CN110421492A - A kind of wear-resisting scouring pad for cold rolled shape cleaning - Google Patents
A kind of wear-resisting scouring pad for cold rolled shape cleaning Download PDFInfo
- Publication number
- CN110421492A CN110421492A CN201910505756.4A CN201910505756A CN110421492A CN 110421492 A CN110421492 A CN 110421492A CN 201910505756 A CN201910505756 A CN 201910505756A CN 110421492 A CN110421492 A CN 110421492A
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- Prior art keywords
- friction plate
- item
- scouring
- parts
- wear
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/009—Tools not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/007—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent between different parts of an abrasive tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D99/00—Subject matter not provided for in other groups of this subclass
- B24D99/005—Segments of abrasive wheels
Abstract
The invention belongs to fashioned iron process fields, more particularly to a kind of antifriction scouring pad for cold rolled shape cleaning, it is alternately arranged by the first scouring item and the second scouring item along fashioned iron draw direction, and the first scouring item is connect with the second scouring item by adhesive layer, the first scouring item and the second scouring item are formed by the friction plate combination of marshalling, and connected between the adjacent friction plate by adhesive layer, described first cleans the middle of the wiper blade on the bonding item of the scouring of face second layer by layer on item between adjacent friction plate.The present invention solves the problems, such as that fine sandpaper spoilage is high, using the wear-resisting scouring pad for having the first scouring item and the second scouring item to be arranged alternately, is capable of forming good derusting effect, while can greatly improve service life and stability using abrasion-resistant metal friction block.
Description
Technical field
The invention belongs to fashioned iron process fields, and in particular to a kind of antifriction scouring pad for cold rolled shape cleaning.
Background technique
The production masterbatch of automobile engine gear ring fashioned iron is the vertical bar round steel of steel mill's production, the production technology of fashioned iron at present
Substantially are as follows: fracture, rolling head, pickling phospholeum, fixed side, flat-rolled, heat treatment, pickling, phospholeum, cold-drawn finished product, alignment and scale；
Fracture breaks long material to the cut lengths of needs, meets the length of subsequent product, rolling head is that a cephalic par is passed through roll pass
Size is rolled to defined size, facilitates subsequent cold drawing die, and the purpose of pickling phospholeum is to remove the oxide skin on base material surface；
Fixed side is to form square size with the mode of cold-drawn or cold rolling, and flat-rolled is to reach the size shape of flat by upper and lower two flat rolling
Shape, heat treatment are improved plasticity, are reached desired mechanical performance, be convenient for using the stress of cabinet-type electric furnace heating and thermal insulation removal material
Following process, cold-drawn finished product are pulled out with tungsten steel die to the size of needs by chain cold-drawing machine, and alignment runs formula straightener tune using straight
The straightness of whole product, scale are the scale structures for reaching client's needs end to end with the removal of hydraulic blank cutter.
Fashioned iron needs to be removed the floating rust on surface before processing, and fine sandpaper is mostly used to carry out manual wipping at present, with
The development of automatic cleaner, sanding device still uses fine sandpaper, but fine sandpaper spoilage is larger, and can only meet list
The fashioned iron of one size derusts.
Summary of the invention
For the problems of the prior art, the present invention provides a kind of wear-resisting scouring pad for cold rolled shape cleaning, solves
The high problem of fine sandpaper spoilage can using the wear-resisting scouring pad for having the first scouring item and the second scouring item to be arranged alternately
Good derusting effect is formed, while service life and stability can be greatly improved using abrasion-resistant metal friction block.
To realize the above technical purpose, the technical scheme is that
A kind of wear-resisting scouring pad for cold rolled shape cleaning cleans item and second by first and cleans item along fashioned iron stretching side
To being alternately arranged, and the first scouring item is connect with the second scouring item by adhesive layer, first scouring article and the
Two scouring items are formed by the friction plate combination of marshalling, and are connected between the adjacent friction plate by adhesive layer, described
First cleans the middle of the wiper blade on the bonding item of the scouring of face second layer by layer on item between adjacent friction plate.
The adhesive layer uses methyl silicon resin.
The pre-treating method of the friction plate includes the following steps:
Friction plate is put into low temperature ultrasonic in the mixed liquor of ethyl alcohol and methanol and cleans 20-30min, dried after taking-up by step a
Obtain clean friction plate；
Clean friction plate is added constant speed in agitating device and stirs 2-3h, obtains frosted friction plate, the stirring by step b
Diamond dust fine powder is filled in device；
Ethyl alcohol is added and continues to stir 30-40min into agitating device, after taking out friction plate, rinses well simultaneously by step c
Drying obtains required friction plate.
The volume ratio of the mixed liquor of methanol and ethyl alcohol in the step a is 1:2-6, the temperature of the low temperature ultrasonic cleaning
It is 10-15 DEG C, supersonic frequency 30-50kHz, the drying temperature is 80-90 DEG C.
The mixing speed of constant speed stirring in the step b is 100-200r/min.
Amount of alcohol added in the step c is the 10-30% of diamond dust fine powder quality.
Low temperature ultrasonic cleaning in the mixed liquor of ethyl alcohol and methanol is added in friction plate, utilizes the high osmosis and methanol second of methanol
The intersolubility of alcohol, can be clean by the gap particle cleaning of Friction Disk Surface, it is ensured that the cleaning of Friction Disk Surface.
Clean friction plate carries out constant temperature stirring, using in whipping process between diamond dust fine powder friction and diamond dust with
Friction between friction plate, achievees the effect that surface roughening；Ethyl alcohol, which is added, can increase the seam between diamond dust and friction plate
Gap forms rolling friction effect, and ethyl alcohol can quickly wash from the diamond dust of Friction Disk Surface, prevents diamond dust fine powder from stopping,
The problem of causing roughening inefficiency.
The quality formula of the friction plate is as follows:
10-15 parts of iron powder, 5-10 parts of copper powder, 20-25 parts of aluminium titanates, 2-5 parts of magnesia, 3-8 parts of calcium titanium fiber, weight are brilliant
10-30 parts of stone, 4-8 parts of silicon carbide, 0.3-0.6 parts of titanate coupling agent, 2-4 parts of epoxy modified silicone resin, neoprene
1-2 parts, 10-14 parts of phenol-formaldehyde resin modified.
The phenol-formaldehyde resin modified uses epoxy modified phenolic resin.
The preparation method of the friction plate includes the following steps:
Step 1, after mixing evenly by iron powder, copper powder, aluminium titanates, magnesia, calcium titanium fiber, barite, silicon carbide, wet
Drying obtains mixing fine powders after method ball milling；
Step 2, ethyl alcohol is added into mixing fine powders and forms slurry, titanate coupling agent is then added, epoxy-modified has
Machine silicone resin, neoprene and phenol-formaldehyde resin modified are sufficiently stirred up to being thoroughly mixed, and obtain sticky prefabricated slurry；
Step 3, sticky prefabricated slurry is added in sand mo(u)ld and is suppressed, obtain antifriction piece after cooling.
Wet ball grinding in the step 1 uses ethyl alcohol.
The speed of stirring in the step 2 is 1000-2000r/min.
The temperature of compacting in the step 3 is 150-170 DEG C, pressure 0.4-0.6MPa.
From the above, it can be seen that the present invention has following advantages:
1. the present invention solves the problems, such as that fine sandpaper spoilage is high, set using thering is the first scouring item and the second scouring item to replace
The wear-resisting scouring pad set, is capable of forming good derusting effect, while can be greatly improved and make using abrasion-resistant metal friction block
With service life and stability.
2. the present invention, as binder, can not only be formed using methyl silicon resin and be stably connected with structure, and have one
Fixed elasticity, reaches certain drawing effect, realizes the adjusting under micro-dimension.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Specific embodiment
In conjunction with Fig. 1, the specific embodiment that the present invention will be described in detail, but any limit is not done to claim of the invention
It is fixed.
Embodiment 1
As shown in Figure 1, a kind of wear-resisting scouring pad for cold rolled shape cleaning, cleans item 1 and second by first and cleans item 2
It is alternately arranged along fashioned iron draw direction, and the first scouring item 1 is connect with the second scouring item 2 by adhesive layer 4, it is described
First scouring item 1 and the second scouring item 2 are composed of the friction plate 3 of marshalling, and are led between the adjacent friction plate 3
The connection of adhesive layer 4 is crossed, described first cleans the wiping on the bonding item 2 of 4 faces second scouring layer by layer on item 1 between adjacent friction plate
The middle of piece.
The adhesive layer uses methyl silicon resin.
The pre-treating method of the friction plate includes the following steps:
Friction plate is put into low temperature ultrasonic in the mixed liquor of ethyl alcohol and methanol and cleans 20min, dried after taking-up by step a
To clean friction plate；
Clean friction plate is added constant speed in agitating device and stirs 2h by step b, obtains frosted friction plate, the stirring dress
Diamond dust fine powder is filled in setting；
Ethyl alcohol is added and continues to stir 30min into agitating device, after taking out friction plate, rinses well and dry by step c
Obtain required friction plate.
The volume ratio of the mixed liquor of methanol and ethyl alcohol in the step a is 1:2, and the temperature of the low temperature ultrasonic cleaning is
10 DEG C, supersonic frequency 30kHz, the drying temperature is 80 DEG C.
The mixing speed of constant speed stirring in the step b is 100r/min.
Amount of alcohol added in the step c is the 10% of diamond dust fine powder quality.
The quality formula of the friction plate is as follows:
10 parts of iron powder, 5 parts of copper powder, 20 parts of aluminium titanates, 2 parts of magnesia, 3 parts of calcium titanium fiber, 10 parts of barite, silicon carbide
4 parts, 0.3 part of titanate coupling agent, 2 parts of epoxy modified silicone resin, 1 part of neoprene, 10 parts of phenol-formaldehyde resin modified.
The phenol-formaldehyde resin modified uses epoxy modified phenolic resin.
The preparation method of the friction plate includes the following steps:
Step 1, after mixing evenly by iron powder, copper powder, aluminium titanates, magnesia, calcium titanium fiber, barite, silicon carbide, wet
Drying obtains mixing fine powders after method ball milling；
Step 2, ethyl alcohol is added into mixing fine powders and forms slurry, titanate coupling agent is then added, epoxy-modified has
Machine silicone resin, neoprene and phenol-formaldehyde resin modified are sufficiently stirred up to being thoroughly mixed, and obtain sticky prefabricated slurry；
Step 3, sticky prefabricated slurry is added in sand mo(u)ld and is suppressed, obtain antifriction piece after cooling.
Wet ball grinding in the step 1 uses ethyl alcohol.
The speed of stirring in the step 2 is 1000r/min.
The temperature of compacting in the step 3 is 150 DEG C, pressure 0.4MPa.
Embodiment 2
A kind of wear-resisting scouring pad for cold rolled shape cleaning cleans item and second by first and cleans item along fashioned iron stretching side
To being alternately arranged, and the first scouring item is connect with the second scouring item by adhesive layer, first scouring article and the
Two scouring items are formed by the friction plate combination of marshalling, and are connected between the adjacent friction plate by adhesive layer, described
First cleans the middle of the wiper blade on the bonding item of the scouring of face second layer by layer on item between adjacent friction plate.
The adhesive layer uses methyl silicon resin.
The pre-treating method of the friction plate includes the following steps:
Friction plate is put into low temperature ultrasonic in the mixed liquor of ethyl alcohol and methanol and cleans 30min, dried after taking-up by step a
To clean friction plate；
Clean friction plate is added constant speed in agitating device and stirs 3h by step b, obtains frosted friction plate, the stirring dress
Diamond dust fine powder is filled in setting；
Ethyl alcohol is added and continues to stir 40min into agitating device, after taking out friction plate, rinses well and dry by step c
Obtain required friction plate.
The volume ratio of the mixed liquor of methanol and ethyl alcohol in the step a is 1:6, and the temperature of the low temperature ultrasonic cleaning is
15 DEG C, supersonic frequency 50kHz, the drying temperature is 90 DEG C.
The mixing speed of constant speed stirring in the step b is 200r/min.
Amount of alcohol added in the step c is the 30% of diamond dust fine powder quality.
The quality formula of the friction plate is as follows:
15 parts of iron powder, 10 parts of copper powder, 25 parts of aluminium titanates, 5 parts of magnesia, 8 parts of calcium titanium fiber, 30 parts of barite, carbonization
8 parts of silicon, 0.6 part of titanate coupling agent, 4 parts of epoxy modified silicone resin, 2 parts of neoprene, 14 parts of phenol-formaldehyde resin modified.
The phenol-formaldehyde resin modified uses epoxy modified phenolic resin.
The preparation method of the friction plate includes the following steps:
Step 1, after mixing evenly by iron powder, copper powder, aluminium titanates, magnesia, calcium titanium fiber, barite, silicon carbide, wet
Drying obtains mixing fine powders after method ball milling；
Step 2, ethyl alcohol is added into mixing fine powders and forms slurry, titanate coupling agent is then added, epoxy-modified has
Machine silicone resin, neoprene and phenol-formaldehyde resin modified are sufficiently stirred up to being thoroughly mixed, and obtain sticky prefabricated slurry；
Step 3, sticky prefabricated slurry is added in sand mo(u)ld and is suppressed, obtain antifriction piece after cooling.
Wet ball grinding in the step 1 uses ethyl alcohol.
The speed of stirring in the step 2 is 2000r/min.
The temperature of compacting in the step 3 is 170 DEG C, pressure 0.6MPa.
Embodiment 3
A kind of wear-resisting scouring pad for cold rolled shape cleaning cleans item and second by first and cleans item along fashioned iron stretching side
To being alternately arranged, and the first scouring item is connect with the second scouring item by adhesive layer, first scouring article and the
Two scouring items are formed by the friction plate combination of marshalling, and are connected between the adjacent friction plate by adhesive layer, described
First cleans the middle of the wiper blade on the bonding item of the scouring of face second layer by layer on item between adjacent friction plate.
The adhesive layer uses methyl silicon resin.
The pre-treating method of the friction plate includes the following steps:
Friction plate is put into low temperature ultrasonic in the mixed liquor of ethyl alcohol and methanol and cleans 25min, dried after taking-up by step a
To clean friction plate；
Clean friction plate is added constant speed in agitating device and stirs 3h by step b, obtains frosted friction plate, the stirring dress
Diamond dust fine powder is filled in setting；
Ethyl alcohol is added and continues to stir 35min into agitating device, after taking out friction plate, rinses well and dry by step c
Obtain required friction plate.
The volume ratio of the mixed liquor of methanol and ethyl alcohol in the step a is 1:4, and the temperature of the low temperature ultrasonic cleaning is
12 DEG C, supersonic frequency 40kHz, the drying temperature is 85 DEG C.
The mixing speed of constant speed stirring in the step b is 150r/min.
Amount of alcohol added in the step c is the 20% of diamond dust fine powder quality.
The quality formula of the friction plate is as follows:
13 parts of iron powder, 8 parts of copper powder, 23 parts of aluminium titanates, 4 parts of magnesia, 5 parts of calcium titanium fiber, 20 parts of barite, silicon carbide
6 parts, 0.5 part of titanate coupling agent, 3 parts of epoxy modified silicone resin, 2 parts of neoprene, 12 parts of phenol-formaldehyde resin modified.
The phenol-formaldehyde resin modified uses epoxy modified phenolic resin.
The preparation method of the friction plate includes the following steps:
Step 1, after mixing evenly by iron powder, copper powder, aluminium titanates, magnesia, calcium titanium fiber, barite, silicon carbide, wet
Drying obtains mixing fine powders after method ball milling；
Step 2, ethyl alcohol is added into mixing fine powders and forms slurry, titanate coupling agent is then added, epoxy-modified has
Machine silicone resin, neoprene and phenol-formaldehyde resin modified are sufficiently stirred up to being thoroughly mixed, and obtain sticky prefabricated slurry；
Step 3, sticky prefabricated slurry is added in sand mo(u)ld and is suppressed, obtain antifriction piece after cooling.
Wet ball grinding in the step 1 uses ethyl alcohol.
The speed of stirring in the step 2 is 1500r/min.
The temperature of compacting in the step 3 is 160 DEG C, pressure 0.5MPa.
Performance detection
In conclusion the invention has the following advantages that
1. the present invention solves the problems, such as that fine sandpaper spoilage is high, set using thering is the first scouring item and the second scouring item to replace
The wear-resisting scouring pad set, is capable of forming good derusting effect, while can be greatly improved and make using abrasion-resistant metal friction block
With service life and stability.
2. the present invention, as binder, can not only be formed using methyl silicon resin and be stably connected with structure, and have one
Fixed elasticity, reaches certain drawing effect, realizes the adjusting under micro-dimension.
It is understood that being merely to illustrate the present invention above with respect to specific descriptions of the invention and being not limited to this
Technical solution described in inventive embodiments.Those skilled in the art should understand that still can be carried out to the present invention
Modification or equivalent replacement, to reach identical technical effect；As long as meet use needs, all protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of wear-resisting scouring pad for cold rolled shape cleaning, it is characterised in that: clean item and second by first and clean item edge
Fashioned iron draw direction is alternately arranged, and the first scouring item is connect with the second scouring item by adhesive layer, and described first
It cleans item and the second scouring item is formed by the friction plate combination of marshalling, and pass through adhesive layer between the adjacent friction plate
Connection, described first cleans the middle of the wiper blade on the bonding item of the scouring of face second layer by layer on item between adjacent friction plate.
2. the wear-resisting scouring pad according to claim 1 for cold rolled shape cleaning, it is characterised in that: the adhesive layer is adopted
Use methyl silicon resin.
3. the wear-resisting scouring pad according to claim 1 for cold rolled shape cleaning, it is characterised in that: the friction plate
Pre-treating method includes the following steps:
Friction plate is put into low temperature ultrasonic in the mixed liquor of ethyl alcohol and methanol and cleans 20-30min by step a, and drying obtains after taking-up
Clean friction plate；
Clean friction plate is added constant speed in agitating device and stirs 2-3h, obtains frosted friction plate, the agitating device by step b
In fill diamond dust fine powder；
Ethyl alcohol is added and continues to stir 30-40min into agitating device, after taking out friction plate, rinses well and dry by step c
Obtain required friction plate.
4. the wear-resisting scouring pad according to claim 3 for cold rolled shape cleaning, it is characterised in that: in the step a
Methanol and the volume ratio of mixed liquor of ethyl alcohol be 1:2-6, the temperature of low temperature ultrasonic cleaning is 10-15 DEG C, supersonic frequency
For 30-50kHz, the drying temperature is 80-90 DEG C.
5. the wear-resisting scouring pad according to claim 3 for cold rolled shape cleaning, it is characterised in that: in the step b
Constant speed stirring mixing speed be 100-200r/min.
6. the wear-resisting scouring pad according to claim 3 for cold rolled shape cleaning, it is characterised in that: in the step c
Amount of alcohol added be diamond dust fine powder quality 10-30%.
7. the wear-resisting scouring pad according to claim 1 for cold rolled shape cleaning, it is characterised in that: the friction plate
Quality formula is as follows:
10-15 parts of iron powder, 5-10 parts of copper powder, 20-25 parts of aluminium titanates, 2-5 parts of magnesia, 3-8 parts of calcium titanium fiber, barite
10-30 parts, 4-8 parts of silicon carbide, 0.3-0.6 parts of titanate coupling agent, 2-4 parts of epoxy modified silicone resin, neoprene 1-2
Part, 10-14 parts of phenol-formaldehyde resin modified.
8. the wear-resisting scouring pad according to claim 7 for cold rolled shape cleaning, it is characterised in that: the modified phenolic
Resin uses epoxy modified phenolic resin.
9. the wear-resisting scouring pad according to claim 7 for cold rolled shape cleaning, it is characterised in that: the friction plate
Preparation method includes the following steps:
Step 1, after mixing evenly by iron powder, copper powder, aluminium titanates, magnesia, calcium titanium fiber, barite, silicon carbide, wet process ball
Drying obtains mixing fine powders after mill；
Step 2, ethyl alcohol is added into mixing fine powders and forms slurry, titanate coupling agent, epoxy modified silicone is then added
Resin, neoprene and phenol-formaldehyde resin modified are sufficiently stirred up to being thoroughly mixed, and obtain sticky prefabricated slurry；
Step 3, sticky prefabricated slurry is added in sand mo(u)ld and is suppressed, obtain antifriction piece after cooling.
10. the wear-resisting scouring pad according to claim 9 for cold rolled shape cleaning, it is characterised in that: in the step 1
Wet ball grinding use ethyl alcohol；The speed of stirring in the step 2 is 1000-2000r/min；Compacting in the step 3
Temperature be 150-170 DEG C, pressure 0.4-0.6MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910505756.4A CN110421492B (en) | 2019-06-12 | 2019-06-12 | Wear-resistant scrubbing sheet for cleaning cold-rolled section steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910505756.4A CN110421492B (en) | 2019-06-12 | 2019-06-12 | Wear-resistant scrubbing sheet for cleaning cold-rolled section steel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110421492A true CN110421492A (en) | 2019-11-08 |
| CN110421492B CN110421492B (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910505756.4A Active CN110421492B (en) | 2019-06-12 | 2019-06-12 | Wear-resistant scrubbing sheet for cleaning cold-rolled section steel |
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Denomination of invention: A wear-resistant scrubbing sheet for cold-rolled steel cleaning Effective date of registration: 20220922 Granted publication date: 20210518 Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi science and Technology Branch Pledgor: JIANGSU JUNRUI INTELLIGENT MANUFACTURING Co.,Ltd. Registration number: Y2022320010534 |