CN110439230A - A kind of intelligence polyurethane spray coating device and its spraying method - Google Patents

A kind of intelligence polyurethane spray coating device and its spraying method Download PDF

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Publication number
CN110439230A
CN110439230A CN201910778009.8A CN201910778009A CN110439230A CN 110439230 A CN110439230 A CN 110439230A CN 201910778009 A CN201910778009 A CN 201910778009A CN 110439230 A CN110439230 A CN 110439230A
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CN
China
Prior art keywords
spray gun
spraying
servo motor
controller
coating device
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Pending
Application number
CN201910778009.8A
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Chinese (zh)
Inventor
全京哲
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Individual
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Individual
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Priority to CN201910778009.8A priority Critical patent/CN110439230A/en
Publication of CN110439230A publication Critical patent/CN110439230A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/06Implements for applying plaster, insulating material, or the like
    • E04F21/08Mechanical implements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a kind of intelligent polyurethane spray coating device and its spraying methods, belong to technical field of building construction.Device: including mobile mechanism, being arranged on supporting mechanism, for realizing the movement on horizontal direction and vertical direction under the drive of power mechanism;Shuai Tou mechanism is arranged in mobile mechanism, gets rid of head outward for the both ends pause point in spraying;Spray gun is fixed in Shuai Tou mechanism, for spraying urethane raw;Controller, for controlling power mechanism and Shuai Tou mechanism.Spraying method: step 1: controller controls the second servo motor, drives spray gun support to move left and right along horizontal guide rail, realizes the spraying of horizontal direction;Spray gun moves to left side pause point, and swing rotary cylinder drives spray gun to get rid of head to the left;Spray gun moves to right side pause point, and swing rotary cylinder drives spray gun to get rid of head to the right;Step 2: control first servo motor, drive move horizontally bracket and move up set distance along upright guide rail, repeat step 1.

Description

A kind of intelligence polyurethane spray coating device and its spraying method
Technical field
The invention belongs to technical field of building construction, more particularly to a kind of intelligent polyurethane spray coating device and its spraying side Method.
Background technique
In the technical field of building construction such as heat insulating work and waterproofing work, in order to improve heat preservation and waterproof performance, usually It needs in the positions such as metope, ceiling large area spraying polyurethane.
Currently, traditional method is to add the form of construction work of manual operation spray gun using polyurethane spray coating device.Such mode Construction cost is increased, the large labor intensity of worker, working efficiency is low, and spraying effect is undesirable, and final product quality controls not Stablize.Also having in the prior art can be realized the spray equipment sprayed automatically, although can be realized automatic spraying, at both ends Pause point will appear raw material packing phenomenon, as shown in figure 4, not only waste urethane raw, but also the coating both sides sprayed are thick Intermediate thin connects out-of-flatness, as shown in fig. 6, spraying effect is undesirable, unsightly.In addition, being needed in both ends pause point spray gun It first closes and reopens again, not only low efficiency, but also frequently close the service life that can shorten spray gun.
Summary of the invention
In view of the problems of the existing technology, it is poly- to provide a kind of intelligence that working efficiency and final product quality can be improved by the present invention Urethane spray equipment and its spraying method can control spray gun in both ends pause point and get rid of head, and the raw material to be accumulated originally is got rid of Spray-on coating out can effectively avoid the accumulation of raw material, improve the flatness of spray-on coating, especially smooth beauty, and can be realized Whole-course automation.
To achieve the goals above, the present invention adopts the following technical scheme: a kind of intelligence polyurethane spray coating device, including branch Support mechanism, its main feature is that, the spray equipment further include:
Mobile mechanism, the mobile mechanism is arranged on the supporting mechanism, for realizing under the drive of power mechanism Movement in horizontal direction and vertical direction;
Shuai Tou mechanism, the Shuai Tou mechanism is arranged in the mobile mechanism, outside for the both ends pause point in spraying Get rid of head in side;
Spray gun, the spray gun is fixed in the Shuai Tou mechanism, for spraying urethane raw, is paused at the both ends of spraying Point follows the Shuai Tou mechanism to get rid of head outward;
Controller, the controller is for controlling the power mechanism and the Shuai Tou mechanism.
A kind of intelligence polyurethane spray coating device, including pedestal, its main feature is that, it is provided with vertical fixed branch on the base Frame moves horizontally bracket and is movably set on the vertical fixed bracket, and can be perpendicular in the drive lower edge of first servo motor Straight support bracket fastened upright guide rail moves up and down;Spray gun support be movably set in it is described move horizontally on bracket, and can be the The horizontal guide rail that the drive lower edge of two servo motors moves horizontally bracket moves left and right, and spray gun is arranged by swing rotary cylinder On the spray gun support, the driver of the first servo motor and the second servo motor is connected with the output end of controller respectively It connects;One air inlet of the swing rotary cylinder is connected by the first gas circuit with cylinder, is arranged in first gas circuit There is the first pneumatic operated valve, another air inlet of swing rotary cylinder is connected by the second gas circuit with cylinder, in second gas Road is provided with the second pneumatic operated valve, and the control terminal of first pneumatic operated valve and the second pneumatic operated valve passes through relay and controller respectively Output end be connected.
Preferably, the upright guide rail setting is at the vertical support bracket fastened back side.
Preferably, the controller, relay, the first pneumatic operated valve and the second pneumatic operated valve and first servo motor and The driver of two servo motors is arranged in power control cabinet.
Preferably, the intelligent polyurethane spray coating device further includes remote controler, and the remote controler is by transmitting terminal and receiving end The receiving end of composition, remote controler is arranged in the power control cabinet, and output end is connected with the input terminal of controller.
Preferably, the pedestal, fix bracket vertically, move horizontally bracket and power control cabinet is all made of aluminum profile.
Preferably, the controller uses PLC.
The spraying method of the intelligent polyurethane spray coating device, includes the following steps:
Step 1: controller passes through the second servo motor of driver control of the second servo motor, makes the second servo motor Spray gun support is driven to move left and right along horizontal guide rail, spray gun support drives spray gun mobile, realizes the spraying of horizontal direction;Work as spray gun When moving to left side pause point, controller gives the first pneumatic valve signal by relay, makes an air inlet of swing rotary cylinder Mouth is connected to cylinder moment, and swing rotary cylinder drives spray gun to get rid of head to the left;When spray gun moves to right side pause point, control Device gives the second pneumatic valve signal by relay, is connected to another air inlet of swing rotary cylinder with cylinder moment, swings Rotary cylinder drives spray gun to get rid of head to the right, completes the spraying of the first row coating;
Step 2: controller passes through the driver control first servo motor of first servo motor, makes first servo motor Drive moves horizontally bracket and moves up set distance along upright guide rail, repeats step 1, completes the spraying of the second row coating;
Step 3: repeating step 2, until completing the spraying of entire coating.
Beneficial effects of the present invention:
1, the present invention can be realized whole-course automation spraying, and working efficiency and final product quality can be improved;
2, the present invention can control spray gun and get rid of head in both ends pause point, and the raw material to be accumulated originally is thrown away spray-on coating, The accumulation that can effectively avoid raw material improves the flatness of spray-on coating, especially smooth beauty;
3, staff can control the controller by operating the transmitting terminal of remote controler of the present invention, can avoid staff High altitude operation, improve the safety of staff;
4, since upright guide rail setting of the invention is at the vertical support bracket fastened back side, when can effectively prevent spraying, Urethane raw bleeds around and is bonded on upright guide rail, pollutes upright guide rail;
5, pedestal of the invention, fix bracket vertically, move horizontally bracket and power control cabinet is all made of aluminum profile, aluminum profile energy Weight of the invention is enough effectively reduced, keeps movement and installation of the invention more laborsaving, realizes lightweight;
6, electric wire and pipeline are set in drag chain wire casing by the present invention, the fluency that the present invention works can be improved, and can Protect the safety of electric wire and pipeline;
7, it is frequently opened and closed using the avoidable spray gun of the present invention in both ends pause point, extends the service life of spray gun, improve Efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one embodiment of intelligent polyurethane spray coating device of the invention;
Fig. 2 is the rearview of intelligent polyurethane spray coating device of the invention;
Fig. 3 is the control circuit functional block diagram of intelligent polyurethane spray coating device of the invention;
Fig. 4 is the effect picture of the independent spraying figure layer of existing spray equipment;
Fig. 5 is the effect picture of the independent spraying figure layer of intelligent polyurethane spray coating device of the invention;
Fig. 6 is that existing spray equipment sprays the effect picture after figure layer connection;
Fig. 7 is that intelligent polyurethane spray coating device of the invention sprays the effect picture after figure layer connection;
In figure: 1-pedestal, 2-fix bracket vertically, and 3-upright guide rails, 4-move horizontally bracket, 5-horizontal guide rails, 6-spray gun supports, 7-swing rotary cylinders, 8-spray guns, the 9-the second servo motor, 10-first servo motors, 11-is automatically controlled Cabinet, 12-drag chain wire casings, 13-cylinders, 14-pause points.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments.
A kind of intelligence polyurethane spray coating device, including supporting mechanism, the spray equipment further include: mobile mechanism, it is described Mobile mechanism is arranged on the supporting mechanism, for realizing on horizontal direction and vertical direction under the drive of power mechanism It is mobile;Shuai Tou mechanism, the Shuai Tou mechanism are arranged in the mobile mechanism, for spraying both ends pause point 14 outward Get rid of head;Spray gun 8, the spray gun 8 is fixed in the Shuai Tou mechanism, for spraying urethane raw, is paused at the both ends of spraying Point 14 follows the Shuai Tou mechanism to get rid of head outward;Controller, the controller is for controlling the power mechanism and described getting rid of Head mechanism.
Embodiment 1
As depicted in figs. 1 and 2, a kind of intelligent polyurethane spray coating device, including pedestal 1, are provided with perpendicular on the pedestal 1 Straight fixed bracket 2, moves horizontally bracket 4 and is movably set on the vertical fixed bracket 2, and can be in first servo motor 10 Drive lower edge fix the upright guide rail 3 of bracket 2 vertically and move up and down, the upright guide rail 3 setting is in the vertical fixed branch The back side of frame 2, when can effectively prevent spraying, urethane raw bleeds around and is bonded on upright guide rail 3, pollutes upright guide rail 3.Spray gun support 6 moves horizontally on bracket 4 described in being movably set in, and can be in the drive lower edge level of the second servo motor 9 The horizontal guide rail 5 of mobile bracket 4 moves left and right, and spray gun 8 is arranged on the spray gun support 6 by swing rotary cylinder 7, described The driver of first servo motor 10 and the second servo motor 9 is connected with the output end of controller respectively;The swing rotary One air inlet of cylinder 7 is connected by the first gas circuit with cylinder 13, is provided with the first pneumatic operated valve in first gas circuit, Another air inlet of swing rotary cylinder 7 is connected by the second gas circuit with cylinder 13, is provided in second gas circuit The control terminal of second pneumatic operated valve, first pneumatic operated valve and the second pneumatic operated valve passes through output end phase of the relay with controller respectively Connection.The controller can be PLC or single-chip microcontroller, and in the present embodiment, the controller uses PLC, and the present invention controls electricity The schematic block circuit diagram on road is as shown in Figure 3.
The intelligence polyurethane spray coating device further includes remote controler, and the remote controler is made of transmitting terminal and receiving end, distant The receiving end for controlling device is arranged in the power control cabinet 11, and output end is connected with the input terminal of controller.Staff passes through The transmitting terminal of remote controller controls the controller, can avoid the high altitude operation of staff, improves the safety of staff Property.
The controller, relay, the first pneumatic operated valve and the second pneumatic operated valve and first servo motor 10 and the second servo The driver of motor 9 is arranged in power control cabinet 11.The pedestal 1, moves horizontally bracket 4 and power control cabinet at vertical fixed bracket 2 11 are all made of aluminum profile, and aluminum profile can be effectively reduced weight of the invention, keep movement and installation of the invention more laborsaving, real Existing lightweight.
Electric wire and pipeline are set in drag chain wire casing 12 by the present invention, the fluency that the present invention works can be improved, and can Protect the safety of electric wire and pipeline.
In the present embodiment, the swing rotary cylinder 7 is using pendulum MSQB manipulator swing rotary in big torsion lathe 70A Cylinder, the drag chain wire casing 12 use low noise flexibility tank drag chain wire casing, are product commercially available in the market.
The first servo motor 10 is fixed on vertical fixed bracket 2, and second servo motor 9 is fixedly installed On moving horizontally bracket 4, the cylinder 13 is fixed at the back side of vertical fixed bracket 2, positioned at the power control cabinet 11 Lower section, the power control cabinet 11 are fixed at the back side of vertical fixed bracket 2.
The spraying method of the intelligent polyurethane spray coating device, includes the following steps:
Step 1: controller passes through the second servo motor of driver control 9 of the second servo motor 9, keeps the second servo electric Machine 9 drives spray gun support 6 to move left and right along horizontal guide rail 5, and spray gun support 6 drives spray gun 8 mobile, realizes the spray of horizontal direction It applies;When spray gun 8 moves to left side pause point, controller gives the first pneumatic valve signal by relay, makes swing rotary cylinder 7 An air inlet be connected to 13 moment of cylinder, swing rotary cylinder 7 drive spray gun 8 get rid of head to the left;When spray gun 8 moves to the right side When the pause point of side, controller gives the second pneumatic valve signal by relay, makes another air inlet and gas of swing rotary cylinder 7 The connection of 13 moment of cylinder, swing rotary cylinder 7 drive spray gun 8 to get rid of head to the right, complete the spraying of the first row coating;Stop in the left side Pause point and right side pause point are by being arranged controller programming;
Step 2: controller passes through the driver control first servo motor 10 of first servo motor 10, makes the first servo The drive of motor 10 moves horizontally bracket 4 and moves up set distance along upright guide rail 3, repeats step 1, completes the second row and applies The spraying of layer;The set distance is according to Specific construction situation and construction reference, by the way that controller programming is arranged, for conventional skill Art is known to colleague those of ordinary skill;
Step 3: repeating step 2, until completing the spraying of entire coating.
Spray gun can be controlled using the present invention and get rid of head in both ends pause point, the raw material to be accumulated originally is thrown away into spraying and is applied Layer, can effectively avoid the accumulation of raw material, improves the flatness of spray-on coating, especially smooth beauty, spraying effect such as Fig. 5 and Fig. 7 It is shown.
In the use of the present invention, can be fixed on elevating mechanism by pedestal 1, to realize high altitude operation;The liter Simple lifting bracket can be used in descending mechanism, and automatic rising-sinking platform can also be used.When spraying metope, the present invention is fixed on vertically On elevating mechanism, when spraying ceiling, the present invention is horizontally fixed on elevating mechanism.
The above is only presently preferred embodiments of the present invention, is not intended to limit the present invention in any form, answers When pointing out, for those of ordinary skill in the art, to the above embodiments according to the technical essence of the invention What simple modification, equivalent change and modification, all of which are still within the scope of the technical scheme of the invention.

Claims (8)

1. a kind of intelligence polyurethane spray coating device, including supporting mechanism, which is characterized in that the spray equipment further include:
Mobile mechanism, the mobile mechanism are arranged on the supporting mechanism, horizontal for realizing under the drive of power mechanism Movement on direction and vertical direction;
Shuai Tou mechanism, the Shuai Tou mechanism are arranged in the mobile mechanism, get rid of outward for the both ends pause point in spraying Head;
Spray gun, the spray gun is fixed in the Shuai Tou mechanism, for spraying urethane raw, spraying both ends pause point with Head is got rid of outward with the Shuai Tou mechanism;
Controller, the controller is for controlling the power mechanism and the Shuai Tou mechanism.
2. a kind of intelligence polyurethane spray coating device, including pedestal, which is characterized in that be provided with vertical fixed branch on the base Frame moves horizontally bracket and is movably set on the vertical fixed bracket, and can be perpendicular in the drive lower edge of first servo motor Straight support bracket fastened upright guide rail moves up and down;Spray gun support be movably set in it is described move horizontally on bracket, and can be the The horizontal guide rail that the drive lower edge of two servo motors moves horizontally bracket moves left and right, and spray gun is arranged by swing rotary cylinder On the spray gun support, the driver of the first servo motor and the second servo motor is connected with the output end of controller respectively It connects;One air inlet of the swing rotary cylinder is connected by the first gas circuit with cylinder, is arranged in first gas circuit There is the first pneumatic operated valve, another air inlet of swing rotary cylinder is connected by the second gas circuit with cylinder, in second gas Road is provided with the second pneumatic operated valve, and the control terminal of first pneumatic operated valve and the second pneumatic operated valve passes through relay and controller respectively Output end be connected.
3. intelligence polyurethane spray coating device according to claim 2, it is characterised in that the upright guide rail is arranged described The vertical support bracket fastened back side.
4. intelligence polyurethane spray coating device according to claim 2 or 3, it is characterised in that the controller, relay, the The driver of one pneumatic operated valve and the second pneumatic operated valve and first servo motor and the second servo motor is arranged in power control cabinet.
5. intelligence polyurethane spray coating device according to claim 4, it is characterised in that the intelligence polyurethane spray coating device It further include remote controler, the remote controler is made of transmitting terminal and receiving end, and the receiving end of remote controler is arranged in the power control cabinet, Its output end is connected with the input terminal of controller.
6. intelligence polyurethane spray coating device according to claim 4, it is characterised in that the pedestal, vertically fixed bracket, It moves horizontally bracket and power control cabinet is all made of aluminum profile.
7. intelligence polyurethane spray coating device according to claim 4, it is characterised in that the controller uses PLC.
8. the spraying method of intelligence polyurethane spray coating device as claimed in claim 2, which comprises the steps of:
Step 1: controller passes through the second servo motor of driver control of the second servo motor, drives the second servo motor Spray gun support is moved left and right along horizontal guide rail, and spray gun support drives spray gun mobile, realizes the spraying of horizontal direction;When spray gun moves When to left side pause point, controller gives the first pneumatic valve signal by relay, make an air inlet of swing rotary cylinder with The connection of cylinder moment, swing rotary cylinder drive spray gun to get rid of head to the left;When spray gun moves to right side pause point, controller is logical Relay is crossed to the second pneumatic valve signal, is connected to another air inlet of swing rotary cylinder with cylinder moment, swing rotary Cylinder drives spray gun to get rid of head to the right, completes the spraying of the first row coating;
Step 2: controller passes through the driver control first servo motor of first servo motor, drives first servo motor It moves horizontally bracket and moves up set distance along upright guide rail, repeat step 1, complete the spraying of the second row coating;
Step 3: repeating step 2, until completing the spraying of entire coating.
CN201910778009.8A 2019-08-22 2019-08-22 A kind of intelligence polyurethane spray coating device and its spraying method Pending CN110439230A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910778009.8A CN110439230A (en) 2019-08-22 2019-08-22 A kind of intelligence polyurethane spray coating device and its spraying method

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Application Number Priority Date Filing Date Title
CN201910778009.8A CN110439230A (en) 2019-08-22 2019-08-22 A kind of intelligence polyurethane spray coating device and its spraying method

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Publication Number Publication Date
CN110439230A true CN110439230A (en) 2019-11-12

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113622633A (en) * 2021-08-05 2021-11-09 周盛家 Polyurethane foam material spraying machine capable of avoiding gaps and spraying method thereof
CN113882628A (en) * 2021-09-23 2022-01-04 东台昊之峰建设工程有限公司 Automatic mortar spraying machine
CN114570569A (en) * 2022-03-15 2022-06-03 广西协进建材科技有限公司 Architectural ceramics production is with having glaze spraying machine of automatically regulated spraying angle

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4944243A (en) * 1989-06-21 1990-07-31 Taise Corporation Apparatus for automatically painting external wall of building
CN2700458Y (en) * 2004-01-12 2005-05-18 常春之 Wall plastering machine
CN2883552Y (en) * 2005-10-28 2007-03-28 杨银生 Wall plastering machine
CN205000608U (en) * 2015-09-30 2016-01-27 付文轻 Automatic mechanical float of preparation screed -coat on wall
CN107893523A (en) * 2017-11-08 2018-04-10 武汉科技大学 A kind of automation wall plastering machine based on 4DOF

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4944243A (en) * 1989-06-21 1990-07-31 Taise Corporation Apparatus for automatically painting external wall of building
CN2700458Y (en) * 2004-01-12 2005-05-18 常春之 Wall plastering machine
CN2883552Y (en) * 2005-10-28 2007-03-28 杨银生 Wall plastering machine
CN205000608U (en) * 2015-09-30 2016-01-27 付文轻 Automatic mechanical float of preparation screed -coat on wall
CN107893523A (en) * 2017-11-08 2018-04-10 武汉科技大学 A kind of automation wall plastering machine based on 4DOF

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113622633A (en) * 2021-08-05 2021-11-09 周盛家 Polyurethane foam material spraying machine capable of avoiding gaps and spraying method thereof
CN113882628A (en) * 2021-09-23 2022-01-04 东台昊之峰建设工程有限公司 Automatic mortar spraying machine
CN114570569A (en) * 2022-03-15 2022-06-03 广西协进建材科技有限公司 Architectural ceramics production is with having glaze spraying machine of automatically regulated spraying angle
CN114570569B (en) * 2022-03-15 2022-11-22 广西协进建材科技有限公司 Architectural ceramics production is with having glaze spraying machine of automatically regulated spraying angle

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