CN110422636A - A kind of production line of highway guardrail - Google Patents
A kind of production line of highway guardrail Download PDFInfo
- Publication number
- CN110422636A CN110422636A CN201910787207.0A CN201910787207A CN110422636A CN 110422636 A CN110422636 A CN 110422636A CN 201910787207 A CN201910787207 A CN 201910787207A CN 110422636 A CN110422636 A CN 110422636A
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- CN
- China
- Prior art keywords
- hanger
- column
- corrugated sheet
- carrier rails
- storehouse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 238000003860 storage Methods 0.000 claims abstract description 61
- 239000007921 spray Substances 0.000 claims description 71
- 238000005507 spraying Methods 0.000 claims description 58
- 238000010410 dusting Methods 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 18
- 239000000843 powder Substances 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 6
- 238000010008 shearing Methods 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 18
- 238000012423 maintenance Methods 0.000 description 9
- 238000000576 coating method Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000005246 galvanizing Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
Abstract
The present invention relates to a kind of production lines of highway guardrail, including feeding device, carrier rails, blanking device and hanger storehouse, feeding device is mounted corrugated sheet and column in carrier rails by hanger, the two is successively transported to each device by carrier rails, corrugated sheet and column after processing are detached from from hanger by blanking device, the hanger left from blanking device enters hanger storehouse, and the storage track for storing hanger is equipped in hanger storehouse.A kind of production line of highway guardrail provided by the invention is by being provided with the hanger storehouse of storage track, so that the hanger for needing to safeguard on carrier rails enters storage track when through hanger storehouse, staff can safeguard and replace to hanger in hanger storehouse, the hanger of normal operation can continue to through carrier rails by hanger storehouse, into subsequent handling, can timely and effectively hanger be safeguarded and be replaced, so that hanger conevying efficiency is unaffected, it is ensured that the production of enterprise normally and efficiently.
Description
Technical field
The present invention relates to guardrail production technical fields, and in particular to a kind of production line of highway guardrail.
Background technique
Highway barrier is the principal mode of rigidity guardrail, it is a kind of mutually spliced with corrugated sheet and by the company of upright supports
Continuous structure.The effect that energy is absorbed when vehicle collides it, is neither easy to be smashed, while can rise again to vehicle and driver and conductor
To good protective effect.Steel guardrail on internal and international at present, mainly there is hot galvanizing, hot galvanizing+polyester coatings, heat
Zinc-plated+three kinds of polyethylene coating product form needs to undergo uncoiling, ball blast, molding, welding, spraying, water cooling etc. in production
Series of processes.
In process of production, it needs to mount column or corrugated sheet by hanger, is passing through conveyer for column
Or corrugated sheet is transported to the process equipment of above-mentioned each process.Replacing hanger or when safeguarding to hanger, need by
Production line, which stops, just can be carried out maintenance and replacement, can just continue to produce after the completion of maintenance or replacement, can thus drop
The production efficiency of low production line.
To solve the above-mentioned problems, inventor has developed a kind of production line of highway guardrail in conjunction with experience.
Summary of the invention
The present invention is designed for providing a kind of production line that can not influence production efficiency, highway guardrail.
Technical problem solved by the invention is realized using following technical scheme:
The present invention provides a kind of production line of highway guardrail, including feeding device, carrier rails and blanking device, institutes
State feeding device and mounted corrugated sheet and column in the carrier rails by hanger, the carrier rails successively by corrugated sheet and
Column is transported to each device, and the corrugated sheet and column after processing are detached from from the hanger by the blanking device,
It further include hanger storehouse, the hanger storehouse is equipped with entrance and exit, and the hanger left from the blanking device passes through institute
It states entrance and enters the hanger storehouse, the hanger in the hanger storehouse enters the feeding device by the outlet,
The storage track for storing the hanger is equipped in the hanger storehouse, wherein
One end of the storage track is connect with the carrier rails close to the part of the entrance by the first turnout, institute
The other end for stating storage track is connect with the carrier rails close to the part of the outlet by the second turnout.
Optionally, the storage track includes memory paragraph and changeover portion, the changeover portion for realizing the memory paragraph with
Connection between the carrier rails, and/or, the connection between the memory paragraph and the memory paragraph.
Optionally, the memory paragraph includes two supporting tracks being set side by side, wherein two supporting tracks are mutual
One end in separate both ends is connect with the changeover portion, and the other end in both ends passes through linkage section and third turnout and another
The supporting track connection.
Optionally, the carrier rails and the storage track are Stacking Type Hang Conveyer.
Optionally, the inlet side is equipped with entrance hanger identification device, enters the institute of the hanger storehouse for identification
Hanger is stated, the outlet side is equipped with outlet hanger identification device, leaves the hanger of the hanger storehouse for identification.
Optionally, further include dusting device, the carrier rails are mounted on by the hanger on the feeding device
On column and corrugated sheet after pretreating device and drying unit enter the dusting device carry out spray process.
Optionally, the dusting device includes a dusting device and secondary dusting device, by the drying unit
Corrugated sheet and column enter after a dusting device, corrugated sheet and column come out from a dusting device and successively pass through
Enter the secondary dusting device after one-step solidification device and primary strong device for cooling,
Corrugated sheet and column successively pass through secondary curing device and secondary strong cold charge after coming out from the secondary dusting device
It sets, is later again removed corrugated sheet and column from the hanger by the blanking device.
Optionally, along conveying direction, a powder spraying apparatus includes spraying equipment and primary outer spraying equipment, institute in primary
Stating secondary powder spraying apparatus includes secondary interior spraying equipment and secondary outer spraying equipment, and column can lead under the conveying of the carrier rails
Cross the primary interior spraying equipment, the primary outer spraying equipment, the secondary interior spraying equipment and the secondary outer spraying equipment, corrugated sheet
The primary outer spraying equipment and the secondary outer spraying equipment can be passed through under the conveying of the carrier rails.
Optionally, the feeding device includes column feeding device and corrugated sheet feeding device, and the two is along the delivery
The conveying direction of track is arranged in series,
The blanking device includes column blanking device and corrugated sheet blanking device, and the two is defeated along the carrier rails
Direction is sent to be arranged in series.
It optionally, further include shear, the shear includes column shear and corrugated sheet shear, is stood
The raw material of column are mounted on institute by the column feeding device after the column shear is according to the size shearing of regulation
It states on the hanger of carrier rails, the raw material of corrugated sheet are after the corrugated sheet shear is according to the size shearing of regulation, warp
The corrugated sheet feeding device is crossed to be mounted on the hanger of the carrier rails.
The invention has the advantages that: a kind of production line of highway guardrail provided by the invention is by being provided with
The hanger storehouse of storage track enables the hanger for needing on carrier rails to safeguard and replace when through hanger storehouse
Into storage track, staff can safeguard and replace to the hanger in storage track in hanger storehouse, maintenance and
The hanger operated normally in replacement process quickly passes through hanger storehouse by carrier rails, can not only into subsequent handling
Timely and effectively hanger is safeguarded and replaced, while but also the conevying efficiency of hanger is unaffected, it is ensured that enterprise can
Production normally and efficiently.
Detailed description of the invention
It, below will be in embodiment or technical characteristic in order to illustrate more clearly of embodiment of the present invention or technical characteristic
Required attached drawing is briefly described.
Fig. 1 shows a kind of layout of the production line of highway guardrail in the embodiment of the present invention；
Fig. 2 shows the external structures of hanger storehouse in the production line of highway guardrail a kind of in the embodiment of the present invention to show
It is intended to；
The external structure that Fig. 3 shows hanger storehouse in a kind of production line of highway guardrail in the embodiment of the present invention is shown
It is intended to；
The internal structure that Fig. 4 shows hanger storehouse in a kind of production line of highway guardrail in the embodiment of the present invention is shown
It is intended to；
Fig. 5 shows a kind of structural representation of storage track in the production line of highway guardrail in the embodiment of the present invention
Figure；
Fig. 6 shows in the embodiment of the present invention hanger and carrier rails in a kind of production line of highway guardrail or deposits
Store up the connection schematic diagram of track；
Fig. 7 shows a kind of layout of interior spray apparatus in the production line of highway guardrail in the embodiment of the present invention；
Fig. 8 shows a kind of layout of the production line China and foreign countries spray apparatus of highway guardrail in the embodiment of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Embodiment is closed, the present invention is further explained.
Referring to shown in Fig. 1-8, the present invention provides a kind of production lines 00 of highway guardrail, including feeding device 01, fortune
Carrier rail road 1 and blanking device 3, the feeding device 01 are mounted corrugated sheet and column in the carrier rails 1 by hanger 22,
Corrugated sheet and column are successively transported to each device by the carrier rails 1, and the corrugated sheet and column after processing pass through institute
It states blanking device 3 to be detached from from the hanger 22, further includes hanger storehouse 2, the hanger storehouse 2 is equipped with entrance 20 and outlet
201, the hanger 22 left from the blanking device 3 enters the hanger storehouse 2, the hanger library by the entrance 20
The hanger 22 in room 2 enters the feeding device 01 by the outlet 201, is equipped in the hanger storehouse 2 for depositing
Store up the storage track 21 of the hanger 22, wherein
One end of the storage track 21 is by the first turnout 2033 with the carrier rails 1 close to the portion of the entrance 20
Divide connection, the other end of the storage track 21 is by the second turnout 207 with the carrier rails 1 close to the outlet 201
Part connects.
That is, production line 00 includes feeding device 01, carrier rails 1, blanking device 3 and hanger storehouse 2, hanger library
The storage track 21 for storing hanger 22 is equipped in room 2, the hanger 22 left from blanking device 3 enters by hanger storehouse 2
Mouth 20 enters hanger storehouse 2, and the hanger 22 in hanger storehouse 2 enters feeding device 01 by the outlet 201 of hanger storehouse 2, i.e.,
Hanger storehouse 2 is arranged between feeding device 01 and blanking device 3, for storing empty hanger 22.Hanger 22 enters hanger library
Storage track 21 (path as shown in solid arrow in Fig. 4) can be entered behind room 2, staff carries out hanger 22
Maintenance and replacement, the hanger 22 for not needing to replace and safeguard can continue on carrier rails 1 operation (dotted arrow in such as Fig. 4
Shown path), it is ensured that the hanger 22 of normal operation can quickly pass through hanger storehouse 2, guarantee the production efficiency of production line 00.
Specifically, in the present embodiment, hanger storehouse 2 is equipped with entrance 20 and outlet 201, hanger library referring to fig. 2 shown in -6
Storage track 21 is equipped in room 2, for storing hanger 22, staff can be in hanger storehouse 2 to positioned at storage track 21
On hanger 22 safeguarded and replaced.One end of storage track 21 is by the first turnout 2033 with carrier rails 1 close to entrance
The other end of 20 part connection, storage track 21 is connected with carrier rails 1 close to the part of outlet 201 by the second turnout 204
It connects.
In the process of running, it after the entrance 20 that hanger 2 passes through hanger storehouse 2, can select to continue at the first turnout 203
Operation still enters storage track 21 on carrier rails 1.When part hanger 22 is needed replacing or is safeguarded, the first turnout
203 connection carrier rails 1 and storage track 21, hanger 22 can smoothly enter storage track 21 by the first turnout 203.It
Afterwards, the first turnout 203 continues to turn on carrier rails 1, runs on carrier rails 1 so that the hanger 22 operated normally is lasting,
And by carrier rails 1 quickly by hanger storehouse 2, into subsequent process.Staff can be right in hanger storehouse 2
Hanger 22 in storage track 21 is safeguarded and is replaced, and the hanger 22 operated normally in maintenance and replacement process passes through delivery rail
Road 1 quickly passes through hanger storehouse 2, into subsequent process, timely and effectively can not only carry out maintenance and more to hanger 22
It changes, while but also the conevying efficiency of hanger 22 is unaffected, it is ensured that production line 00 being capable of production normally and efficiently.
Maintenance complete or replacement after hanger 22, can from the other end of storage track 21 by the second turnout 204 into
Enter carrier rails 1, and leave hanger storehouse 2 by carrier rails 1, into subsequent processing, whole process hardly influences to transport
1 speed of service of carrier rail road, it is ensured that whole production line 00 being capable of reliable and stable, efficiently quickly production.
It should be noted that " turnout " of track involved in the present invention is well-known technique in the art, phase
Closing the documents and materials such as patent and paper has detailed discussion to the specific structure on turnout, repeats no more herein.Meanwhile this
Invention to storage track it is specific layout and setting without limitation, can be reasonably arranged according to actual needs, as long as energy
Enough reliable and stable storage hangers.
Further, referring to fig. 4 and shown in Fig. 5, in the present embodiment, the storage track 21 includes memory paragraph 23 and mistake
Cross section 210, the changeover portion 210 for realizing the connection between the memory paragraph 23 and the carrier rails 1, and/or, it is described
Connection between memory paragraph 23 and the memory paragraph 23.
That is, storage track 21 is mainly made of memory paragraph 23 and changeover portion 210, memory paragraph 23 is for hanger 2
Storage, changeover portion 210 is for connecting memory paragraph 23 and carrier rails 1.When there is multiple memory paragraphs 23, changeover portion 210 can also be with
Realize the connection between adjacent memory paragraph 23.Storage track 21, which is divided, can be avoided hanger for memory paragraph 23 and changeover portion 210
22 to be filled with entire storage track 21, transition crowded, so that hanger 22 is easier to safeguard and storage, can be good at promoting hanger 22
Maintenance and replacement efficiency.
It should be noted that the present invention to the quantity of memory paragraph in storage track without limitation, can be according to actual needs
It is reasonably select and set, can be with single memory paragraph, be also possible to multiple memory paragraphs.Referring to fig. 4 with Fig. 5 institute
Show, in the present embodiment, storage track 21 includes multiple memory paragraphs 23, and multiple memory paragraphs 23 are able to ascend the storage of hanger 22
Amount is suitable for high-volume, streamlined production, can be good at promoting enterprises production efficiency and the effect to the maintenance of hanger 22, replacement
Rate avoids influence when hanger 22 is safeguarded to production efficiency.
Further, referring to fig. 4 and shown in Fig. 5, in the present invention, the memory paragraph 23 includes two branch being set side by side
Support track 230, wherein one end in both ends that two supporting tracks 230 are located remotely from each other is connect with the changeover portion 210,
The other end in both ends is connect by linkage section 231 and third turnout 232 with another supporting track 230.
Specifically, referring to fig. 4 and shown in Fig. 5, in the present embodiment, the support that memory paragraph 23 is mainly set side by side by two
Track 230 forms, and in the both ends of a supporting track 230, wherein one end is connect with changeover portion 210, and the other end passes through connection
Section 231 and third turnout 232 are connect with another supporting track 230, and two supporting tracks 230, which are formed, is similar to " mouth " font
Structure.The memory paragraph 23 that storage track 21 is formed by using two supporting tracks being set side by side 230, enables to hanger 22
As it is initial when parallel with supporting track 230 traffic direction (as shown in X-direction in Fig. 4,5) variation for across two supporting tracks
230 storage state can increase the quantity that memory paragraph 23 stores hanger 22, the storage capacity of memory paragraph 23 be promoted, so that depositing
Storage track 21 can store more hangers 22.
In storage track 21, supporting track 230 in the memory paragraph 23 of 22 traffic direction most upstream of hanger
One end is connect by changeover portion 210 with the first turnout 203, and the hanger 22 into the first turnout 203 can pass through the first turnout 203
Into the changeover portion 210 in storage track 21, and pass through the supporting track 230 that changeover portion 210 enters memory paragraph 23.Positioned at hanger
One end of a supporting track 230 is connected by changeover portion 210 and the second turnout 204 in the memory paragraph 23 of 22 traffic direction most downstreams
It connects, carrier rails 1 can be entered by the second turnout 204 by the hanger 22 that supporting track 230 enters changeover portion 210, and pass through
The exit track 122 of carrier rails 1 leaves hanger storehouse 2, into subsequent processing.
Referring to fig. 4 and shown in Fig. 5, in the present embodiment, storage track 21 includes multiple memory paragraphs 23, along a first direction
(as shown in Y-direction in Fig. 4,5), multiple memory paragraphs 23 are set side by side, and are connected between adjacent memory paragraph 23 by changeover portion 210.
Meanwhile in order to enable memory paragraph 23 be distributed more rationally, be easily installed and manufacture, in the present embodiment, adjacent memory paragraph 23
It is symmetrical arranged along distance center between the two.In addition, for the ease of the operation of hanger, referring to fig. 4 and shown in Fig. 5, at this
In embodiment, the changeover portion 210 between changeover portion 210 and memory paragraph 23 and the second turnout 204 between adjacent memory paragraph 23 is
Arc track section, arc track section enable to hanger 22 it is gentle another adjacent storage is run to by a memory paragraph 23
23 the phenomenon that perhaps carrier rails 1 avoid the occurrence of stuck or Caton of section.Transition between memory paragraph 23 and the first turnout 203
Section 210 is straight trip orbital segment, enable in this way hanger 22 smoothly, gentle enter memory paragraph 23.
It should be noted that the present invention to the concrete types of carrier rails and storage track without limitation, can be according to reality
Border needs reasonably to be select and set, as long as delivery that can be reliable and stable and storage hanger.
Specifically, referring to fig. 4-6 and as shown in connection with fig. 1, in the present embodiment, carrier rails 1 and storage track 21 are
Stacking Type Hang Conveyer, Stacking Type Hang Conveyer are otherwise known as suspended chain conveyer, are that material is continuously conveyed in space
Equipment, material are run on case body special or bracket along planned orbit, track can spatially, descending, turning and setting trouble
Road, layout type is personal flexibly, and occupied area is small.In other embodiments, carrier rails and storage track may be other
Structure, such as sliding rail, guide rail form, which is not limited by the present invention.
Specifically, shown in Figure 6, front driving wheel 10 and rear drive sprocket 11 difference of carrier rails 1 and storage track 21
It is connect by connecting rod 221 with the crossbeam 220 of the hanger 22.In operational process, front driving wheel 10 can initially enter the first trouble
Road 203, the second turnout 204 or third turnout 232, under the guidance on each turnout, 11 meeting of front driving wheel 10 and rear drive sprocket
Enter the changeover portion 210 of carrier rails 1 or storage track 21 or the branch of storage track 21 according to the adjustment state on each turnout
One in track 230 is supportted, so that hanger 22 is run according to the orbital path of setting.Hanger 22 is equipped with hanger component 222, hangs
Has the lower end of component 222 equipped with the hook 223 for mounting column and corrugated sheet.
In order to increase the automation and intelligence of hanger storehouse, the automatic identification of hanger type is realized, referring to fig. 2,3 institutes
Show, in the present embodiment, 20 side of entrance of hanger storehouse 2 is equipped with entrance hanger identification device 200, enters hanger for identification
The hanger 22 of storehouse 2.201 side of outlet of hanger storehouse 2 is equipped with outlet hanger identification device 202, leaves hanger for identification
The hanger 22 of storehouse 2.Specifically, entrance hanger identification device 200 and outlet hanger identification device 202 can be machine vision
(such as industrial camera), can also be contact-making switch, and machine vision is judged the type of hanger 22, connect by the structure of identification hanger 22
Touching switch is by the structures of contact 22 different places of hanger, to identify the type of hanger 22, and then realizes and delivers to hanger 22
Component identification.
Further, shown in Figure 1, in the present embodiment, a kind of production line 00 of highway guardrail further includes dusting
Device, the column and corrugated sheet being mounted on the carrier rails 1 on the feeding device 01 by the hanger 22 pass through
Enter the dusting device after pretreating device 02 and drying unit 03 and carries out spray process.Dusting device being capable of column progress
Interior spray plays anti-corrosion, corrosion protection function so that the inner surface and the outer surface of column forms certain thickness coating with outer spray,
The two sides of corrugated sheet can be carried out with outer spray so that the two sides of corrugated sheet formed it is certain thickness, have the function of anti-corrosion, resistant to rust
Coating.
It should be noted that the present invention to the specific structure and quantity of dusting device without limitation, can be according to practical need
Reasonably it is arranged, as long as being capable of column and corrugated sheet progress effectively spraying.
Specifically, shown in Figure 1, in the present embodiment, dusting device includes a dusting device 04 and secondary dusts
Device 07, by the drying unit 03 corrugated sheet and column enter a dusting device 04, corrugated sheet and column from
Dusting device 04 successively enters after one-step solidification device 05 and primary strong device for cooling 06 described secondary after coming out
Dusting device 07, corrugated sheet and column from the secondary dusting device 07 come out after successively by secondary curing device 08 and secondary
Strong device for cooling 09, is later again removed corrugated sheet and column by the blanking device 3 from the hanger 22.
That is, production line 00 includes feeding device 01,03, pretreating device 02, drying unit dusting device
04, one-step solidification device 05, primary strong device for cooling 06, secondary dusting device 07, secondary curing device 08, secondary strong device for cooling 09
With blanking device 3, corrugated sheet and column successively pass through above-mentioned each processing unit (plant) under the conveying of carrier rails 1, wherein preceding place
It manages device 02 and ball blast and derusting mainly is carried out to corrugated sheet and column, so that the surface of corrugated sheet and column is more convenient for being sprayed
It applies, drying unit 03 makes the surface of the corrugated sheet after pre-treatment and column drier, convenient for the absorption of coating.Dust dress
Set, solidification equipment and strong device for cooling be production line 00 main part, for the surface to corrugated sheet and column carry out spraying and
Intensive treatment, enables the surface for being adsorbed on corrugated sheet and column that coating is reliable and stable, enhances the anti-of corrugated sheet and column
Rotten, resistant to rust ability.
More specifically, shown in Figure 1, in the present embodiment, along conveying direction (as shown in figure 1 shown in the direction V), institute
Stating a powder spraying apparatus 04 includes primary interior spraying equipment 040 and primary outer spraying equipment 041, and the secondary powder spraying apparatus 07 includes two
Secondary interior spraying equipment 070 and secondary outer spraying equipment 071, column can be by described primary interior under the conveying of the carrier rails 1
Spraying equipment 040, the primary outer spraying equipment 041, the secondary interior spraying equipment 070 and the secondary outer spraying equipment 071, corrugated sheet
The primary outer spraying equipment 041 and the secondary outer spraying equipment 071 can be passed through under the conveying of the carrier rails 1.Due to
Column is different with the structure of corrugated sheet, needs the inner surface and the outer surface of column to be sprayed, it is only necessary to corrugated sheet
Outer surface is sprayed, and by way of interior spray and outer spray combination spraying, the surface of column and corrugated sheet is enabled to form one
Determine the coating of thickness, there is good anti-corrosion, resistant to rust ability.
Referring to Fig. 7 and as shown in connection with fig. 1, in the present embodiment, primary interior spraying equipment 040 and secondary 070 knot of interior spraying equipment
Structure is identical, includes interior spray spray room shell 042, interior spray frequency conversion reciprocating engine 043 and interior spray electrostatic gun 044, interior spray electrostatic gun
044 is set on interior spray frequency conversion reciprocating engine 043, and interior spray frequency conversion reciprocating engine 043 can be with interior spray electrostatic gun 044 in column
It is moved in chamber.
That is, spraying equipment 040 and secondary interior spraying equipment 070 are become by interior spray spray room shell 042, interior spray in primary
Frequency reciprocating engine 043 and interior spray electrostatic gun 044 composition, realize that the inner surface of column is sprayed in the form of electrostatic spraying
It applies, interior spray electrostatic gun 044 is mounted on interior spray frequency conversion reciprocating engine 043, and interior spray frequency conversion reciprocating engine 043 can be with interior spray electrostatic
Spray gun 044 moves in the inner cavity of column, so that the inner surface all angles of column and position can be sprayed-on.
Referring to Fig. 8 and as shown in connection with fig. 1, in the present embodiment, primary outer spraying equipment 041 and secondary 071 knot of outer spraying equipment
Structure is identical, includes outer spray spray room shell 047, outer spray frequency conversion reciprocating engine 048 and automatic spray gun 049, and automatic spray gun 049 is set to outer
It sprays on frequency conversion reciprocating engine 048, outer spray frequency conversion reciprocating engine 048 can move up and down with automatic spray gun 049.
That is, primary outer spraying equipment 041 and secondary outer spraying equipment 071 are become by outer spray spray room shell 047, outer spray
Frequency reciprocating engine 048 and automatic spray gun 049 form, and the outer surface of column and the table of corrugated sheet are realized in the form of spray gun spraying
Face is sprayed, and automatic spray gun 049 is set on outer spray frequency conversion reciprocating engine 048, and outer spray frequency conversion reciprocating engine 048 can be with automatic spray
Rifle 049 moves up and down, so that each position in the outer surface of column and the surface of corrugated sheet can be sprayed, spray efficiency is high.
Specifically, in the present embodiment, interior spray spray room shell 042 and outer spray spray room shell 047 are sandwich PP spray room,
Shell i.e. assembled by using the needs of production of sandwich PP plastic plate (fire-resistant engineering plastics plate) erecting bed.
The quick-assembling that can be realized spray room shell using sandwich PP plastic plate can reduce the building time of spray room shell, improve
The construction efficiency of production line.
Specifically, in the present embodiment, outer spray frequency conversion reciprocating engine 048 is big travel synchronization frequency conversion reciprocating engine, can be with
Automatic spray gun 049 carries out the movement of big stroke along column or corrugated sheet, so that spraying process is quicker, spraying effect is more
Add uniformly.Outer spray frequency conversion reciprocating engine 048 and interior spray frequency conversion reciprocating engine 043 can be using types common on the market, as long as energy
Enough meet needs of production.
It, can be with it should be noted that the present invention externally sprays the automatic spray gun quantity being arranged on frequency conversion reciprocating engine without limitation
It is configured, i.e., along conveying direction and vertical direction, is uniformly provided on outer spray frequency conversion reciprocating engine more institute according to actual needs
State automatic spray gun.Shown in referring to figs. 7 and 8, in the present embodiment, outer spray frequency conversion reciprocating engine 048 is respectively provided at least 21 automatic
Spray gun 049,21 can spray automatic spray gun 049 from the outer surface of multiple angle columns and the surface of corrugated sheet, spray
It applies high-efficient.
In another embodiment of the invention, along conveying direction, the two sides of carrier rails, which are symmetrically arranged with outside multiple groups, sprays change
Frequency reciprocating engine and automatic spray gun.It is sprayed outside multiple groups and multiple groups automatic spray gun is set on frequency conversion reciprocating engine, can realized on multiple positions
Corrugated sheet and column are sprayed, coating thickness is uniform, and spray efficiency is high, and spraying effect is good.
Shown in referring to figs. 7 and 8, in the present embodiment, it is primary in spraying equipment 040, primary outer spraying equipment 041, secondary interior
Spraying equipment 070 and secondary outer spraying equipment 071 include powder feeding center 046 and willy-willy device 045, wherein powder feeding center 046 is logical
It crosses pipeline and powder is transported to each spray gun, willy-willy device 045 is for recycling ejection and not being sprayed on column or waveform
Powder on plate and the color that powder can be replaced.
Further, shown in Figure 1, in the present embodiment, feeding device 01 includes column feeding device 010 and waveform
Plate feeding device 011, the two are arranged in series along the conveying direction of carrier rails 1, and blanking device 3 includes column blanking device 31
With corrugated sheet blanking device 30, the two is arranged in series along the conveying direction of the carrier rails 1.
In addition, shown in Figure 1, in the present embodiment, production line 00 further includes shear 4, and shear 4 includes vertical
Column shear 40 and corrugated sheet shear 41, the raw material of column are in the column shear 40 according to the size of regulation
It after shearing, is mounted on by the column feeding device 01 on the hanger 22 of the carrier rails 1, the raw material of corrugated sheet are in institute
After corrugated sheet shear 41 is stated according to the size shearing of regulation, the delivery is mounted on by the corrugated sheet feeding device 01
On the hanger 22 of track 1.The column and corrugated sheet being mounted on hanger 22 are sent into pre-processing device 02, In by carrier rails 1
After the processing of pre-processing device 02, successively by 03, powder spraying apparatus 04 of drying equipment, one-step solidification equipment 05, primary
Strong cool equipment 06, secondary powder spraying apparatus 07, secondary curing equipment 08 and secondary strong cool equipment 09 later will by blanking device 3
Corrugated sheet and column are removed from the hanger 22.
It should be noted that the present invention to the specific structure of feeding device, blanking device and shear without limitation, enterprise
Industry can reasonably be selected according to needs of production, if feeding device can be through artificial loading, be also possible to this
Well known machinery feeding, blanking device can be through artificial blanking in field, be also possible under machinery well known in the art
Material, shear can be punching equipment, as long as corresponding functions can be realized.
Technical solution present invention as described above, a kind of production line of highway guardrail provided by the invention pass through setting
Hanger storehouse with storage track, so that the hanger for needing to safeguard and replace on carrier rails is when through hanger storehouse
It is able to enter storage track, staff can safeguard and replace to the hanger in storage track in hanger storehouse, dimension
The hanger operated normally in shield and replacement process quickly passes through hanger storehouse by carrier rails, into subsequent process, no
Only can timely and effectively hanger be safeguarded and be replaced, while but also the conevying efficiency of hanger is unaffected, it is ensured that enterprise
Industry being capable of production normally and efficiently.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of production line of highway guardrail, including feeding device, carrier rails and blanking device, the feeding device pass through
Hanger mounts corrugated sheet and column in the carrier rails, and corrugated sheet and column are successively transported to each by the carrier rails
Device, corrugated sheet and column after processing are detached from from the hanger by the blanking device, which is characterized in that are also wrapped
Hanger storehouse is included, the hanger storehouse is equipped with entrance and exit, enters described in the hanger process left from the blanking device
Mouth enters the hanger storehouse, and the hanger in the hanger storehouse enters the feeding device by the outlet, described
The storage track for storing the hanger is equipped in hanger storehouse, wherein
One end of the storage track is connect with the carrier rails close to the part of the entrance by the first turnout, described to deposit
The other end of storage track is connect with the carrier rails close to the part of the outlet by the second turnout.
2. the production line of highway guardrail according to claim 1, which is characterized in that the storage track includes memory paragraph
And changeover portion, the changeover portion for realizing the connection between the memory paragraph and the carrier rails, and/or, the storage
Connection between section and the memory paragraph.
3. the production line of highway guardrail according to claim 2, which is characterized in that the memory paragraph includes two arranged side by side
The supporting track of setting, wherein one end in both ends that two supporting tracks are located remotely from each other is connect with the changeover portion, and two
The other end in end is connect by linkage section and third turnout with another supporting track.
4. the production line of highway guardrail according to claim 1, which is characterized in that the carrier rails and the storage
Track is Stacking Type Hang Conveyer.
5. the production line of highway guardrail according to claim 1, which is characterized in that the inlet side is hung equipped with entrance
Have identification device, enter the hanger of the hanger storehouse for identification, the outlet side is equipped with outlet hanger identification dress
It sets, leaves the hanger of the hanger storehouse for identification.
6. the production line of highway guardrail according to claim 1, which is characterized in that further include dusting device, described
The column and corrugated sheet being mounted on the carrier rails on feeding device by the hanger pass through pretreating device and drying
Enter the dusting device after device and carries out spray process.
7. the production line of highway guardrail according to claim 6, which is characterized in that the dusting device includes primary spray
Powder device and secondary dusting device enter a dusting device, waveform by the corrugated sheet and column of the drying unit
Plate and column successively enter after one-step solidification device and primary strong device for cooling described after coming out from a dusting device
Secondary dusting device,
Corrugated sheet and column successively pass through secondary curing device and secondary strong device for cooling after coming out from the secondary dusting device, it
Corrugated sheet and column are removed from the hanger by the blanking device again afterwards.
8. the production line of highway guardrail according to claim 7, which is characterized in that described primary along conveying direction
Powder spraying apparatus includes spraying equipment and primary outer spraying equipment in primary, and the secondary powder spraying apparatus includes secondary interior spraying equipment and secondary
Outer spraying equipment, column under the conveying of the carrier rails can by it is described it is primary in spraying equipment, the primary outer spraying equipment,
The secondary interior spraying equipment and the secondary outer spraying equipment, corrugated sheet can pass through described one under the conveying of the carrier rails
Secondary outer spraying equipment and the secondary outer spraying equipment.
9. the production line of highway guardrail according to claim 1, which is characterized in that the feeding device includes on column
Material device and corrugated sheet feeding device, the two are arranged in series along the conveying direction of the carrier rails,
The blanking device includes column blanking device and corrugated sheet blanking device, the two along the carrier rails conveying side
To being arranged in series.
10. the production line of highway guardrail according to claim 9, which is characterized in that it further include shear, it is described to cut
Cutting apparatus includes column shear and corrugated sheet shear, the raw material of column the column shear according to the rules
Size shearing after, be mounted on the hanger of the carrier rails by the column feeding device, the raw material of corrugated sheet exist
After the corrugated sheet shear is according to the size shearing of regulation, the delivery rail is mounted on by the corrugated sheet feeding device
On the hanger in road.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910787207.0A CN110422636A (en) | 2019-08-25 | 2019-08-25 | A kind of production line of highway guardrail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910787207.0A CN110422636A (en) | 2019-08-25 | 2019-08-25 | A kind of production line of highway guardrail |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110422636A true CN110422636A (en) | 2019-11-08 |
Family
ID=68417396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910787207.0A Pending CN110422636A (en) | 2019-08-25 | 2019-08-25 | A kind of production line of highway guardrail |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110422636A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113634425A (en) * | 2021-10-13 | 2021-11-12 | 山东海川智能装备科技有限公司 | Two-spraying and one-fixing device and process for corrosion-resistant workpiece with composite coating |
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