CN110419609A - A kind of full automatic mechanical, intelligence, medicinal vine tea processing method - Google Patents
A kind of full automatic mechanical, intelligence, medicinal vine tea processing method Download PDFInfo
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- CN110419609A CN110419609A CN201910762350.4A CN201910762350A CN110419609A CN 110419609 A CN110419609 A CN 110419609A CN 201910762350 A CN201910762350 A CN 201910762350A CN 110419609 A CN110419609 A CN 110419609A
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- vine tea
- machine
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- intelligence
- processing method
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/34—Tea substitutes, e.g. matè; Extracts or infusions thereof
Abstract
The present invention relates to a kind of full automatic mechanical, intelligence, medicinal vine tea processing methods, and the vine tea fresh leaf harvested back is put into bubble washer and carries out pressure pulse cleaning；Vine tea fresh leaf after cleaned is driven by the vibration of automatic vibration draining machine, removes the droplet on surface under vibration；Material transmission makes blade surface go water dry into air blast dewatering machine after vibrating water-dropping；The fresh leaf for drying up blade surface moisture is transmitted in drum-type refiner and carries out fried green, temperature is adjusted to 110 ~ 300 DEG C, and fried green 3 ~ 30 minutes, frying moisture 35 ~ 70%；It needs the vine tea leaf of mass dryness fraction to be transmitted in automatic rolling machine frying to rub；Vine tea after mixing is unfolded and is transmitted in baking oven to dry；The complete rear vine tea of drying is transmitted to the pouch vine tea for carrying out being packaged into 3 ~ 15g automatically in automatic packaging machine.The vine tea processing method is cleaned by fresh leaf, closed operation and linkage production avoid contamination of raw material, environmental pollution and artificial contamination, to reach medicinal requirements.
Description
Technical field
The present invention relates to a kind of full automatic mechanical, intelligence, medicinal vine tea processing methods.
Background technique
Currently, traditional vine tea processing method is to pick back to carry out fried green after vine tea fresh leaf is withered or directly carry out fried green, fry
It is rubbed after blueness, carries out dry packing after rubbing.Material is not cleaned in whole process, and mechanization degree is low, is mostly
The deficiencies of manual operations, processing efficiency is low, high labor cost and product condition are poor, and " locked in " operation can not be carried out, i.e., it can not protect
The clean hygiene of card raw material not can avoid personnel's pollution and environmental pollution yet, and risk is high.
Summary of the invention
The purpose of the present invention is to provide a kind of full automatic mechanical, intelligence, medicinal vine tea processing method, which adds
Work method is cleaned by fresh leaf, closed operation and linkage production avoid contamination of raw material, environmental pollution and artificial contamination, to reach
To medicinal requirements.
Technical program of the present invention lies in: a kind of full automatic mechanical, intelligence, medicinal vine tea processing method, including with
Lower step:
(1) bubbling -cleaning: the vine tea fresh leaf harvested back is put into bubble washer and carries out pressure pulse cleaning, vine tea fresh leaf is allowed to exist
Carry out rolling in water under the advertising of bubble simultaneously relative friction, cleans up the dust for being attached to surface or soil all；
(2) vibrating water-dropping: the vine tea fresh leaf after cleaned is driven by the vibration of automatic vibration draining machine, and the droplet on surface is made to exist
The lower removal of vibration；
(3) water is removed in air blast: material transmission blows the water of blade surface in the case where high speed is dried into air blast dewatering machine after vibrating water-dropping
It falls and dries up, blade surface is made to go water dry；
(4) fried green: the fresh leaf for drying up blade surface moisture is transmitted in drum-type refiner and carries out fried green, temperature is adjusted to
110 ~ 300 DEG C, fried green 3 ~ 30 minutes, frying moisture 35 ~ 70%；
(5) it rubs: needing the vine tea leaf of mass dryness fraction to be transmitted in automatic rolling machine frying and rub, rub to sauce and flow out, leaf
Until piece surface is in white slurry；
(6) it dries: the vine tea after mixing being unfolded and is transmitted in baking oven, set drying temperature as 40 ~ 60 DEG C, dry 3 ~ 8h,
It does until 9% or less moisture；
(7) the complete rear vine tea of drying automatic packaging: is transmitted to the pouch vine tea for carrying out being packaged into 3 ~ 15g automatically in automatic packaging machine
Both medicinal vine tea.
Further, cleaning overall process takes drinking water to clean in the step (1).
Further, it is shifted since blade is merrily and lightheartedly easy by wind when blowing in the step (3), air blast dewatering machine
There need to be upper and lower crawler belt to carry out covering pressure type operation, while part need to be advertised by spacious positive and negative alternate to realize blade in positive and negative alternate
It rolls under the advertising of wind, is adhered after getting wet to prevent blade and leads to be adhered part and blow not solid carbon dioxide point.
Further, the bubble washer includes the sink of horizontal setting, and the input end side of the sink, which is provided with, leads
Flitch is provided with bubbler in the middle part of sink, the electronic thumb wheel for stirring material forward, water is arranged on the upside of the middle part of sink
It is additionally provided in slot for the conveying pedrail mechanism by material to driving front, the output end of sink and positioned at conveying pedrail mechanism
Upside be provided with air outlet air blower directed downwardly.
Further, the air blast dewatering machine includes the rack tilted upward, is provided in the rack for covering pressure type
The upper and lower pedrail mechanism of conveying blade, the lower end of rack is arranged with to be connect with what the output end of automatic vibration draining machine was connected
Hopper, the upper lateral edge material transmission direction of rack are arranged at intervals with the air blower that blade is advertised for positive and negative alternate, frame upper end
It is provided with the discharge bucket towards roller refiner feed end.
Further, it is sent in automatic packaging machine and is packed by the boosted machine of the vine tea of oven drying.
Further, each equipment work system on production line all carries out joint control by PLC system, is shown by touch screen
Operation, scene can automatically control but also be converted to and manually control；All devices on production line have interlock function, according to upper section
The operation of equipment or blanking situation control starting upstream device, realize intelligent linkage.
Compared with prior art, the invention has the following advantages that
1. being cleaned using tap water, by taking full automatic mechanical, intelligence, medicinal vine tea processing method with vibration
Draining machine carries out vibrating water-dropping, and air blast dewatering machine air-dries surface moisture, then roller machine for stir-frying Chinese medicine is fried, and is rubbed, with closed tunnel
Road baking oven is dried, and realizes the fresh leaf cleaning process of vine tea, avoids traditional dry product vine tea since fresh leaf is not cleaned in dry product
It carries out washing ingredients from lossing caused by the tea time before making tea；
2. carrying out subpackage dress using automatic packaging machine, the fresh goods vine tea for realizing picking is machined to the full process automatization of finished product
Continuous production, i.e., it is safe and healthy, and rate can also largely reduce cost of labor fastly, and then form is complete for the vine tea produced,
Soup look is pure, and loss of effective components is few, and mouthfeel is fresh and sweet, can reach pharmaceutical grade requirement；
3. process of manufacture is taken, drinking water cleaning, closed operation, persistently link operation, and it is dirty to reduce contamination of raw material, air
Dye and artificial contamination are so as to reaching medicinal requirements.
Detailed description of the invention
Fig. 1 is process flow chart of the invention；
Fig. 2 is production line structural schematic diagram of the invention；
Fig. 3 is the structural schematic diagram of bubbling -cleaning mechanism of the invention；
Fig. 4 is the structural schematic diagram of air blast dewatering machine of the invention；
In figure: 10- bubble washer 11- sink 12- stock guide 13- thumb wheel 14- conveys pedrail mechanism 15- air blower
20- automatic vibration draining machine 30- air blast dewatering machine 31- rack 32- receiving hopper 33- air blower 34- discharge bucket 40- roller
Formula refiner 50- rolling machine 60- baking oven 70- elevator 80- automatic packaging machine.
Specific embodiment
To make the foregoing features and advantages of the present invention clearer and more comprehensible, special embodiment below, and cooperate attached drawing, make detailed
It is carefully described as follows, but the present invention is not limited thereto.
Referring to figs. 1 to Fig. 4
Production line for vine tea processing includes the bubble washer 10 set gradually along material transmission direction, automatic vibration draining
Machine 20, air blast dewatering machine 30, drum-type refiner 40, rolling machine 50, baking oven 60, elevator 70 and automatic packaging machine 80, by drying
The dry boosted machine of vine tea of case, which is sent in automatic packaging machine, to be packed.
Wherein, bubble washer includes the sink 11 of horizontal setting, and the input end side of the sink is provided with stock guide 12,
It is provided with bubbler in the middle part of sink, is arranged on the upside of the middle part of sink for being stirred material forward and rotation being driven by motor
Thumb wheel 13 is additionally provided in sink for the conveying pedrail mechanism 14 by material to driving front, the output end of sink and is located at
It is arranged at intervals with several air outlets air blower 15 directed downwardly on the upside of conveying pedrail mechanism, thus by allowing vine tea fresh leaf in gas
Roll in water simultaneously relative friction under the advertising of bubble, cleans up the dust for being attached to surface or soil all, and lead to
It crosses air blower and the droplet in vine tea fresh leaf is blown off into part.
Above-mentioned air blast dewatering machine includes the rack 31 tilted upward, is provided with and is driven by motor and for covering in the rack
The upper and lower pedrail mechanism of pressure type conveying blade, the lower end of rack and be located at upper and lower pedrail mechanism input terminal be provided with automatically
The upper lateral edge material transmission direction of the receiving hopper 32 that the output end of vibrating water-dropping machine is connected, rack is arranged at intervals with several use
The air blower 33 of blade is advertised in positive and negative alternate, frame upper end is provided with the discharge bucket 34 towards roller refiner feed end, side
Just entire air blast dewatering machine is mobile.
It is respectively arranged with castor on the downside of air blast dewatering machine, drum-type refiner and elevator, consequently facilitating the equipment is moved
It is dynamic.Each equipment can be obtained by outsourcing on above-mentioned production line.
Embodiment one
A kind of full automatic mechanical, intelligence, medicinal vine tea processing method, comprising the following steps:
(1) bubbling -cleaning: the vine tea fresh leaf harvested back is put into bubble washer and carries out pressure pulse cleaning, vine tea fresh leaf is allowed to exist
Carry out rolling in water under the advertising of bubble simultaneously relative friction, cleans up the dust for being attached to surface or soil all, clearly
Washing overall process takes drinking water to clean；
(2) vibrating water-dropping: the vine tea fresh leaf after cleaned is driven by the vibration of automatic vibration draining machine, and the droplet on surface is made to exist
The lower removal of vibration；
(3) water is removed in air blast: material transmission blows the water of blade surface in the case where high speed is dried into air blast dewatering machine after vibrating water-dropping
It falls and dries up, since blade is merrily and lightheartedly easy to be shifted by wind when blowing, air blast dewatering machine need to have upper and lower crawler belt to carry out covering pressure
Formula operation, while need to advertise partially by spacious positive and negative alternate to realize that blade rolls under the advertising of positive and negative alternate wind,
It is adhered after getting wet to prevent blade and leading to be adhered part and blowing not solid carbon dioxide point makes blade surface go water dry；
(4) fried green: the fresh leaf for drying up blade surface moisture is transmitted in drum-type refiner and carries out fried green, temperature is adjusted to
110 DEG C, fried green 30 minutes, frying moisture 40%；
(5) it rubs: needing the vine tea leaf of mass dryness fraction to be transmitted in automatic rolling machine frying and rub, rub to sauce and flow out, leaf
Until piece surface is in white slurry；
(6) it dries: the vine tea after mixing being unfolded and is transmitted in baking oven, set drying temperature as 45 DEG C, dry 7h, Gan Zhishui
Until dividing 9% or less；
(7) the complete rear vine tea of drying automatic packaging: is transmitted to the pouch vine tea for carrying out being packaged into 4.5g automatically in automatic packaging machine.
Each equipment work system on production line all carries out joint control by PLC system, by touch screen display operation, scene
It can automatically control but also be converted to and manually control；All devices on production line have interlock function, according to the fortune of upper section equipment
Capable or blanking situation control starting upstream device, realizes intelligent linkage.
Embodiment two
A kind of full automatic mechanical, intelligence, medicinal vine tea processing method, comprising the following steps:
(1) bubbling -cleaning: the vine tea fresh leaf harvested back is put into bubble washer and carries out pressure pulse cleaning, vine tea fresh leaf is allowed to exist
Carry out rolling in water under the advertising of bubble simultaneously relative friction, cleans up the dust for being attached to surface or soil all, clearly
Washing overall process takes drinking water to clean；
(2) vibrating water-dropping: the vine tea fresh leaf after cleaned is driven by the vibration of automatic vibration draining machine, and the droplet on surface is made to exist
The lower removal of vibration；
(3) water is removed in air blast: material transmission blows the water of blade surface in the case where high speed is dried into air blast dewatering machine after vibrating water-dropping
It falls and dries up, since blade is merrily and lightheartedly easy to be shifted by wind when blowing, air blast dewatering machine need to have upper and lower crawler belt to carry out covering pressure
Formula operation, while need to advertise partially by spacious positive and negative alternate to realize that blade rolls under the advertising of positive and negative alternate wind,
It is adhered after getting wet to prevent blade and leading to be adhered part and blowing not solid carbon dioxide point makes blade surface go water dry；
(4) fried green: the fresh leaf for drying up blade surface moisture is transmitted in drum-type refiner and carries out fried green, temperature is adjusted to
260 DEG C, fried green 16 minutes, frying moisture 50%；
(5) it rubs: needing the vine tea leaf of mass dryness fraction to be transmitted in automatic rolling machine frying and rub, rub to sauce and flow out, leaf
Until piece surface is in white slurry；
(6) it dries: the vine tea after mixing being unfolded and is transmitted in baking oven, set drying temperature as 50 DEG C, dry 5h, Gan Zhishui
Until dividing 9% or less；
(7) automatic packaging: the complete rear vine tea of drying is transmitted to and carries out being packaged into the pouch vine tea of 9g both automatically in automatic packaging machine
Obtain medicinal vine tea.
Each equipment work system on production line all carries out joint control by PLC system, by touch screen display operation, scene
It can automatically control but also be converted to and manually control；All devices on production line have interlock function, according to the fortune of upper section equipment
Capable or blanking situation control starting upstream device, realizes intelligent linkage.
Embodiment three
A kind of full automatic mechanical, intelligence, medicinal vine tea processing method, comprising the following steps:
(1) bubbling -cleaning: the vine tea fresh leaf harvested back is put into bubble washer and carries out pressure pulse cleaning, vine tea fresh leaf is allowed to exist
Carry out rolling in water under the advertising of bubble simultaneously relative friction, cleans up the dust for being attached to surface or soil all, clearly
Washing overall process takes drinking water to clean；
(2) vibrating water-dropping: the vine tea fresh leaf after cleaned is driven by the vibration of automatic vibration draining machine, and the droplet on surface is made to exist
The lower removal of vibration；
(3) water is removed in air blast: material transmission blows the water of blade surface in the case where high speed is dried into air blast dewatering machine after vibrating water-dropping
It falls and dries up, since blade is merrily and lightheartedly easy to be shifted by wind when blowing, air blast dewatering machine need to have upper and lower crawler belt to carry out covering pressure
Formula operation, while need to advertise partially by spacious positive and negative alternate to realize that blade rolls under the advertising of positive and negative alternate wind,
It is adhered after getting wet to prevent blade and leading to be adhered part and blowing not solid carbon dioxide point makes blade surface go water dry；
(4) fried green: the fresh leaf for drying up blade surface moisture is transmitted in drum-type refiner and carries out fried green, temperature is adjusted to
200 DEG C, fried green 10 minutes, frying moisture 60%；
(5) it rubs: needing the vine tea leaf of mass dryness fraction to be transmitted in automatic rolling machine frying and rub, rub to sauce and flow out, leaf
Until piece surface is in white slurry；
(6) it dries: the vine tea after mixing being unfolded and is transmitted in baking oven, set drying temperature as 55 DEG C, dry 4h, Gan Zhishui
Until dividing 9% or less；
(7) automatic packaging: the complete rear vine tea of drying is transmitted to and carries out being packaged into the pouch vine tea of 13g both automatically in automatic packaging machine
Obtain medicinal vine tea.
Each equipment work system on production line all carries out joint control by PLC system, by touch screen display operation, scene
It can automatically control but also be converted to and manually control；All devices on production line have interlock function, according to the fortune of upper section equipment
Capable or blanking situation control starting upstream device, realizes intelligent linkage.
The foregoing is merely presently preferred embodiments of the present invention, for the ordinary skill in the art, according to this hair
Bright introduction, design various forms of full automatic mechanicals, intelligence, medicinal vine tea processing method do not need it is creative
Labour, without departing from the principles and spirit of the present invention all equivalent changes done according to scope of the present invention patent,
Modification, replacement and variant, are all covered by the present invention.
Claims (7)
1. a kind of full automatic mechanical, intelligence, medicinal vine tea processing method, which comprises the following steps:
(1) bubbling -cleaning: the vine tea fresh leaf harvested back is put into bubble washer and carries out pressure pulse cleaning, vine tea fresh leaf is allowed to exist
Carry out rolling in water under the advertising of bubble simultaneously relative friction, cleans up the dust for being attached to surface or soil all；
(2) vibrating water-dropping: the vine tea fresh leaf after cleaned is driven by the vibration of automatic vibration draining machine, and the droplet on surface is made to exist
The lower removal of vibration；
(3) water is removed in air blast: material transmission blows the water of blade surface in the case where high speed is dried into air blast dewatering machine after vibrating water-dropping
It falls and dries up, blade surface is made to go water dry；
(4) fried green: the fresh leaf for drying up blade surface moisture is transmitted in drum-type refiner and carries out fried green, temperature is adjusted to
110 ~ 300 DEG C, fried green 3 ~ 30 minutes, frying moisture 35 ~ 70%；
(5) it rubs: needing the vine tea leaf of mass dryness fraction to be transmitted in automatic rolling machine frying and rub, rub to sauce and flow out, leaf
Until piece surface is in white slurry；
(6) it dries: the vine tea after mixing being unfolded and is transmitted in baking oven, set drying temperature as 40 ~ 60 DEG C, dry 3 ~ 8h,
It does until 9% or less moisture；
(7) the complete rear vine tea of drying automatic packaging: is transmitted to the pouch vine tea for carrying out being packaged into 3 ~ 15g automatically in automatic packaging machine
Both medicinal vine tea.
2. a kind of full automatic mechanical according to claim 1, intelligence, medicinal vine tea processing method, which is characterized in that
Cleaning overall process takes drinking water to clean in the step (1).
3. a kind of full automatic mechanical according to claim 1 or 2, intelligence, medicinal vine tea processing method, feature exist
Since blade is merrily and lightheartedly easy to be shifted by wind when blowing in, the step (3), air blast dewatering machine need to have upper and lower crawler belt into
Row covers pressure type operation, while need to advertise part by spacious positive and negative alternate to realize blade progress under the advertising of positive and negative alternate wind
Rolling is adhered after getting wet to prevent blade and leads to be adhered part and blow not solid carbon dioxide point.
4. a kind of full automatic mechanical according to claim 1, intelligence, medicinal vine tea processing method, which is characterized in that
The bubble washer includes the sink of horizontal setting, and the input end side of the sink is provided with stock guide, sets in the middle part of sink
It is equipped with bubbler, the electronic thumb wheel for stirring material forward is set on the upside of the middle part of sink, is additionally provided with and is used in sink
Material is provided with outlet air to the conveying pedrail mechanism of driving front, the output end of sink and on the upside of conveying pedrail mechanism
The air blower of mouth down.
5. a kind of full automatic mechanical according to claim 1 or 4, intelligence, medicinal vine tea processing method, feature exist
In the air blast dewatering machine includes the rack tilted upward, is provided in the rack for covering the upper and lower of pressure type conveying blade
Pedrail mechanism, the lower end of rack are arranged with the receiving hopper being connected with the output end of automatic vibration draining machine, the upside of rack
The air blower that blade is advertised for positive and negative alternate is arranged at intervals with along material transmission direction, frame upper end is provided with towards roller and fries
The discharge bucket of green machine feed end.
6. a kind of full automatic mechanical according to claim 5, intelligence, medicinal vine tea processing method, which is characterized in that
It is sent in automatic packaging machine and is packed by the boosted machine of the vine tea of oven drying.
7. according to claim 1, a kind of full automatic mechanical, intelligence, medicinal vine tea processing method described in 2,4 or 6, special
Sign is that each equipment work system on production line all carries out joint control by PLC system, by touch screen display operation, scene
It can automatically control but also be converted to and manually control；All devices on production line have interlock function, according to the fortune of upper section equipment
Capable or blanking situation control starting upstream device, realizes intelligent linkage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910762350.4A CN110419609A (en) | 2019-08-19 | 2019-08-19 | A kind of full automatic mechanical, intelligence, medicinal vine tea processing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910762350.4A CN110419609A (en) | 2019-08-19 | 2019-08-19 | A kind of full automatic mechanical, intelligence, medicinal vine tea processing method |
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| CN110419609A true CN110419609A (en) | 2019-11-08 |
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Citations (6)
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|---|---|---|---|---|
| JPH02131542A (en) * | 1988-11-10 | 1990-05-21 | Terada Seisakusho:Kk | Method for automatic cleaning of tea-processing machine and apparatus therefor |
| CN103891928A (en) * | 2014-03-04 | 2014-07-02 | 郎溪县雪瓯茶业有限公司 | Mechanical preparation method for green tea |
| CN105104600A (en) * | 2015-09-21 | 2015-12-02 | 柳城县国营伏虎华侨农场茶厂 | Continuous processing production line and processing method of pan-fired green tea |
| CN106491693A (en) * | 2016-11-02 | 2017-03-15 | 福建柘参生物科技股份有限公司 | A kind of full automatic mechanical, intellectuality, vertical bar type radix pseudostellariae processing method |
| WO2017092649A1 (en) * | 2015-12-04 | 2017-06-08 | 长沙湘丰智能装备股份有限公司 | Multifunctional tea leaf production system, multifunctional tea leaf production process, and control system |
| CN208095914U (en) * | 2017-08-30 | 2018-11-16 | 安徽中徽茶叶科技有限公司 | A kind of pretreatment system of fresh tea leaves |
-
2019
- 2019-08-19 CN CN201910762350.4A patent/CN110419609A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02131542A (en) * | 1988-11-10 | 1990-05-21 | Terada Seisakusho:Kk | Method for automatic cleaning of tea-processing machine and apparatus therefor |
| CN103891928A (en) * | 2014-03-04 | 2014-07-02 | 郎溪县雪瓯茶业有限公司 | Mechanical preparation method for green tea |
| CN105104600A (en) * | 2015-09-21 | 2015-12-02 | 柳城县国营伏虎华侨农场茶厂 | Continuous processing production line and processing method of pan-fired green tea |
| WO2017092649A1 (en) * | 2015-12-04 | 2017-06-08 | 长沙湘丰智能装备股份有限公司 | Multifunctional tea leaf production system, multifunctional tea leaf production process, and control system |
| CN106491693A (en) * | 2016-11-02 | 2017-03-15 | 福建柘参生物科技股份有限公司 | A kind of full automatic mechanical, intellectuality, vertical bar type radix pseudostellariae processing method |
| CN208095914U (en) * | 2017-08-30 | 2018-11-16 | 安徽中徽茶叶科技有限公司 | A kind of pretreatment system of fresh tea leaves |
Non-Patent Citations (1)
| Title |
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Application publication date: 20191108 |