CN110449908A - A kind of L shape upwarps the automatic preparation facilities of busbar and its busbar preparation method - Google Patents
A kind of L shape upwarps the automatic preparation facilities of busbar and its busbar preparation method Download PDFInfo
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- CN110449908A CN110449908A CN201910665837.0A CN201910665837A CN110449908A CN 110449908 A CN110449908 A CN 110449908A CN 201910665837 A CN201910665837 A CN 201910665837A CN 110449908 A CN110449908 A CN 110449908A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 186
- 238000003466 welding Methods 0.000 claims abstract description 162
- 238000005520 cutting process Methods 0.000 claims abstract description 46
- 230000000712 assembly Effects 0.000 claims abstract description 24
- 238000000429 assembly Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000005452 bending Methods 0.000 claims description 17
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 238000005476 soldering Methods 0.000 claims description 14
- 210000003734 kidney Anatomy 0.000 claims description 11
- 239000011324 bead Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 241001416181 Axis axis Species 0.000 claims description 5
- 238000007373 indentation Methods 0.000 claims description 4
- 241000469816 Varus Species 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 abstract description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 abstract description 2
- 238000010924 continuous production Methods 0.000 abstract description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
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- 210000001624 hip Anatomy 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of L shapes to upwarp automatic preparation facilities of busbar and preparation method thereof.Existing L shape upwarps busbar preparation facilities there are the degree of automation low, forms the problem of unstable or binding face is easy rosin joint.A kind of L shape of the present invention upwarps the automatic preparation facilities of busbar, including prepares frame, material pulling mechanism, Material moving device and the fold of L shape and upwarp mechanism and feed aligning mechanism.Feed aligning mechanism includes feed roller, feed tensioning wheel, busbar straightening units and busbar cutting unit.Material pulling mechanism includes drawing material guide rail, busbar track, draw material sliding block, clamp assemblies and drawing material driving assembly.It includes that busbar upwarps pressure welding unit and two L shape fold units that the fold of L shape, which upwarps mechanism,.Busbar to upwarp pressure welding unit include that weldering component is stuck up in fixing seat, first electrode block, second electrode block and unilateral side.The present invention can be realized the full-automatic continuous production that L shape upwarps busbar by the coordinated of each mechanism.
Description
Technical field
The invention belongs to technical field of solar batteries, and in particular to a kind of L shape upwarp the automatic preparation facilities of busbar and
Its busbar preparation method.
Background technique
Full wafer solar photovoltaic assembly in process of production, requires a multiple groups battery strings mutual connection remittance and is welded together.And it converges
With regard to needing to use a kind of busbar that a L-shaped and right-angle side upwarps during weldering；L shape upwarps the production dress of busbar at present
It sets different, has manual mode that two weldings are first welded into square, then be bent into and upwarp form；Also have and roll over vertical bar type welding
Square is curved, then binding face is welded together by modes such as electric iron.Although these modes can meet final make
With requiring, but it is low all to there is the degree of automation, forms the problem of unstable or binding face is easy rosin joint, is not achieved required
Tear-strength etc..These described are not suitable for the large-scale production and application of industrial automation.
Summary of the invention
The purpose of the present invention is to provide a kind of L shapes to upwarp the automatic preparation facilities of busbar and its busbar preparation method.
A kind of L shape of the present invention upwarps the automatic preparation facilities of busbar, including prepares frame, material pulling mechanism, Material moving device and L shape
Fold upwarps mechanism and feed aligning mechanism.The feed aligning mechanism is mounted on the one end for preparing frame.It is fed aligning mechanism
Including feed roller, feed tensioning wheel, busbar straightening units and busbar cutting unit.Feed roller, which is supported on, to be prepared on frame.It is more
A feed tensioning wheel, which is supported on, to be prepared on frame.Busbar straightening units include alignment frame, directive wheel, horizontal alignment component, erect
Straight alignment component and busbar cutting unit.Alignment frame, which is fixed on, to be prepared on frame.
The directive wheel includes guiding axis, the first half wheel, the second half wheel and guide spring.Guiding is pivotally supported on school
On straight frame.First half wheel is in unilateral colyliform, is made of integrally formed rim section and wheel body portion.Taking turns body portion is in round tube
Shape.The shape of second half wheel is identical as the rim section shape of the first half wheel.First half wheel and the second half wheel cover
It sets on guiding axis.The medial surface of second half wheel offers cylindrical cavity.The diameter of cylindrical cavity is equal to the first half
The outer diameter of the wheel body portion of wheel.The cylindrical cavity side of second half wheel is nested with the wheel body portion in the first half wheel.Guiding
Spring is nested on guiding axis.The both ends of guide spring are respectively held against the first half wheel, the second half wheel.First half wheel,
Two half wheels are detachably fixed with guiding axis.There are two level alignment component is total.Two horizontal alignment inter-modules are every setting.It is perpendicular
Straight alignment component is located between two horizontal alignment components.Level alignment component, vertical alignment component are located at directive wheel and confluence
Between cutting unit.
The busbar cutting unit includes bootstrap block, compression cylinder, cutting frame, cutting cylinder, cutoff tool and cutting
Rack position switches cylinder.The bootstrap block is fixed on alignment frame.Guiding groove is offered at the top of bootstrap block.Compression cylinder
Cylinder body is fixed with alignment frame, and piston rod is towards guiding groove.Pressure head is fixed on the piston rod of compression cylinder.Cut off frame and alignment
Frame constitutes sliding pair.Cutting frame is located at side of the compression cylinder far from busbar straightening units.The cylinder body of cutting cylinder is fixed on
Cut off frame.The piston rod of cutoff tool and cutting cylinder is fixed.Busway with a closed top is offered on cutting frame.Busbar
The arrival end in channel is aligned with the guiding groove on bootstrap block.Cutoff tool is located at busway outlet end.Cutting rack position is cut
Cylinder body, the piston rod of ventilation cylinder are fixed respectively with cutting frame, alignment frame.
The material pulling mechanism includes drawing material guide rail, busbar track, draw material sliding block, clamp assemblies and drawing material driving group
Part.Busbar track and drawing material guide rail are each attached to and prepare on frame.The top surface of busbar track offers busbar sliding slot.Confluence
One end of bar sliding slot is corresponding with the feed feed delivery outlet position of aligning mechanism.It draws material sliding block and material guide rail is drawn to constitute sliding pair.
Draw material sliding block by drawing material driving assembly driving.The clamp assemblies are mounted on drawing material sliding block.Busbar on clamp assemblies
Feed delivery outlet position of the gripper jaw towards corresponding feed aligning mechanism.Busbar gripper jaw on clamp assemblies is located at busbar
The surface of sliding slot.
It includes that busbar upwarps pressure welding unit and two L shape fold units that the L shape fold, which upwarps mechanism,.Busbar rail
Two fold notches are arranged at intervals on road.Two L shape fold units are separately positioned on two fold indentation, theres.The fold of L shape is single
Member includes hatch arrangement and level pressure component.Hatch arrangement includes fold rotor and fold actuator.Rotor is turned down by being integrally formed
Fold shaft and cutter hub composition.Shaft support is turned down on preparing frame.Cutter hub is eccentrically set on the outer end end face of fold shaft.
Fold face is provided on cutter hub.Fold rotor is driven by fold actuator.Cutter hub in two hatch arrangements is respectively protruding into two
Turn down notch.The level pressure component includes fold briquetting and level pressure cylinder.Fold briquetting constitutes sliding pair with frame is prepared.Level pressure
The cylinder body of cylinder, which is fixed on, to be prepared on frame, and piston rod is fixed with fold briquetting.Outer end at the top of fold briquetting is provided with inclined surface.
It includes that weldering group is stuck up in fixing seat, first electrode block, second electrode block and unilateral side that the busbar, which upwarps pressure welding unit,
Part.Fixing seat, which is fixed on, to be prepared on frame.Unilateral side stick up weldering component include mounting base, the first pressure-welding head, the second pressure-welding head, pattern and on
Stick up actuator.The medial surface of first pressure-welding head is fixed with fixing seat.Mounting base is mounted in fixing seat by upwarping actuator.The
Two pressure-welding heads are fixed in mounting base.The setting of the lateral surface face of second pressure-welding head and the first pressure-welding head.Pattern bottom is mounted on
In mounting base, and it is located at the second pressure-welding head side.Unilateral side stick up weldering component altogether there are two.It sticks up weldering component and is arranged side by side in two unilateral side.
First pressure-welding head is connect with first electrode block；Second pressure-welding head is connect with second electrode block.
The Material moving device includes laterally moving expect actuator, move material frame, move material adjusting actuator, above mention actuator, peace
It shelves and Pneumatic suction cup group.It moves material frame and prepares frame and constitute sliding pair, and by laterally moving material actuator driving.Two mounting racks point
Not Tong Guo two above mention actuator be mounted on shifting material frame.The bottom of mounting rack is mounted on Pneumatic suction cup group.Pneumatic suction cup group packet
Include the multiple Pneumatic suction cups composition being arranged successively.Each Pneumatic suction cup is arranged downward.
Preferably, the horizontal alignment component includes horizontal base, horizontal sliding seat, horizontal slider, Level tune
Bolt and horizontal alignment wheel.Horizontal base is fixed on alignment frame.Horizontal sliding seat and horizontal base are constituted along directive wheel axis
The parallel sliding pair in direction.The both ends of horizontal sliding seat offer the first kidney slot.First there are two being opened up on horizontal base
Threaded hole.Two the first fixing bolts are each passed through two the first kidney slots, and respectively constitute spiral with two the first threaded holes
It is secondary.Horizontal adjustment bolt and horizontal base constitute revolute pair, and constitute screw pair with horizontal sliding seat.The axis of horizontal adjustment bolt
Line is parallel to guiding axis axis.Horizontal slider and horizontal sliding seat are constituted along the parallel sliding pair of directive wheel axis direction.It is horizontal
Sliding block offers the second kidney slot.The second threaded hole is offered on horizontal sliding seat.Second fixing bolt passes through the first kidney slot,
And screw pair is respectively constituted with the second threaded hole.The top of horizontal sliding seat and horizontal slider is supported with horizontal alignment wheel.Two
A horizontal alignment wheel is mutually aligned, and outer circumference surface indent is V-shaped.
Preferably, the vertical alignment component includes vertical pedestal, alignment adjustment block, vertical calibration wheel and adjusts vertically
Save bolt.Vertical pedestal is fixed on alignment frame.Alignment adjustment block and vertical pedestal constitute the sliding pair slided along the vertical direction.
The third threaded hole being vertically arranged is offered in alignment adjustment block.It is vertical to adjust bolt and vertical pedestal composition revolute pair.Vertically
It adjusts bolt and third threaded hole respectively constitutes screw pair.It is straightened to be supported on the lateral surface of adjustment block and in the horizontal direction arrange
Multiple vertical calibration wheels.The multiple vertical calibration wheels arranged in the horizontal direction are supported on vertical pedestal.
Preferably, the drawing material driving assembly includes drawing material strip wheel, draw material tensioning wheel, the first transmission belt and drawing material electricity
Machine.Two drawing material strip wheels are supported on the both ends for preparing frame respectively；One or more is drawn material tensioning wheel to be mounted on and is prepared on frame.First
Transmission belt is around drawing material tensioning wheel and two drawing material strip wheels.First transmission belt is fixed with material sliding block is drawn.Material motor is drawn to be fixed on system
On standby frame.The output shaft of material motor is drawn to draw material strip wheel to fix with one of.
Preferably, the clamp assemblies include clamping mounting plate, gripper cylinder, stationary jaw, overturning clamping jaw and company
Extension bar.Clamping mounting plate is fixed on drawing material sliding block.Gripper cylinder is fixed on clamping mounting plate.Stationary jaw is fixed on clamping
Mounting plate is close to the side of corresponding feed aligning mechanism.One end of connecting rod and the push-off pin of gripper cylinder are hinged, the other end with
The inner end for overturning clamping jaw is hinged；The middle part at the middle part and stationary jaw that overturn clamping jaw is hinged.Overturn outer end and the fixing clamp of clamping jaw
Pawl outer end is correspondingly formed a busbar gripper jaw.
Preferably, the fold actuator includes actively turning down belt wheel, driven fold belt wheel, fold transmission belt.From
Dynamic fold belt wheel is fixed with fold shaft；It actively turns down belt wheel and is supported on and prepare on frame.Actively turn down belt wheel and driven fold band
Wheel passes through fold transmission band connection.Fold driving motor is fixed on and prepares on frame, and output shaft with actively turn down belt wheel and fix.Institute
The axis for stating fold shaft is concordant with the busbar preparation busbar sliding slot bottom surface of module.Turn down the axis and busbar system of shaft
The busbar track length direction of standby module is in 45° angle.Two hatch arrangement varuss turn back axis axis at an angle of 90.Fold pressure
The outer end edges of block bottom surface are parallel with corresponding fold shaft axis.Turn down busbar in briquetting bottom surface and busbar preparation module
The either flush of track.
Preferably, offering adjusting sliding slot in the soldering tip mounting base.The bottom for adjusting sliding slot offers threaded hole.
Adjusting sliding slot on pattern and soldering tip mounting base constitutes sliding pair.Kidney-shaped stepped hole is offered on pattern.It is set in kidney-shaped stepped hole
It is equipped with fastening bolt.The screw rod of fastening bolt and the threaded hole adjusted on sliding slot constitute screw pair.The lateral surface of pattern is higher than the
The lateral surface of two pressure-welding heads.Pattern is provided with circular arc chamfering at the top of that side of the second pressure-welding head.Adjust the length side of sliding slot
To parallel with the orientation of pattern, the second pressure-welding head.
Preferably, the lateral material actuator that moves includes moving material driving shaft, moving material motor and two the first V belt translations
Component.It moves to expect actively to be pivotally supported on and prepare on frame, and expect motor driven by moving.First band transmission component includes that the first active moves material
Belt wheel, the first driven shifting material strip wheel and shifting material strip.First, which actively moves material strip wheel, is fixed on shifting material driving shaft.First driven shifting material
Belt wheel, which is supported on, to be prepared on frame.First, which actively moves material strip wheel, is connect with the first driven shifting material strip wheel by moving material strip.Two shifting material
Band is fixed respectively with the both ends for moving material frame.Described above mentioning is provided on shifting material adjusting actuator between actuator and mounting rack.
It moves material adjusting actuator and above mentions actuator and be all made of electronic slide unit.
It is specific as follows that the L shape that the L shape upwarps the automatic preparation facilities of busbar upwarps busbar preparation method:
Step 1: material pulling mechanism pulls out two sections of weldings into busbar sliding slot from feed aligning mechanism.
1-1. gripper cylinder retracts, so that the outer end of overturning clamping jaw is flipped up, separates with the outer end of stationary jaw.Together
When, cutting rack position switches cylinders retract, exposes the welding of the feed equipped at outlet port of feed aligning mechanism.
1-2. draws material motor to rotate forward, and driving clamp assemblies are moved to feed aligning mechanism, until feed aligning mechanism feed
The welding of equipped at outlet port is located between overturning clamping jaw and stationary jaw.
1-3. gripper cylinder retracts, so that overturning clamping jaw and stationary jaw clamp feed aligning mechanism feed equipped at outlet port
Welding.
1-4. draws material motor reversal, and driving clamp assemblies are far from feed aligning mechanism movement.It cuts off rack position and switches cylinder
It releases, so that cutting frame resets.When welding is drawn out pre-determined distance, material motor stalling is drawn, compression cylinder is released, and pressure head is pushed down
Welding；It cuts off cylinder to release, cuts off welding.
1-5. draws material motor to continue to invert, and reaches that separate for being fed aligning mechanism to bending place until first segment welding
At a L shape fold unit.Later, gripper cylinder retracts, so that overturning clamping jaw and stationary jaw unclamp welding.
1-6. is pulled out according to the method for step 1-2 to 1-4 and is cut off second segment welding.Later, material motor is drawn to continue anti-
Turn, until being reached to bending place at that L shape fold unit of feed aligning mechanism for second segment welding.Gripper cylinder contracting
It returns, so that overturning clamping jaw and stationary jaw unclamp welding.
Step 2: welding is turned down at L-shaped
The level pressure cylinder of level pressure component is released in two the first L shape bending components of 2-1., so that two fold briquetting difference
Push down two root bead bands on busbar sliding slot.
Two bending actuators of 2-2. respectively drive two bending rotors and rotate 180 °, so that two on busbar sliding slot
Welding is folded into L shape.
Step 3: two Pneumatic suction cup groups of Material moving device will be moved to busbar sliding slot under the control of the controller respectively
The surface of upper two sections of L shape welding, and logical negative pressure draws two sections of L shape weldings respectively.Later, Material moving device turning over two sections of weldings
Two unilateral side are placed individually at folding to stick up between weldering the first pressure-welding head of component, the second pressure-welding head, and make on L-shaped welding to
The right-angle side of bending is aligned and contacts with pattern.
Step 4: busbar, which upwarps pressure welding unit, carries out upwarping and welding for L shape welding.
4-1. two upwarp actuator and respectively drive the first pressure-welding head, the second pressure welding head clamping that weldering component is stuck up in two unilateral side
At the fold of two root bead bands；The right-angle side that pattern is contacted on welding is bent under the extruding of pattern to be upwarped.
The first pressure-welding head of 4-2., the second pressure-welding head are powered；First pressure-welding head and the second pressure-welding head generate heat, by corresponding welding
Binding face at fold welds together, and obtains two L shapes and upwarps busbar.
4-3. two upwarp actuator and respectively drive two unilateral side and stick up weldering the first pressure-welding head of component, the second pressure-welding head point
From.
It takes away busbar Step 5: two L shapes are upwarped busbar by Material moving device and upwarps pressure welding unit.
The invention has the advantages that:
1, the present invention is matched by the collaboration that Material moving device, material pulling mechanism, the fold of L shape upwarp mechanism and are fed aligning mechanism
It closes, can be realized the full-automatic continuous production that L shape upwarps busbar.
2, the present invention realizes the automatic fold of welding by way of rotary squeezing, smaller to the damage of welding, and turns down
Face is very smooth.
3, the present invention is matched by pattern, the first pressure-welding head and the second pressure-welding head, can be in the bending place to busbar
While carrying out electric resistance welding, realization upwarps one right-angle side of busbar.
Detailed description of the invention
Fig. 1 is whole schematic top plan view of the invention；
Fig. 2 is the structural schematic diagram of the hiding Material moving device of the present invention；
Fig. 3 is the structural schematic diagram that aligning mechanism is fed in the present invention；
Fig. 4 is the structural schematic diagram of busbar straightening units in the present invention；
Fig. 5 is the structural schematic diagram of directive wheel in the present invention；
Fig. 6 is the combination diagram of horizontal alignment component and vertical alignment component in the present invention；
Fig. 7 is the partial enlarged view (showing busbar cutting assembly structure) of I part in Fig. 3；
Fig. 8 is the partial enlarged view (structure for showing clamp assemblies) of II part in Fig. 2；
Fig. 9 is the partial enlarged view (structure for showing L shape fold unit) of III part in Fig. 3；
Figure 10 is the structural schematic diagram that busbar upwarps pressure welding unit in the present invention；
Figure 11 is the structural schematic diagram of Material moving device in the present invention；
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described.
A kind of L shape upwarps the automatic preparation facilities of busbar, can be realized L shape and upwarps the full-automatic of busbar, serialization system
It is standby.L shape upwarps busbar applied in full wafer solar cell module.
As illustrated in fig. 1 and 2, a kind of L shape upwarps the automatic preparation facilities of busbar, including prepares frame 1, Material moving device 2, draws material
Mechanism 3, the fold of L shape upwarp mechanism 4, feed aligning mechanism 5 and controller.Feed aligning mechanism 5, which is mounted on, prepares the one of frame 1
End.
As described in Fig. 1,2 and 3, feed aligning mechanism 5 includes feed roller 51, feed tensioning wheel 52, busbar straightening units
With busbar cutting unit 57.Feed roller 51, which is supported on, to be prepared on frame, is wound with coiled welding raw material thereon.Multiple feed tensionings
Wheel 52, which is supported on, to be prepared on frame, and welding raw material successively bypasses each feed tensioning wheel 52.Busbar straightening units include alignment frame
53, directive wheel 54, horizontal alignment component 55, vertical alignment component 56 and busbar cutting unit 57.Alignment frame 53 is fixed on system
On standby frame.Directive wheel 54 includes guiding axis 541, the first half wheel 542, the second half wheel 543, grips ring 544 and guiding
Spring 545.Guiding axis 541 is supported on alignment frame 53.First half wheel 542 is in unilateral colyliform, by integrally formed rim part
Divide and wheel body portion forms.It is cylindrical to take turns body portion.The rim part of the shape of second half wheel 543 and the first half wheel 542
Divide shape identical.First half wheel 542 and the second half wheel 543 are nested on guiding axis 541.Second half wheel 543 it is interior
Side offers cylindrical cavity.The diameter of cylindrical cavity is equal to the outer diameter of the wheel body portion of the first half wheel 542.The second half
The cylindrical cavity side of piece wheel 543 is nested with the wheel body portion in the first half wheel 542.Guide spring 545 is nested in guiding axis
On 541.The both ends of guide spring 545 are respectively held against the first half wheel 542, the second half wheel 543.First half wheel 542, second
The lateral surface of half wheel 543 grips ring 544 with two and fixes respectively.Two grip ring 544 and the difference of guiding axis 541
It is fixed by holding screw.Wheel body by adjusting the first half wheel 542 partially protrudes into the degree in the second half wheel 543, energy
The rim section of the first half wheel 542 and the spacing of the second half wheel 543 are enough adjusted, so that directive wheel 54 can cooperate not
With the busbar of size.
As shown in Fig. 3,4,5 and 6, level alignment component 55 includes horizontal base 551, horizontal sliding seat 552, horizontal slider
553, horizontal adjustment bolt 554 and horizontal alignment wheel 555.Horizontal base 551 is fixed on alignment frame 53.Horizontal sliding seat 552
It constitutes with horizontal base 551 along the parallel sliding pair of 54 axis direction of directive wheel.The both ends of horizontal sliding seat 552 offer
One kidney slot.First threaded hole there are two being opened up on horizontal base 551.Two the first fixing bolts are each passed through two the first waists
Shape hole, and screw pair is respectively constituted with two the first threaded holes.Horizontal adjustment bolt 554 and horizontal base 551 constitute revolute pair,
And screw pair is constituted with horizontal sliding seat 552.The axis of horizontal adjustment bolt 554 is parallel to 541 axis of guiding axis.Unclamp two
The position that horizontal adjustment bolt 554 is adjustable horizontal sliding seat 552 is rotated after first fixing bolt.Horizontal slider 553 and water
Flat sliding seat 552 constitutes the sliding pair parallel along 54 axis direction of directive wheel.Horizontal slider 553 offers the second kidney slot.Water
The second threaded hole is offered on flat sliding seat 552.Second fixing bolt passes through the first kidney slot, and distinguishes structure with the second threaded hole
At screw pair.After unclamping the second fixing bolt, the relative position of horizontal slider 553 Yu horizontal sliding seat 552 can be adjusted.It is horizontal
The top of sliding seat 552 and horizontal slider 553 is supported with horizontal alignment wheel 555.Two horizontal alignment wheels 555 are mutually aligned,
And outer circumference surface indent is V-shaped (i.e. horizontal alignment wheel 555 is V-arrangement directive wheel 54).The plane of symmetry and guiding of horizontal alignment wheel 555
Wheel body atop part edge alignment in wheel 54.
There are two level alignment component 55 is total.Two horizontal alignment component 55 interval settings.54, two horizontal schools of directive wheel
Straight component 55 is arranged successively, and forms three-point fix, is realized and is straightened to the level of busbar welding.
Vertical alignment component 56 is located between two horizontal alignment components 55, including vertical pedestal 561, alignment adjustment block
562, vertical calibration takes turns 563 and adjusts bolt vertically.Vertical pedestal 561 is fixed on alignment frame 53.It is straightened adjustment block 562 and erects
Straight pedestal 561 constitutes the sliding pair slided along the vertical direction.The third screw thread being vertically arranged is offered in alignment adjustment block 562
Hole.The vertical adjustment hole opened up on bolt and vertical pedestal 561 that adjusts constitutes revolute pair.It is vertical to adjust bolt and third threaded hole
Respectively constitute screw pair.The position of alignment adjustment block 562 can be adjusted respectively by rotating the vertical bolt that adjusts, to adjust school
Straight effect.It is straightened the multiple vertical calibration wheels 563 for being supported on the lateral surface of adjustment block 562 and arranging in the horizontal direction.Vertical base
The multiple vertical calibration wheels 563 arranged in the horizontal direction are supported on seat 561.Vertical calibration on vertical pedestal 561 takes turns 563
In the lower section of the vertical calibration wheel 563 in alignment adjustment block 562, and the vertical calibration wheel 563 that is straightened in adjustment block 562 and vertically
Vertical calibration wheel 563 on pedestal 561 mutually staggers.
As shown in Figure 3 and 7, busbar cutting unit 57 includes bootstrap block 571, compression cylinder 572, cutting frame 573, cutting
Cylinder 574, cutoff tool 575 and cutting rack position switch cylinder 576.Bootstrap block 571 is fixed on alignment frame 53.Bootstrap block 571
Top offer guiding groove.Guiding groove is aligned with the top edge of directive wheel 54.Compression cylinder 572 and alignment frame 53 are fixed,
And piston rod is towards underface.Pressure head is fixed on the piston rod of compression cylinder 572.It cuts off frame 573 and alignment frame 53 constitutes edge
The sliding pair of horizontal direction sliding.Cutting frame 573 is located at side of the compression cylinder 572 far from busbar straightening units.Cut off gas
The cylinder body of cylinder 574 is fixed on the outside of cutting 573 bottom of frame, and piston rod is arranged upward, cutoff tool 575 and cutting cylinder 574
Piston rod fix.The cutting edge of cutoff tool 575 is towards surface.Busway with a closed top is offered on cutting frame 573.
The arrival end of busway is aligned with the guiding groove on bootstrap block 571.Cutoff tool 575 is located under busway outlet end
Side；When cutting off the release of cylinder 574, cutoff tool cuts off the busbar of busway outlet end.The outlet end of busway
As it is fed the feed delivery outlet of aligning mechanism 5.It cuts off rack position and switches 576 cylinder of cylinder；It cuts off rack position and switches cylinder 576
The both ends (cylinder body and piston rod) of opposite sliding are fixed respectively with cutting frame 573, alignment frame 53.It cuts off rack position and switches cylinder
When 576 piston rod retracts, expose welding cut-off part, is clamped for clamp assemblies.Cut off the piston rod of rack position switching cylinder 576
When retraction, expose welding cut-off part, is clamped for clamp assemblies.
As shown in Fig. 1,2 and 8, the material pulling mechanism 3 include draw material guide rail 32, busbar track 33, draw material sliding block 34,
Clamp assemblies 35 and drawing material driving assembly 31.Busbar track 33 and drawing material guide rail 32 are each attached to and prepare on frame 1.Busbar rail
The top surface in road 33 offers busbar sliding slot.One end of busbar sliding slot and the feed delivery outlet position pair of feed aligning mechanism 5
It answers.It draws material sliding block 34 and material guide rail 32 is drawn to constitute sliding pair.Clamp assemblies 35 are mounted on drawing material sliding block.Clamp assemblies 35 include
Clamp mounting plate 351, gripper cylinder 352, stationary jaw 353, overturning clamping jaw 354 and connecting rod 355.It is solid to clamp mounting plate 351
It is scheduled on drawing material sliding block 34.Gripper cylinder 352 is fixed on clamping mounting plate 351.Stationary jaw 353 is fixed on clamping mounting plate
351 close to the side of corresponding feed aligning mechanism 5.One end of connecting rod 355 and the push-off pin of gripper cylinder 352 are hinged, another
It holds hinged with the inner end of overturning clamping jaw 354；The middle part for overturning clamping jaw 354 and the middle part of stationary jaw 353 are hinged.Overturn clamping jaw
354 outer end and 353 outer end of stationary jaw are correspondingly formed a busbar gripper jaw.Stationary jaw 353 is located at busbar track
The surface of busbar sliding slot on 33, and lower than the feed delivery outlet of feed aligning mechanism 5.Clamp assemblies 35 can clamp feed
The busbar end of the feed delivery outlet output of aligning mechanism 5.
Drawing material driving assembly 31 includes drawing material strip wheel, draw material tensioning wheel, the first transmission belt and drawing material motor.Two drawing material strips
Wheel is supported on the both ends for preparing frame 1 respectively；One or more is drawn material tensioning wheel to be mounted on and is prepared on frame 1.First transmission belt bypasses
Draw material tensioning wheel and two drawing material strip wheels.First transmission belt and drawing material sliding block 34 are fixed.It draws material motor to be fixed on to prepare on frame 1.
The output shaft of material motor is drawn to draw material strip wheel to fix with one of.
As shown in Fig. 1,2,9 and 10, it includes that busbar upwarps pressure welding unit 41 and two L shapes are turned over that the fold of L shape, which upwarps mechanism 4,
Roll over unit 42.Two fold notches are arranged at intervals on busbar track 33.Two L shape fold units 42 are separately positioned on two
Turn down indentation, there.It includes hatch arrangement and level pressure component that L shape, which turns down unit 42,.Hatch arrangement includes fold rotor 421 and fold
Actuator 422.Fold rotor 421 is made of integrally formed fold shaft and cutter hub.Shaft support is turned down on preparing frame.Knife
Body is eccentrically set on the outer end end face of fold shaft.Fold face is provided on cutter hub.The axis of fold shaft is located at fold face institute
Planar.Fold actuator 422 includes actively turning down belt wheel, driven fold belt wheel, fold transmission belt.Driven fold belt wheel with
Fold shaft is fixed；It actively turns down belt wheel and is supported on and prepare on frame 1.Belt wheel and driven fold belt wheel is actively turned down to pass by fold
Dynamic band connection.Fold driving motor is fixed on and prepares on frame 1, and output shaft with actively turn down belt wheel and fix.Two hatch arrangements
Interior cutter hub is respectively protruding into two fold notches.Turn down the axis of shaft and the busbar sliding slot bottom surface of busbar preparation module 3
Concordantly.33 length direction of busbar track of the axis and busbar preparation module 3 that turn down shaft is in 45° angle.Two fold groups
Part varus turn back axis axis at an angle of 90.
Level pressure component includes fold briquetting 423 and level pressure cylinder 424.Fold briquetting 423 constitutes sliding pair with frame is prepared.It is fixed
The cylinder body of air cylinder 424, which is fixed on, to be prepared on frame, and piston rod and fold briquetting 423 are fixed.The outer end at 423 top of fold briquetting is set
It is equipped with inclined surface.The outer end edges for turning down 423 bottom surface of briquetting are parallel with corresponding fold shaft axis.Turn down 423 bottom surface of briquetting
With the either flush of busbar track 33 in busbar preparation module 3.Under 424 release state of level pressure cylinder, briquetting 423 are turned down
In the top of corresponding fold notch, the outer end edges of fold 423 bottom surface of briquetting are located at the surface of fold shaft axis.Work as fold
When indentation, there is placed with welding raw material, the fold briquetting 423 of level pressure component is released, and pushes down welding raw material.Rotor 421 is turned down to rotate
180 °, the busbar of vertical bar can be folded into the L shape of binding face.
As shown in Figure 10, it includes fixing seat 411, first electrode block 412, second electrode block that busbar, which upwarps pressure welding unit 41,
413 and unilateral side stick up weldering component.Fixing seat, which is fixed on, to be prepared on frame.Fixing seat 411 is in U-shape.It includes soldering tip peace that weldering component is stuck up in unilateral side
It fills seat 414, the first pressure-welding head 415, the second pressure-welding head 416, pattern 417 and upwarps actuator 418.First pressure-welding head 415 it is interior
Side (i.e. top surface) is fixed with fixing seat 411 by intermediate mass.Actuator 418 is upwarped using cylinder.It is fixed to upwarp actuator 418
In fixing seat 411, and piston rod the first pressure-welding head 415 of direction.Upwarp the piston rod and soldering tip mounting base 414 of actuator 418
It is fixed.Second pressure-welding head 416 is fixed in soldering tip mounting base 414.The lateral surface of second pressure-welding head 416 and the first pressure-welding head 415
Face setting.
Adjusting sliding slot is offered in soldering tip mounting base 414.The bottom for adjusting sliding slot offers threaded hole.417 bottom of pattern
Convex block and soldering tip mounting base 414 on adjusting sliding slot constitute sliding pair.Kidney-shaped stepped hole is offered on pattern 417.Kidney-shaped rank
Fastening bolt is provided in terraced hole.The screw rod of fastening bolt and the threaded hole adjusted on sliding slot constitute screw pair.It is fastened when screwing
Pattern 417, which compresses, when bolt adjusts sliding slot, so that pattern 417 is fixed in soldering tip mounting base 414.When unscrewing fastening bolt,
Pattern 417 can slide (fastening bolt is opposite with kidney-shaped stepped hole to generate displacement) in soldering tip mounting base 414, lean on to realize
Mould 417 is adjusting the fixation on sliding slot any position.The lateral surface of pattern 417 is higher than the lateral surface of the second pressure-welding head 416.Pattern
417 are provided with circular arc chamfering at the top of second that side of pressure-welding head 416.Adjust the length direction and pattern 417, second of sliding slot
The orientation of pressure-welding head 416 is parallel.
Unilateral side stick up weldering component altogether there are two.It sticks up weldering component and is arranged side by side in two unilateral side.First electrode block 412 and intermediate mass are solid
It is fixed.Two second electrode blocks 413 stick up the soldering tip mounting base 414 in weldering component with two unilateral side to be fixed respectively.First electrode block
412, intermediate mass, second electrode block 413, soldering tip mounting base 414 are all made of conductive material, and resistivity is below the first pressure-welding head
415, the resistivity of the second pressure-welding head 416.So that biggish electric current flows through the first pressure-welding head 415, the second pressure-welding head 416,
Heat is generated, achievees the effect that electric resistance welding.
As shown in figure 11, Material moving device 2 includes moving material sliding rail, moving material sliding block, laterally move material actuator, move material frame 21, move
Material adjusts actuator 22, above proposes actuator 23, mounting rack 24 and Pneumatic suction cup group 25.Two shifting material sliding rails are separately fixed at preparation
The two sides of frame.Two are moved material sliding block and fixed respectively with the both ends for moving material 21 bottom of frame, and respectively constitute cunning with two shifting material sliding rails
Dynamic pair.Laterally moving material actuator includes moving material driving shaft, moving material motor and two first band transmission components.Material is moved actively to be pivotally supported
Motor driven is expected on preparing frame, and by moving.First band transmission component actively moves material strip wheel, the first driven shifting material strip including first
Wheel and shifting material strip.First, which actively moves material strip wheel, is fixed on shifting material driving shaft.First driven shifting material strip wheel, which is supported on, to be prepared on frame.
First, which actively moves material strip wheel, is connect with the first driven shifting material strip wheel by moving material strip.Two shifting material strips and two shifting material sliding block difference
Constitute sliding pair.
It moves material adjusting actuator 22 and above mentions actuator 23 and be all made of electronic slide unit；Horizontally disposed two shiftings material, which is adjusted, to be driven
The pedestal interval of moving part 22 is mounted on shifting material frame 21.Two pedestals for above mentioning actuator 23 are separately mounted to two shifting material and adjust
On the sliding shoe of actuator 22.Two mounting racks 24 are separately mounted to two sliding shoes for above mentioning actuator 23.Mounting rack 24
Bottom is mounted on Pneumatic suction cup group 25.Pneumatic suction cup group 25 include successively equidistantly arranged along conveying mechanism conveying direction it is more
A Pneumatic suction cup composition.Each Pneumatic suction cup is arranged downward.Material moving device 2 is grabbed on busbar track 33 by Pneumatic suction cup
Two are folded into L-shaped busbar, and are carried to busbar and upwarp pressure welding unit 41 and upwarped and pressure welding.
Move material adjust actuator 22, above mention motor in actuator 23, draw material motor, fold driving motor, move material motor,
It is connect with controller by motor driver.Gripper cylinder 352, level pressure cylinder 424 upwarp actuator 418 and controller
It is connected by reversal valve.The bleeding point of Pneumatic suction cup group 25 is connect with vacuum generator by reversal valve.The control of reversal valve connects
Mouth is connect with controller by relay.One terminals (anode) of first electrode block 412 and power supply passes through the first relay
Device and cable connection；Another terminals (anode) of second electrode block 413 and power supply pass through cable connection.First relay
Control interface is connect with controller.Controller uses PLC or single-chip microcontroller.
The busbar preparation method that the L shape upwarps the automatic preparation facilities of busbar is specific as follows:
Step 1: material pulling mechanism 3 pulls out two sections of weldings into busbar sliding slot from feed aligning mechanism 5.
1-1. gripper cylinder 352 retracts, so that the outer end of overturning clamping jaw 354 is flipped up, the outer end with stationary jaw 353
Separation.Meanwhile cutting off rack position switching cylinder 576 and retracting, expose the welding of the feed equipped at outlet port of feed aligning mechanism 5.
1-2. draws material motor to rotate forward, and driving clamp assemblies 35 are moved to feed aligning mechanism 5, until being fed aligning mechanism 5
The welding for being fed equipped at outlet port is located between overturning clamping jaw 354 and stationary jaw 353.
1-3. gripper cylinder 352 retracts, so that overturning clamping jaw 354 and stationary jaw 353 are clamped feed aligning mechanism 5 and be fed
The welding of equipped at outlet port.
1-4. draws material motor reversal, and driving clamp assemblies 35 are moved far from feed aligning mechanism 5.It cuts off rack position and switches gas
Cylinder 576 is released, so that cutting frame resets.When welding is drawn out pre-determined distance, material motor stalling is drawn, compression cylinder 572 is released,
Pressure head pushes down welding；It cuts off cylinder 574 to release, cuts off welding.
1-5. draws material motor to continue to invert, until reaching to bending place far from feed aligning mechanism 5 for first segment welding
That L shape turns down at unit 42.Later, gripper cylinder 352 retracts, so that overturning clamping jaw 354 and stationary jaw 353 are unclamped and welded
Band.
1-6. is pulled out according to the method for step 1-2 to 1-4 and is cut off second segment welding.Later, material motor is drawn to continue anti-
Turn, until being reached to bending place at that L shape fold unit 42 of feed aligning mechanism 5 for second segment welding.Clamp gas
Cylinder 352 retracts, so that overturning clamping jaw 354 and stationary jaw 353 unclamp welding.
1-7. draws material motor to continue to invert, and driving clamp assemblies 35 return to initial position.
Step 2: welding is turned down at L-shaped
The level pressure cylinder 424 of level pressure component is released in two the first L shape bending components of 2-1., so that two fold briquettings
423 push down two root bead bands on busbar sliding slot respectively.
Two bending actuators of 2-2. respectively drive two bending rotors and rotate 180 °, so that two on busbar sliding slot
Welding is folded into L shape.
Step 3: two Pneumatic suction cup groups 25 of Material moving device 2 will be moved to busbar under the control of the controller respectively
The surface of two sections of L shape weldings on sliding slot, and logical negative pressure draws two sections of L shape weldings respectively.Later, Material moving device 2 welds two sections
It is placed individually into two unilateral side at the fold of band to stick up between the first pressure-welding head 415 of weldering component, the second pressure-welding head 416, and makes
Right-angle side to be bent is aligned and contacts with pattern 417 on L-shaped welding.
Step 4: busbar, which upwarps pressure welding unit 41, carries out upwarping and welding for L shape welding.
4-1. two upwarp actuator 418 and respectively drive two unilateral side and stick up weldering the first pressure-welding head 415 of component, the second pressure welding
First 416 clamp at the fold of two root bead bands；The right-angle side that pattern 417 is contacted on welding is bent under the extruding of pattern 417 to be upwarped.
4-2. the first pressure-welding head 415, the second pressure-welding head 416 are powered；First pressure-welding head 415 and the second pressure-welding head 416 generate heat,
Binding face at corresponding welding fold is welded together, two L shapes is obtained and upwarps busbar.
4-3. two upwarp actuator 418 and respectively drive two unilateral side and stick up weldering the first pressure-welding head 415 of component, the second pressure welding
First 416 separation.
It takes away busbar Step 5: two L shapes are upwarped busbar by Material moving device 2 and upwarps pressure welding unit 41, and be placed into L
Shape upwarps busbar collecting region.
Claims (9)
1. a kind of L shape upwarps the automatic preparation facilities of busbar, including prepares frame, material pulling mechanism, Material moving device and the fold of L shape and upwarp
Mechanism and feed aligning mechanism；It is characterized by: the feed aligning mechanism is mounted on the one end for preparing frame；It is fed straightener
Structure includes feed roller, feed tensioning wheel, busbar straightening units and busbar cutting unit；Feed roller and multiple feed tensioning wheels
It is supported on and prepares on frame；Busbar straightening units include alignment frame, directive wheel, horizontal alignment component, vertical alignment component and
Busbar cutting unit；Alignment frame, which is fixed on, to be prepared on frame；
The directive wheel includes guiding axis, the first half wheel, the second half wheel and guide spring；Guiding is pivotally supported on alignment frame
On；First half wheel is in unilateral colyliform, is made of integrally formed rim section and wheel body portion；It is cylindrical to take turns body portion；
The shape of second half wheel is identical as the rim section shape of the first half wheel；First half wheel and the second half wheel are nested with
On guiding axis；The medial surface of second half wheel offers cylindrical cavity；The diameter of cylindrical cavity is equal to the first half wheel
Take turns the outer diameter of body portion；The cylindrical cavity side of second half wheel is nested with the wheel body portion in the first half wheel；Guide spring
It is nested on guiding axis；The both ends of guide spring are respectively held against the first half wheel, the second half wheel；First half wheel, the second half
Piece wheel is detachably fixed with guiding axis；There are two level alignment component is total；Two horizontal alignment inter-modules are every setting；Vertical school
Straight component is located between two horizontal alignment components；Level alignment component, vertical alignment component is located at directive wheel and busbar is cut
Between disconnected unit；
The busbar cutting unit includes bootstrap block, compression cylinder, cutting frame, cutting cylinder, cutoff tool and cutting frame position
Set switching cylinder；The bootstrap block is fixed on alignment frame；Guiding groove is offered at the top of bootstrap block；The cylinder body of compression cylinder
It is fixed with alignment frame, and piston rod is towards guiding groove；Pressure head is fixed on the piston rod of compression cylinder；Cut off frame and alignment framework
At sliding pair；Cutting frame is located at side of the compression cylinder far from busbar straightening units；The cylinder body of cutting cylinder is fixed on cutting
Frame；The piston rod of cutoff tool and cutting cylinder is fixed；Busway with a closed top is offered on cutting frame；Busway
Arrival end be aligned with the guiding groove on bootstrap block；Cutoff tool is located at busway outlet end；It cuts off rack position and switches gas
Cylinder body, the piston rod of cylinder are fixed respectively with cutting frame, alignment frame；
The material pulling mechanism includes drawing material guide rail, busbar track, draw material sliding block, clamp assemblies and drawing material driving assembly；It converges
Stream track and drawing material guide rail are each attached to and prepare on frame；The top surface of busbar track offers busbar sliding slot；Busbar is sliding
One end of slot is corresponding with the feed feed delivery outlet position of aligning mechanism；It draws material sliding block and material guide rail is drawn to constitute sliding pair；Draw material
Sliding block is by drawing material driving assembly driving；The clamp assemblies are mounted on drawing material sliding block；Busbar clamping on clamp assemblies
Feed delivery outlet position of the pawl towards corresponding feed aligning mechanism；Busbar gripper jaw on clamp assemblies is located at busbar sliding slot
Surface；
It includes that busbar upwarps pressure welding unit and two L shape fold units that the L shape fold, which upwarps mechanism,；On busbar track
It is arranged at intervals with two fold notches；Two L shape fold units are separately positioned on two fold indentation, theres；L shape turns down unit packet
Include hatch arrangement and level pressure component；Hatch arrangement includes fold rotor and fold actuator；Fold rotor is turned over by integrally formed
Turn back axis and cutter hub composition；Shaft support is turned down on preparing frame；Cutter hub is eccentrically set on the outer end end face of fold shaft；Cutter hub
On be provided with fold face；Fold rotor is driven by fold actuator；Cutter hub in two hatch arrangements is respectively protruding into two folds
Notch；The level pressure component includes fold briquetting and level pressure cylinder；Fold briquetting constitutes sliding pair with frame is prepared；Level pressure cylinder
Cylinder body be fixed on and prepare on frame, piston rod is fixed with fold briquetting；Outer end at the top of fold briquetting is provided with inclined surface；
It includes that weldering component is stuck up in fixing seat, first electrode block, second electrode block and unilateral side that the busbar, which upwarps pressure welding unit,；Gu
Reservation, which is fixed on, to be prepared on frame；It sticks up weldering component and includes mounting base, the first pressure-welding head, the second pressure-welding head, pattern and upwarp drive in unilateral side
Moving part；The medial surface of first pressure-welding head is fixed with fixing seat；Mounting base is mounted in fixing seat by upwarping actuator；Second pressure
Soldering tip is fixed in mounting base；The setting of the lateral surface face of second pressure-welding head and the first pressure-welding head；Pattern bottom is mounted on installation
On seat, and it is located at the second pressure-welding head side；Unilateral side stick up weldering component altogether there are two；It sticks up weldering component and is arranged side by side in two unilateral side；First
Pressure-welding head is connect with first electrode block；Second pressure-welding head is connect with second electrode block；
The Material moving device includes laterally moving expect actuator, move material frame, move material adjusting actuator, above mention actuator, mounting rack
With Pneumatic suction cup group；It moves material frame and prepares frame and constitute sliding pair, and by laterally moving material actuator driving；Two mounting racks lead to respectively
It crosses two and above mentions actuator and be mounted on to move and expect frame；The bottom of mounting rack is mounted on Pneumatic suction cup group；Pneumatic suction cup group include according to
Multiple Pneumatic suction cups of secondary arrangement form；Each Pneumatic suction cup is arranged downward.
2. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: the level
Being straightened component includes horizontal base, horizontal sliding seat, horizontal slider, horizontal adjustment bolt and horizontal alignment wheel；Horizontal base is solid
It is scheduled on alignment frame；Horizontal sliding seat and horizontal base are constituted along the parallel sliding pair of directive wheel axis direction；Horizontal sliding seat
Both ends offer the first kidney slot；First threaded hole there are two being opened up on horizontal base；Two the first fixing bolt difference
Screw pair is respectively constituted across two the first kidney slots, and with two the first threaded holes；Horizontal adjustment bolt and horizontal base structure
Screw pair is constituted at revolute pair, and with horizontal sliding seat；The axis of horizontal adjustment bolt is parallel to guiding axis axis；Horizontal slider
It constitutes with horizontal sliding seat along the parallel sliding pair of directive wheel axis direction；Horizontal slider offers the second kidney slot；Level is sliding
The second threaded hole is offered on dynamic seat；Second fixing bolt passes through the first kidney slot, and respectively constitutes spiral with the second threaded hole
It is secondary；The top of horizontal sliding seat and horizontal slider is supported with horizontal alignment wheel；Two horizontal alignment wheels are mutually aligned, and outer circle
Circumferential surface indent is V-shaped.
3. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: described is vertical
Alignment component includes vertical pedestal, alignment adjustment block, vertical calibration wheel and adjusts bolt vertically；Vertical pedestal is fixed on alignment frame
On；Alignment adjustment block and vertical pedestal constitute the sliding pair slided along the vertical direction；It offers and is vertically arranged in alignment adjustment block
Third threaded hole；It is vertical to adjust bolt and vertical pedestal composition revolute pair；It is vertical to adjust bolt and third threaded hole difference structure
At screw pair；It is straightened the multiple vertical calibration wheels for being supported on the lateral surface of adjustment block and arranging in the horizontal direction；On vertical pedestal
It is supported with the multiple vertical calibration wheels arranged in the horizontal direction.
4. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: the drawing material
Driving assembly includes drawing material strip wheel, draw material tensioning wheel, the first transmission belt and drawing material motor；Two drawing material strip wheels are supported on system respectively
The both ends of standby frame；One or more is drawn material tensioning wheel to be mounted on and is prepared on frame；First transmission belt is around drawing material tensioning wheel and two
Draw material strip wheel；First transmission belt is fixed with material sliding block is drawn；It draws material motor to be fixed on to prepare on frame；Draw the output shaft for expecting motor and its
In a drawing material strip wheel fix.
5. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: the clamping
Component includes clamping mounting plate, gripper cylinder, stationary jaw, overturning clamping jaw and connecting rod；Clamping mounting plate is fixed on drawing material and slides
On block；Gripper cylinder is fixed on clamping mounting plate；Stationary jaw is fixed on clamping mounting plate close to corresponding feed aligning mechanism
Side；One end of connecting rod and the push-off pin of gripper cylinder are hinged, and the inner end of the other end and overturning clamping jaw is hinged；Overturn clamping jaw
Middle part and stationary jaw middle part it is hinged；The outer end and stationary jaw outer end for overturning clamping jaw are correspondingly formed a busbar and clamp
Pawl.
6. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: the fold
Actuator includes actively turning down belt wheel, driven fold belt wheel, fold transmission belt；Driven fold belt wheel is fixed with fold shaft；It is main
Dynamic fold belt wheel, which is supported on, to be prepared on frame；It actively turns down belt wheel and driven fold belt wheel and passes through fold transmission band connection；Fold is driven
Dynamic motor, which is fixed on, to be prepared on frame, and output shaft with actively turn down belt wheel and fix；The axis and busbar system of the fold shaft
The busbar sliding slot bottom surface of standby module is concordant；Turn down the axis of shaft and the busbar track length direction of busbar preparation module
In 45° angle；Two hatch arrangement varuss turn back axis axis at an angle of 90；The outer end edges of fold briquetting bottom surface are turned over corresponding
It is parallel to roll over shaft axis；Turn down the either flush of busbar track in briquetting bottom surface and busbar preparation module.
7. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: the soldering tip
Adjusting sliding slot is offered in mounting base；The bottom for adjusting sliding slot offers threaded hole；Adjusting on pattern and soldering tip mounting base is sliding
Slot constitutes sliding pair；Kidney-shaped stepped hole is offered on pattern；Fastening bolt is provided in kidney-shaped stepped hole；The screw rod of fastening bolt
Screw pair is constituted with the threaded hole adjusted on sliding slot；The lateral surface of pattern is higher than the lateral surface of the second pressure-welding head；Pattern is close to
Two pressure-welding heads are provided with circular arc chamfering at the top of that side；Adjust the length direction of sliding slot and the arrangement side of pattern, the second pressure-welding head
To parallel.
8. a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar, it is characterised in that: the transverse direction
Moving material actuator includes moving material driving shaft, moving material motor and two first band transmission components；It moves to expect actively to be pivotally supported on and prepares frame
On, and motor driven is expected by moving；First band transmission component actively moves material strip wheel, the first driven shifting material strip wheel including first and moves material
Band；First, which actively moves material strip wheel, is fixed on shifting material driving shaft；First driven shifting material strip wheel, which is supported on, to be prepared on frame；First actively
It moves material strip wheel and is connect with the first driven shifting material strip wheel by moving material strip；Two are moved material strip and fixed respectively with the both ends for moving material frame；Institute
Above mentioning for stating is provided on shifting material adjusting actuator between actuator and mounting rack；Move that material adjusts actuator and above to mention actuator equal
Using electronic slide unit.
9. the L shape that a kind of L shape according to claim 1 upwarps the automatic preparation facilities of busbar upwarps busbar preparation side
Method, it is characterised in that: Step 1: material pulling mechanism pulls out two sections of weldings into busbar sliding slot from feed aligning mechanism；
1-1. gripper cylinder retracts, so that the outer end of overturning clamping jaw is flipped up, separates with the outer end of stationary jaw；Meanwhile it cutting
Disconnected rack position switches cylinders retract, exposes the welding of the feed equipped at outlet port of feed aligning mechanism；
1-2. draws material motor to rotate forward, and driving clamp assemblies are moved to feed aligning mechanism, until feed aligning mechanism feed output
Welding at mouthful is located between overturning clamping jaw and stationary jaw；
1-3. gripper cylinder retracts, so that overturning clamping jaw and stationary jaw clamp the weldering of feed aligning mechanism feed equipped at outlet port
Band；
1-4. draws material motor reversal, and driving clamp assemblies are far from feed aligning mechanism movement；Rack position switching cylinder is cut off to release,
So that cutting frame resets；When welding is drawn out pre-determined distance, material motor stalling is drawn, compression cylinder is released, and pressure head pushes down welding；
It cuts off cylinder to release, cuts off welding；
1-5. draws material motor to continue to invert, and reaches that L far from feed aligning mechanism to bending place until first segment welding
Shape turns down at unit；Later, gripper cylinder retracts, so that overturning clamping jaw and stationary jaw unclamp welding；
1-6. is pulled out according to the method for step 1-2 to 1-4 and is cut off second segment welding；Later, material motor is drawn to continue to invert, directly
To being reached at that L shape fold unit of feed aligning mechanism to bending place for second segment welding；Gripper cylinder retracts, and makes
Clamping jaw must be overturn and stationary jaw unclamps welding；
Step 2: welding is turned down at L-shaped
The level pressure cylinder of level pressure component is released in two the first L shape bending components of 2-1., so that two fold briquettings are pushed down respectively
Two root bead bands on busbar sliding slot；
Two bending actuators of 2-2. respectively drive two bending rotors and rotate 180 °, so that two root bead bands on busbar sliding slot
It is folded into L shape；
Step 3: two Pneumatic suction cup groups of Material moving device will be moved under the control of the controller respectively two on busbar sliding slot
The surface of section L shape welding, and logical negative pressure draws two sections of L shape weldings respectively；Later, Material moving device will be at the fold of two sections of weldings
It is placed individually into two unilateral side to stick up between the first pressure-welding head of weldering component, the second pressure-welding head, and makes on L-shaped welding wait bend
Right-angle side be aligned and contact with pattern；
Step 4: busbar, which upwarps pressure welding unit, carries out upwarping and welding for L shape welding；
4-1. two upwarp actuator and respectively drive the first pressure-welding head, the second pressure welding head clamping two that weldering component is stuck up in two unilateral side
At the fold of welding；The right-angle side that pattern is contacted on welding is bent under the extruding of pattern to be upwarped；
The first pressure-welding head of 4-2., the second pressure-welding head are powered；First pressure-welding head and the second pressure-welding head generate heat, and corresponding welding is turned down
The binding face at place welds together, and obtains two L shapes and upwarps busbar；
4-3. two upwarp actuator respectively drive two unilateral side stick up weldering component the first pressure-welding head, the second pressure-welding head separation；
It takes away busbar Step 5: two L shapes are upwarped busbar by Material moving device and upwarps pressure welding unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910665837.0A CN110449908B (en) | 2019-07-23 | 2019-07-23 | Automatic preparation device and preparation method for L-shaped upwarping bus bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910665837.0A CN110449908B (en) | 2019-07-23 | 2019-07-23 | Automatic preparation device and preparation method for L-shaped upwarping bus bar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110449908A true CN110449908A (en) | 2019-11-15 |
| CN110449908B CN110449908B (en) | 2020-09-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910665837.0A Active CN110449908B (en) | 2019-07-23 | 2019-07-23 | Automatic preparation device and preparation method for L-shaped upwarping bus bar |
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| CN (1) | CN110449908B (en) |
Cited By (1)
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| CN115008258A (en) * | 2022-06-01 | 2022-09-06 | 乐清市荣欣机械有限公司 | Turnover assembly for workpiece turnover and processing equipment with turnover assembly |
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| CN115008258A (en) * | 2022-06-01 | 2022-09-06 | 乐清市荣欣机械有限公司 | Turnover assembly for workpiece turnover and processing equipment with turnover assembly |
| CN115008258B (en) * | 2022-06-01 | 2024-01-09 | 乐清市荣欣机械有限公司 | Turnover assembly for workpiece turnover and processing equipment with turnover assembly |
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| Publication number | Publication date |
|---|---|
| CN110449908B (en) | 2020-09-08 |
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