CN110429772B - Method for manufacturing stator core for linear motor - Google Patents
Method for manufacturing stator core for linear motor Download PDFInfo
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- CN110429772B CN110429772B CN201910790951.6A CN201910790951A CN110429772B CN 110429772 B CN110429772 B CN 110429772B CN 201910790951 A CN201910790951 A CN 201910790951A CN 110429772 B CN110429772 B CN 110429772B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
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Abstract
The invention discloses a method for manufacturing a stator core for a linear motor, which comprises the following steps: step S1: spraying an epoxy resin adhesive layer on the surface of a steel plate; step S2: the steel plate in the step S1 is sent to a constant temperature environment for heating; step S3: making the steel plate in the step S2 into a plurality of iron core base materials for forming the stator iron core; step S4: stacking and extruding a plurality of iron core base materials; step S5: and S6, the multiple pieces of iron core base materials in the step S4 are sent to a constant temperature environment for heating: and (5) placing the iron core substrate heated in the step (S5) in air for curing to obtain the stator iron core. The stator core manufactured by the method of the invention has the advantages that glue does not overflow at the edge of the stator core, the size of the core is not changed, the distance between the core substrates is basically consistent, the mutual conduction between the core substrates is prevented, the magnetic field can be cut independently, and the output value of the motor can be greatly improved by applying the stator core to manufacture the linear motor.
Description
Technical Field
The invention relates to the technical field of linear motors, in particular to a method for manufacturing a stator core for a linear motor.
Background
The existing stator core for the linear motor is formed by stacking a plurality of pieces of core base materials, and then the core base materials are fixedly connected in a riveting mode, so that some core base materials are tightly attached to each other. However, the conventional riveting method is obviously difficult to form the stator core into the structure. Therefore, epoxy resin glue is used for bonding the iron core base material in the prior art so as to improve the output value of the motor. The stator core is mostly a hollow structure with teeth, and the structure is the prior art.
In the traditional glue coating process, the glue is uniformly coated on the surface of a steel plate or an iron core substrate by adopting a roller or spraying process. But is applied to manufacturing the linear motor iron core. The problem that results from this process is that, after the glue melts during the thermocompression bonding process, part of the glue is squeezed out from the edges of the two adjacent core substrates, thereby affecting the dimensional tolerance of the final core teeth. The tolerance of the iron core tooth part is too large, so that the enameled wire coil is difficult to be matched with the stator iron core of the original model for installation, if the enameled wire coil is normally installed, the size of the enameled wire coil can be only increased, the number of the enameled wire coils which can be installed on the stator iron core is reduced, and the output power of the motor is influenced.
Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
The invention aims to provide a method for manufacturing a stator core for a linear motor.
The technical scheme of the invention is as follows: a manufacturing method of a stator core for a linear motor comprises the following steps:
step S1: the method comprises the steps of enclosing a first plane on the surface of a steel plate, enabling a first vertical projection of an iron core substrate forming a stator iron core on the surface of the steel plate to coincide with the first plane, laying the iron core substrate on the surface of the steel plate by utilizing a silk screen, processing a second plane on the surface of the silk screen, enabling a plurality of glue filtering holes to be formed in the second plane, enabling a second vertical projection of the iron core substrate on the surface of the silk screen to fall into the second plane, enabling the outline shape of the second vertical projection to be the same as the outline shape of the second plane, and spraying epoxy resin glue on the second plane to enable the epoxy resin glue to fall into the first plane after penetrating through the glue filtering holes;
step S2: the steel plate in the step S1 is sent to a constant temperature environment for heating;
step S3: making the steel plate in the step S2 into a plurality of iron core base materials for forming the stator iron core, wherein the surface of the iron core base material is provided with an epoxy resin glue layer with the same thickness as the surface of the steel plate in the step S1;
step S4: conveying the iron core base materials in the step S3 into a die device for stacking and extruding;
step S5: the multiple iron core substrates in the step S4 are sent to a constant temperature environment for heating;
step S6: and (5) placing the iron core substrate heated in the step (S5) in air for curing to obtain the stator iron core.
In the method for manufacturing the stator core for the linear motor, the thickness of the epoxy resin adhesive layer on the surface of the steel plate in the step S1 is 0.2-1 mm.
The manufacturing method of the stator core for the linear motor comprises the step S2 of heating the steel plate in a thermostat at the heating temperature of 40-80 ℃ for 20-120 min.
In the method for manufacturing the stator core for the linear motor, the pressure applied to the surface of the core base material in the step S4 is 5 to 25 KN.
The manufacturing method of the stator core for the linear motor comprises the step S5 of heating the core substrate in a thermostat at the heating temperature of 120-220 ℃ for 0.5-2 hours.
The manufacturing method of the stator core for the linear motor comprises the step S4, wherein the die device comprises a power mechanism, a bottom plate, a rear pressing plate, a front pressing plate, a mounting seat and a spring, the rear pressing plate, the front pressing plate and the mounting seat are sequentially arranged on the bottom plate in a linear manner, a plurality of iron core base materials are arranged between the front pressing plate and the rear pressing plate and are perpendicular to the horizontal ground, two ends of the spring are respectively connected to the front pressing plate and the mounting seat, the rear pressing plate is fixedly connected to the surface of the bottom plate, the front pressing plate can horizontally move on the surface of the bottom plate, the mounting seat can horizontally move on the surface of the bottom plate, the surface of the bottom plate is provided with a plurality of first screw holes, the first screw holes are distributed on the surface of the bottom plate in an arrangement manner along the moving direction of the mounting seat, the bottom of the mounting seat is provided with a second, the first screw hole is connected with the second screw hole through a screw, and the power mechanism is used for driving the mounting seat to move along a horizontal straight line.
Drawings
Fig. 1 is a flow chart of a method for manufacturing a stator core according to the present invention.
Fig. 2 is a schematic diagram of the structural operation principle in step S1 of the present invention.
Fig. 3 is a schematic diagram of the mold apparatus in step S4 of the present invention.
Reference numbers in the figures: 1. a steel plate; 2. a wire mesh; 3. a second plane; 4. a first plane; 5. an iron core base material; 6. a base plate; 7. a rear pressing plate; 8. a front platen; 9. a mounting seat; 10. a spring.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or uses of other materials.
In order to solve the above technical problem, as shown in fig. 1, the present invention provides a method for manufacturing a stator core for a linear motor, including the steps of:
step S1: the method comprises the steps of enclosing a first plane on the surface of a steel plate, enabling a first vertical projection of an iron core substrate forming a stator iron core on the surface of the steel plate to coincide with the first plane, laying the iron core substrate on the surface of the steel plate by utilizing a silk screen, processing a second plane on the surface of the silk screen, enabling a plurality of glue filtering holes to be formed in the second plane, enabling a second vertical projection of the iron core substrate on the surface of the silk screen to fall into the second plane, enabling the outline shape of the second vertical projection to be the same as that of the second plane, spraying epoxy resin glue on the second plane, and enabling the epoxy resin glue to fall into the first plane after penetrating through the glue filtering holes;
step S2: the steel plate in the step S1 is sent to a constant temperature environment for heating;
step S3: making the steel plate in the step S2 into a plurality of iron core base materials for forming the stator iron core, wherein the surface of the iron core base material is provided with an epoxy resin glue layer with the same thickness as the surface of the steel plate in the step S1;
step S4: conveying the iron core base materials in the step S3 into a die device for stacking and extruding;
step S5: the multiple iron core substrates in the step S4 are sent to a constant temperature environment for heating;
step S6: and (5) placing the iron core substrate heated in the step (S5) in air for curing to obtain the stator iron core.
The traditional glue coating process is to uniformly coat the glue on the whole surface of a plate by adopting a roller or a spraying process. However, when the process is applied to bonding of multiple iron core base materials for manufacturing the linear motor iron core, the problem caused by the process is that in the process of hot pressing the iron core, after glue is heated and melted, part of the glue can be extruded from the edges of the two adjacent iron core base materials, and therefore the dimensional tolerance of the final iron core tooth part is affected. The tolerance of the iron core tooth part is too large, so that the enameled wire coil is difficult to be matched with the stator iron core of the original model for installation, if the enameled wire coil is normally installed, the size of the enameled wire coil can be only increased, the number of the enameled wire coils which can be installed on the stator iron core is reduced, and the output power of the motor is influenced. Therefore, the process adopted by the invention is to utilize a screen 2 to process the second plane 3, the second plane 3 is provided with a plurality of glue filtering holes (not shown in the figure), and the epoxy resin glue layer falls into the first plane 4 of the surface of the steel plate 1 (because the section describes the processing mode of the steel plate 1, the steel plate 1 is only marked in the section) after passing through the glue filtering holes, so that the coating range of the glue is controlled to be slightly smaller than the edge of the iron core substrate, and the glue cannot overflow from the edge of the iron core substrate during hot-press bonding. Thereby ensuring the final size of the core. And taking out the silk screen 2 after the glue is coated.
In the invention, the thickness of the epoxy resin adhesive layer on the surface of the steel plate in the step S1 is 0.2-1 mm. In the step S2, the steel plate is heated in a thermostat at the heating temperature of 40-80 ℃ for 20-120 min. In step S3, the steel sheet in step S2 may be cut by a laser cutter, or the steel sheet in step S2 may be fed into a die press and processed into a multi-piece core base material. Before the step S4, a forming and positioning mold device with a certain depth can be manufactured according to the shape of the iron core base material, in the step S4, the iron core base material in the step S3 can be stacked in the forming and positioning mold device piece by a manipulator, and then the iron core base material is pressed by a punching machine falling from the top, so that the bonding among the multiple layers of iron core base materials is firm, in the step S4, the surface pressure of the iron core base material is 5-25 KN, and the pressing force is controlled within the value range, so that the iron core base material can be prevented from being pressed and deformed, and a good bonding effect is achieved. In the step S5, the iron core substrate is heated in a thermostat at the heating temperature of 120-220 ℃ for 0.5-2 h. The stator core manufactured by the method has the advantages that the epoxy resin glue layers are arranged among the core substrates for bonding, the core substrates are prevented from being conducted with each other, the magnetic field can be cut independently, and each core substrate is fully utilized, so that the output value of the motor can be greatly improved when the stator core is used for manufacturing the linear motor.
In the step S4, since two stages of temperature heating are required for glue hot press curing, the laminated multiple pieces of core substrates 5 (because this stage describes the manufacturing method of the core substrates 5, only the core substrates 5 are labeled in this stage) have different expansion coefficients at different temperatures, and the core after the step S4 is implemented by using a conventional laminating die apparatus generally has the problem that the core substrates 5 are laminated too tightly or too loosely. Therefore, in order to ensure that the plurality of iron core substrates 5 are firmly bonded and have uniform gaps, so as to obtain an iron core meeting the factory production standard, the mold device used in step S4 includes a power mechanism (not shown in the figure), a bottom plate 6, a rear pressing plate 7, a front pressing plate 8, a mounting seat 9 and a spring 10, the rear pressing plate 7, the front pressing plate 8 and the mounting seat 9 are sequentially mounted on the bottom plate 6 in a linear arrangement manner, the plurality of iron core substrates 5 are disposed between the front pressing plate 8 and the rear pressing plate 7, the plurality of iron core substrates 5 are perpendicular to the horizontal ground, two ends of the spring 10 are respectively connected to the front pressing plate 8 and the mounting seat 9, the rear pressing plate 7 is fixedly connected to the surface of the bottom plate 6, the front pressing plate 8 can horizontally move on the surface of the bottom plate 6, the mounting seat 9 can horizontally move on the surface of the bottom plate 6, the surface of the bottom plate 6 is provided with a plurality of first screw, the first screw holes are distributed on the surface of the bottom plate 6 along the moving direction of the mounting seat 9 in an arrayed manner, the bottom of the mounting seat 9 is provided with a second screw hole (not shown in the figure), and the first screw hole and the second screw hole are connected through a screw (not shown in the figure). The power mechanism is used for driving the mounting seat 9 to move along a horizontal straight line, the power mechanism can be a screw rod transmission mechanism, wherein a screw rod is used for being connected with the mounting seat 9 or propping against the mounting seat 9, so that the mounting seat 9 is driven to move horizontally, the screw rod transmission mechanism is the prior art, and details are not repeated herein. The use method of the structure comprises the following steps: rear press plate 7 is fixed on bottom plate 6, and preceding clamp plate 8 and mount pad 9 all can be on bottom plate 6 horizontal migration, arrange multi-disc iron core substrate 5 in on bottom plate 6, and both ends receive preceding clamp plate 8 and rear press plate 7's extrusion simultaneously, and wherein, power unit drives mount pad 9 horizontal migration when presetting the position, when making spring 10 have the deformation degree and the pressure value of presetting, utilize the screw with mount pad 9 fixed connection on bottom plate 6 to make preceding clamp plate 8 have fixed pressure value to multi-disc iron core substrate 5. When the iron core base material 5 expands when heated or contracts when cooled, the front pressing plate 8 can freely move horizontally after being horizontally stressed. This structure makes preceding clamp plate 8 extrude iron core substrate 5 through a spring 10 for can both receive the same size's extrusion force under different temperatures on iron core substrate 5, make the same pressure of folding between multi-disc iron core substrate 5, thereby guaranteed iron core substrate 5 and folded the uniformity of pressing the coefficient, make multi-disc iron core substrate 5 clearance even, improve the stator core quality.
Through the above operation steps and the control of the relevant heating time, heating temperature and extrusion force, the obtained stator core for the linear motor is used for manufacturing a linear motor finished product, the output value of the linear motor is greater than the output value (or called thrust value) of the linear motor using the traditional riveting type stator core, and the specific effect derivation contents are as follows: the linear motor manufactured by the stator core (riveting) of the common process can be customized as a motor to be tested, the linear motor manufactured by the stator core (bonding) of the process method can be customized as a motor to be tested, and the thrust standard value of the finished linear motor of a certain factory is 53N.
The motor to be tested and the motor to be tested are both arranged on a linear motor test bench, the linear motor test bench comprises hardware equipment and a software control system for testing (the linear motor test equipment and the method are in the prior art and are not repeated herein), wherein the hardware equipment comprises a temperature sensor, the software control system enables the motor to move with load along a preset direction, the current value, the voltage value, the thrust value and the temperature value of the motor are collected, the conversion from an electric signal to a digital signal and the like are completed, the software control system enables the working current of the motor to be slowly increased from small by adjusting the acceleration, and the corresponding motor output value when the temperature sensor reaches the set working temperature is recorded. The standard thrust value of a finished linear motor of a certain factory is 53N, and the thrust value of the motor to be tested is 53.8N and exceeds the standard value by 101% by applying the motor testing method; and measuring that the thrust value of the motor to be measured is 60.6N and exceeds the standard value by 114 percent. Compared with the stator core manufactured by the common riveting process, the stator core manufactured by the bonding process can improve the output value of the linear motor by over 10 percent.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It is to be understood that the invention is not limited to the examples described above, but that modifications and variations may be effected thereto by those of ordinary skill in the art in light of the foregoing description, and that all such modifications and variations are intended to be within the scope of the invention as defined by the appended claims.
Claims (6)
1. A manufacturing method of a stator core for a linear motor is characterized by comprising the following steps:
step S1: the method comprises the steps of enclosing a first plane on the surface of a steel plate, enabling a first vertical projection of an iron core substrate forming a stator iron core on the surface of the steel plate to coincide with the first plane, laying the iron core substrate on the surface of the steel plate by utilizing a silk screen, processing a second plane on the surface of the silk screen, enabling a plurality of glue filtering holes to be formed in the second plane, enabling a second vertical projection of the iron core substrate on the surface of the silk screen to fall into the second plane, enabling the outline shape of the second vertical projection to be the same as the outline shape of the second plane, and spraying epoxy resin glue on the second plane to enable the epoxy resin glue to fall into the first plane after penetrating through the glue filtering holes;
step S2: the steel plate in the step S1 is sent to a constant temperature environment for heating;
step S3: making the steel plate in the step S2 into a plurality of iron core base materials for forming the stator iron core, wherein the surface of the iron core base material is provided with an epoxy resin glue layer with the same thickness as the surface of the steel plate in the step S1;
step S4: conveying the iron core base materials in the step S3 into a die device for stacking and extruding;
step S5: the multiple iron core substrates in the step S4 are sent to a constant temperature environment for heating;
step S6: and (5) placing the iron core substrate heated in the step (S5) in air for curing to obtain the stator iron core.
2. The method of manufacturing a stator core for a linear motor according to claim 1, wherein the thickness of the epoxy resin glue layer on the surface of the steel plate in the step S1 is 0.2-1 mm.
3. The method for manufacturing the stator core for the linear motor according to claim 2, wherein the steel plate is subjected to heating treatment in a thermostat at a heating temperature of 40-80 ℃ for 20-120 min in the step S2.
4. The method of claim 3, wherein the core base material is pressed at 5-25 KN in step S4.
5. The method for manufacturing the stator core for the linear motor according to claim 4, wherein the iron core substrate is subjected to heating treatment in a thermostat at a heating temperature of 120-220 ℃ for 0.5-2 hours in the step S5.
6. The method of claim 4, wherein the mold assembly of step S4 includes a power mechanism, a bottom plate, a rear pressing plate, a front pressing plate, a mounting seat, and a spring, wherein the rear pressing plate, the front pressing plate, and the mounting seat are sequentially mounted on the bottom plate in a linear arrangement, a plurality of iron core substrates are disposed between the front pressing plate and the rear pressing plate, the plurality of iron core substrates are perpendicular to a horizontal ground, two ends of the spring are respectively connected to the front pressing plate and the mounting seat, the rear pressing plate is fixedly connected to the bottom plate surface, the front pressing plate is horizontally movable on the bottom plate surface, the mounting seat is horizontally movable on the bottom plate surface, the bottom plate surface is provided with a plurality of first screw holes, and the plurality of first screw holes are distributed on the bottom plate surface in an arrangement along a moving direction of the mounting seat, the bottom of the mounting seat is provided with a second screw hole, the first screw hole is connected with the second screw hole through a screw, and the power mechanism is used for driving the mounting seat to move along a horizontal straight line.
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CN104716791A (en) * | 2013-12-11 | 2015-06-17 | 国网上海市电力公司 | Binding method for long stator silicon steel sheet and gird sheet |
CN104716796A (en) * | 2013-12-11 | 2015-06-17 | 国网上海市电力公司 | Laminating method for self-adhesive silicon steel sheet of long stator |
CN106716796B (en) * | 2014-11-07 | 2020-02-21 | 黑田精工株式会社 | Device and method for manufacturing laminated iron core |
JP6632055B2 (en) * | 2015-12-07 | 2020-01-15 | 吉川工業株式会社 | Manufacturing method of stator core |
CN106208563B (en) * | 2016-08-29 | 2018-06-15 | 杭州科德磁业有限公司 | A kind of production method of big specification high-precision iron core |
JP6854723B2 (en) * | 2017-07-18 | 2021-04-07 | 本田技研工業株式会社 | Laminated steel sheet manufacturing method and manufacturing equipment |
CN207884462U (en) * | 2017-12-26 | 2018-09-18 | 天津滨海通达动力科技有限公司 | A kind of assembly tooling of motor stator self-adhesion press fitting |
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