CN110421492B - Wear-resistant scrubbing sheet for cleaning cold-rolled section steel - Google Patents
Wear-resistant scrubbing sheet for cleaning cold-rolled section steel Download PDFInfo
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- CN110421492B CN110421492B CN201910505756.4A CN201910505756A CN110421492B CN 110421492 B CN110421492 B CN 110421492B CN 201910505756 A CN201910505756 A CN 201910505756A CN 110421492 B CN110421492 B CN 110421492B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/009—Tools not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/007—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent between different parts of an abrasive tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D99/00—Subject matter not provided for in other groups of this subclass
- B24D99/005—Segments of abrasive wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Braking Arrangements (AREA)
- Mechanical Operated Clutches (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention belongs to the field of section steel treatment, and particularly relates to a friction-resistant scrubbing sheet for cleaning cold-rolled section steel, which is formed by alternately arranging first scrubbing strips and second scrubbing strips along the stretching direction of the section steel, wherein the first scrubbing strips and the second scrubbing strips are connected through bonding layers, the first scrubbing strips and the second scrubbing strips are formed by combining orderly-arranged friction sheets, the adjacent friction sheets are connected through the bonding layers, and the bonding layers between the adjacent friction sheets on the first scrubbing strips are opposite to the middle of the scrubbing sheet on the second scrubbing strips. The invention solves the problem of high damage rate of the fine sand paper, can form good rust removal effect by using the wear-resistant scouring sheet with the first scouring strips and the second scouring strips which are alternately arranged, and can greatly improve the service life and the stability by adopting the metal wear-resistant friction blocks.
Description
Technical Field
The invention belongs to the field of section steel treatment, and particularly relates to a friction-resistant washing sheet for cleaning cold-rolled section steel.
Background
The production master batch of the gear ring section steel for the automobile engine at present is straight round steel produced by a steel mill, and the production process of the section steel is approximately: material cutting, heading rolling, acid washing, phosphorization and saponification, squaring, flat rolling, heat treatment, acid washing, phosphorization and saponification, cold drawing of finished products, straightening and sizing; the material is cut to the required length to meet the length of a subsequent product, the end part of one end is rolled to the specified size through the size of a roll pass bar to facilitate subsequent cold drawing of a die, and the purpose of acid washing, phosphorization and saponification is to remove oxide skin on the surface of a base metal; the method is characterized in that the square is formed into a square size by cold drawing or cold rolling, flat rolling is to achieve the flat square size and shape by upper and lower flat rolls, heat treatment is to remove the stress of materials by heating and heat preservation in a box-type electric furnace, the plasticity is improved, the desired mechanical property is achieved, subsequent processing is facilitated, a cold drawn finished product is drawn to the required size by a tungsten steel die for a chain type cold drawing machine, the straightness of the product is adjusted by a straight-running type straightening machine, and the sizing is to remove the head and the tail by a hydraulic cutting machine to achieve a sizing structure required by a client.
Shaped steel need get rid of the superficial patination before the processing, adopts fine sand paper to carry out the manual work at present and cleans more, and along with automatic wiping arrangement's development, dull polish device still adopts fine sand paper, but the fine sand paper spoilage is great, and can only satisfy the shaped steel rust cleaning of single size.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the wear-resistant scrubbing sheet for cleaning the cold-rolled section steel, which solves the problem of high damage rate of fine abrasive paper, can form good rust removal effect by utilizing the wear-resistant scrubbing sheet with the first scrubbing strip and the second scrubbing strip which are alternately arranged, and can greatly improve the service life and stability by adopting the metal wear-resistant friction block.
In order to achieve the technical purpose, the technical scheme of the invention is as follows:
the utility model provides a be used for abluent wear-resisting scouring sheet of cold rolled section steel, is scrubbed the strip by first scrubbing strip and second and is formed along the tensile direction of shaped steel NULL, just the strip is scrubbed to first scrubbing strip and second and is passed through the bond line and be connected, the strip is scrubbed by arranging orderly friction disc combination by first scrubbing strip and second and form, and adjacent connect through the bond line between the friction disc, the bonding layer between the adjacent friction disc on the first scrubbing strip is just right the second scrubbing the positive centre of piece on the strip.
The adhesive layer is made of methyl silicone resin.
The pretreatment method of the friction plate comprises the following steps:
step a, putting the friction plate into a mixed solution of ethanol and methanol, performing low-temperature ultrasonic cleaning for 20-30min, taking out, and drying to obtain a clean friction plate;
b, adding the clean friction plate into a stirring device, and stirring at a constant speed for 2-3 hours to obtain a frosted friction plate, wherein the stirring device is filled with carborundum fine powder;
and c, adding ethanol into the stirring device, continuously stirring for 30-40min, taking out the friction plate, washing and drying to obtain the required friction plate.
The volume ratio of the mixed solution of the methanol and the ethanol in the step a is 1:2-6, the low-temperature ultrasonic cleaning temperature is 10-15 ℃, the ultrasonic frequency is 30-50kHz, and the drying temperature is 80-90 ℃.
The stirring speed of the constant-speed stirring in the step b is 100-200 r/min.
The adding amount of the ethanol in the step c is 10-30% of the mass of the carborundum fine powder.
The friction plate is subjected to low-temperature ultrasonic cleaning by adding mixed solution of ethanol and methanol, and gap particles on the surface of the friction plate can be cleaned by utilizing the high permeability of the methanol and the intersolubility of the methanol and the ethanol, so that the surface of the friction plate is ensured to be clean.
The clean friction plate is stirred at constant temperature, and the effect of surface roughening is achieved by utilizing the friction between the fine emery powder and the friction between the emery and the friction plate in the stirring process; the gap between the carborundum and the friction plate can be increased by adding the ethanol, so that a rolling friction effect is formed, the carborundum on the surface of the friction plate can be quickly washed away by the ethanol, and the problem of low roughening efficiency caused by the retention of carborundum fine powder is solved.
The friction plate comprises the following components in percentage by mass:
10-15 parts of iron powder, 5-10 parts of copper powder, 20-25 parts of aluminum titanate, 2-5 parts of magnesium oxide, 3-8 parts of calcium titanate fiber, 10-30 parts of barite, 4-8 parts of silicon carbide, 0.3-0.6 part of titanate coupling agent, 2-4 parts of epoxy modified organic silicon resin, 1-2 parts of chloroprene rubber and 10-14 parts of modified phenolic resin.
The modified phenolic resin is epoxy modified phenolic resin.
The preparation method of the friction plate comprises the following steps:
and 3, adding the viscous prefabricated slurry into a sand mold for pressing, and cooling to obtain the wear-resistant friction plate.
And the wet ball milling in the step 1 adopts ethanol.
The stirring speed in the step 2 is 1000-2000 r/min.
The pressing temperature in the step 3 is 150-170 ℃, and the pressure is 0.4-0.6 MPa.
From the above description, it can be seen that the present invention has the following advantages:
1. the invention solves the problem of high damage rate of the fine sand paper, can form good rust removal effect by using the wear-resistant scouring sheet with the first scouring strips and the second scouring strips which are alternately arranged, and can greatly improve the service life and the stability by adopting the metal wear-resistant friction blocks.
2. According to the invention, methyl silicone resin is used as a binder, so that a stable connection structure can be formed, and the methyl silicone resin has certain elasticity, achieves a certain stretching effect, and realizes the adjustment under the micro-size.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Detailed Description
With reference to fig. 1, a specific embodiment of the present invention is described in detail, but the present invention is not limited in any way by the claims.
Example 1
As shown in fig. 1, the wear-resistant scrubbing sheet for cleaning cold-rolled section steel is formed by alternately arranging first scrubbing strips 1 and second scrubbing strips 2 along the stretching direction of the section steel, the first scrubbing strips 1 and the second scrubbing strips 2 are connected through bonding layers 4, the first scrubbing strips 1 and the second scrubbing strips 2 are formed by combining orderly-arranged friction plates 3, the adjacent friction plates 3 are connected through the bonding layers 4, and the bonding layers 4 between the adjacent friction plates on the first scrubbing strips 1 are opposite to the middle of the scrubbing sheet on the second scrubbing strips 2.
The adhesive layer is made of methyl silicone resin.
The pretreatment method of the friction plate comprises the following steps:
step a, putting the friction plate into a mixed solution of ethanol and methanol, performing low-temperature ultrasonic cleaning for 20min, taking out, and drying to obtain a clean friction plate;
b, adding a clean friction plate into a stirring device, and stirring for 2 hours at a constant speed to obtain a frosted friction plate, wherein the stirring device is filled with carborundum fine powder;
and c, adding ethanol into the stirring device, continuously stirring for 30min, taking out the friction plate, washing and drying to obtain the required friction plate.
The volume ratio of the mixed solution of the methanol and the ethanol in the step a is 1:2, the low-temperature ultrasonic cleaning temperature is 10 ℃, the ultrasonic frequency is 30kHz, and the drying temperature is 80 ℃.
The stirring speed of the constant-speed stirring in the step b is 100 r/min.
The adding amount of the ethanol in the step c is 10 percent of the mass of the carborundum fine powder.
The friction plate comprises the following components in percentage by mass:
10 parts of iron powder, 5 parts of copper powder, 20 parts of aluminum titanate, 2 parts of magnesium oxide, 3 parts of calcium titanate fiber, 10 parts of barite, 4 parts of silicon carbide, 0.3 part of titanate coupling agent, 2 parts of epoxy modified organic silicon resin, 1 part of chloroprene rubber and 10 parts of modified phenolic resin.
The modified phenolic resin is epoxy modified phenolic resin.
The preparation method of the friction plate comprises the following steps:
and 3, adding the viscous prefabricated slurry into a sand mold for pressing, and cooling to obtain the wear-resistant friction plate.
And the wet ball milling in the step 1 adopts ethanol.
The stirring speed in the step 2 is 1000 r/min.
The pressing temperature in the step 3 is 150 ℃, and the pressure is 0.4 MPa.
Example 2
The utility model provides a be used for abluent wear-resisting scouring sheet of cold rolled section steel, is scrubbed the strip by first scrubbing strip and second and is formed along the tensile direction of shaped steel NULL, just the strip is scrubbed to first scrubbing strip and second and is passed through the bond line and be connected, the strip is scrubbed by arranging orderly friction disc combination by first scrubbing strip and second and form, and adjacent connect through the bond line between the friction disc, the bonding layer between the adjacent friction disc on the first scrubbing strip is just right the second scrubbing the positive centre of piece on the strip.
The adhesive layer is made of methyl silicone resin.
The pretreatment method of the friction plate comprises the following steps:
step a, putting the friction plate into a mixed solution of ethanol and methanol, performing low-temperature ultrasonic cleaning for 30min, taking out, and drying to obtain a clean friction plate;
b, adding the clean friction plate into a stirring device, and stirring for 3 hours at a constant speed to obtain a frosted friction plate, wherein the stirring device is filled with carborundum fine powder;
and c, adding ethanol into the stirring device, continuously stirring for 40min, taking out the friction plate, washing and drying to obtain the required friction plate.
The volume ratio of the mixed solution of the methanol and the ethanol in the step a is 1:6, the temperature of the low-temperature ultrasonic cleaning is 15 ℃, the ultrasonic frequency is 50kHz, and the drying temperature is 90 ℃.
The stirring speed of the constant-speed stirring in the step b is 200 r/min.
The adding amount of the ethanol in the step c is 30 percent of the mass of the carborundum fine powder.
The friction plate comprises the following components in percentage by mass:
15 parts of iron powder, 10 parts of copper powder, 25 parts of aluminum titanate, 5 parts of magnesium oxide, 8 parts of calcium titanate fiber, 30 parts of barite, 8 parts of silicon carbide, 0.6 part of titanate coupling agent, 4 parts of epoxy modified organic silicon resin, 2 parts of chloroprene rubber and 14 parts of modified phenolic resin.
The modified phenolic resin is epoxy modified phenolic resin.
The preparation method of the friction plate comprises the following steps:
and 3, adding the viscous prefabricated slurry into a sand mold for pressing, and cooling to obtain the wear-resistant friction plate.
And the wet ball milling in the step 1 adopts ethanol.
The stirring speed in the step 2 is 2000 r/min.
The pressing temperature in the step 3 is 170 ℃, and the pressure is 0.6 MPa.
Example 3
The utility model provides a be used for abluent wear-resisting scouring sheet of cold rolled section steel, is scrubbed the strip by first scrubbing strip and second and is formed along the tensile direction of shaped steel NULL, just the strip is scrubbed to first scrubbing strip and second and is passed through the bond line and be connected, the strip is scrubbed by arranging orderly friction disc combination by first scrubbing strip and second and form, and adjacent connect through the bond line between the friction disc, the bonding layer between the adjacent friction disc on the first scrubbing strip is just right the second scrubbing the positive centre of piece on the strip.
The adhesive layer is made of methyl silicone resin.
The pretreatment method of the friction plate comprises the following steps:
step a, putting the friction plate into a mixed solution of ethanol and methanol, performing low-temperature ultrasonic cleaning for 25min, taking out, and drying to obtain a clean friction plate;
b, adding the clean friction plate into a stirring device, and stirring for 3 hours at a constant speed to obtain a frosted friction plate, wherein the stirring device is filled with carborundum fine powder;
and c, adding ethanol into the stirring device, continuously stirring for 35min, taking out the friction plate, washing and drying to obtain the required friction plate.
The volume ratio of the mixed solution of the methanol and the ethanol in the step a is 1:4, the low-temperature ultrasonic cleaning temperature is 12 ℃, the ultrasonic frequency is 40kHz, and the drying temperature is 85 ℃.
The stirring speed of the constant-speed stirring in the step b is 150 r/min.
The adding amount of the ethanol in the step c is 20 percent of the mass of the carborundum fine powder.
The friction plate comprises the following components in percentage by mass:
13 parts of iron powder, 8 parts of copper powder, 23 parts of aluminum titanate, 4 parts of magnesium oxide, 5 parts of calcium titanate fiber, 20 parts of barite, 6 parts of silicon carbide, 0.5 part of titanate coupling agent, 3 parts of epoxy modified organic silicon resin, 2 parts of chloroprene rubber and 12 parts of modified phenolic resin.
The modified phenolic resin is epoxy modified phenolic resin.
The preparation method of the friction plate comprises the following steps:
and 3, adding the viscous prefabricated slurry into a sand mold for pressing, and cooling to obtain the wear-resistant friction plate.
And the wet ball milling in the step 1 adopts ethanol.
The stirring speed in the step 2 is 1500 r/min.
The pressing temperature in the step 3 is 160 ℃, and the pressure is 0.5 MPa.
Performance detection
In summary, the invention has the following advantages:
1. the invention solves the problem of high damage rate of the fine sand paper, can form good rust removal effect by using the wear-resistant scouring sheet with the first scouring strips and the second scouring strips which are alternately arranged, and can greatly improve the service life and the stability by adopting the metal wear-resistant friction blocks.
2. According to the invention, methyl silicone resin is used as a binder, so that a stable connection structure can be formed, and the methyl silicone resin has certain elasticity, achieves a certain stretching effect, and realizes the adjustment under the micro-size.
It should be understood that the detailed description of the invention is merely illustrative of the invention and is not intended to limit the invention to the specific embodiments described. It will be appreciated by those skilled in the art that the present invention may be modified or substituted equally as well to achieve the same technical result; as long as the use requirements are met, the method is within the protection scope of the invention.
Claims (1)
1. A wear-resisting scouring sheet for cleaning cold-rolled section steel is characterized in that: the first scrubbing strip and the second scrubbing strip are alternately arranged along the stretching direction of the section steel and are connected through bonding layers, the first scrubbing strip and the second scrubbing strip are formed by combining orderly-arranged friction plates, the adjacent friction plates are connected through the bonding layers, and the bonding layers between the adjacent friction plates on the first scrubbing strip are opposite to the middle of the scrubbing plates on the second scrubbing strip;
the friction plate comprises the following components in percentage by mass:
10-15 parts of iron powder, 5-10 parts of copper powder, 20-25 parts of aluminum titanate, 2-5 parts of magnesium oxide, 3-8 parts of calcium titanate fiber, 10-30 parts of barite, 4-8 parts of silicon carbide, 0.3-0.6 part of titanate coupling agent, 2-4 parts of epoxy modified organic silicon resin, 1-2 parts of chloroprene rubber and 10-14 parts of modified phenolic resin; the modified phenolic resin is epoxy modified phenolic resin;
the preparation method of the friction plate comprises the following steps:
step 1, uniformly stirring iron powder, copper powder, aluminum titanate, magnesium oxide, calcium titanate fiber, barite and silicon carbide, and then drying after wet ball milling to obtain mixed fine powder;
step 2, adding ethanol into the mixed fine powder to form slurry, then adding a titanate coupling agent, epoxy modified organic silicon resin, chloroprene rubber and modified phenolic resin, and fully stirring until the materials are completely mixed to obtain viscous prefabricated slurry;
step 3, adding the viscous prefabricated slurry into a sand mold for pressing, and cooling to obtain a wear-resistant friction plate;
ethanol is adopted in the wet ball milling in the step 1; the stirring speed in the step 2 is 1000-2000 r/min; the pressing temperature in the step 3 is 150-170 ℃, and the pressure is 0.4-0.6 MPa; the bonding layer adopts methyl silicone resin;
the pretreatment method of the friction plate comprises the following steps:
step a, putting the friction plate into a mixed solution of ethanol and methanol, performing low-temperature ultrasonic cleaning for 20-30min, taking out, and drying to obtain a clean friction plate;
b, adding the clean friction plate into a stirring device, and stirring at a constant speed for 2-3 hours to obtain a frosted friction plate, wherein the stirring device is filled with carborundum fine powder;
c, adding ethanol into the stirring device, continuously stirring for 30-40min, taking out the friction plate, washing and drying to obtain the required friction plate;
the volume ratio of the mixed solution of the methanol and the ethanol in the step a is 1:2-6, the low-temperature ultrasonic cleaning temperature is 10-15 ℃, the ultrasonic frequency is 30-50kHz, and the drying temperature is 80-90 ℃;
the stirring speed of the constant-speed stirring in the step b is 100-200 r/min;
the adding amount of the ethanol in the step c is 10-30% of the mass of the carborundum fine powder.
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Denomination of invention: A wear-resistant scrubbing sheet for cold-rolled steel cleaning Effective date of registration: 20220922 Granted publication date: 20210518 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi science and Technology Branch Pledgor: JIANGSU JUNRUI INTELLIGENT MANUFACTURING Co.,Ltd. Registration number: Y2022320010534 |
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