within the predefined range when, it is single that the status signal for indicating parameter is transmitted to electronic control
Member data-out port, the data communication unit be used for by status signal data be sent to monitoring central server into
Row receives, and the monitoring central server is distributed to the client that maintenance operation personnel hold after handling status signal data receiver
End equipment, specific step is as follows for the method:
Step 1: electronic control unit is mounted on electromechanical equipment by personnel in advance, and the monitoring end being equipped with is pacified respectively
Need to carry out the region of parameter monitoring mounted in electromechanical equipment, monitoring end quantity has two groups or more；
Step 2: the data port of electronic control unit is connected the data of data communication unit by personnel by data cable
Receiving end, and the data output end of data communication unit is connected into monitoring central server by data cable, at this time also
It need to guarantee that communications unit is connect with data network port；
Step 3: electronic control unit monitors end by it and obtains the detection data from electromechanical equipment parameter monitoring region,
And it is handled, compare the detection data parameter of electromechanical equipment whether in its preset range；
Step 4: electronic control unit processing obtains the status fault information of the operating parameter of electromechanical equipment；
Step 5: the status signal for indicating parameter is transmitted to the data-out port of electronic control unit by electronic control unit,
It is received so that status signal data are sent to monitoring central server by data communication unit；
Step 6: treated that status fault information is sent to that monitoring center takes by electronic control unit for data communication unit
Business device is received；
Step 7: monitoring central server analyzes the status fault information received, will while obtaining analysis result
Status fault information carries out storage and a period of time status fault information database has been established；
Step 8: monitoring central server issues detection data, malfunction letter to client device by network transmission module
Breath and analysis result；
Step 9: detection data, fault status information and the analysis result that personnel show according to client device display carry out
The attended operation of electromechanical equipment.
2. a kind of maintaining method of electromechanical equipment according to claim 1, it is characterised in that: electronics control in the step 4
Unit processed carries out A/D conversion and digital filtering to the detection data of acquisition, to obtain relatively accurately electromechanical equipment state letter
Breath.
3. a kind of maintaining method of electromechanical equipment according to claim 1, it is characterised in that: work as electronics in the step 5
When the detection data in control unit acquisition electromechanical equipment parameter monitoring region is status fault information, data communication need to be passed through immediately
Transmission unit sends fault status information to monitoring central server, or when electronic control unit obtains electromechanical equipment parameter monitoring
When the detection data in region is normal state information, it may be configured as timing in 5 days to monitoring central server and send normal condition letter
Breath.
4. a kind of maintaining method of electromechanical equipment according to claim 1, it is characterised in that: the electromechanics of the step 9 is set
Standby maintenance the following steps are included:
Step 1: the No.1 fault status information and analysis result that personnel show according to client device display carry out pressure fan
Maintenance, such as more oil filter or replacement oil gas cylinder inner compressor oil or carry out pressure fan lubrication；
Step 2: No. two fault status informations and analysis result that personnel show according to client device display carry out motor
The removing of dust and sundries；
Step 3: No. three fault status informations and analysis result that personnel show according to client device display carry out electromechanics and set
The elastic inspection of standby each fastening bolt, each matching part of nut machine, and conscientiously fasten；
Step 4: No. four fault status informations and analysis result that personnel show according to client device display check instrument
Accuracy and sensitivity, and take the circumstances into consideration to replace according to inspection meter status；
Step 5: personnel complete the attended operation of electromechanical equipment, put maintenance tool and articles in order.
5. a kind of maintaining method of electromechanical equipment according to claim 1, it is characterised in that: the electromechanical equipment is screw rod
Formula air compressor.
6. a kind of maintaining method of electromechanical equipment according to claim 1, it is characterised in that: the client device is specific
For tablet computer or smart mobile phone etc..
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910720277.4A CN110456196A (en) | 2019-08-06 | 2019-08-06 | A kind of maintaining method of electromechanical equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910720277.4A CN110456196A (en) | 2019-08-06 | 2019-08-06 | A kind of maintaining method of electromechanical equipment |
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| CN110456196A true CN110456196A (en) | 2019-11-15 |
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| CN103246265A (en) * | 2013-04-26 | 2013-08-14 | 河海大学常州校区 | Detection and maintenance system and method for electromechanical device |
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Application publication date: 20191115 |