CN110453411A - Wash ammonia cloth bleaching energy-saving and emission-reduction dyeing - Google Patents
Wash ammonia cloth bleaching energy-saving and emission-reduction dyeing Download PDFInfo
- Publication number
- CN110453411A CN110453411A CN201910558986.7A CN201910558986A CN110453411A CN 110453411 A CN110453411 A CN 110453411A CN 201910558986 A CN201910558986 A CN 201910558986A CN 110453411 A CN110453411 A CN 110453411A
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- China
- Prior art keywords
- cloth
- embryo cloth
- emission
- saving
- finished product
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/60—Optical bleaching or brightening
- D06L4/614—Optical bleaching or brightening in aqueous solvents
Abstract
The invention discloses one kind to wash ammonia cloth bleaching energy-saving and emission-reduction dyeing, this washs ammonia cloth bleaching energy-saving and emission-reduction dyeing the following steps are included: washing using preconfigured continuous washing machine to preprepared embryo cloth；Embryo cloth after washing is subjected to pre-setting processing using preconfigured forming machine；Using hot air shaping, to pre-setting, treated that embryo cloth carries out brightens finished product sizing, and finished product washs ammonia cloth.The invention has the benefit that the present invention is by successively washing embryo cloth, pre-setting and brightens finished product setting treatment, to not only substantially reduce production procedure, and water consumption is less compared to traditional handicraft in entire treatment process, to significantly reduce water resource, the energy and the consuming of time, and then effectively improve the production efficiency of bleaching and dyeing house, simultaneously, also it is effectively reduced the discharge amount of sewage, energy-saving and emission-reduction are achieved the purpose that, so that it is more environmentally friendly to wash ammonia cloth bleaching and dyeing.
Description
Technical field
The present invention relates to textile technology fields, it particularly relates to which one kind washs ammonia cloth bleaching energy-saving and emission-reduction dyeing.
Background technique
A kind of fabric that polyester/polyurethane fabric is made of terylene and spandex, it has converged terylene and two kinds of fabrics of spandex are respective
Feature has the characteristics such as intensity is high, elasticity is good, wearability is good, therefore is liked deeply by numerous people.Currently, polyester/polyurethane fabric passes
System dyeing include: predetermined (195 degree, 35 meters, cloth time-consuming per ton 1.5 hours) → tape edge → dyeing pre-treatment of embryo cloth (95 degree,
20 minutes, degreaser 2g/L, water consumption 25 tons of water of cloth per ton, 2 tons of steam of steam consumption cloth per ton are added) → dye and brighten (130
It spends, 30 minutes, brightening agent dosage 2g/L, degreaser 1g/L, chelating agent 1g/L, water consumption 15 tons of water of cloth per ton, steam consumption is every
Ton 5 tons of steam of cloth, dyeing are 2 hours time-consuming) (50 minutes time-consuming according to 1.5 degree per minute coolings, cooling water consumption is every for → cooling
Ton cloth 30 tons of water) → to wash (cold water, the road 2-3,30 tons of cloth water consumption dosage per ton) → dehydration → open-width removing the work → finished product fixed
Type (190 degree x25 meters 2.5 hours time-consuming).
However, temperature is higher during entire polyester/polyurethane fabric traditional dyeing, so that its demand to thermal energy is high, thus
It is high to lead to its energy consumption, in addition, traditional polyester/polyurethane fabric traditional dyeing process water consumption is larger, needs to expend so as to cause it a large amount of
The energy, water and time, so that the not only serious production efficiency for influencing bleaching and dyeing house, but also also creates a large amount of sewage.
Summary of the invention
For the problems in the relevant technologies, the present invention proposes that one kind washs ammonia cloth bleaching energy-saving and emission-reduction dyeing, to overcome
Above-mentioned technical problem present in existing the relevant technologies.
For this purpose, the specific technical solution that the present invention uses is as follows:
One kind washing ammonia cloth bleaching energy-saving and emission-reduction dyeing, comprising the following steps:
Ready embryo cloth is delivered in continuous washing machine, the weight ratio of embryo cloth and water consumption is 1:10, and low temperature adds
Enter the degreaser of 1.5-2.2g/L, temperature is controlled at 85 ± 10 DEG C；Embryo cloth in continuous washing machine water-washing process according to embryo cloth with
The ratio of propylene weight ratio 1:2 is passed through preprepared steam, and fabric per ton is washed used time 1-1.1 hours；
Embryo cloth after washing is subjected to pre-setting processing using preconfigured forming machine；Temperature is 195 ± 10 DEG C, embryo cloth
Time-consuming pre-setting processing per ton is 1.3-1.5 hours；
Using hot air shaping, to pre-setting, treated that embryo cloth carries out brightens finished product sizing, and brightening agent 1-1.2g/l is added,
Temperature is 195 ± 10 DEG C, and it is 2.7-3 hours that it is time-consuming, which to brighten finished product sizing, for embryo cloth per ton, and finished product washs ammonia cloth.
Preferably, the pressure of the left, center, right of the forming machine padding machine roll is equal, and the forming machine padding machine roll
The temperature of left, center, right is equal.
Preferably, using hot air shaping to pre-setting treated embryo cloth carries out brighten finished product sizing when, mended using overflow
The concentration for repaying brightening agent in method control groove remains unchanged.
Preferably, using hot air shaping to pre-setting treated embryo cloth carries out brighten finished product sizing when, brightened described
Agent is before using with hot water dissolving and filtration treatment.
Preferably, the brightening agent is TF9031.
The invention has the benefit that the present invention is by successively washing embryo cloth, pre-setting and brighten finished product sizing
The new process of processing, to not only substantially reduce production procedure, but also water consumption compares traditional handicraft in entire treatment process
It is less, to significantly reduce water resource, the energy and the consuming of time, and then effectively improve the production effect of bleaching and dyeing house
Rate, meanwhile, it is also effectively reduced the discharge amount of sewage, has achieved the purpose that energy-saving and emission-reduction, so that washing ammonia cloth bleaching and dyeing
It is more environmentally friendly.
Specific embodiment
Now by specific embodiment, the present invention is further described,
Embodiment 1, one kind washing ammonia cloth bleaching energy-saving and emission-reduction dyeing, comprising the following steps:
Ready embryo cloth is delivered in continuous washing machine, the weight ratio of embryo cloth and water consumption is 1:10, and low temperature adds
Enter the degreaser of 1.5g/L, temperature is controlled at 90 DEG C；Embryo cloth is in continuous washing machine water-washing process according to embryo cloth and propylene weight
It is passed through preprepared steam than the ratio of 1:2, fabric per ton is washed the used time 1 hour；
Embryo cloth after washing is subjected to pre-setting processing using preconfigured forming machine；Temperature is 195 DEG C, and embryo cloth is per ton
Time-consuming pre-setting processing is 1.5 hours；
Using hot air shaping, to pre-setting, treated that embryo cloth carries out brightens finished product sizing, and brightening agent 1.2g/l, institute is added
Stating brightening agent is TF9031.By the brightening agent with hot water dissolving and filtration treatment before using.It is controlled using overflow compensation method
The concentration of brightening agent remains unchanged in groove；Temperature is 185 DEG C, and it is 3 hours that it is time-consuming, which to brighten finished product sizing, for embryo cloth per ton, is made into
Product wash ammonia cloth.
Embodiment 2, one kind washing ammonia cloth bleaching energy-saving and emission-reduction dyeing, comprising the following steps:
Ready embryo cloth is delivered in continuous washing machine, the weight ratio of embryo cloth and water consumption is 1:10, and low temperature adds
Enter the degreaser of 2g/L, temperature is controlled at 95 DEG C；Embryo cloth is in continuous washing machine water-washing process according to embryo cloth and propylene weight ratio
The ratio of 1:2 is passed through preprepared steam, and fabric per ton is washed the used time 1 hour；
Embryo cloth after washing is subjected to pre-setting processing using preconfigured forming machine；Temperature is 190 DEG C, and embryo cloth is per ton
Time-consuming pre-setting processing is 1.5 hours；
Using hot air shaping, to pre-setting, treated that embryo cloth carries out brightens finished product sizing, and brightening agent 1g/l is added, described
Brightening agent is TF9031.By the brightening agent with hot water dissolving and filtration treatment before using.It is rolled using the control of overflow compensation method
The concentration of brightening agent remains unchanged in slot；Temperature is 205 DEG C, and it is 3 hours that it is time-consuming, which to brighten finished product sizing, for embryo cloth per ton, finished product
Wash ammonia cloth.
Embodiment 3, one kind washing ammonia cloth bleaching energy-saving and emission-reduction dyeing, comprising the following steps:
Ready embryo cloth is delivered in continuous washing machine, the weight ratio of embryo cloth and water consumption is 1:10, and low temperature adds
Enter the degreaser of 2.2g/L, temperature is controlled at 85 DEG C；Embryo cloth is in continuous washing machine water-washing process according to embryo cloth and propylene weight
It is passed through preprepared steam than the ratio of 1:2, fabric per ton is washed the used time 1 hour；
Embryo cloth after washing is subjected to pre-setting processing using preconfigured forming machine；The forming machine padding machine roll
The pressure of left, center, right is equal, and the temperature of the left, center, right of the forming machine padding machine roll is equal, and temperature is 205 DEG C, embryo cloth
Time-consuming pre-setting processing per ton is 1.5 hours；
Using hot air shaping, to pre-setting, treated that embryo cloth carries out brightens finished product sizing, and brightening agent 1g/l is added, described
Brightening agent is TF9031.By the brightening agent with hot water dissolving and filtration treatment before using.It is rolled using the control of overflow compensation method
The concentration of brightening agent remains unchanged in slot；Temperature is 205 DEG C, and it is 3 hours that it is time-consuming, which to brighten finished product sizing, for embryo cloth per ton, finished product
Wash ammonia cloth.
The principles and effects of the invention, and the implementation that part uses only is illustrated in the above embodiments
Example, and is not intended to limit the present invention；It should be pointed out that for those of ordinary skill in the art, not departing from wound of the present invention
Under the premise of making design, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Claims (5)
1. one kind washs ammonia cloth bleaching energy-saving and emission-reduction dyeing, comprising the following steps:
Ready embryo cloth is delivered in continuous washing machine, the weight ratio of embryo cloth and water consumption is 1:10, and low temperature is added
The degreaser of 1.5-2.2g/L, temperature are controlled at 85 ± 10 DEG C；Embryo cloth according to embryo cloth and is steamed in continuous washing machine water-washing process
The ratio of vapour weight ratio 1:2 is passed through preprepared steam, and fabric per ton is washed used time 1-1.1 hours；
Embryo cloth after washing is subjected to pre-setting processing using preconfigured forming machine；Temperature is 195 ± 10 DEG C, and embryo cloth is per ton
Time-consuming pre-setting processing is 1.3-1.5 hours；
Using hot air shaping, to pre-setting, treated that embryo cloth carries out brightens finished product sizing, and brightening agent 1-1.2g/l, temperature is added
It is 195 ± 10 DEG C, it is 2.7-3 hours that it is time-consuming, which to brighten finished product sizing, for embryo cloth per ton, and finished product washs ammonia cloth.
2. one kind according to claim 1 washs ammonia cloth bleaching energy-saving and emission-reduction dyeing, which is characterized in that the forming machine
The pressure of the left, center, right of padding machine roll is equal, and the temperature of the left, center, right of the forming machine padding machine roll is equal.
3. one kind according to claim 1 or 2 washs ammonia cloth bleaching energy-saving and emission-reduction dyeing, which is characterized in that using heat
Wind sizing to pre-setting treated embryo cloth carries out brighten finished product sizing when, using brightening agent in overflow compensation method control groove
Concentration remains unchanged.
4. one kind according to claim 3 washs ammonia cloth bleaching energy-saving and emission-reduction dyeing, which is characterized in that fixed using hot wind
Type to pre-setting treated embryo cloth carries out brighten finished product sizing when, the brightening agent with hot water dissolving and is filtered using preceding
Processing.
5. one kind according to claim 4 washs ammonia cloth bleaching energy-saving and emission-reduction dyeing, which is characterized in that the brightening agent
For TF9031.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910558986.7A CN110453411A (en) | 2019-06-26 | 2019-06-26 | Wash ammonia cloth bleaching energy-saving and emission-reduction dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910558986.7A CN110453411A (en) | 2019-06-26 | 2019-06-26 | Wash ammonia cloth bleaching energy-saving and emission-reduction dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110453411A true CN110453411A (en) | 2019-11-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910558986.7A Pending CN110453411A (en) | 2019-06-26 | 2019-06-26 | Wash ammonia cloth bleaching energy-saving and emission-reduction dyeing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110904595A (en) * | 2019-12-17 | 2020-03-24 | 成都瑞克西工业自动化技术有限公司 | Water washing and shaping method for zipper cloth belt |
| CN112064372A (en) * | 2020-08-13 | 2020-12-11 | 通亿（泉州）轻工有限公司 | Dyeing and finishing process of polyester-spandex gray fabric |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4852990A (en) * | 1987-08-24 | 1989-08-01 | The Virkler Company | Process for bleaching denim fabrics and garments |
| CN105908419A (en) * | 2016-06-23 | 2016-08-31 | 广东德润纺织有限公司 | Continuous fabric oil removing, pre-forming and whitening process |
| CN106367945A (en) * | 2016-08-31 | 2017-02-01 | 常州灵泰面料科技有限公司 | Fluorescent-whitening dyeing and finishing method for Dacron/Spandex printed base fabric |
| CN106868881A (en) * | 2017-04-18 | 2017-06-20 | 芜湖升星纺织品有限公司 | A kind of energy-efficient setting process |
| CN107190523A (en) * | 2017-06-13 | 2017-09-22 | 莱美科技股份有限公司 | A kind of scattered printing technology of terylene fleece |
-
2019
- 2019-06-26 CN CN201910558986.7A patent/CN110453411A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4852990A (en) * | 1987-08-24 | 1989-08-01 | The Virkler Company | Process for bleaching denim fabrics and garments |
| CN105908419A (en) * | 2016-06-23 | 2016-08-31 | 广东德润纺织有限公司 | Continuous fabric oil removing, pre-forming and whitening process |
| CN106367945A (en) * | 2016-08-31 | 2017-02-01 | 常州灵泰面料科技有限公司 | Fluorescent-whitening dyeing and finishing method for Dacron/Spandex printed base fabric |
| CN106868881A (en) * | 2017-04-18 | 2017-06-20 | 芜湖升星纺织品有限公司 | A kind of energy-efficient setting process |
| CN107190523A (en) * | 2017-06-13 | 2017-09-22 | 莱美科技股份有限公司 | A kind of scattered printing technology of terylene fleece |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110904595A (en) * | 2019-12-17 | 2020-03-24 | 成都瑞克西工业自动化技术有限公司 | Water washing and shaping method for zipper cloth belt |
| CN112064372A (en) * | 2020-08-13 | 2020-12-11 | 通亿（泉州）轻工有限公司 | Dyeing and finishing process of polyester-spandex gray fabric |
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| PB01 | Publication | ||
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Application publication date: 20191115 |