CN110449890B - Mounting apparatus and control method thereof - Google Patents
Mounting apparatus and control method thereof Download PDFInfo
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- CN110449890B CN110449890B CN201910851902.9A CN201910851902A CN110449890B CN 110449890 B CN110449890 B CN 110449890B CN 201910851902 A CN201910851902 A CN 201910851902A CN 110449890 B CN110449890 B CN 110449890B
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- support frame
- frame
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- guide ring
- lifting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
The invention provides a mounting apparatus and a control method thereof. Wherein, the erection equipment includes: a first support frame; the second support frame is arranged on the periphery of the first support frame; the lifting mechanism is connected with the first support frame and used for driving the first support frame to do lifting motion relative to the second support frame; and the first rotating mechanism is connected with the first support frame and used for driving the first support frame to rotate relative to the second support frame. The mounting equipment provided by the invention is simple in mechanism and low in cost, and is convenient to be matched with manpower, so that the labor intensity of assembly personnel is greatly reduced, and the assembly efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of fan installation equipment, and particularly relates to installation equipment and a control method of the installation equipment.
Background
At present, two typical schemes are assembled for a fan, one scheme is full-automatic assembly, but the fan can be realized only by more investment, and the fan is suitable for enterprises with larger quantity; the other type is full-manual assembly, the investment is small, but the labor intensity of operators is very high, the installation accuracy is low, the efficiency is also low, and the method is suitable for enterprises with small quantity. Therefore, the fan assembly is realized by lacking equipment which is low in investment, low in labor intensity of workers and high in efficiency.
Disclosure of Invention
The present invention is directed to solving one of the technical problems of the prior art or the related art.
To this end, a first aspect of the invention proposes a mounting device.
A second aspect of the invention proposes a control method of a mounting apparatus.
In view of this, according to a first aspect of the present invention, there is provided a mounting apparatus including: a first support frame; the second support frame is arranged on the periphery of the first support frame; the lifting mechanism is connected with the first support frame and used for driving the first support frame to do lifting motion relative to the second support frame; and the first rotating mechanism is connected with the first support frame and used for driving the first support frame to rotate relative to the second support frame.
The mounting equipment provided by the invention comprises a first support frame, a second support frame, a lifting mechanism and a first rotating mechanism. Under the condition that the installation equipment is used for installing the fan, the motor installation plate and the air guide ring support plate of the fan can be placed on the first support frame, and the air guide ring of the fan is placed on the second support frame. The first support frame and the second support frame are favorable for erecting all parts of the fan, so that the fan is convenient to assemble. And the second support frame is arranged at the periphery of the first support frame, so that the air guide ring is favorable to be arranged at the periphery of the motor and the motor mounting plate in a surrounding manner, and the air guide ring supporting plate is driven to jack up the air guide ring for the subsequent mounting frame to rise. And the lifting mechanism is set to drive the first support frame to do lifting motion relative to the second support frame, so that the air guide ring support plate on the first support frame can be driven to jack up the air guide ring, and the two support frames can be conveniently connected together in the follow-up process. The first support frame is driven to rotate relative to the second support frame through the first rotating mechanism, and under the condition that the wind guide ring support frame jacks up the wind guide ring, the wind guide ring can be driven to rotate synchronously, so that an assembling worker can connect the wind guide ring support plate and the wind guide ring in the circumferential direction conveniently at one station, the movement of the worker is avoided, and the rapid assembly is facilitated. Moreover, under the condition that the lifting mechanism drives the first support frame to descend, the fan is kept away from the assembled fan, and the fan can be moved out of the installation equipment conveniently. The installation equipment mechanism is simple, low in cost and convenient to cooperate with manual work, thereby greatly reducing the labor intensity of assembly personnel and improving the assembly efficiency.
It should be noted that, in the present application, the second support frame is disposed at the periphery of the first support frame, and is capable of being located at least one side of the first support frame in the horizontal direction, that is, when the first support frame is in the lowest state, the second support frame may be completely higher than the first support frame, or may be partially overlapped with the first support frame in the height direction, as long as it is convenient for the first support frame to jack up the air guide ring preset on the second support frame in the ascending process, without interfering with the second support frame.
In addition, according to the installation device in the above technical solution provided by the present invention, the following additional technical features may also be provided:
in one possible embodiment, the first support frame comprises a main body, which has an escape portion for a component mounted thereon to partially protrude into.
In this design, the first support frame includes the main part, and the motor mounting panel of fan can be supported to the accessible main part. Through set up the portion of dodging on the main part, make things convenient for the motor to pass the motor mounting panel and stretch into the portion of dodging to be connected with the motor mounting panel, and can not take place to interfere with first support frame.
In one possible design, the mounting portion further includes a branch portion connected to the main body portion and extending outward of the main body portion.
In this design, by providing the main body with the branch portion extending outward, the branch portion can support the air guide ring support plate, which is beneficial to stably supporting the air guide ring support plate. And the wind-guiding circle backup pad of fan generally distributes around the motor mounting panel to the shape and the position of main part and branch portion can with the shape and the position looks adaptation of motor mounting panel, wind-guiding circle backup pad, improve the support effect.
In one possible design, the first support frame further comprises a thrust member disposed on the branch portion for pushing a component on the first support frame to rotate therewith during rotation of the first support frame.
In the design, the thrust piece can push a component on the first support frame, namely the air guide ring support plate rotates synchronously with the first support frame, so that the air guide ring support plate can rotate in place.
In one possible design, the lifting mechanism comprises a fixed frame, a lifting frame and a driving piece; the mount sets up on the second support frame, and first support frame and first rotary mechanism set up on the crane, and the driving piece can drive crane and mount and keep away from each other or be close to.
In this design, it includes mount, crane and driving piece specifically to set for elevating system. Wherein, the driving piece can drive the fixed frame and the lifting frame to be away from or close to each other. The fixing frame is fixed and arranged on the second support frame, and the first support frame and the first rotating mechanism are arranged on the lifting frame, so that the lifting mechanism can drive the first support frame and the first rotating mechanism to move up and down relative to the second support frame through the lifting frame. Moreover, the first support frame and the first rotating mechanism are arranged on the lifting frame and are driven by the lifting frame to move up and down, and compared with the first support frame directly driven by the driving piece, the mounting stability of the first support frame and the first rotating mechanism is improved.
In one possible design, the holder is designed as a hollow frame structure, which can be placed around the crane.
In this design, construct hollow frame construction through with the mount to set for the mount and can overlap the periphery that establishes the crane, be favorable to the crane to go up and down for the mount is stable. And compare with the crane is in the mount top all the time, be favorable to reducing the whole height of erection equipment.
In a possible design, the lifting frame is provided with a guide post, the fixing frame is provided with a guide hole, and the guide post extends into the guide hole and can move in the axial direction of the guide hole.
In this design, through set up the guide post on the crane to set up the guiding hole on the mount, make the crane for the in-process that the mount reciprocated, the guide post can be at the axial displacement of guiding hole, is favorable to guaranteeing the crane and moves steadily for the mount.
In one possible design, the mounting apparatus further comprises: and the second rotating mechanism is connected with the second support frame and used for driving the second support frame to rotate.
In this design, still include second rotary mechanism through setting for the erection equipment, rotate through second rotary mechanism drive second support frame, be favorable to the drive to set up the wind-guiding circle rotation on the second support frame, the drive is set up the fan integral rotation on the second support frame with the help of the wind-guiding circle, is convenient for carry the fan to the region of waiting to carry. If the second support frame has an opening in the circumferential direction, and one side of the second support frame is provided with the fan placing mechanism, the opening of the second support frame can be rotated to the position aligned with the fan placing mechanism, so that the fan on the second support frame can be conveniently moved to the fan placing mechanism through the opening.
In one possible design, the second rotation mechanism comprises a turntable, or the second rotation mechanism comprises a rotational bearing.
In one possible design, the first rotation mechanism comprises a turntable, or the first rotation mechanism comprises a rotational bearing.
In one possible design, the second support frame can support the first support frame, the lifting mechanism and the first rotating mechanism; the second rotating mechanism is used for driving the second support frame, the first support frame, the lifting mechanism and the first rotating mechanism to synchronously rotate.
In the design, the second support frame is set to be capable of supporting the first support frame, the lifting mechanism and the first rotating mechanism, namely the first support frame, the lifting mechanism and the first rotating mechanism are directly or indirectly arranged on the second support frame, so that the second rotating mechanism can simultaneously drive the first support frame, the lifting mechanism and the first rotating mechanism to rotate in the process of driving the second support frame to rotate, and the stable rotation of the fan is favorably driven.
In one possible design, the mounting apparatus further comprises: the base, second rotary mechanism set up on the base.
In this design, through setting up second rotary mechanism on the base, be favorable to improving second rotary mechanism's installation stability, also be favorable to improving the holistic installation stability of second support frame and fan.
In one possible design, the mounting apparatus further comprises: and the rolling part is arranged at the top of the second support frame.
In the design, the rolling piece is arranged at the top of the second support frame, and the wind guide ring is supported by the rolling piece, so that the fan can be easily pushed to move out of the installation equipment after the fan is assembled.
In one possible design, the rolling member is a sliding bar having a plurality of rollers thereon.
In one possible design, the rolling members are located on opposite sides of the first support frame.
In this design, the rolling members are disposed on the two opposite sides of the first support frame, which is beneficial to stably supporting the wind guide ring.
In one possible design, the second support frame has an opening in its circumferential direction, the opening being located on one side of the first support frame, the opening and the rolling element being located on different sides of the first support frame. The existence of the opening is favorable for the fan which is arranged on the second supporting frame to move out of the mounting equipment through the opening.
In one possible design, the mounting apparatus further comprises: the first carrying mechanism is used for carrying the motor to the first support frame; and/or the second carrying mechanism is used for carrying the motor mounting plate and the air guide ring support plate to the first support frame; and/or the third carrying mechanism is used for carrying the wind guide ring to the second support frame.
In this design, the mounting apparatus may further have a first carrying mechanism by which the motor is carried onto the first support frame; the mounting equipment can also be provided with a second carrying mechanism, and the motor mounting plate and the air guide ring support plate are carried to the first support frame through the second carrying mechanism; the mounting equipment can also be provided with a third carrying mechanism, and the air guide ring is carried to the second support frame through the third carrying mechanism. Is favorable for reducing manual carrying and saves manpower.
In one possible design, the first carrying mechanism, the second carrying mechanism and the third carrying mechanism may be transmission mechanisms, carrying robots including manipulators, and the like.
A second aspect of the present invention provides a control method of a mounting apparatus for use in the mounting apparatus according to any one of the above-described aspects, the control method of the mounting apparatus comprising: controlling a lifting mechanism to lift the first support frame to a first preset height so that a first part preset on the first support frame can jack up a second part preset on the second support frame; controlling a first rotating mechanism to intermittently rotate a first support frame for a preset number of times so that at least one pre-connection part of the first component and the second component after rotation is stopped each time is aligned to the same preset station; and controlling the lifting mechanism to lower the first support frame to a second preset height so that the second part is overlapped on the second support frame again.
According to the control method of the installation equipment, the first support frame is lifted to the first preset height by controlling the lifting mechanism, the first preset height can be determined according to the fact that the first part, such as the air guide ring support plate, on the first support frame is preset, the second part, such as the air guide ring, on the second support frame can be jacked up, the fan and the first support frame cannot interfere with the second support frame due to the fact that the fan and the first support frame rotate subsequently, and the air guide ring support plate jacks up the air guide ring, so that the first support frame and the second support frame can be conveniently connected together subsequently. Then, the first support frame is intermittently rotated for a preset number of times by controlling the first rotating mechanism, so that the air guide ring support plate and at least one pre-connection part of the air guide ring after the rotation is stopped each time are aligned to the same preset area, and the first support frame can drive the air guide ring to synchronously rotate under the condition that the air guide ring support frame jacks up the air guide ring, so that an assembling worker can conveniently connect the air guide ring support plate and the air guide ring at each pre-connection part at one station, namely the preset station, the movement of the worker is avoided, and the rapid assembly is facilitated. The preset times and the intermittent rotation angle each time are determined according to the positions of the pre-connection positions of the air guide ring support plate and the air guide ring, for example, under the condition that the number of the pre-connection positions is four, and the four pre-connection positions are distributed relative to the axis center of the air guide ring symmetrically, the intermittent rotation angle each time can be 90 degrees, two pre-connection positions are simultaneously aligned to the preset area each time, the intermittent rotation times can be two times, and the air guide ring support plate and the air guide ring can be connected at the four pre-connection positions. The time interval between two adjacent rotations is determined by the time required by an assembler to connect the wind guide ring supporting plate and the wind guide ring at the pre-connection part, and can be set according to experience. Then, the first support frame is lowered to a second preset height through controlling the lifting mechanism, the second preset height is determined according to the lowest point of the fan, the first support frame is lowered below the fan, at the moment, the air guide ring can be arranged on the second support frame in an overlapping mode, and the motor, the motor mounting plate and the air guide ring support plate are connected with the air guide ring together, so that the motor, the motor mounting plate and the air guide ring support plate are arranged on the second support frame in an overlapping mode with the help of the air guide ring, the first support frame is separated from the fan, the fan is conveniently moved out of the mounting equipment integrally, and the fan cannot interfere with the first support frame after being moved out. This application assembles the fan through adopting erection equipment and manual cooperation, has greatly reduced assembler's intensity of labour, improves assembly efficiency.
Wherein the mounting device of the first aspect can constitute a solution in combination with any of the possible designs.
In addition, according to the control method of the installation device in the above technical solution provided by the present invention, the following additional technical features may be further provided:
in a possible design, after the step of controlling the lifting mechanism to lower the first support frame to the second preset height so as to enable the second component to be overlapped on the second support frame, the method further includes: controlling a second rotating mechanism of the mounting equipment to rotate the second support frame by a second preset angle so as to enable the opening of the second support frame to face the area to be carried; and controlling the second rotating mechanism to rotate the second support frame reversely by a second preset angle.
In this design, through controlling second rotary mechanism with the rotatory second preset angle of second support frame, can make the opening of second support frame towards treating the transport region of fan, make things convenient for the fan fast migration to treat the transport region, reduce the manpower transport. If the second support frame is provided with an opening in the circumferential direction, one side of the second support frame is provided with the fan mounting mechanism, and the position of the fan mounting mechanism is a region to be transported, the opening of the second support frame can be rotated to the position aligned with the fan mounting mechanism, so that the fan on the second support frame can be conveniently moved to the fan mounting mechanism through the opening. Then, the second rotating mechanism is controlled to rotate the second support frame reversely by a second preset angle, and convenience is provided for assembling the fan again subsequently.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 shows a schematic structural diagram of a mounting apparatus of one embodiment of the present invention;
FIG. 2 shows a front view schematic of a mounting device of one embodiment of the present invention;
FIG. 3 shows a schematic top view of a mounting apparatus of one embodiment of the present invention;
FIG. 4 shows a left side schematic view of a mounting device of one embodiment of the present invention;
FIG. 5 shows a schematic right view of a mounting device of one embodiment of the present invention;
fig. 6 shows a schematic flow chart of a control method of the mounting apparatus of one embodiment of the present invention;
fig. 7 shows a schematic flowchart of a control method of a mounting apparatus of another embodiment of the present invention.
Wherein, the correspondence between the reference numbers and the part names in fig. 1 to 5 is:
the device comprises a first support frame 110, a main body 111, a branch 112, a thrust piece 113, a second support frame 120, an opening 121, a lifting mechanism 130, a fixed frame 131, a lifting frame 132, a driving piece 133, a guide column 134, a first rotating mechanism 140, a second rotating mechanism 150 and a base 160.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
The mounting apparatus and the control method thereof according to some embodiments of the present invention are described below with reference to fig. 1 to 7.
As shown in fig. 1 to 5, an embodiment of the first aspect of the present invention provides a mounting apparatus.
The first embodiment is as follows:
a mounting apparatus includes: the first support frame 110, the second support frame 120, the lifting mechanism 130 and the first rotating mechanism 140. The first support frame 110 is used for supporting the motor, the motor mounting plate and the air guide ring support plate. The second support frame 120 is disposed at the periphery of the first support frame 110, and is used for supporting the wind-guiding ring. The lifting mechanism 130 is connected to the first support frame 110 and is configured to drive the first support frame 110 to perform a lifting motion relative to the second support frame 120. The first rotating mechanism 140 is connected to the first support frame 110 and is used for driving the first support frame 110 to rotate relative to the second support frame 120.
During the assembly process: the motor mounting plate and the air guide ring support plate can be assembled together in advance, then the motor mounting plate and the air guide ring support plate are moved to the first support frame 110, the motor is mounted on the motor mounting plate, and the motor, the motor mounting plate and the air guide ring support plate are assembled together; then, the air guide ring is assembled on the second support frame 120, at this time, in order to avoid interference between the air guide ring and the first support frame 110, the height of the first support frame 110 can be reduced in advance, and after the air guide ring is placed on the second support frame 120, at this time, the motor first support frame 110 and the air guide ring support plate are positioned below the air guide ring; then, the lifting mechanism 130 controls the first support frame 110 to ascend, so that the air guide ring support plate on the first support frame 110 can jack up the air guide ring, and the air guide ring is ensured to be separated from the second support frame 120; then, the first rotating mechanism 140 controls the first support frame 110 to rotate intermittently, so that at least one pre-connection part of the air guide ring support plate and the air guide ring after the rotation is stopped each time can be aligned to a station where an assembling worker is located, the assembling worker does not need to walk, the pre-connection part can be connected when the first rotating mechanism 140 stops rotating, and the air guide ring support plate and the air guide ring are firmly connected; and then the first supporting frame 110 is controlled to descend by the lifting mechanism 130, and the first supporting frame is far away from the assembled fan, so that the fan can be conveniently moved out of the installation equipment, and the whole assembly of the fan is realized. The fan is assembled by the aid of the mounting equipment, so that labor intensity of assembling personnel is greatly reduced, and assembling efficiency is improved by 15% at least. And the installation equipment has simple structure and low cost.
Naturally, the assembly process can also be changed, for example, the order of placing the motor, the motor mounting plate and the air guide ring support plate on the mounting equipment is changed, the motor mounting plate can be placed firstly, then the air guide ring support plate can be placed, then the motor mounting plate and the air guide ring support plate are connected together, and then the motor and the motor mounting plate are connected together. The assembly process is flexible and various.
In the present application, the second supporting frame 120 is disposed at the periphery of the first supporting frame 110, and the second supporting frame 120 can be located at least one side of the first supporting frame 110 in the horizontal direction, that is, when the first supporting frame 110 is in the lowest state, the second supporting frame 120 may be completely higher than the first supporting frame 110, or may be partially overlapped with the first supporting frame 110 in the height direction, as long as the first supporting frame 110 is convenient to jack up the air guide ring preset on the second supporting frame 120 in the ascending process, and does not interfere with the second supporting frame 120.
In one possible embodiment, the second support frames 120 can be located at both sides of the first support frame 110 which are relatively distributed in the horizontal direction.
In one possible embodiment, the second support frame 120 can be located at the left, right, front, and rear sides of the first support frame 110 in the horizontal direction. The left, right, front, and rear sides depend on the angle at which the assembler views the first support bracket 110.
In one possible embodiment, first rotational mechanism 140 comprises a turntable, or first rotational mechanism 140 comprises a rotational bearing.
Example two:
on the basis of the first embodiment, the mounting apparatus further includes a second rotating mechanism 150 connected to the second supporting frame 120 for driving the second supporting frame 120 to rotate. Further, the second supporting frame 120 can support the first supporting frame 110, the lifting mechanism 130 and the first rotating mechanism 140; the second rotating mechanism 150 is used for driving the second supporting frame 120, the first supporting frame 110, the lifting mechanism 130 and the first rotating mechanism 140 to rotate synchronously.
By setting the installation equipment to further comprise the second rotating mechanism 150, after the fan is assembled by means of the installation equipment, the second supporting frame 120 can be driven to rotate by the second rotating mechanism 150, so that the fan integrally rotates, and the fan can be conveniently transported to an area to be transported. If the second supporting frame 120 has an opening 121 in the circumferential direction and the fan mounting mechanism is provided on one side of the second supporting frame 120, the opening 121 of the second supporting frame 120 can be rotated to a position aligned with the fan mounting mechanism, so that the fan on the second supporting frame 120 can be conveniently moved to the fan mounting mechanism through the opening 121.
In one possible embodiment, the second rotation mechanism 150 comprises a turntable, or the second rotation mechanism 150 comprises a rotational bearing.
In one possible embodiment, the mounting apparatus further includes a base 160, and the second rotating mechanism 150 is disposed on the base 160. The installation stability of the second rotating mechanism 150 is improved, and the installation stability of the second support frame 120 and the whole fan is improved.
Example three:
on the basis of the first or second embodiment, the mounting apparatus further includes: a first carrying mechanism (not shown) for carrying the motor to the first support frame 110; and/or a second carrying mechanism (not shown) for carrying the motor mounting plate and the air guide ring support plate to the first support frame 110; and/or a third carrying mechanism (not shown) for carrying the wind-guiding ring to the second support frame 120. Is favorable for reducing manual carrying and saves manpower.
In one possible embodiment, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism may be transmission mechanisms, conveying robots including manipulators, and the like.
Of course, in other embodiments, the motor mounting plate, the air guide ring support plate and the air guide ring may also be manually transported to the mounting equipment, so as to simplify the structure of the mounting equipment.
Example four:
in some embodiments, the first support frame 110 includes a body portion 111, a branch portion 112, and a thrust piece 113. The main body 111 supports the motor mounting plate, and the main body 111 has a relief portion into which the motor extends. The branch portion 112 is connected to the body portion 111 and extends to the outside of the body portion 111, and the branch portion 112 supports the air guide ring support plate. The thrust member 113 is disposed on the branch portion 112, and is configured to push the wind-guiding ring support plate located on the first support frame 110 to rotate along with the first support frame 110 during rotation of the first support frame 110.
Wherein, the existence of main part 111 is convenient to carry out the effective support to the motor mounting panel, and then to the motor. The existence of the avoiding portion facilitates the motor to extend into the motor mounting plate to be connected with the motor mounting plate without interfering with the first support frame 110. The presence of the branch portion 112 facilitates stable support of the air guide ring support plate. The presence of the thrust member 113 ensures that the inducer support plate rotates synchronously with the first support frame 110.
In one possible embodiment, the relief is a through hole, or a relief groove.
In one possible embodiment, the number of the branch portions 112 is plural, and the branch portions are distributed at intervals around the main body portion 111.
In one possible embodiment, the thrust piece 113 is arranged on at least one branch 112. The number of the thrust members 113 is at least one.
In a possible embodiment, the thrust member 113 is a push plate, a column, a protrusion, or the like, as long as it can drive the wind guide ring support plate to rotate along with the mounting plate.
In a possible embodiment, the wind-guiding ring support plate has a plurality of branches, the number of the branches 112 is the same as the number of the branches, and one branch 112 supports one branch of the wind-guiding ring support plate, which is beneficial to ensuring stable support of the wind-guiding ring support plate.
In other embodiments, the first support frame 110 includes the main body portion 111 and the branch portion 112, but does not include the thrust member 113, and the first support frame 110 drives the wind-guiding ring support plate to rotate by virtue of a friction force between itself and the wind-guiding ring support plate.
Example five:
in some embodiments, the lifting mechanism 130 includes a fixing frame 131, a lifting frame 132 and a driving member 133; the fixed frame 131 is arranged on the second support frame 120, the first support frame 110 and the first rotating mechanism 140 are arranged on the lifting frame 132, and the driving member 133 can drive the lifting frame 132 and the fixed frame 131 to move away from or close to each other, so as to drive the first support frame 110 to move up and down relative to the second support frame 120.
In a possible embodiment, the fixing frame 131 is fixed and disposed on the second supporting frame 120.
In a possible embodiment, the driving member 133 is disposed on the fixing frame 131, which is advantageous to ensure the installation stability of the driving member 133 compared to the direct disposition on the second supporting frame 120.
In one possible embodiment, the crane 132 is integrally formed with the first support frame 110.
In a possible embodiment, the driving member 133 is a driving motor or a pneumatic or hydraulic cylinder or the like.
In one possible embodiment, the fixing frame 131 is configured as a hollow frame structure, and the fixing frame 131 can be sleeved on the periphery of the lifting frame 132. The lifting frame 132 can be lifted stably relative to the fixed frame 131.
In a possible embodiment, the lifting frame 132 is provided with a guide post 134, the fixing frame 131 is provided with a guide hole, and the guide post 134 extends into the guide hole and can move in the axial direction of the guide hole. It is advantageous to ensure that the lifting frame 132 moves smoothly relative to the fixed frame 131.
Further, under the condition that the fixed frame 131 can be sleeved on the periphery of the lifting frame 132, the lifting frame 132 is provided with an installation platform extending outwards, and the guide column 134 is arranged on the installation platform, so that the guide column 134 can extend into the guide hole of the fixed frame 131 sleeved on the periphery.
In other embodiments, the driving member 133 may be directly connected to the first supporting frame 110 to drive the first supporting frame 110 to perform the lifting motion.
Example six:
in some embodiments, the mounting apparatus further comprises: and rolling members (not shown) disposed on the top of the second supporting frame 120, the rolling members being located on opposite sides of the first supporting frame 110, and the rolling members being used for supporting the wind guide ring. The air guide ring is favorably and stably supported, and the fan is easily pushed to move out of the installation equipment after the fan is assembled.
In one possible embodiment, the rolling member is a sliding bar having a plurality of rollers thereon.
In one possible embodiment, the second support frame 120 has an opening 121 in the circumferential direction of the first support frame 110, the opening 121 is located on one side of the first support frame 110, and the opening 121 and the rolling member are located on different sides of the first support frame 110. The presence of the opening 121 facilitates the removal of a fan riding on the second support bracket 120 out of the mounting apparatus through the opening 121.
As shown in fig. 6 and 7, a second aspect embodiment of the present invention proposes a control method of a mounting apparatus. For use with a mounting device as in any one of the above embodiments.
Example seven:
fig. 6 shows a schematic flowchart of a control method of the mounting apparatus of one embodiment of the present invention. As shown in fig. 6, the method includes:
s102, controlling the lifting mechanism to lift the first support frame to a first preset height so that an air guide ring support plate preset on the first support frame can jack up an air guide ring preset on the second support frame;
s104, controlling the first rotating mechanism to intermittently rotate the first support frame for a preset number of times so that the air guide ring support plate and at least one pre-connection part of the air guide ring after the rotation is stopped each time are aligned to the same preset station;
and S106, controlling the lifting mechanism to lower the first support frame to a second preset height so that the air guide ring is overlapped on the second support frame and the first support frame is lower than the fan.
The first support frame is lifted to a first preset height by controlling the lifting mechanism, the first preset height is determined according to the fact that an air guide ring support plate on the first support frame is preset to jack an air guide ring on the second support frame, and the fan and the first support frame cannot interfere with the second support frame due to the fact that the first rotating mechanism rotates subsequently. Because the wind guide ring supporting plate jacks up the wind guide ring, the wind guide ring and the wind guide ring are conveniently connected together in the follow-up process. Then, the first support frame is intermittently rotated for a preset number of times by controlling the first rotating mechanism, so that the air guide ring support plate and at least one pre-connection part of the air guide ring after the rotation is stopped each time are aligned to the same preset area, and the first support frame can drive the air guide ring to synchronously rotate under the condition that the air guide ring support frame jacks up the air guide ring, so that an assembling worker can conveniently connect the air guide ring support plate and the air guide ring at each pre-connection part at one station, namely the preset station, the movement of the worker is avoided, and the rapid assembly is facilitated. The preset times and the intermittent rotation angle each time are determined according to the positions of the pre-connection positions of the air guide ring support plate and the air guide ring, for example, under the condition that the number of the pre-connection positions is four, and the four pre-connection positions are distributed relative to the axis center of the air guide ring symmetrically, the intermittent rotation angle each time can be 90 degrees, two pre-connection positions are simultaneously aligned to the preset area each time, the intermittent rotation times can be two times, and the air guide ring support plate and the air guide ring can be connected at the four pre-connection positions. The time interval between two adjacent rotations is determined by the time required by an assembler to connect the wind guide ring supporting plate and the wind guide ring at the pre-connection part, and can be set according to experience. Then, the first support frame is lowered to a second preset height through controlling the lifting mechanism, the second preset height is determined according to the lowest point of the fan, the first support frame is lowered below the fan, at the moment, the air guide ring can be arranged on the second support frame in an overlapping mode, and the motor, the motor mounting plate and the air guide ring support plate are connected with the air guide ring together, so that the motor, the motor mounting plate and the air guide ring support plate are arranged on the second support frame in an overlapping mode with the help of the air guide ring, the first support frame is separated from the fan, the fan is conveniently moved out of the mounting equipment integrally, and the fan cannot interfere with the first support frame after being moved out. This application assembles the fan through adopting erection equipment and manual cooperation, has greatly reduced assembler's intensity of labour, improves assembly efficiency.
The mounting equipment can control the lifting mechanism to lift the first support frame to a first preset height after receiving the first lifting instruction. The first ascending instruction can be triggered by a user directly through a key, the key can be an entity key, a virtual key of a self control screen or a virtual key of a terminal, and at the moment, the installation equipment is provided with a signal receiving device, so that an assembler can conveniently control the assembly rhythm; the first ascending instruction can also be triggered after the mounting equipment detects that the wind guide ring is placed on the second support frame, and at the moment, the mounting equipment comprises a detection device, such as a pressure sensor, an infrared sensor and the like, so that whether the wind guide ring is placed on the second support frame or not is detected, and the assembly efficiency is improved. The mounting equipment can control the first rotating mechanism to intermittently rotate the first support frame for a preset number of times after receiving the first rotating instruction, and the first rotating instruction can be directly triggered after the lifting mechanism lifts the first support frame to a first preset height or can be triggered by a user through a key. The installation equipment can control the lifting mechanism to lower the first support frame to a second preset height after receiving a first lowering instruction, the first lowering instruction can be triggered directly after the first support frame rotates intermittently for preset times or at intervals of first preset time, and the first lowering instruction can also be triggered by an assembler through a key.
Fig. 7 shows a schematic flowchart of a control method of a mounting apparatus of another embodiment of the present invention. As shown in fig. 7, the method includes:
s202, controlling the lifting mechanism to lift the first support frame to a first preset height so that an air guide ring support plate preset on the first support frame can jack up an air guide ring preset on the second support frame;
s204, controlling the first rotating mechanism to intermittently rotate the first support frame for a preset number of times so that at least one pre-connection part of the air guide ring support plate and the air guide ring after the rotation is stopped each time is aligned to the same preset station;
s206, controlling the lifting mechanism to lower the first support frame to a second preset height so as to enable the air guide ring to be overlapped on the second support frame again and enable the first support frame to be lower than the fan;
s208, controlling a second rotating mechanism of the mounting equipment to rotate the second support frame by a second preset angle so that the opening of the second support frame faces to an area to be conveyed of the fan;
and S210, controlling the second rotating mechanism to rotate the second support frame reversely by a second preset angle.
In this embodiment, the second rotating mechanism is controlled to rotate the second support frame by a second preset angle, so that the opening of the second support frame faces the to-be-transported area of the fan, the fan can move to the to-be-transported area conveniently, and manpower transportation is reduced. If the second support frame is provided with an opening in the circumferential direction, one side of the second support frame is provided with the fan mounting mechanism, and the position of the fan mounting mechanism is a region to be transported, the opening of the second support frame can be rotated to the position aligned with the fan mounting mechanism, so that the fan on the second support frame can be conveniently moved to the fan mounting mechanism through the opening. Then, the second rotating mechanism is controlled to rotate the second support frame reversely by a second preset angle, and convenience is provided for assembling the fan again subsequently.
The mounting equipment can control the second rotating mechanism to rotate the second support frame by a second preset angle after receiving a second rotating instruction, the second rotating instruction can be triggered directly or after a second preset time interval after the lifting mechanism lowers the first support frame to a second preset height, and the second rotating instruction can also be triggered by an assembler through a key. The mounting equipment can control the second rotating mechanism to rotate the second support frame reversely by a second preset angle after receiving a third rotating instruction, the third rotating instruction can be triggered after the mounting equipment detects that the fan moves out of the mounting equipment, and if the wind guide ring is separated from the second support frame, the mounting equipment is provided with a detection device such as a pressure sensor or an infrared sensor, and the third rotating instruction can also be triggered by an assembler through a key.
In some embodiments, before the step of receiving the ascending instruction, the method further comprises: carrying the motor, the motor mounting plate and the air guide ring supporting plate to the first supporting frame; and carrying the wind guide ring to the second support frame. Manual carrying is avoided, and labor is saved.
In other embodiments, the motor mounting plate and the air guide ring support plate can be manually conveyed to the first support frame, and the air guide ring can be manually conveyed to the second support frame, so that the mechanism for mounting the equipment is simplified, and the assembly cost is reduced.
In the present invention, the term "plurality" means two or more unless explicitly defined otherwise. The terms "mounted," "connected," "fixed," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a removable connection, or an integral connection; "coupled" may be direct or indirect through an intermediary. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, reference to the term "one embodiment," "some embodiments," "a specific embodiment," "an implementation," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (12)
1. A mounting apparatus, comprising:
a first support frame;
the second support frame is arranged on the periphery of the first support frame;
the lifting mechanism is connected with the first support frame and used for driving the first support frame to do lifting motion relative to the second support frame so as to enable a first component preset on the first support frame to jack up a second component preset on the second support frame;
the first rotating mechanism is connected with the first support frame and used for driving the first support frame to rotate relative to the second support frame;
the lifting mechanism comprises a fixed frame, a lifting frame and a driving piece;
the fixing frame is arranged on the second supporting frame, the first supporting frame and the first rotating mechanism are arranged on the lifting frame, and the driving piece can drive the lifting frame and the fixing frame to be away from or close to each other.
2. The mounting apparatus of claim 1,
the first support frame comprises a main body part, and an avoidance part for allowing a part erected on the main body part to partially extend into the main body part;
the mounting portion further includes a branch portion connected to the main body portion and extending outward of the main body portion.
3. The mounting apparatus of claim 2,
the first support frame further comprises a thrust piece which is arranged on the branch part and used for pushing a part placed on the first support frame to rotate along with the first support frame in the rotating process of the first support frame.
4. The mounting apparatus according to any one of claims 1 to 3,
the fixing frame is constructed into a hollow frame structure, and the fixing frame can be sleeved on the periphery of the lifting frame.
5. The mounting apparatus according to any one of claims 1 to 3,
the lifting frame is provided with a guide post, the fixing frame is provided with a guide hole, and the guide post extends into the guide hole and can move in the axial direction of the guide hole.
6. The mounting apparatus according to any one of claims 1 to 3, further comprising:
and the second rotating mechanism is connected with the second support frame and used for driving the second support frame to rotate.
7. The mounting apparatus of claim 6,
the second support frame can support the first support frame, the lifting mechanism and the first rotating mechanism;
the second rotating mechanism is used for driving the second support frame, the first support frame, the lifting mechanism and the first rotating mechanism to synchronously rotate.
8. The mounting apparatus of claim 6, further comprising:
the second rotating mechanism is arranged on the base.
9. The mounting apparatus according to any one of claims 1 to 3, further comprising:
and the rolling part is arranged at the top of the second support frame.
10. The mounting apparatus of claim 9,
the rolling parts are positioned on two opposite sides of the first support frame;
the second support frame is provided with an opening in the circumferential direction, the opening is positioned on one side of the first support frame, and the opening and the rolling part are positioned on different sides of the first support frame.
11. A control method of a mounting apparatus for the mounting apparatus according to any one of claims 1 to 10, characterized by comprising:
controlling the lifting mechanism to lift the first support frame to a first preset height so that a first part preset on the first support frame can jack up a second part preset on the second support frame;
controlling the first rotating mechanism to intermittently rotate the first support frame for a preset number of times so that at least one pre-connection part of the first component and the second component after each rotation stop is aligned to the same preset station;
and controlling the lifting mechanism to lower the first support frame to a second preset height so that the second part is overlapped on the second support frame again.
12. The method of controlling a mounting apparatus according to claim 11, further comprising, after the step of controlling the lifting mechanism to lower the first support frame to a second predetermined height to enable the second component to be rested on the second support frame:
controlling a second rotating mechanism of the mounting equipment to rotate the second support frame by a second preset angle so as to enable the opening of the second support frame to face the area to be carried;
and controlling the second rotating mechanism to rotate the second support frame reversely by the second preset angle.
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| CN201910851902.9A CN110449890B (en) | 2019-09-10 | 2019-09-10 | Mounting apparatus and control method thereof |
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| CN110449890A (en) | 2019-11-15 |
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