CN110426166A - A kind of railcar air seal test blocks tooling and its packaging technology - Google Patents

A kind of railcar air seal test blocks tooling and its packaging technology Download PDF

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Publication number
CN110426166A
CN110426166A CN201910778012.XA CN201910778012A CN110426166A CN 110426166 A CN110426166 A CN 110426166A CN 201910778012 A CN201910778012 A CN 201910778012A CN 110426166 A CN110426166 A CN 110426166A
Authority
CN
China
Prior art keywords
air seal
seal test
tooling
sealing plate
railcar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910778012.XA
Other languages
Chinese (zh)
Inventor
杨锐
张水龙
罗胜
王雨晗
林选军
刘峰铭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Chengdu Co Ltd
Original Assignee
CRRC Chengdu Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRRC Chengdu Co Ltd filed Critical CRRC Chengdu Co Ltd
Priority to CN201910778012.XA priority Critical patent/CN110426166A/en
Publication of CN110426166A publication Critical patent/CN110426166A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/32Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
    • G01M3/3209Details, e.g. container closure devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/32Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
    • G01M3/3236Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers

Abstract

The invention discloses a kind of railcar air seal tests to block tooling and its packaging technology, belong to the technical field of vehicle air seal test, including sealing plate, several mounting holes are disposed with along the perimeter of sealing plate, the side of the sealing plate is equipped with lip ring, the other side is equipped with reinforcing rib and the side is additionally provided with end door U-tube and at least one quick coupling, one end of the end door U-tube and quick coupling are communicated with the other side of sealing plate, the other end of end door U-tube is set as transparent tube body, to reach the property quick for installation for promoting tooling, air is revealed during reducing air seal test, to the closed of air seal test, the purpose of pressure maintaining offer reliable guarantee.

Description

A kind of railcar air seal test blocks tooling and its packaging technology
Technical field
The invention belongs to the technical fields of vehicle air seal test, seal in particular to a kind of railcar air seal test Stifled tooling and its packaging technology.
Background technique
Air seal test platform is the high pressure air-leakage test test suitable for products such as valvelet, pipeline, downhole tools, peace It full valve performance test and revises, the testing stand for the professional productions manufacture such as high pressure gas cylinder fills, and during vehicle air seal test, Also air seal test platform can be widely applied, can be carried out verifying to whole tightness.
With the rapid development of subway transportation, the vehicle speed of railcar is also highly improved, to guarantee railcar Safe operation and ride experience, vehicle air seal test process need to be increased in vehicle manufacturing process, railcar is usually in tunnel It is travelled in road, it is as airtight in do not controlled vehicle, influence ride experience will be present, airflow fluctuation, vehicle internal and external pressure difference, which can impact, to be multiplied The problems such as objective ear-drum.
And in vehicle air-tight test, need to by vehicle body sealing and sealing performance to the accuracy of air seal test extremely Important, in the prior art, it is ineffective often to deposit compartment plug at end part during the test, leads to the standard of entire air-tight test The problem of true property is by extreme influence, therefore need to design the corresponding tooling that blocks to improve status.
Summary of the invention
In consideration of it, in order to solve the above problems existing in the present technology, the purpose of the present invention is to provide a kind of subways Air seal test blocks tooling and its packaging technology to reach the property quick for installation for promoting tooling, during reducing air seal test Air leakage provides the purpose of reliable guarantee to the closed of air seal test, pressure maintaining.
The technical scheme adopted by the invention is as follows: a kind of railcar air seal test closure tooling, including sealing plate, along sealing plate Perimeter on be disposed with several mounting holes, the side of the sealing plate is equipped with lip ring, and the other side is equipped with reinforcing rib The item and side is additionally provided with end door U-tube and at least one quick coupling, one end of the end door U-tube and quick coupling are and sealing plate The other side communicate, the other end of end door U-tube is set as transparent tube body.
It further, further include hanging ring, the hanging ring is set on the sealing plate, to carry out convenient to closure tooling It hangs.
Further, each mounting hole is set as keyhole, and each mounting hole is passed through with railcar respectively Eyelet Corresponding matching is installed in channel, can be directly adapted to railcar, and exterior others retaining mechanism is not necessarily to, and reduction is mounted to This, promotes operating comfort.
Further, the lip ring includes inner ring seal circle and outer ring seal circle, the inner ring seal circle and outer Ring sealing ring, to provide better sealing, prevents from generating gas leak phenomenon in gas replenishment process in being arranged concentrically.
Further, the reinforcing rib is grid-shaped and is welded on the surface of the sealing plate, promoted the sealing plate by Pressure energy power is still not in deformation the case where gas pressure intensity reaches 6000pa.
Further, the sealing plate uses aluminum alloy plate materials, reinforces rib and uses aluminum alloy square tube, to guarantee integral strength With whole durability.
Further, there are two the quick coupling is set, and one of them is connected with the pneumatic hose supplied to it, another It is equipped with block head, using as spare quick coupling.
The invention also discloses the packaging technology that a kind of railcar air seal test blocks tooling, which includes such as Under:
(1) lifting air seal test blocks tooling to the corresponding position of vehicle end door and is adjacent to the frame of vehicle end door, leads to It crosses each mounting hole air seal test closure tooling is locked in vehicle end door;
(2) stopping sliding door, side sliding door and each exhaust outlet of railcar are closed;
(3) liquid is injected in end door U-tube, and is connect quick coupling with air seal test platform by pneumatic hose;
(4) starting air seal test platform carries out air seal test.
Further, the transparent tube body of the end door U-tube is equipped with label, and in air seal test, liquid height is lower than The position of the label can generate damage to tooling is blocked after preventing the air pressure of railcar from reaching the limit values.
The invention has the benefit that
1. blocking tooling using railcar air seal test provided by the present invention, the lip ring on sealing plate can Guarantee that it is fitted closely between vehicle end door and there is no gas leak phenomenons, meanwhile, the reinforcing rib on sealing plate can guarantee Sealing plate will not deform under high-pressure situations, gas leak phenomenon;Vehicle interior gas can be observed in real time by the way that end door U-tube is arranged Whether pressure has had reached critical value, and to prevent excessively high air pressure from causing to block tooling damage, the closure tooling is quick and easy for installation And can be used repeatedly, reduce air leakage probability during air seal test, can reach that air seal test is closed, protects The effect of pressure.
2. blocking the packaging technology of tooling, the behaviour of the packaging technology using railcar air seal test provided by the present invention It is simple to make step, can will quickly block tooling and lock onto vehicle end door, and pass through quick coupling realization and air seal test Quick connection between platform, air seal test platform is by barometric information real-time measurement in vehicle, to smoothly complete entire air seal test Journey, entire air seal test accuracy is high, and safe and reliable.
Detailed description of the invention
Fig. 1 is the positive structure schematic that railcar air seal test provided by the invention blocks tooling;
Fig. 2 is the structure schematic diagram that railcar air seal test provided by the invention blocks tooling;
Fig. 3 is the structural representation that railcar air seal test provided by the invention blocks storage rack in the packaging technology of tooling Figure;
It is marked in attached drawing as follows:
1- sealing plate, 2- reinforcing rib, 3- end door U-tube, 4- transparent tube body, 5- mounting hole, 6- quick coupling, 7- hanging ring, 8- inner ring seal circle, 9- outer ring seal circle, 10- storage rack.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects It encloses.
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the embodiment of the present invention, it should be noted that indicating position or positional relationship is based on shown in attached drawings The orientation or positional relationship invention product using when the orientation or positional relationship usually put or this field Orientation or positional relationship that technical staff usually understands or the invention product using when the orientation usually put or position close System, is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have Specific orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " the One ", " second " is only used for distinguishing description, is not understood to indicate or imply relative importance.
In the description of the embodiment of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect It connects;It can be and be directly connected to, can also be indirectly connected with by intermediary.For the ordinary skill in the art, may be used The concrete meaning of above-mentioned term in the present invention is understood with concrete condition;Attached drawing in embodiment is to in the embodiment of the present invention Technical solution be clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than Whole embodiments.The component of embodiments of the present invention, which are generally described and illustrated herein in the accompanying drawings can be matched with a variety of different It sets to arrange and design.
Embodiment 1
As shown in Figure 1, a kind of railcar air seal test closure tooling, including sealing plate 1 are disclosed in the present embodiment, it should Sealing plate 1 uses width × height=1920mm × 2220mm, and main body is 5mm thickness aluminium alloy material lumber.
Several mounting holes 5 are disposed with along the perimeter of sealing plate 1, each mounting hole 5 is set as keyhole, and Sealing plate 1 with 5 Corresponding matchings of the run-through channel mounting hole of railcar, is locked at ground by bolt respectively by each mounting hole 5 In the end door of iron car, meanwhile, it should be fitted closely with the end door of railcar after tooling installation, tension, no gas leak phenomenon.
As shown in Fig. 2, the side of the sealing plate 1 is equipped with lip ring, lip ring includes inner ring seal circle 8 and outer Ring sealing ring 9, the inner ring seal circle 8 are in be arranged concentrically with outer ring seal circle 9;Wherein, inner ring seal circle 8 and outer ring seal circle 9 are all made of the CR adhesive tape of wide 100mm thickness 30mm, and it is good that adhesive tape pastes firm, durable and sealing effect.
It is equipped in the other side of sealing plate 1 and reinforces rib 2,2 use of reinforcing rib is without splicing aluminum alloy square tube (50 × 50) To increase the integral strength of sealing plate 1, guarantee tooling when pressure is 6000Pa (highest 4200Pa needed for testing) without deformation, gas leakage Phenomenon, and the side is additionally provided with end door U-tube 3 and at least one quick coupling 6, one end of the end door U-tube 3 and quick coupling 6 Communicated with the other side of sealing plate 1, the other end of end door U-tube 3 is set as transparent tube body 4, with by the transparent tube body 4 in order to User observes the liquid height in the transparent tube body 4, and whether atmospheric pressure value reaches pole in the compartment to judge railcar Limit value.Wherein, quick coupling 6 is used as air inlet, and quick coupling 6 is used cooperatively by pneumatic hose and air tightness test-bed, by vehicle Interior barometric information is directly transferred in air seal test platform, with meet air tightness test-bed air pressure measurement, data transmission etc. functions; In the present embodiment, there are two quick couplings 6 for setting on sealing plate 1, and one of them is connected with the pneumatic hose supplied to it, lead to Crossing the quick coupling 6 can be introduced into wind regime wind in the compartment of railcar, facilitate it is simple and direct, without compartment other position searching Air intake vent, another is equipped with block head, to be in closed state under normality as spare air inlet.
It further include a pair of of hanging ring 7 on sealing plate 1, the hanging ring 7 for the convenient hoisting construction for realizing the closure tooling It is welded to connect on the sealing plate 1, lifting machine can be lifted by crane sealing plate 1 by lifting rope, suspension hook, in the present embodiment, be adopted 7 structure of hanging ring is safe and reliable, is convenient for handling in workshop.
Further to promote the booster action reinforcing rib 2 and rising to sealing plate 1, the reinforcing rib 2 in the present embodiment is in net Trellis is simultaneously welded on the surface of the sealing plate 1, to ensure that sealing plate 1 under the pressure action for bearing 6000Pa, still is able to protect Hold it is indeformable, do not reveal.
As shown in figure 3, further to promote the convenient transportation function of the closure tooling in use, additionally provide with Its compatible storage rack 10, there are four wheel, wheel materials to use the seamless rubber wheel of polyurethane for the storage rack 10 tool, and wheel is Two fixed, two universal wheels, facilitate storage;A tooling placing groove, the tilted placement of tooling placing groove are equipped on storage rack 10 There is the sealing plate 1, to transport to sealing plate 1, to prevent the surface for blocking tooling from generating scratch, scuffing etc., in storage rack 10 Corresponding position on should be provided with rubber pad, be supported to sealing plate 1 by rubber pad.
Embodiment 2
On the basis of embodiment 1, it to block the proper use of of tooling, is also disclosed in the present embodiment based on above-mentionedly Iron car air seal test blocks the packaging technology of tooling, which includes the following:
(1) preparation: complete, without exception according to drawing, construction detail point inspection material;Work is examined according to technical papers point Whether tool, technological equipment are complete, without exception;
(2) end door blocks: lifting air seal test blocks side of the tooling to the corresponding position of vehicle end door and with vehicle end door Frame is adjacent to, and is cooperated using bolt, nut, air seal test closure tooling is locked at vehicle by each mounting hole 5 In end door;It need to handle with care when clamping, in order to avoid scratch car body.
(3) stopping sliding door, side sliding door and each exhaust outlet of railcar are closed;It is specific as follows:
1) wind is filled to the air-supply pipeline of the stopping sliding door of vehicle using external wind source, it is ensured that stopping sliding door movement wind is simultaneously closed It closes;
2) it is powered using single car test door gear to stopping sliding door auxiliary lock, it is ensured that stopping sliding door is closed in place, and stopping sliding door is kept Auxiliary lock compresses sealing;
3) it powers to vehicle top air conditioner, it is ensured that air-conditioner fresh air inlet is closed;
4) useless row's exhaust outlet is closed in the discharge outlet front end for sealing water seal arrangement;
5) side sliding door is closed.
(4) water is injected in end door U-tube 3, and is connect quick coupling 6 with air seal test platform by pneumatic hose, in gas Be connected with pressure sensor, vent valve and charge valve in turn between the port of pneumatic hose inside close testing stand, the charge valve with Gas source pipeline connection;Preferably, label is equipped on the transparent tube body 4 of the end door U-tube 3, in air seal test, liquid is high Degree should be lower than the position of the label;Specifically: water is injected in transparent tube body 4 in gas replenishment process, tooling pressure maintaining is played, limits Effect illustrates that air pressure reaches upper limit value, which has the hidden danger of damage when water level is higher than mark point.
(5) starting air seal test platform carries out air seal test, and the test process of air seal test is as follows:
1) charge valve is opened after starting air seal test platform, to starting to inflate in railcar, when pressure sensor detects Pressure reaches the peak (4000Pa) of setting, closes charge valve, and railcar is allowed to carry out nature deflation;
2) when system detection to pressure reaches the beginning timing pressure of setting, the time started is recorded;Next, system is real When detect pressure change, until pressure reaches end pressure, the record end time opens vent valve, starts to deflate;
3) in the present embodiment, measurement pressure is down to 1000pa time interval from 2600pa, and the time used is 15S or more, Then test successfully;Otherwise, test failure.
The present invention is not limited to above-mentioned optional embodiment, anyone can show that other are various under the inspiration of the present invention The product of form, however, make any variation in its shape or structure, it is all to fall into the claims in the present invention confining spectrum Technical solution, be within the scope of the present invention.

Claims (9)

1. a kind of railcar air seal test blocks tooling, including sealing plate, which is characterized in that arranged along the perimeter of sealing plate There are several mounting holes, the side of the sealing plate is equipped with lip ring, and the other side is equipped with reinforcing rib and the side is additionally provided with end Door U-tube and at least one quick coupling, one end of the end door U-tube and quick coupling are communicated with the other side of sealing plate, are held The other end of door U-tube is set as transparent tube body.
2. railcar air seal test according to claim 1 blocks tooling, which is characterized in that it further include hanging ring, it is described Hanging ring is set on the sealing plate.
3. railcar air seal test according to claim 1 blocks tooling, which is characterized in that each mounting hole is all provided with For keyhole, and each mounting hole installs eyelet Corresponding matching with the run-through channel of railcar respectively.
4. railcar air seal test according to claim 1 blocks tooling, which is characterized in that the lip ring packet Inner ring seal circle and outer ring seal circle are included, the inner ring seal circle is in be arranged concentrically with outer ring seal circle.
5. railcar air seal test according to claim 1 blocks tooling, which is characterized in that the reinforcing rib is in net Trellis is simultaneously welded on the surface of the sealing plate.
6. railcar air seal test blocks tooling according to claim 1 or 5, which is characterized in that the sealing plate uses Aluminum alloy plate materials reinforce rib and use aluminum alloy square tube.
7. railcar air seal test according to claim 1 blocks tooling, which is characterized in that the quick coupling is equipped with Two, and one of them is connected with the pneumatic hose supplied to it, another is equipped with block head.
8. the packaging technology that a kind of railcar air seal test blocks tooling, which is characterized in that the packaging technology applies such as right It is required that railcar air seal test described in 1-7 any one blocks tooling, include the following:
(1) lifting air seal test blocks tooling to the corresponding position of vehicle end door and is adjacent to the frame of vehicle end door, by each Air seal test closure tooling is locked in vehicle end door by a mounting hole;
(2) stopping sliding door, side sliding door and each exhaust outlet of railcar are closed;
(3) liquid is injected in end door U-tube, and is connect quick coupling with air seal test platform by pneumatic hose;
(4) starting air seal test platform carries out air seal test.
9. the packaging technology that railcar air seal test according to claim 8 blocks tooling, which is characterized in that the end The transparent tube body of door U-tube is equipped with label, and in air seal test, liquid height is lower than the position of the label.
CN201910778012.XA 2019-08-22 2019-08-22 A kind of railcar air seal test blocks tooling and its packaging technology Pending CN110426166A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201910778012.XA CN110426166A (en) 2019-08-22 2019-08-22 A kind of railcar air seal test blocks tooling and its packaging technology

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CN110426166A true CN110426166A (en) 2019-11-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113945338A (en) * 2021-09-17 2022-01-18 青岛中车四方轨道车辆有限公司 Rail vehicle body sealing performance test device and test method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101349607A (en) * 2008-08-05 2009-01-21 铁道部运输局 Rail vehicle whole tightness test method and system
CN102507107A (en) * 2011-11-22 2012-06-20 唐山轨道客车有限责任公司 Test equipment used for measuring air tightness of carriage
CN102680181A (en) * 2011-03-14 2012-09-19 铁道部运输局 Method and device for testing vehicle body airtightness and fatigue of railway vehicle
CN202814666U (en) * 2012-08-14 2013-03-20 南车青岛四方机车车辆股份有限公司 Comprehensive air tightness test bench
CN104266851A (en) * 2014-10-13 2015-01-07 南车青岛四方机车车辆股份有限公司 Device for connecting airtight test vehicle body with airtight test bed box
CN110068424A (en) * 2019-05-15 2019-07-30 中车青岛四方机车车辆股份有限公司 Railway carriage air seal test gas-tight door and air tight test method
CN210221436U (en) * 2019-08-22 2020-03-31 中车成都机车车辆有限公司 Subway vehicle air tightness test plugging tool

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101349607A (en) * 2008-08-05 2009-01-21 铁道部运输局 Rail vehicle whole tightness test method and system
CN102680181A (en) * 2011-03-14 2012-09-19 铁道部运输局 Method and device for testing vehicle body airtightness and fatigue of railway vehicle
CN102507107A (en) * 2011-11-22 2012-06-20 唐山轨道客车有限责任公司 Test equipment used for measuring air tightness of carriage
CN202814666U (en) * 2012-08-14 2013-03-20 南车青岛四方机车车辆股份有限公司 Comprehensive air tightness test bench
CN104266851A (en) * 2014-10-13 2015-01-07 南车青岛四方机车车辆股份有限公司 Device for connecting airtight test vehicle body with airtight test bed box
CN110068424A (en) * 2019-05-15 2019-07-30 中车青岛四方机车车辆股份有限公司 Railway carriage air seal test gas-tight door and air tight test method
CN210221436U (en) * 2019-08-22 2020-03-31 中车成都机车车辆有限公司 Subway vehicle air tightness test plugging tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113945338A (en) * 2021-09-17 2022-01-18 青岛中车四方轨道车辆有限公司 Rail vehicle body sealing performance test device and test method

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