CN110437600A - A kind of durable capacitor film and preparation method thereof - Google Patents

A kind of durable capacitor film and preparation method thereof Download PDF

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Publication number
CN110437600A
CN110437600A CN201910841422.4A CN201910841422A CN110437600A CN 110437600 A CN110437600 A CN 110437600A CN 201910841422 A CN201910841422 A CN 201910841422A CN 110437600 A CN110437600 A CN 110437600A
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capacitor film
parts
boron nitride
hexagonal boron
durable
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王余跃
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Anhui Safe Electronics Co Ltd
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Anhui Safe Electronics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/14Organic dielectrics
    • H01G4/18Organic dielectrics of synthetic material, e.g. derivatives of cellulose
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/33Thin- or thick-film capacitors 
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2369/00Characterised by the use of polycarbonates; Derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2435/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Derivatives of such polymers
    • C08J2435/06Copolymers with vinyl aromatic monomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2455/00Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2423/00 - C08J2453/00
    • C08J2455/02Acrylonitrile-Butadiene-Styrene [ABS] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/382Boron-containing compounds and nitrogen
    • C08K2003/385Binary compounds of nitrogen with boron
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Materials Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The present invention provides a kind of durable capacitor film, including the following raw material as mass fraction: 100 parts of PC, 15~28 parts of ABS, 8~20 parts of HDPE, modified 6~25 parts of hexagonal boron nitride, 1~8 part of ultraviolet absorbing agent, 1~3 part of SMA resin.The present invention significantly improves temperature classification, heating conduction, uvioresistant weatherability, chemical corrosion resistance, electrical insulating property and the durability of the capacitor film, and then improves quality, service efficiency and the service life of capacitor.A kind of preparation method of durable capacitor film, comprising the following steps: Step1. prepares modified hexagonal boron nitride;Step2. capacitor film is prepared.The present invention discloses a kind of preparation method of durable capacitor film, easy to operate, suitable large-scale industrial production;Hexagonal boron nitride is modified using non-covalent bond, does not change its space structure, retains its original performance, and whole process is easy to operate, low for equipment requirements, pollution-free;It uses Thickness resolution for 0.01 μm of infrared measuring thickness device, measures the thickness of capacitor film.

Description

A kind of durable capacitor film and preparation method thereof
Technical field
The invention belongs to capacitor areas, more particularly to a kind of durable capacitor film and preparation method thereof.
Background technique
Metallized film capacitor is to do medium with organic plastics film, does electrode with metallized film, passes through winding method Manufactured capacitor, film used in metallic film capacitor has poly- ethyl ester, polypropylene, polycarbonate etc., in addition to winding-type Except, also there is lamination-type.Metallic film capacitor has high pressure resistant, high insulation resistance, impedance frequency characteristic good, lower ESR, high capacity stability, low loss tangent.
Capacitor film is the heart of capacitor, wherein the impact resistance of polycarbonate is good, and refractive index is high, processability Can be good, not needing additive just has V-2 grades of flame retardant properties of UL94, and shaping shrinkage rate is low, and dimensional stability is good, endurance Property it is good, weatherability is good, and electrical characteristic is excellent, and moist, high temperature is also able to maintain electric performance stablity, is the reason for manufacturing electronics, electric parts Think material, excellent insulating property is excellent E (120 DEG C) class F insulating material F, for manufacturing insulation connector, magazine, pipe Seat, insulating sleeve, telephone case and part, the battery case of mine lamp etc..Polycarbonate film be also widely used as capacitor, absolutely Edge suitcase, audiotape, colored video tape etc., still, there are some disadvantages for polycarbonate film, if heating conduction is poor, intolerant to Ultraviolet light, intolerant to highly basic, easy stress cracking, resistance to organic chemistry conduct, resistance to scratch are poor, are easy to be invaded by certain organic solvents Erosion, seriously affects the service efficiency and service life of capacitor, not can guarantee complete machine and work steadily in the long term.
It is the mainstream method for preparing heat-conducting polymer material at present that heat filling is added in resin matrix.It is existing at present more Kind filler is added in resin matrix, such as metal, graphite, carbon nanotube, aluminium oxide, however utilizes the preparation of these fillers Heat-conducting polymer material has the shortcomings that conductivity is excessively high or thermal conductivity is too low, is unable to satisfy the application in heat conductive insulating field.
Summary of the invention
The present invention is directed to above-mentioned problems of the prior art, provides a kind of durable capacitor film and its preparation side Method.
The present invention is realized by following technological means solves above-mentioned technical problem:
A kind of durable capacitor film, including the following raw material as mass fraction: 100 parts of PC, ABS 15~28 Part, 8~20 parts of HDPE, modified 6~25 parts of hexagonal boron nitride, 1~8 part of ultraviolet absorbing agent, 1~3 part of SMA resin.
Further, the modifying agent of modified hexagonal boron nitride is cationic polymethacrylamide.
Further, the ultraviolet absorbing agent is ultraviolet absorbent UV-531.
A kind of preparation method of durable capacitor film, comprising the following steps:
Step1. modified hexagonal boron nitride is prepared
200~300 parts of 1 part of hexagonal boron nitride, distilled water as mass fraction is added in reactor, ultrasonic disperse 25~35h;
The cationic polymethacrylamide aqueous solution for being 0.2~0.8% by mass fraction, the solution after being added drop-wise to dispersion In, solution starts to be layered in dropwise addition, stops that cationic polymethacrylamide solution is added dropwise when upper solution clarification, continues to stir 5~25min is mixed, mixed liquor is obtained;
Above-mentioned mixed liquor is filtered by miillpore filter, then by solid residue dry 18 at 35~50 DEG C~for 24 hours, Obtain the modified hexagonal boron nitride of cationic polymethacrylamide;
Step2. capacitor film is prepared
PC, ABS, HDPE, SMA resin are put into kneader according to above-mentioned mass fraction first and are heat-treated, sufficiently It is uniformly mixed, then the raw materials such as modified hexagonal boron nitride, ultraviolet absorbing agent is added in kneader according to above-mentioned mass fraction, It is sufficiently mixed, obtains mixed material;
Then mixed material is sent into extruder melting, obtains sheet-shaped molten body;
After sheet-shaped molten body cooling and shaping, after successively carrying out biaxial tension, Thickness sensitivity, tentering trimming, winding, twice Ageing treatment obtains capacitor film.
Further, in the Step1., cationic polymethacrylamide is acrylyl oxy-ethyl-trimethyl salmiac With the copolymer of Methacrylamide.
Further, in the Step1., ultrasound condition are as follows: 100kw, 30~55 DEG C.
Further, in the Step1., the aperture of miillpore filter is 0.15~0.45 μm.
Further, in the Step2., Thickness sensitivity uses Thickness resolution for 0.01 μm of infrared measuring thickness device.
The invention has the benefit that the present invention significantly improves the temperature classification of the capacitor film, heating conduction, resists Ultraviolet light weatherability, chemical corrosion resistance, electrical insulating property and durability, so improve the quality of capacitor, service efficiency and Service life.The present invention discloses a kind of preparation method of durable capacitor film, easy to operate, suitable large-scale industry metaplasia It produces;Hexagonal boron nitride is modified using non-covalent bond, does not change its space structure, retains its original performance, and whole process operates Simply, low for equipment requirements, pollution-free;It uses Thickness resolution for 0.01 μm of infrared measuring thickness device, measures capacitor film Thickness;There is excellent heating conduction, uvioresistant good weatherability, high stability using capacitor film produced by the invention With durability, tolerance high current ability, high temperature resistance, chemical resistance, percent thermal shrinkage is low at high temperature and performance is stablized, and uses Service life is long.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts Every other embodiment obtained, shall fall within the protection scope of the present invention.
The durable capacitor film of one kind described in the present embodiment, including the following raw material as mass fraction: 100 parts of PC, 15~28 parts of ABS, 8~20 parts of HDPE, modified 6~25 parts of hexagonal boron nitride, 1~8 part of ultraviolet absorbing agent, SMA resin 1~ 3 parts.
PC/ABS significantly improves bending modulus, heat resistance, plating performance of capacitor film etc..
PC/HDPE significantly improves the boiling water resistance of capacitor film, resistance to ag(e)ing, against weather.
SMA resin has the characteristics such as hydrophily, water resistance, bubble, is copolymerized by styrene and butadienestyrene block and is obtained, In its molecular structure have nonpolar aromatic ring yl and polar anhydride group, therefore with various polarity material or non-polar material phase Capacitive is good, effectively improves the com-patibilising effect between PC and ABS, HDPE, can increase substantially the mechanical property of capacitor film Can, improve the thickness and adhesion strength of phase interface, phenomena such as force stratification, cracking are answered in improvement, thus improve the stretching of capacitor film, The mechanical properties such as toughness and high temperature resistance.
Hexagonal boron nitride, the title with white graphite have the layer structure of similar graphite, there is good lubricity, electricity Insulating properties, thermal conductivity and chemical corrosion resistance have neutron absorption capability, and chemical property is stablized, to all molten metal chemistry Inert, moulded products have very high moisture-proof convenient for machining, and fusing point is 3000 DEG C under nitrogen pressure, in atmosphere 2500 DEG C of distillations are depressed, for oxidation resistance temperature up to 900 DEG C, 2000 DEG C of high temperature resistant, it is 3000 DEG C that fusing point is used in nitrogen and argon, is hit Voltage 2.0-3.0kv/mm is worn, still, surface chemistry group is few, and reactivity is low, with matrix poor compatibility.And modified six Square boron nitride can be well dispersed in PC resin matrix, significantly improved the thermal conductivity of capacitor film, made capacitor film With excellent heating conduction, heat resistance, chemical corrosion resistance, electrical insulating property, chemical property is stablized, and improves making for capacitor With efficiency and service life.
The modifying agent of modified hexagonal boron nitride is cationic polymethacrylamide, using non-covalent bond method of modifying, Improve hexagonal boron nitride with PC matrix compatibility, significantly improves dispersibility of the hexagonal boron nitride in PC matrix, in turn Improve the heating conduction and temperature classification of capacitor film.
The ultraviolet absorbing agent is ultraviolet absorbent UV-531, weather-proof with the uvioresistant for improving capacitor film Property.The ingredient of ultraviolet absorbent UV-531 is 2-hydroxy-4-n-octoxybenzophenone, can consumingly absorbing wavelength be The ultraviolet light of 240~340nm can be used for various plastics, especially polyethylene, polypropylene, polystyrene, ABS resin, poly- carbonic acid Ester, good with the compatibility of resin, volatility is small.
The present invention significantly improves temperature classification, heating conduction, the uvioresistant weatherability, chemically-resistant of the capacitor film Corrosivity, electrical insulating property and durability, and then improve quality, service efficiency and the service life of capacitor.
Embodiment 1
A kind of durable capacitor film, including the following raw material as mass fraction: 100 parts of PC, 15 parts of ABS, 20 parts of HDPE, modified 6 parts of hexagonal boron nitride, 8 parts of ultraviolet absorbing agent, 1 part of SMA resin.
Embodiment 2
A kind of durable capacitor film, including the following raw material as mass fraction: 100 parts of PC, 28 parts of ABS, 8 parts of HDPE, modified 25 parts of hexagonal boron nitride, 1 part of ultraviolet absorbing agent, 3 parts of SMA resin.
Embodiment 3
A kind of durable capacitor film, including the following raw material as mass fraction: 100 parts of PC, 22 parts of ABS, 14 parts of HDPE, modified 15 parts of hexagonal boron nitride, 5 parts of ultraviolet absorbing agent, 2 parts of SMA resin.
In above-described embodiment 1~3, a kind of preparation method of durable capacitor film, comprising the following steps:
Step1. modified hexagonal boron nitride is prepared
200~300 parts of 1 part of hexagonal boron nitride, distilled water as mass fraction is added in reactor, ultrasonic disperse 25~35h, ultrasound condition are as follows: 100kw, 30~55 DEG C;The aqueous solution of hexagonal boron nitride is ultrasonically treated, to increase its table Face elecrtonegativity;
The cationic polymethacrylamide aqueous solution for being 0.2~0.8% by mass fraction, the solution after being added drop-wise to dispersion In, solution starts to be layered in dropwise addition, stops that cationic polymethacrylamide solution is added dropwise when upper solution clarification, continues to stir 5~25min is mixed, mixed liquor is obtained;Cationic polymethacrylamide is set to be adsorbed on hexagonal boron nitride surface using electrostatic interaction, Meanwhile it will not influence the crystal structure of hexagonal boron nitride;
Above-mentioned mixed liquor is filtered by miillpore filter, the aperture of miillpore filter is 0.15~0.45 μm, then by solid Residue dry 18 at 35~50 DEG C~for 24 hours, obtain the modified hexagonal boron nitride of cationic polymethacrylamide;Using non- Covalent modification does not change its space structure, retains its original performance, and whole process is easy to operate, low for equipment requirements, nothing Pollution;
Step2. capacitor film is prepared
PC, ABS, HDPE, SMA resin are put into kneader according to above-mentioned mass fraction first and are heat-treated, sufficiently It is uniformly mixed, then the raw materials such as modified hexagonal boron nitride, ultraviolet absorbing agent is added in kneader according to above-mentioned mass fraction, It is sufficiently mixed, obtains mixed material;
Then mixed material is sent into extruder melting, obtains sheet-shaped molten body;
After sheet-shaped molten body cooling and shaping, after successively carrying out biaxial tension, Thickness sensitivity, tentering trimming, winding, twice Ageing treatment obtains capacitor film.
PC film surface tension is big, and compressive resistance is high, so without carrying out sided corona treatment.
In the Step1., cationic polymethacrylamide is acrylyl oxy-ethyl-trimethyl salmiac and metering system The copolymer of amide.
In the Step2., Thickness sensitivity uses Thickness resolution for 0.01 μm of infrared measuring thickness device.
The present invention discloses a kind of preparation method of durable capacitor film, easy to operate, suitable large-scale industry metaplasia It produces;Hexagonal boron nitride is modified using non-covalent bond, does not change its space structure, retains its original performance, and whole process operates Simply, low for equipment requirements, pollution-free;It uses Thickness resolution for 0.01 μm of infrared measuring thickness device, measures capacitor film Thickness;There is excellent heating conduction, uvioresistant good weatherability, high stability using capacitor film produced by the invention With durability, tolerance high current ability, high temperature resistance, chemical resistance, percent thermal shrinkage is low at high temperature and performance is stablized, and uses Service life is long.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (8)

1. a kind of durable capacitor film, it is characterised in that: including the following raw material as mass fraction: 100 parts of PC, ABS 15~28 parts, 8~20 parts of HDPE, modified 6~25 parts of hexagonal boron nitride, 1~8 part of ultraviolet absorbing agent, 1~3 part of SMA resin.
2. a kind of durable capacitor film as described in claim 1, it is characterised in that: the modification of modified hexagonal boron nitride Agent is cationic polymethacrylamide.
3. durable capacitor film as claimed in claim 1 or 2 a kind of, it is characterised in that: the ultraviolet absorbing agent is Ultraviolet absorbent UV-531.
4. including the preparation method of the durable capacitor film of one kind of any of claims 1 or 2, which is characterized in that including with Lower step:
Step1. modified hexagonal boron nitride is prepared
200~300 parts of 1 part of hexagonal boron nitride, distilled water as mass fraction is added in reactor, ultrasonic disperse 25~ 35h;
The cationic polymethacrylamide aqueous solution for being 0.2~0.8% by mass fraction is added drop-wise in the solution after dispersing, Solution starts to be layered in dropwise addition, stops that cationic polymethacrylamide solution is added dropwise when upper solution clarification, continues stirring 5 ~25min, obtains mixed liquor;
Above-mentioned mixed liquor is filtered by miillpore filter, then by solid residue dry 18 at 35~50 DEG C~for 24 hours, obtain The modified hexagonal boron nitride of cationic polymethacrylamide;
Step2. capacitor film is prepared
PC, ABS, HDPE, SMA resin are put into kneader according to the mass fraction described in claim 1 first and carry out hot place Reason is sufficiently mixed uniformly, then by raw materials such as modified hexagonal boron nitride, ultraviolet absorbing agents according to the matter described in claim 1 It measures score to be added in kneader, is sufficiently mixed, obtains mixed material;
Then mixed material is sent into extruder melting, obtains sheet-shaped molten body;
After sheet-shaped molten body cooling and shaping, successively carry out biaxial tension, Thickness sensitivity, tentering trimming, after winding, timeliness twice Processing, obtains capacitor film.
5. a kind of preparation method of durable capacitor film as claimed in claim 4, it is characterised in that: the Step1. In, cationic polymethacrylamide is the copolymer of acrylyl oxy-ethyl-trimethyl salmiac and Methacrylamide.
6. a kind of preparation method of durable capacitor film as claimed in claim 5, it is characterised in that: the Step1. In, ultrasound condition are as follows: 100kw, 30~55 DEG C.
7. such as the preparation method of the durable capacitor film of one kind described in claim 5 or 6, it is characterised in that: described Step1. in, the aperture of miillpore filter is 0.15~0.45 μm.
8. a kind of preparation method of durable capacitor film as described in any in claim 4~6, it is characterised in that: institute It states in Step2., Thickness sensitivity uses Thickness resolution for 0.01 μm of infrared measuring thickness device.
CN201910841422.4A 2019-09-06 2019-09-06 A kind of durable capacitor film and preparation method thereof Pending CN110437600A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115160758A (en) * 2022-06-30 2022-10-11 湖北合聚新材料有限公司 Hexagonal boron nitride modified halogen-free flame-retardant PC/ABS material for automobile parts and preparation method and application thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115160758A (en) * 2022-06-30 2022-10-11 湖北合聚新材料有限公司 Hexagonal boron nitride modified halogen-free flame-retardant PC/ABS material for automobile parts and preparation method and application thereof
CN115160758B (en) * 2022-06-30 2023-10-27 湖北合聚高分子材料有限公司 Hexagonal boron nitride modified halogen-free flame retardant PC/ABS material for automobile parts and preparation method and application thereof

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