CN110421627A - Reduce device and application method that the on-line automatic change of lap of breathable films generates broken film - Google Patents
Reduce device and application method that the on-line automatic change of lap of breathable films generates broken film Download PDFInfo
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- CN110421627A CN110421627A CN201910614135.XA CN201910614135A CN110421627A CN 110421627 A CN110421627 A CN 110421627A CN 201910614135 A CN201910614135 A CN 201910614135A CN 110421627 A CN110421627 A CN 110421627A
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- Prior art keywords
- lap
- suction nozzle
- gauze element
- broken film
- outer cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
Abstract
The present invention provides devices and application method that a kind of reduction on-line automatic change of lap of breathable films generates broken film, relate generally to the broken film of winder and collect apparatus field.Including extractor fan, air hose, filter membrane device and Duckbill type suction nozzle；The filter membrane device includes gauze element and outer cylinder, and the outer cylinder is arranged outside gauze element, and ventilation gaps are equipped between the outer tube inner wall and gauze element side wall；The cutter location of the automatic change of lap of winder is arranged in the Duckbill type suction nozzle.The beneficial effects of the present invention are: a set of exhausting system is designed in the cutter location of the automatic change of lap of winder, start extractor fan in equipment change of lap, cutter is set to generate negative pressure gas flow, broken film is drawn into pipeline, finally it is collected in gauze element, the pollution problem for effectively solving broken film mitigates the economic loss of client.
Description
Technical field
The present invention relates to the broken films of winder to collect apparatus field, and in particular to a kind of on-line automatic change of lap of reduction breathable films
Generate the device and application method of broken film.
Background technique
Printing machine is wound by the way of the automatic change of lap of online twin shaft at present, utilizes zigzag cutter to carry out when change of lap
Quick change of lap.Many broken films can be generated in the automatic reel change of high speed, when sawtooth cutter cuts film, these fly
The broken film raised can descend slowly and lightly and be rolled on film, cause contamination of products.
In addition, and user when using this film, since broken film is sticked on film, the film section for speckling with broken film is usually
It is abandoned under cutting out as waste material, job interruption is also resulted in during waste film under sanction, so that machine can not be stablized
Continuous service, so that production be caused to lag.After broken film is stained on film, the film section for speckling with broken film is cut out lower and is thrown away, and not only makes
The film section accumulation lost at the wasting of resources and the economy of user is made to receive certain loss, and throw away will cause after throwing away
Serious plastic pollution.
Summary of the invention
The purpose of the present invention is to provide reducing the on-line automatic change of lap of breathable films to generate the device and application method of broken film,
It designs a set of exhausting system in the cutter location of the automatic change of lap of winder, starts extractor fan in equipment change of lap, makes cutter
Place generates negative pressure gas flow, and broken film is drawn into pipeline, is finally collected in gauze element, the pollution of broken film is effectively solved
Problem mitigates the economic loss of client.
The present invention to achieve the above object, is achieved through the following technical solutions:
Reduce the device that the on-line automatic change of lap of breathable films generates broken film, including extractor fan, air hose, filter membrane device and duck
Nozzle type suction nozzle；The extractor fan is equipped with suction opening and air outlet；The air hose includes leading portion pipe and latter end pipe, the leading portion pipe
Side is equipped with flat suction nozzle, and the leading portion pipe other side is equipped with the first external screw thread；The pumping of latter end pipe side and extractor fan
Air port connection, the latter end pipe other side are equipped with the second external screw thread；The filter membrane device includes gauze element and outer cylinder, the net
Shape filter core head end is detachably connected with leading portion pipe, and the outer cylinder is arranged outside gauze element, and the outer tube inner wall and netted filter
Ventilation gaps are equipped between core side wall, the top of the outer cylinder is threadedly coupled with the first external screw thread, the bottom end of the outer cylinder and the
Two external screw threads are threadedly coupled；The cutter location of the automatic change of lap of winder, the Duckbill type suction nozzle is arranged in the Duckbill type suction nozzle
Top surface is connected with flat suction nozzle.
Preferably, it is connected between the Duckbill type suction nozzle and winder base by connector, the connector
Including the first fixing seat, first connecting rod, the second connecting rod and the second fixing seat, first fixing seat is arranged in winder machine
On seat, the second fixing seat setting passes through spiral shell in Duckbill type suction nozzle top surface, described first connecting rod one end and the first fixing seat
The connection of bolt nut assembly, the first connecting rod other end is connect with second connecting rod one end by bolt and nut component, described
The second connecting rod other end is connect with the second fixing seat by bolt and nut component.
Preferably, Duckbill type suction nozzle two sides are equipped with duckbilled plate, and it is adjustable that two duckbilled plates pass through articulated shaft
Formula is hinged on Duckbill type suction nozzle.
Preferably, Duckbill type suction nozzle side is equipped with knob, the knob and hinged axis connection, passes through rotation
Knob is adjustable the angle between two duckbilled plates, to adjust the size of suction nozzle mouth.
Preferably, the gauze element head end is equipped with sub-buckle, and the leading portion pipe is equipped with the mother being clamped with sub-buckle
Button, the clamping of sub-buckle and female thread realize being detachably connected between gauze element head end and leading portion pipe.
Preferably, the length of the latter end pipe is more than or equal to the length of outer cylinder.
Preferably, the outer cylinder is made of transparent material.
Preferably, the length of the Duckbill type suction nozzle and the length of winding up roller are adapted.
In order to realize identical purpose, the present invention also provides one kind to be based on the above-mentioned on-line automatic change of lap of reduction breathable films
Generate the application method of broken film device, which comprises the following steps:
S1, by adjusting each bolt and nut component of connector, to adjust Duckbill type suction nozzle alignment sawtooth cutter to thin
Cutting line when film is cut；
S2, air hose, filter membrane device are connected to Duckbill type suction nozzle, in winder change of lap pre-cooling extractor fan from
And cutter is made to generate negative pressure gas flow, many broken films can be generated when sawtooth cutter cuts film, negative pressure gas flow handle is flown upward
Broken film be drawn into pipeline, be finally collected in gauze element；
S3, extractor fan is automatically closed after the completion of change of lap, so that exhausting is synchronous with cutter work；
S4, after the broken film in gauze element is collected, by rotating outer cylinder, make its with the first external screw thread, the second external screw thread not
Be threadedly coupled again, outer sleeve exposes gauze element no longer by the package of outer cylinder, thus by gauze element from
It is removed on leading portion pipe, the broken film in gauze element is taken out.
S5 after taking out the broken film in gauze element, then gauze element is clamped and is mounted on leading portion pipe, then rotated again
Outer cylinder is threadedly coupled it with the first external screw thread, the second external screw thread, makes gauze element again by the package of outer cylinder；
Preferably, further include step S6, before the use, adjusted between two duckbilled plates by rotation knob
Angle change air velocity, improve the effect of absorption to adjust the size of suction nozzle mouth.
The implementation of the embodiments of the present invention has the following beneficial effects:
In winder change of lap, pre-cooling extractor fan is to make cutter generate negative pressure gas flow, and sawtooth cutter is to film
Many broken films can be generated when being cut, negative pressure gas flow is drawn into the broken film flown upward in pipeline, finally in gauze element into
Row is collected.Extractor fan is automatically closed after the completion of change of lap, so that exhausting is synchronous with cutter work.By rotating outer cylinder, make
It is no longer threadedly coupled with the first external screw thread, the second external screw thread, and outer sleeve makes gauze element no longer by outer cylinder on latter end pipe
It wraps up and exposes, so that gauze element be removed from leading portion pipe, the broken film in gauze element is taken out.Pass through above method energy
It is enough that broken film is effectively avoided to be sticked on film, the pollution problem of broken film is solved, the economic loss of client is mitigated；In addition, the device
It enables to film stabilization to cut, avoids job interruption, so that machine is stable and high financial profit.
Detailed description of the invention
Fig. 1 is that the overall structure for the device that the reduction on-line automatic change of lap of breathable films generates broken film in the embodiment of the present invention is shown
It is intended to.
Fig. 2 is that the partial structurtes for the device that the reduction on-line automatic change of lap of breathable films generates broken film in the embodiment of the present invention are shown
It is intended to.
Fig. 3 is the partial enlarged view in Fig. 2 at I.
Fig. 4 is the structural schematic diagram of filter membrane device in the embodiment of the present invention.
Fig. 5 is the partial enlarged view in Fig. 4 at II.
In figure: 1, extractor fan；2, air hose；3, filter membrane device；4, Duckbill type suction nozzle；5, suction opening；6, air outlet；7, preceding
Duan Guan；8, latter end pipe；9, flat suction nozzle；10, the first external screw thread；11, the second external screw thread；12, gauze element；13, outer cylinder；14,
Ventilation gaps；15, connector；16, the first fixing seat；17, first connecting rod；18, the second connecting rod；19, the second fixing seat；
20, bolt and nut component；21, duckbilled plate；22, knob；23, sub-buckle；24, female thread.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
It should be understood that various information are described in the present invention using term " first ", " second " etc., but these information
It should not necessarily be limited by these terms, these terms are only used to for same type of information being distinguished from each other out.For example, not departing from the present invention
In the case where range, " first " information can also be referred to as " second " information, and similar, " second " information can also be referred to as
" first " information.
As shown in Figure 1 to Figure 3, the present embodiment provides the dresses that a kind of reduction on-line automatic change of lap of breathable films generates broken film
It sets, including extractor fan 1, air hose 2, filter membrane device 3 and Duckbill type suction nozzle 4；Extractor fan 1 is exhaust fan, the work of extractor fan 1
With negative pressure is just to provide, the extractor fan 1 is equipped with suction opening 5 and air outlet 6.
The air hose 2 includes leading portion pipe 7 and latter end pipe 8, and 7 side of leading portion pipe is equipped with flat suction nozzle 9, flat suction nozzle 9
Connect the Duckbill type suction nozzle 4 of leading portion pipe 7 and strip.7 other side of leading portion pipe is equipped with the first external screw thread 10；The latter end pipe 8
Side is connect with the suction opening 5 of extractor fan 1, and 8 other side of latter end pipe is equipped with the second external screw thread 11.The filter membrane device 3
Including gauze element 12 and outer cylinder 13,12 head end of gauze element is detachably connected with leading portion pipe 7, and the setting of outer cylinder 13 exists
Outside gauze element 12, and ventilation gaps 14 are equipped between 12 side wall of 13 inner wall of the outer cylinder and gauze element, broken film is collected in net
After in shape filter core 12, in order to avoid blocking ventilation air duct, just making entire 12 side wall of gauze element all is the netted of ventilation, and outer
Ventilation gaps 14 are set between 13 inner walls of cylinder and 12 side wall of gauze element, just can guarantee that ventilation air duct will not be blocked in this way.It is described
The top of outer cylinder 13 is threadedly coupled with the first external screw thread 10, and the bottom end of the outer cylinder 13 is threadedly coupled with the second external screw thread 11；Institute
State the cutter location that the automatic change of lap of winder is arranged in Duckbill type suction nozzle 4,4 top surface of Duckbill type suction nozzle and 9 phase of flat suction nozzle
Connection.
Based on above technical scheme, in winder change of lap, pre-cooling extractor fan 1 is to make cutter generate negative pressure
Air-flow can generate many broken films when sawtooth cutter cuts film, negative pressure gas flow is drawn into the broken film flown upward in pipeline,
Finally it is collected in gauze element 12.Extractor fan 1 is automatically closed after the completion of change of lap, so that exhausting and cutter work
It is synchronous.By rotating outer cylinder 13, it is threadedly coupled it no longer with the first external screw thread 10, the second external screw thread 11,13 sets of outer cylinder at end
Gauze element 12 is exposed no longer by the package of outer cylinder 13 on section pipe 8, so that gauze element 12 is removed from leading portion pipe 7,
Broken film in gauze element 12 is taken out.It can effectively avoid broken film from being sticked on film by the above method, solve broken film
Pollution problem mitigates the economic loss of client；In addition, the device enables to film stabilization to cut, job interruption is avoided, so that
Machine is stable and high financial profit.
In the present embodiment, it is connected between the Duckbill type suction nozzle 4 and winder base by connector 15, the connection
Part 15 includes the first fixing seat 16, first connecting rod 17, the second connecting rod 18 and the second fixing seat 19, first fixing seat 16
It is arranged on winder base, second fixing seat 19 is arranged in 4 top surface of Duckbill type suction nozzle, described 17 one end of first connecting rod
It is connect with the first fixing seat 16 by bolt and nut component 20,17 other end of first connecting rod and 18 one end of the second connecting rod
It is connected by bolt and nut component 20,18 other end of the second connecting rod and the second fixing seat 19 pass through bolt and nut component 20
Connection.The first fixing seat 16, first connecting rod 17, the second connecting rod 18 can be adjusted by the release to bolt and nut component 20
And the second relative angle between fixing seat 19；So as to adjust the spatial position where Duckbill type suction nozzle 4, make itself and winder from
Move the cutter location alignment of volume.Then tighten again all bolt and nut components 20 to by the position of Duckbill type suction nozzle 4 into
Row is fixed.
Specifically, 4 two sides of Duckbill type suction nozzle are equipped with duckbilled plate 21, and two duckbilled plates 21 are adjustable by articulated shaft
It is hinged on Duckbill type suction nozzle 4.4 side of Duckbill type suction nozzle is equipped with knob 22, the knob 22 and hinged axis connection, passes through
Rotation knob 22 is adjustable the angle between two duckbilled plates 21, to adjust the size of suction nozzle mouth, changes air velocity, improves
The effect of absorption.
In order to facilitate being detachably connected between realization 12 head end of gauze element and leading portion pipe 7, the gauze element 12
End is equipped with sub-buckle 23, and the leading portion pipe 7 is equipped with the female thread 24 being clamped with sub-buckle 23, and sub-buckle 23 and the clamping of female thread 24 realize
Being detachably connected between 12 head end of gauze element and leading portion pipe 7.
Wherein, the length of the latter end pipe 8 is more than or equal to the length of outer cylinder 13.By rotating outer cylinder 13, make itself and first
External screw thread 10, the second external screw thread 11 are no longer threadedly coupled, and are guaranteed that outer cylinder 13 can cover on latter end pipe 8, are made gauze element 12 not
It is exposed again by the package of outer cylinder 13.
In addition, the outer cylinder 13 is made of transparent material.It can easily thus observe broken film in gauze element 12
Collection situation.
Preferably, the length of the Duckbill type suction nozzle 4 and the length of winding up roller are adapted.It in this way can be significantly more efficient to all
Broken film be collected, avoid the occurrence of omission.
In order to realize identical purpose, the present embodiment, which additionally provides, a kind of to be changed based on above-mentioned reduction breathable films are on-line automatic
Volume generates the application method of broken film device, comprising the following steps:
S1 is directed at sawtooth cutter by adjusting each bolt and nut component 20 of connector 15 to adjust Duckbill type suction nozzle 4
Cutting line when being cut to film；
S2, air hose 2, filter membrane device 3 are connected to Duckbill type suction nozzle 4, and in winder change of lap, pre-cooling exhausting is filled
1 is set to make cutter generate negative pressure gas flow, many broken films, negative pressure gas flow handle can be generated when sawtooth cutter cuts film
The broken film flown upward is drawn into pipeline, is finally collected in gauze element 12；
S3, extractor fan 1 is automatically closed after the completion of change of lap, so that exhausting is synchronous with cutter work；
S4, after the broken film in gauze element 12 is collected, by rotating outer cylinder 13, make its with outside the first external screw thread 10, second
Screw thread 11 is no longer threadedly coupled, and 13 sets of outer cylinder expose gauze element 12 no longer by the package of outer cylinder 13, from
And remove gauze element 12 from leading portion pipe 7, the broken film in gauze element 12 is taken out.
S5 after taking out the broken film in gauze element 12, then gauze element 12 is clamped and is mounted on leading portion pipe 7, then
Outer cylinder 13 is rotated again, is threadedly coupled it with the first external screw thread 10, the second external screw thread 11, is made gauze element 12 again by outer cylinder 13
Package；
S6 adjusts the angle between two duckbilled plates 21 by rotation knob 22, to adjust suction nozzle before the use
The size of mouth changes air velocity, improves the effect of absorption.
The device and application method of broken film, In are generated using the on-line automatic change of lap of reduction breathable films of the embodiment of the present invention
For pre-cooling extractor fan 1 to make cutter generate negative pressure gas flow, sawtooth cutter cuts film when winder change of lap
When can generate many broken films, negative pressure gas flow is drawn into the broken film flown upward in pipeline, is finally collected in gauze element 12.
Extractor fan 1 is automatically closed after the completion of change of lap, so that exhausting is synchronous with cutter work.By rotate outer cylinder 13, make its with
First external screw thread 10, the second external screw thread 11 are no longer threadedly coupled, and 13 sets of outer cylinder make gauze element 12 no longer by outer on latter end pipe 8
The package of cylinder 13 and expose, so that gauze element 12 be removed from leading portion pipe 7, the broken film in gauze element 12 is taken out.It is logical
Crossing the above method can effectively avoid broken film from being sticked on film, solve the pollution problem of broken film, mitigate the economic loss of client；
In addition, the device enables to film stabilization to cut, job interruption is avoided, so that machine is stable and high financial profit.
In the description of the present invention, it is to be understood that, term " on ", "lower", "left", "right", "top", "bottom" etc. indicate
Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the present invention and simplification retouch
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of device for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: including extractor fan, wind
Pipe, filter membrane device and Duckbill type suction nozzle；
The extractor fan is equipped with suction opening and air outlet；
The air hose includes leading portion pipe and latter end pipe, and leading portion pipe side is equipped with flat suction nozzle, and the leading portion pipe other side is set
There is the first external screw thread；The connection of the suction opening of latter end pipe side and extractor fan, the latter end pipe other side are equipped with outside second
Screw thread；
The filter membrane device includes gauze element and outer cylinder, and the gauze element head end is detachably connected with leading portion pipe, described outer
Cylinder is arranged outside gauze element, and ventilation gaps, the top of the outer cylinder are equipped between the outer tube inner wall and gauze element side wall
End is threadedly coupled with the first external screw thread, and the bottom end of the outer cylinder is threadedly coupled with the second external screw thread；
The cutter location of the automatic change of lap of winder, Duckbill type suction nozzle top surface and flat suction nozzle is arranged in the Duckbill type suction nozzle
It is connected.
2. the device according to claim 1 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
It states and is connected between Duckbill type suction nozzle and winder base by connector, the connector includes the first fixing seat, the first connection
Bar, the second connecting rod and the second fixing seat, first fixing seat are arranged on winder base, the second fixing seat setting
In Duckbill type suction nozzle top surface, described first connecting rod one end is connect with the first fixing seat by bolt and nut component, and described first
The connecting rod other end is connect with second connecting rod one end by bolt and nut component, and the second connecting rod other end and second is consolidated
Reservation is connected by bolt and nut component.
3. the device according to claim 1 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
Duckbill type suction nozzle two sides are stated equipped with duckbilled plate, two duckbilled plates pass through that articulated shaft is adjustable to be hinged on Duckbill type suction nozzle.
4. the device according to claim 3 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
Duckbill type suction nozzle side is stated equipped with knob, the knob and hinged axis connection, by rotate knob be adjustable two duckbilled plates it
Between angle, to adjust the size of suction nozzle mouth.
5. the device according to claim 1 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
Gauze element head end is stated equipped with sub-buckle, the leading portion pipe is equipped with the female thread being clamped with sub-buckle, and the clamping of sub-buckle and female thread is realized
Being detachably connected between gauze element head end and leading portion pipe.
6. the device according to claim 1 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
The length for stating latter end pipe is more than or equal to the length of outer cylinder.
7. the device according to claim 1 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
Outer cylinder is stated to be made of transparent material.
8. the device according to claim 1 for reducing the on-line automatic change of lap of breathable films and generating broken film, it is characterised in that: institute
The length of the length and winding up roller of stating Duckbill type suction nozzle is adapted.
9. a kind of generate broken film device based on the described in any item reduction on-line automatic change of laps of breathable films of claim 1-8
Application method, which comprises the following steps:
S1, by adjusting each bolt and nut component of connector, come adjust Duckbill type suction nozzle alignment sawtooth cutter to film into
Cutting line when row cutting；
S2, air hose, filter membrane device are connected to Duckbill type suction nozzle, and in winder change of lap, pre-cooling extractor fan is to make
Cutter generates negative pressure gas flow, and many broken films can be generated when sawtooth cutter cuts film, and negative pressure gas flow is broken what is flown upward
Film is drawn into pipeline, is finally collected in gauze element；
S3, extractor fan is automatically closed after the completion of change of lap, so that exhausting is synchronous with cutter work；
S4, by rotating outer cylinder, makes itself and the first external screw thread, the second external screw thread no longer spiral shell after the broken film in gauze element is collected
Line connection, outer sleeve exposes gauze element no longer by the package of outer cylinder, thus by gauze element from leading portion
It is removed on pipe, the broken film in gauze element is taken out；
S5 after taking out the broken film in gauze element, then gauze element is clamped and is mounted on leading portion pipe, is then rotated again outer
Cylinder, is threadedly coupled it with the first external screw thread, the second external screw thread, makes gauze element again by the package of outer cylinder.
10. the application method according to claim 9 for reducing the on-line automatic change of lap of breathable films and generating broken film device, special
Sign is: further comprising the steps of:
S6 adjusts the angle between two duckbilled plates by rotation knob, to adjust the big of suction nozzle mouth before the use
It is small, change air velocity, improves the effect of absorption.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910614135.XA CN110421627B (en) | 2019-07-08 | 2019-07-08 | Device for reducing broken film generated by online automatic roll changing of breathable film and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910614135.XA CN110421627B (en) | 2019-07-08 | 2019-07-08 | Device for reducing broken film generated by online automatic roll changing of breathable film and using method |
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| Publication Number | Publication Date |
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| CN110421627A true CN110421627A (en) | 2019-11-08 |
| CN110421627B CN110421627B (en) | 2020-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910614135.XA Active CN110421627B (en) | 2019-07-08 | 2019-07-08 | Device for reducing broken film generated by online automatic roll changing of breathable film and using method |
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Cited By (1)
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| CN110421627B (en) | 2020-03-10 |
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