CN202307711U - Relay movable reed assembling device - Google Patents

Relay movable reed assembling device Download PDF

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Publication number
CN202307711U
CN202307711U CN2011203891052U CN201120389105U CN202307711U CN 202307711 U CN202307711 U CN 202307711U CN 2011203891052 U CN2011203891052 U CN 2011203891052U CN 201120389105 U CN201120389105 U CN 201120389105U CN 202307711 U CN202307711 U CN 202307711U
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China
Prior art keywords
feed appliance
stock layout
assembling
punching press
relay movable
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Expired - Fee Related
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CN2011203891052U
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Chinese (zh)
Inventor
阎世明
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Xiamen Xin River Precise Polytron Technologies Inc
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Xiamen Xinhe Mechanical & Electronical Science Technology Co ltd
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Abstract

The utility model discloses a relay movable reed assembling device, comprising a punching machine; a set of punching stock layout upper die plate and punching stock layout lower die plate, wherein the set of punching stock layout die plates perform punching under the action of the punching machine; and at least two sets of feeders feeding materials to be assembled to the punching stock layout lower die plate, wherein the feeders are arranged at the periphery of the punching machine, and the relay movable reed is formed through the 28 punching steps of the punching stock layout upper and lower die plates. The relay movable reed assembling device is high in production efficiency, low in cost, excellent in product quality, and diverse in product type.

Description

一种继电器动簧片组装装置A relay moving reed assembly device

技术领域 technical field

本实用新型涉及一种铆接装置,特别涉及一种继电器动簧片的组装装置。 The utility model relates to a riveting device, in particular to an assembling device for a moving reed of a relay.

背景技术 Background technique

继电器是一种电控制器件,它具有控制系统(又称输入回路)和被控制系统(又称输出回路)之间的互动关系。通常应用于自动化的控制电路中,它实际上是用小电流去控制大电流运作的一种“自动开关”,故在电路中起着自动调节、安全保护、转换电路等作用。 The relay is an electrical control device, which has an interactive relationship between the control system (also known as the input circuit) and the controlled system (also known as the output circuit). Usually used in automatic control circuits, it is actually an "automatic switch" that uses small currents to control large current operations, so it plays the role of automatic adjustment, safety protection, and conversion circuits in the circuit.

目前继电器制造业中,银触点与动簧片、衔铁冲压件与动簧片的生产方式主要有三种: At present, in the relay manufacturing industry, there are three main production methods for silver contacts and moving reeds, armature stamping parts and moving reeds:

1、手工铆接、组装,手工铆接和组装的弊端是用人多、工效低、生产环节多及产品品质不易控制; 1. Manual riveting and assembly, the disadvantages of manual riveting and assembly are many people, low work efficiency, many production links and difficult control of product quality;

2、衔铁冲压件组装完成后由专用设备铆接,这样的弊端是专用设备自动铆接不能通用,只能适用单一产品生产、生产工序多; 2. After the armature stamping parts are assembled, they are riveted by special equipment. The disadvantage of this is that the automatic riveting of special equipment cannot be used universally, and can only be used for the production of a single product, and there are many production processes;

3、冲床自动铆接银触点,冲床自动铆接银触点国内己有企业用于实际生产,其弊端是无法同时组装衔铁。 3. Automatic riveting of silver contacts with punching machines, automatic riveting of silver contacts with punching machines is used by domestic enterprises for actual production, but the disadvantage is that armatures cannot be assembled at the same time.

上述技术问题一直是业内努力解决的问题,致力于提供一种生产效率高、成本低、产品质量好及产品种类多的装置。 The above-mentioned technical problems have been the problems that the industry has been trying to solve, and it is committed to providing a device with high production efficiency, low cost, good product quality and various product types.

实用新型内容 Utility model content

针对现有技术的不足,本实用新型提供一种生产效率高,成本低、产品质量好及产品种类多样的装置。 Aiming at the deficiencies of the prior art, the utility model provides a device with high production efficiency, low cost, good product quality and various product types.

为达到此目的,采用如下技术方案: To achieve this purpose, the following technical solutions are adopted:

一种继电器动簧片组装装置,包括:冲床;设置于冲床上的一套冲压排样上模板和冲压排样下模板,此套冲压排样模板在所述冲床作用下实现冲压;将组装物料送至冲压排样下模板的送料器,该送料器至少有两组,送料器置于所述冲床周边。 A relay movable reed assembly device, comprising: a punch; a set of stamping and layout upper template and a stamping and layout lower template arranged on the punch, and the stamping and layout template is punched under the action of the punch; the assembled materials There are at least two groups of feeders, which are sent to the feeder of the lower template of the stamping and nesting, and the feeders are placed around the punch press.

进一步的,所述送料器有两组,每组送料器包括:圆形送料器,安装于工作台上;直形送料器,该直形送料器一端与圆形送料器连接,直形送料器另一端上设有定位板,所述定位板对准所述冲压排样模板下模板,方便生产和提高了生产效率。 Further, there are two groups of feeders, and each group of feeders includes: a circular feeder, installed on the workbench; a straight feeder, one end of the straight feeder is connected to the circular feeder, and the straight feeder The other end is provided with a positioning plate, and the positioning plate is aligned with the lower template of the stamping layout template, which facilitates production and improves production efficiency.

进一步的,所述定位板上设有用于精准固定送料器上组装物料的卡位点,这样可以实现模板上的物料与组装物料精准的连接到一起。 Further, the positioning plate is provided with clamping points for accurately fixing the assembly materials on the feeder, so that the materials on the formwork and the assembly materials can be accurately connected together.

进一步的,所述冲床上设有上模板、下模板以及与上、下模板配合连接的模具导向柱,所述下模板上安装有凹模板。 Further, the punch is provided with an upper template, a lower template, and a mold guide column cooperating with the upper and lower templates, and a concave template is installed on the lower template.

进一步的,所述凹模板上设有所述冲压排样下模板。 Further, the lower template for stamping and layout is provided on the concave template.

进一步的,所述组装物料包括银触点和衔铁冲压件,银触点位于一组所述送料器上,衔铁冲压件位于另一组送料器上。 Further, the assembly materials include silver contacts and armature stamping parts, the silver contacts are located on one set of feeders, and the armature stamping parts are located on another set of feeders.

进一步的,所述冲压排样下模板上设有与所述直型送料器配合的衔铁预铆工位和触点预铆工位,经过所述冲压排样上、下模板的28道冲压工步后形成继电器动簧片。 Further, the stamping layout lower template is provided with an armature pre-riveting station and a contact pre-riveting station that cooperate with the straight feeder, and the 28 stamping processes of the stamping layout upper and lower templates are After the first step, the moving reed of the relay is formed.

通过上述技术方案,有益效果是:实现定位精度、装配精度在正负0.025毫米以内,高速工作效率在每分钟120冲次以上,使用的高速冲压设备及冲压模具全部囯产化,生产效率高且成本低。尤其是本技术新型工艺目前在国内继电器动簧片制造业,在组装技术上的应用尚属首创。生产效率提高了二倍,具有巨大的经济价值。 Through the above technical scheme, the beneficial effects are: the positioning accuracy and assembly accuracy are within plus or minus 0.025 mm, the high-speed working efficiency is above 120 strokes per minute, all the high-speed stamping equipment and stamping dies used are localized, and the production efficiency is high. low cost. Especially the new technology of this technology is currently in the domestic relay moving reed manufacturing industry, and its application in assembly technology is still the first. The production efficiency has been doubled, which has great economic value.

附图说明 Description of drawings

图1是本实用新型下模板、冲压排样模板及送料器俯视图。 Fig. 1 is the top view of the lower template, stamping layout template and feeder of the utility model.

图2是本实用新型安装结构图。 Fig. 2 is a diagram of the installation structure of the utility model.

图3是本实用新型继电器冲压组装、冲压排样的工步图。 Fig. 3 is a working step diagram of stamping assembly and stamping layout of the relay of the present invention.

图4是本实用新型继电器动簧片组装前的结构图。 Fig. 4 is a structural diagram of the utility model before the moving reed of the relay is assembled.

图5是图1中银触点结构图。 Fig. 5 is a structural diagram of the silver contact in Fig. 1 .

图6是图1中衔铁冲压件结构图。 Fig. 6 is a structural diagram of the armature stamping part in Fig. 1 .

图7是本实用新型动簧片、衔铁冲压件及银触点组装后结构图。 Fig. 7 is a structure diagram of the utility model after assembly of the moving reed, the stamping part of the armature and the silver contact.

图8是图1中A处的局部放大图。 Fig. 8 is a partial enlarged view of A in Fig. 1 .

具体实施方式 Detailed ways

现结合附图和具体实施方式对本实用新型做进一步详细说明: Now in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:

实施例,如图1至图8所示,一种继电器动簧片组装装置,包括:冲床1;设置于冲床1上的一套冲压排样上模板和冲压排样下模板2,此套冲压排样模板在所述冲床1作用下实现冲压;将组装物料送至底部冲压排样模板的送料器,送料器置于所述冲床周边。所述送料器有两组,每组送料器包括:圆形送料器31,安装于工作台4上;直形送料器32,该直形送料器32一端与圆形送料器31连接,直形送料器32另一端上设有定位板33,所述定位板33对准所述冲压排样模板下模板2,方便生产和提高了生产效率。进一步的,所述定位板331上设有用于精准固定送料器上组装衔铁冲压件6的卡位点341,所述定位板332上设有用于精准固定送料器上组装银触点5的卡位点342,这样可以实现模板上的物料与组装物料精准的连接到一起。所述冲床1上设有上模板11、下模板12以及与上、下模板配合连接的模具导向柱13,所述下模板上安装有凹模板14。所述凹模板14上设有所述冲压排样下模板2。所述组装物料包括银触点5(图5)和衔铁冲压件6(图6),银触点5位于一组所述送料器上,衔铁冲压6件位于另一组送料器上。所述冲压排样下模板2上设有与所述直型送料器32配合的衔铁预铆工位21和触点预铆工位22,动簧片7经过所述冲压排样上、下模板的28道冲压工步后形成如图7所示的继电器动簧片成品。 Embodiment, as shown in Fig. 1 to Fig. 8, a kind of relay movable reed assembling device comprises: punching machine 1; A set of stamping nesting upper template and stamping nesting lower template 2 arranged on the punching press 1, this set of stamping The nesting template is stamped under the action of the punch 1; the assembled materials are sent to the feeder for stamping the nesting template at the bottom, and the feeder is placed around the punch. There are two groups of feeders, each group of feeders includes: a circular feeder 31 installed on the workbench 4; a straight feeder 32, one end of the straight feeder 32 is connected with the circular feeder 31, straight The other end of the feeder 32 is provided with a positioning plate 33, and the positioning plate 33 is aligned with the lower template 2 of the stamping nesting template, which facilitates production and improves production efficiency. Further, the positioning plate 331 is provided with a clamping point 341 for accurately fixing the armature stamping part 6 assembled on the feeder, and the positioning plate 332 is provided with a clamping position for accurately fixing the silver contact 5 assembled on the feeder Point 342, so that the materials on the formwork and the assembly materials can be precisely connected together. The punching machine 1 is provided with an upper die plate 11, a lower die plate 12, and a die guide column 13 which is connected with the upper die plate and the lower die plate, and a concave die plate 14 is installed on the lower die plate. The lower template 2 for stamping and nesting is provided on the concave template 14 . The assembly materials include silver contacts 5 ( FIG. 5 ) and armature stamping parts 6 ( FIG. 6 ). The silver contacts 5 are located on one set of feeders, and the 6 pieces of armature stampings are located on another set of feeders. The stamping and layout lower template 2 is provided with an armature pre-riveting station 21 and a contact pre-riveting station 22 that cooperate with the straight feeder 32, and the movable reed 7 passes through the stamping and layout upper and lower templates. After the 28 stamping steps, the finished product of the relay moving reed as shown in Figure 7 is formed.

工作过程:待铆接的银触点5及锨铁冲压件6在圆型送料器31和直型送料器32的作用下移送到定位板33上,经过卡位点精确定位后银触点5和衔铁冲压6件分别到达触点预铆工位22和衔铁预铆工位21的工作位置,冲床1下压完成图3所示的28道冲压工步,依次分别为:冲定位孔201、冲孔202、切边203、切边204、预弯205、撕破206、向下成型207、侧弯208、压平209、整平210、切边211、切边212、向上成型213、向下成型214、滑块整型215、切边216、向下成型及微调整型217、向下整型218、平面整型219、衔铁终压220、冲预铆孔221、触点预铆222、触点终压223、向下预弯224、向下成型225、向下整型226、切边227、落料228,这28道冲压工步完成后完成铆接、组装工作形成继电器动簧片成品。 Working process: the silver contact 5 and the shovel iron stamping part 6 to be riveted are moved to the positioning plate 33 under the action of the circular feeder 31 and the straight feeder 32, and the silver contact 5 and the Armature stamping 6 pieces arrive at the working positions of contact pre-riveting station 22 and armature pre-riveting station 21 respectively, and punching machine 1 presses down to complete the 28 stamping steps shown in Figure 3, which are respectively: punching positioning hole 201, punching hole 202, trimming 203, trimming 204, pre-bending 205, tearing 206, downward forming 207, side bending 208, flattening 209, leveling 210, trimming 211, trimming 212, upward forming 213, downward Forming 214, slider shaping 215, trimming 216, downward shaping and fine-tuning 217, downward shaping 218, plane shaping 219, armature final pressure 220, punching pre-riveting holes 221, contact pre-riveting 222, Contact final pressure 223, downward pre-bending 224, downward forming 225, downward shaping 226, trimming 227, and blanking 228. After these 28 stamping steps are completed, riveting and assembly are completed to form the finished product of the relay moving reed .

尽管结合优选实施方案具体展示和介绍了本实用新型,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本实用新型的精神和范围内,在形式上和细节上可以对本实用新型做出各种变化,均为本实用新型的保护范围。  Although the utility model has been specifically shown and described in conjunction with preferred embodiments, those skilled in the art should understand that, without departing from the spirit and scope of the utility model defined by the appended claims, changes in form and details may be made. Making various changes to the utility model is within the protection scope of the utility model. the

Claims (7)

1. relay movable contact spring apparatus for assembling is characterized in that: comprises,
One punch press;
One is arranged at cover punching press stock layout cope match-plate pattern of one on the punch press and punching press stock layout lower bolster, and this cover punching press stock layout template realizes punching press under said punch press effect;
One will assemble the feed appliance that material is delivered to punching press stock layout lower bolster, and this feed appliance has two groups at least, and feed appliance places said punch press periphery.
2. a kind of according to claim 1 relay movable contact spring apparatus for assembling is characterized in that: said feed appliance has two groups, and every group of feed appliance comprise,
One circular feed appliance is installed on the workbench;
Shape feed appliance always, this straight shape feed appliance one end is connected with circular feed appliance, and the straight shape feed appliance other end is provided with
One location-plate, said location-plate are aimed at said punching press stock layout lower bolster.
3. like the said a kind of relay movable contact spring apparatus for assembling of claim 2, it is characterized in that: said location-plate is provided with the screens point that is used for precisely assembling material on the fixing feed appliance.
4. a kind of according to claim 1 relay movable contact spring apparatus for assembling is characterized in that: said punch press be provided with cope match-plate pattern, lower bolster and with the mould lead that upper and lower template is connected, be supported with concave template on the said lower bolster.
5. like the said a kind of relay movable contact spring apparatus for assembling of claim 4, it is characterized in that: said concave template is provided with said punching press stock layout lower bolster.
6. a kind of according to claim 1 relay movable contact spring apparatus for assembling is characterized in that: said assembling material comprises silver contact and armature stamping parts, and silver contact is positioned on one group of said feed appliance, and the armature stamping parts is positioned on another group feed appliance.
7. a kind of according to claim 1 relay movable contact spring apparatus for assembling; It is characterized in that: said punching press stock layout lower bolster is provided with armature preparatory riveter position and the contact preparatory riveter position that cooperates with said straight type feed appliance, through forming relay movable contact spring finished product behind the 28 road punching press work steps of the upper and lower template of said punching press stock layout.
CN2011203891052U 2011-10-13 2011-10-13 Relay movable reed assembling device Expired - Fee Related CN202307711U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2011203891052U CN202307711U (en) 2011-10-13 2011-10-13 Relay movable reed assembling device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104485260A (en) * 2014-12-29 2015-04-01 宁波高灵电子有限公司 Forming equipment of relay springs
CN110961544A (en) * 2018-09-28 2020-04-07 西安铁路信号有限责任公司 A kind of automatic continuous stamping device and method for railway signal relay parts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104485260A (en) * 2014-12-29 2015-04-01 宁波高灵电子有限公司 Forming equipment of relay springs
CN110961544A (en) * 2018-09-28 2020-04-07 西安铁路信号有限责任公司 A kind of automatic continuous stamping device and method for railway signal relay parts

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Address after: 361009 Second Floor of Medical Insurance Warehouse, No. 2 Zhaishang Road, Huli District, Xiamen City, Fujian Province

Patentee after: Xiamen Xin River precise Polytron Technologies Inc

Address before: 361009 Second Floor of Medical Insurance Warehouse, No. 2 Zhaishang Road, Huli District, Xiamen City, Fujian Province

Patentee before: XIAMEN XINHE MECHANICAL & ELECTRONICAL SCIENCE TECHNOLOGY CO., LTD.

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120704

Termination date: 20201013