CN110449511A - The continuous automation press line of air-conditioner base plate - Google Patents
The continuous automation press line of air-conditioner base plate Download PDFInfo
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- CN110449511A CN110449511A CN201910830047.3A CN201910830047A CN110449511A CN 110449511 A CN110449511 A CN 110449511A CN 201910830047 A CN201910830047 A CN 201910830047A CN 110449511 A CN110449511 A CN 110449511A
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- 239000000463 material Substances 0.000 claims abstract description 34
- 238000004378 air conditioning Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
本发明提供空调底盘连续自动冲压线，涉及空调零部件加工技术领域。该空调底盘连续自动冲压线，包括卷料装置、送料装置与冲压装置，所述送料装置位于卷料装置的右侧，所述冲压装置位于送料装置的右侧；所述卷料装置包括第一底座，所述第一底座的上表面固定安装有卷料安装架，所述卷料安装架的侧壁上固定安装有卷料机构；所述送料装置包括送料安装架，所述送料安装架的内部固定安装有伺服送料机构；所述冲压装置包括第二底座，所述第二底座的顶部固定安装有第一安装板。通过卷料装置、送料装置与冲压装置之间的相互配合，不仅降低空调底盘的材料成本以及模具成本，同时提高了空调底盘的生产效率，减少了人工成本。
The invention provides a continuous automatic stamping line for an air conditioner chassis, and relates to the technical field of air conditioner component processing. The air-conditioning chassis continuous automatic stamping line includes a coiling device, a feeding device and a stamping device, the feeding device is located on the right side of the coiling device, and the stamping device is located on the right side of the feeding device; the coiling device includes a first base, the upper surface of the first base is fixedly equipped with a coiled material mounting frame, and the side wall of the coiled material mounting frame is fixedly mounted with a coiled material mechanism; the feeding device includes a feeding mounting frame, and the feeding mounting frame A servo feeding mechanism is fixedly installed inside; the stamping device includes a second base, and a first mounting plate is fixedly installed on the top of the second base. Through the cooperation between the coiling device, the feeding device and the stamping device, not only the material cost and the mold cost of the air-conditioning chassis are reduced, but also the production efficiency of the air-conditioning chassis is improved, and the labor cost is reduced.
Description
技术领域technical field
本发明涉及空调零部件加工技术领域，具体为空调底盘连续自动冲压线。The invention relates to the technical field of processing air-conditioning components, in particular to a continuous automatic stamping line for an air-conditioning chassis.
背景技术Background technique
随着家电制造业以产品力提升为核心的转型升级大潮来临，如何更好地保证产品稳定性、提高生产效率、降低产品下线率、提高产品工艺品质，成为摆在家电产业链中所有企业必须面临的课题，与此同时，劳动力的成本持续上升、人员管理难度持续增加，曾经赖以生存的人口红利正在逐步减弱，如何控制劳动力成本，提高单人制造效率和产值，是另一道亟需解决的难题。With the advent of the transformation and upgrading of the home appliance manufacturing industry with the improvement of product strength as the core, how to better ensure product stability, improve production efficiency, reduce product offline rate, and improve product process quality has become a challenge for all enterprises in the home appliance industry chain. At the same time, the cost of labor continues to rise, the difficulty of personnel management continues to increase, and the demographic dividend that once relied on for survival is gradually weakening. How to control labor costs and improve single-person manufacturing efficiency and output value is another urgent need. solved puzzles.
在空调生产过程中有着许许多多的零部件需要加工，其中空调底盘是众多零部件中的一种，目前，现有空调底盘都是通过四道工序来生产，这就意味着需要四台冲床以及四个工人来完成空调底盘的生产，不仅使得材料成本与模具成本都偏高，同时也降低了空调底盘的生产效率。There are many parts that need to be processed in the air conditioner production process, among which the air conditioner chassis is one of the many parts. At present, the existing air conditioner chassis are produced through four processes, which means that four punching machines are required and four workers to complete the production of the air-conditioning chassis, which not only makes the material cost and mold cost high, but also reduces the production efficiency of the air-conditioning chassis.
发明内容Contents of the invention
（一）解决的技术问题(1) Solved technical problems
针对现有技术的不足，本发明提供了空调底盘连续自动冲压线，解决了现有空调底盘都是通过四道工序来生产，这就意味着需要四台冲床以及四个工人来完成空调底盘的生产，不仅使得材料成本与模具成本都偏高，同时也降低了空调底盘生产效率的问题。Aiming at the deficiencies of the prior art, the present invention provides a continuous automatic stamping line for the air-conditioning chassis, which solves the problem that the existing air-conditioning chassis is produced through four processes, which means that four punches and four workers are needed to complete the air-conditioning chassis. Production not only makes the cost of materials and molds higher, but also reduces the production efficiency of the air-conditioning chassis.
（二）技术方案(2) Technical solutions
为实现以上目的，本发明通过以下技术方案予以实现：空调底盘连续自动冲压线，包括卷料装置、送料装置与冲压装置，所述送料装置位于卷料装置的右侧，所述冲压装置位于送料装置的右侧；In order to achieve the above object, the present invention is achieved through the following technical solutions: the continuous automatic punching line for the air conditioner chassis, including a coiling device, a feeding device and a punching device, the feeding device is located on the right side of the coiling device, and the punching device is located on the feeding device the right side of the device;
所述卷料装置包括第一底座，所述第一底座的上表面固定安装有卷料安装架，所述卷料安装架的侧壁上固定安装有卷料机构；The coil material device includes a first base, a coil material installation frame is fixedly installed on the upper surface of the first base, and a coil material mechanism is fixedly installed on the side wall of the coil material installation frame;
所述送料装置包括送料安装架，所述送料安装架的内部固定安装有伺服送料机构；The feeding device includes a feeding mounting frame, and a servo feeding mechanism is fixedly installed inside the feeding mounting frame;
所述冲压装置包括第二底座，所述第二底座的顶部固定安装有第一安装板，所述第一安装板的上表面固定安装有下模具，所述第一安装板的上表面且位于下模具的两侧均固定安装有固定立柱，所述固定立柱的顶部固定安装有安装顶板，所述安装顶板的底部且位于两个固定立柱的中间固定安装有两个气缸，两个所述气缸的输出轴共同固定连接有连接板，所述连接板的底部固定安装有第二安装板，所述第二安装板的下表面固定安装有上模具。The stamping device includes a second base, the top of the second base is fixedly installed with a first mounting plate, the upper surface of the first mounting plate is fixedly equipped with a lower mold, and the upper surface of the first mounting plate is located at Both sides of the lower mold are fixedly installed with fixed columns, the top of the fixed column is fixedly installed with a top plate, and the bottom of the installed top plate is fixedly installed with two cylinders in the middle of the two fixed columns. The output shafts of the two are fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly mounted with a second mounting plate, and the lower surface of the second mounting plate is fixedly mounted with an upper mold.
优选的，所述卷料机构的外表面设置有料带毛胚料，所述料带毛胚料的自由端经过伺服送料机构并延伸至下模具的上方。Preferably, a tape blank is provided on the outer surface of the coiling mechanism, and the free end of the tape blank passes through the servo feeding mechanism and extends above the lower mold.
优选的，所述上模具位于下模具的正上方。Preferably, the upper mold is located directly above the lower mold.
优选的，所述连接板的两侧且靠近底部的位置均固定连接有活动套块，两个所述活动套块分别与对应位置的固定立柱外表面滑动连接。Preferably, the two sides of the connecting plate and the positions close to the bottom are fixedly connected with movable sets, and the two movable sets are respectively slidably connected with the outer surfaces of the fixed columns at corresponding positions.
优选的，所述第二底座的底部固定安装有四个支撑垫块，四个所述支撑垫块分别位于第二底座底部的四角处。Preferably, four support pads are fixedly installed on the bottom of the second base, and the four support pads are respectively located at four corners of the bottom of the second base.
工作原理：使用时，将料带毛胚料收集在卷料机构上，然后料带毛胚料经过伺服送料机构可以从左往右进行传送，当料带毛胚料传送到下模具的上方时，两个气缸启动，两个气缸的输出轴带着上模具往下移动，从而对料带毛胚料进行冲压，冲压完毕之后，两个气缸复位，伺服送料机构启动，继续将新的料带毛胚料送到下模具的上方，如此反复操作。Working principle: When in use, collect the raw tape blanks on the coil mechanism, and then the raw tape blanks can be conveyed from left to right through the servo feeding mechanism. When the raw tape blanks are conveyed to the top of the lower mold , the two cylinders are started, and the output shafts of the two cylinders move down with the upper mold, so as to stamp the blank material of the strip. The blank material is sent to the top of the lower mold, and the operation is repeated.
（三）有益效果(3) Beneficial effects
本发明提供了空调底盘连续自动冲压线。具备以下有益效果：The invention provides a continuous automatic stamping line for an air conditioner chassis. Has the following beneficial effects:
1、该空调底盘连续自动冲压线，通过卷料装置、送料装置与冲压装置之间的相互配合，不仅降低空调底盘的材料成本以及模具成本，同时提高了空调底盘的生产效率，减少了人工成本。1. The continuous automatic stamping line for the air-conditioning chassis not only reduces the material cost and mold cost of the air-conditioning chassis, but also improves the production efficiency of the air-conditioning chassis and reduces labor costs through the mutual cooperation between the coiling device, the feeding device and the stamping device .
2、该空调底盘连续自动冲压线，通过卷料装置、送料装置与冲压装置之间的相互配合，使得料带毛胚料可以连续冲压出空调底盘产品，可以大大缩短批量空调底盘的生产周期。2. The air-conditioning chassis continuous automatic stamping line, through the mutual cooperation between the coiling device, the feeding device and the stamping device, can continuously punch out the air-conditioning chassis products from the strip raw material, which can greatly shorten the production cycle of batch air-conditioning chassis.
附图说明Description of drawings
图1为本发明的整体结构示意图；Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的卷料装置与送料装置俯视图；Fig. 2 is a top view of the coiling device and the feeding device of the present invention;
图3为本发明的冲压装置俯视图。Fig. 3 is a top view of the stamping device of the present invention.
其中，1、第一底座；2、卷料安装架；3、卷料机构；4、送料安装架；5、伺服送料机构；6、料带毛胚料；7、第二底座；8、第一安装板；9、下模具；10、固定立柱；11、安装顶板；12、气缸；13、连接板；14、第二安装板；15、上模具；16、活动套块；17、支撑垫块。Among them, 1. The first base; 2. Coil material mounting frame; 3. Coil material mechanism; 4. Feeding mounting frame; 5. Servo feeding mechanism; 1. Installation plate; 9. Lower mold; 10. Fixed column; 11. Install top plate; 12. Cylinder; 13. Connecting plate; 14. Second installation plate; 15. Upper mold; piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例：Example:
如图1-3所示，本发明实施例提供空调底盘连续自动冲压线，包括卷料装置、送料装置与冲压装置，送料装置位于卷料装置的右侧，冲压装置位于送料装置的右侧；As shown in Figures 1-3, the embodiment of the present invention provides a continuous automatic stamping line for air-conditioning chassis, including a coiling device, a feeding device and a stamping device, the feeding device is located on the right side of the coiling device, and the stamping device is located on the right side of the feeding device;
卷料装置包括第一底座1，第一底座1的上表面固定安装有卷料安装架2，卷料安装架2的侧壁上固定安装有卷料机构3；The coiling device includes a first base 1, the upper surface of the first base 1 is fixedly equipped with a coiling material mounting frame 2, and the side wall of the coiling material mounting frame 2 is fixedly mounted with a coiling material mechanism 3;
送料装置包括送料安装架4，送料安装架4的内部固定安装有伺服送料机构5；The feeding device includes a feeding mounting frame 4, and a servo feeding mechanism 5 is fixedly installed inside the feeding mounting frame 4;
冲压装置包括第二底座7，第二底座7的顶部固定安装有第一安装板8，第一安装板8的上表面固定安装有下模具9，第一安装板8的上表面且位于下模具9的两侧均固定安装有固定立柱10，固定立柱10的顶部固定安装有安装顶板11，安装顶板11的底部且位于两个固定立柱10的中间固定安装有两个气缸12，两个气缸12的输出轴共同固定连接有连接板13，连接板13的底部固定安装有第二安装板14，第二安装板14的下表面固定安装有上模具15，将料带毛胚料6收集在卷料机构3上，然后料带毛胚料6经过伺服送料机构5可以从左往右进行传送，当料带毛胚料6传送到下模具9的上方时，两个气缸12启动，两个气缸12的输出轴带着上模具15往下移动，从而对料带毛胚料6进行冲压，冲压完毕之后，两个气缸12复位，伺服送料机构5启动，继续将新的料带毛胚料6送到下模具9的上方，如此反复操作，通过卷料装置、送料装置与冲压装置之间的相互配合，不仅降低空调底盘的材料成本以及模具成本，同时提高了空调底盘的生产效率，减少了人工成本。The stamping device includes a second base 7, the top of the second base 7 is fixedly mounted with a first mounting plate 8, the upper surface of the first mounting plate 8 is fixedly mounted with a lower mold 9, and the upper surface of the first mounting plate 8 is located on the lower mold Both sides of 9 are fixedly installed with fixed column 10, and the top of fixed column 10 is fixedly installed with top plate 11, and the bottom of installed top plate 11 and is positioned at the middle of two fixed columns 10 and is fixedly installed with two cylinders 12, two cylinders 12 The output shafts of the output shafts are jointly fixedly connected with a connecting plate 13, the bottom of the connecting plate 13 is fixedly installed with a second mounting plate 14, and the lower surface of the second mounting plate 14 is fixedly equipped with an upper mold 15, and the strip blank material 6 is collected in a coil on the material mechanism 3, and then the blank material 6 of the material belt can be transmitted from left to right through the servo feeding mechanism 5. When the blank material 6 of the material belt is transmitted to the top of the lower mold 9, the two cylinders 12 are activated, and the two cylinders The output shaft of 12 moves down with the upper mold 15, thereby stamping the blank material 6 of the material belt. Send it to the top of the lower mold 9, so repeated operations, through the mutual cooperation between the coiling device, the feeding device and the stamping device, not only reduce the material cost and mold cost of the air-conditioning chassis, but also improve the production efficiency of the air-conditioning chassis and reduce Labor cost.
卷料机构3的外表面设置有料带毛胚料6，料带毛胚料6的自由端经过伺服送料机构5并延伸至下模具9的上方，上模具15位于下模具9的正上方，连接板13的两侧且靠近底部的位置均固定连接有活动套块16，两个活动套块16分别与对应位置的固定立柱10外表面滑动连接，设置的两个活动套块16可以让连接板13更加稳定的往下移动，第二底座7的底部固定安装有四个支撑垫块17，四个支撑垫块17分别位于第二底座7底部的四角处，四个支撑垫块17对第二底座7能够具有很好的支撑作用，通过卷料装置、送料装置与冲压装置之间的相互配合，使得料带毛胚料6可以连续冲压出空调底盘产品，可以大大缩短批量空调底盘的生产周期。The outer surface of the coiling mechanism 3 is provided with a strip blank material 6, the free end of the strip blank material 6 passes through the servo feeding mechanism 5 and extends to the top of the lower mold 9, and the upper mold 15 is positioned directly above the lower mold 9, and is connected to Both sides of the plate 13 and positions near the bottom are fixedly connected with movable sets 16, and the two movable sets 16 are respectively slidably connected with the outer surfaces of the fixed columns 10 at the corresponding positions, and the two set movable sets 16 can allow the connection plate 13 moves down more stably, the bottom of the second base 7 is fixedly installed with four supporting pads 17, and the four supporting pads 17 are respectively located at the four corners of the bottom of the second base 7, and the four supporting pads 17 are opposite to the second The base 7 can have a good supporting effect. Through the mutual cooperation between the coiling device, the feeding device and the stamping device, the raw material 6 can be continuously stamped out of the air-conditioning chassis product, which can greatly shorten the production cycle of the air-conditioning chassis in batches .
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN209334555U (en) * | 2018-12-17 | 2019-09-03 | 富宝来塑胶五金制品(深圳)有限公司 | One kind having shock-absorbing function and antiwear long-life stamping die |
| CN210358825U (en) * | 2019-09-04 | 2020-04-21 | 青岛永鼎安精密模具制品有限公司 | Continuous automatic press line for air conditioner chassis |
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2019
- 2019-09-04 CN CN201910830047.3A patent/CN110449511A/en active Pending
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| CN104096755A (en) * | 2014-05-26 | 2014-10-15 | 太仓兴锋脚轮有限公司 | Punch forming equipment for trundle driving plate |
| CN104534016A (en) * | 2014-12-22 | 2015-04-22 | 无锡市力久机械有限公司 | Buffering supporting cushioning foot used for machine |
| CN208495577U (en) * | 2018-06-20 | 2019-02-15 | 青岛金客隆模具钢板有限公司 | A kind of heavy duty detergent handware processing mold |
| CN209334555U (en) * | 2018-12-17 | 2019-09-03 | 富宝来塑胶五金制品(深圳)有限公司 | One kind having shock-absorbing function and antiwear long-life stamping die |
| CN109454141A (en) * | 2018-12-25 | 2019-03-12 | 全南群英达电子有限公司 | A kind of magnetic head of cash inspecting machine chip punch forming device |
| CN110142340A (en) * | 2019-05-24 | 2019-08-20 | 浙江捷力五金机械科技有限公司 | A kind of dog-ear device for hardware machinery processing |
| CN210358825U (en) * | 2019-09-04 | 2020-04-21 | 青岛永鼎安精密模具制品有限公司 | Continuous automatic press line for air conditioner chassis |
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