CN110414552B - A Bayesian Evaluation Method and System for Spare Parts Reliability Based on Multi-source Fusion - Google Patents
A Bayesian Evaluation Method and System for Spare Parts Reliability Based on Multi-source Fusion Download PDFInfo
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Abstract
本发明涉及一种基于多源融合的备件可靠性贝叶斯评估方法及系统,包括:确定备件可靠性的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数,该似然权重系数为两个信息源的先验分布的似然函数的比;根据各个似然权重系数融合各个信息源得到备件故障率的先验分布;确定保障任务结果对应的似然函数,根据保障任务结果对应的似然函数和备件故障率的先验分布确定备件故障率的后验分布,得到备件可靠性贝叶斯评估结果,针对备件现场使用数据较少的特点,采用似然权重系数对不同来源可靠性信息的可信程度进行量化,可以减少人为因素的影响,有效合理的融合各个备件可靠性信息源后进行可靠性评估,具有较好地估计精度。
The invention relates to a Bayesian evaluation method and system of spare parts reliability based on multi-source fusion. The likelihood weight coefficient is the ratio of the likelihood functions of the prior distributions of the two information sources; the prior distribution of the failure rate of spare parts is obtained by fusing each information source according to the likelihood weight coefficients; the likelihood function corresponding to the guarantee task result is determined, According to the likelihood function corresponding to the guarantee task results and the prior distribution of the spare part failure rate, the posterior distribution of the spare part failure rate is determined, and the Bayesian evaluation result of the spare part reliability is obtained. In view of the characteristics of less data on the field use of the spare parts, the likelihood weight is adopted. The coefficient quantifies the reliability of reliability information from different sources, which can reduce the influence of human factors, and can effectively and reasonably integrate each spare parts reliability information source for reliability evaluation, which has better estimation accuracy.
Description
技术领域technical field
本发明涉及备件可靠性预估领域,尤其涉及一种基于多源融合的备件可靠性贝叶斯评估方法及系统。The invention relates to the field of spare parts reliability prediction, in particular to a Bayesian evaluation method and system of spare parts reliability based on multi-source fusion.
背景技术Background technique
备件的实际可靠性规律与设计参数不一致时,会导致保障失败次数增多或备件积压的情况产生。特殊工作环境下,例如舰船等海上工作环境,会导致实际可靠性规律与设计参数的差异更大。When the actual reliability law of spare parts is inconsistent with the design parameters, it will lead to an increase in the number of guarantee failures or a backlog of spare parts. Under special working environments, such as marine working environments such as ships, the actual reliability laws and design parameters will be more different.
备件可靠性评估方法中的信息源来源多,不同情况环境下不同的信息源的对备件可靠性评估的有效性不同,合理融合各个信息源可以提高备件可靠性评估结果的准确度。There are many sources of information in the spare parts reliability assessment method. Different information sources have different effectiveness in the assessment of spare parts reliability under different circumstances. Reasonable fusion of various information sources can improve the accuracy of spare parts reliability assessment results.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中存在的技术问题,提供一种基于多源融合的备件可靠性贝叶斯评估方法及系统。Aiming at the technical problems existing in the prior art, the present invention provides a Bayesian evaluation method and system for the reliability of spare parts based on multi-source fusion.
本发明解决上述技术问题的技术方案如下:一种基于多源融合的备件可靠性贝叶斯评估方法,所述方法包括:The technical solution of the present invention to solve the above technical problems is as follows: a Bayesian evaluation method for the reliability of spare parts based on multi-source fusion, the method includes:
步骤1,确定备件可靠性的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数,所述似然权重系数为两个所述信息源的先验分布的似然函数的比;Step 1: Determine the likelihood weight coefficient of the prior distribution of one information source of spare parts reliability and the prior distribution of each other information source, where the likelihood weight coefficient is the likelihood of the prior distribution of the two information sources ratio of functions;
步骤2,根据各个似然权重系数融合各个信息源得到备件故障率的先验分布;Step 2: Integrate each information source according to each likelihood weight coefficient to obtain a priori distribution of the failure rate of spare parts;
步骤3,确定保障任务结果对应的似然函数,根据保障任务结果对应的似然函数和备件故障率的先验分布确定备件故障率的后验分布,得到备件可靠性贝叶斯评估结果。Step 3: Determine the likelihood function corresponding to the support task result, determine the posterior distribution of the spare part failure rate according to the likelihood function corresponding to the support task result and the prior distribution of the spare part failure rate, and obtain the spare part reliability Bayesian evaluation result.
一种基于多源融合的备件可靠性贝叶斯评估系统,所述系统包括:似然权重系数确定模块、备件故障率的先验分布确定模块以及备件可靠性贝叶斯评估模块;A Bayesian evaluation system for spare parts reliability based on multi-source fusion, the system includes: a likelihood weight coefficient determination module, a prior distribution determination module for spare parts failure rates, and a spare parts reliability Bayesian evaluation module;
似然权重系数确定模块,用于确定备件可靠性的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数,所述似然权重系数为两个所述信息源的先验分布的似然函数的比;Likelihood weight coefficient determination module, used to determine the likelihood weight coefficient of the prior distribution of one information source of spare parts reliability and the prior distribution of each other information source, and the likelihood weight coefficient is the difference between the two information sources. The ratio of the likelihood functions of the prior distribution;
备件故障率的先验分布确定模块,用于根据各个似然权重系数融合各个信息源得到备件故障率的先验分布;A priori distribution determination module of spare parts failure rate, which is used to obtain the prior distribution of spare parts failure rate by fusing each information source according to each likelihood weight coefficient;
备件可靠性贝叶斯评估模块,用于确定保障任务结果对应的似然函数,根据保障任务结果对应的似然函数和备件故障率的先验分布确定备件故障率的后验分布,得到备件可靠性贝叶斯评估结果。The spare parts reliability Bayesian evaluation module is used to determine the likelihood function corresponding to the results of the support task. According to the likelihood function corresponding to the support task results and the prior distribution of the spare part failure rate, the posterior distribution of the spare part failure rate is determined, and the reliability of the spare parts is obtained. Sexual Bayesian evaluation results.
本发明的有益效果是:针对备件现场使用数据较少的特点,采用似然权重系数对不同来源可靠性信息的可信程度进行量化,可以减少人为因素的影响,有效合理的融合各个备件可靠性信息源后进行可靠性评估,具有较好地估计精度,且随着保障任务次数的增加,估计精度逐渐提高。The beneficial effects of the present invention are: in view of the characteristics of less data used in the field of spare parts, the likelihood weight coefficient is used to quantify the reliability of reliability information from different sources, which can reduce the influence of human factors and effectively and reasonably integrate the reliability of each spare part Reliability evaluation is carried out after the information source, which has better estimation accuracy, and with the increase of the number of guarantee tasks, the estimation accuracy gradually improves.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述多源融合中的所述信息源包括:工程经验信息、装备研制生产试验信息和维修保障的现场消耗信息。Further, the information sources in the multi-source fusion include: engineering experience information, equipment development and production test information, and on-site consumption information of maintenance support.
所述步骤1中,所述信息源的先验分布π(λ)的似然函数为现场试验数据Data的边际分布m(Data丨π(λ)):In the
λ为表示备件故障率的未知参数,L(Data|λ)为所述现场试验数据Data对应的似然函数,π(λ)为所述信息源关于参数λ的先验分布;λ is an unknown parameter representing the failure rate of spare parts, L(Data|λ) is the likelihood function corresponding to the field test data Data, and π(λ) is the prior distribution of the information source with respect to the parameter λ;
所述似然权重系数C公式表达为:The formula of the likelihood weight coefficient C is expressed as:
π1(λ)为第一信息源关于参数λ的先验分布,π2(λ)为第二信息源关于参数λ的先验分布。π 1 (λ) is the prior distribution of the first information source with respect to the parameter λ, and π 2 (λ) is the prior distribution of the second information source with respect to the parameter λ.
所述步骤2中所述备件故障率的先验分布为所述一个信息源的先验分布与所述其他各个信息源的先验分布的调整值的乘积,所述其他各个信息源的先验分布的调整值根据其对应的所述似然权重系数确定。In the
所述信息源为工程经验信息和装备研制生产试验信息两个时,所述步骤2包括:When the information sources are engineering experience information and equipment development and production test information, the
步骤201,分别确定信息源为工程经验信息和装备研制生产试验信息时的先验分布π1(λ)和π2(λ):Step 201, the prior distributions π 1 (λ) and π 2 (λ) when the information sources are respectively the engineering experience information and the equipment development and production test information are determined:
π1(λ)=μ0exp(-λμ0),λ>0;π 1 (λ)=μ 0 exp(-λμ 0 ), λ>0;
Tw0为任务时间,是χ2分布的上分位数,S0为建议备件的配置数,T0为备件在研制生产试验期间所累积的试验时间,r0为备件在研制生产试验期间对应的故障次数,K为装备研制生产试验信息环境与实际运行之间的环境因子; Tw 0 is the task time, is the upper quantile of the χ2 distribution, S 0 is the number of recommended spare parts configuration, T 0 is the test time accumulated during the development and production test of the spare part, r 0 is the number of failures corresponding to the spare part during the development and production test, K is the Environmental factors between equipment development and production test information environment and actual operation;
步骤202,计算似然权重系数:Step 202, calculate the likelihood weight coefficient:
D为装备维修保障的备件现场消耗数据;D is the on-site consumption data of spare parts for equipment maintenance support;
步骤203,确定备件故障率的先验分布为:In step 203, the prior distribution of the spare parts failure rate is determined as:
其中,所述似然权重系数C大于1时将所述似然权重系数C的值修改为1。Wherein, when the likelihood weight coefficient C is greater than 1, the value of the likelihood weight coefficient C is modified to 1.
所述步骤3中确定保障任务结果对应的似然函数包括:In the
步骤301,确定所述保障任务结果:Step 301, determine the guarantee task result:
[Twi,Fi,Ni],i=1,2,…,n.;[Tw i , F i , N i ], i=1,2,...,n.;
i表示所述保障任务次数的序列号,n表示所述保障任务的次数,Twi表示第i次保障任务时间,Fi为第i次任务保障成功与否的标志,所述保障任务成功时Fi等于1,所述保障任务失败时Fi等于0,Ni表示第i次保障任务消耗的备件数量;i represents the serial number of the number of times of the guarantee task, n represents the number of times of the guarantee task, Twi represents the time of the ith guarantee task, F i is the symbol of the success of the ith mission guarantee, and when the guarantee task is successful, F i is equal to 1, F i is equal to 0 when the support task fails, and N i represents the number of spare parts consumed by the i-th support task;
步骤302,确定所述保障任务中保障任务成功和保障任务失败的概率:Step 302, determining the probability of the success of the guarantee task and the failure of the guarantee task in the guarantee task:
所述保障任务成功的概率为:The probability of the success of the assurance mission is:
所述保障任务失败的概率为:The probability of failure of the assurance mission is:
Si为所述备件的携行备件量,k为备件的序号数;S i is the amount of spare parts carried, and k is the serial number of the spare parts;
步骤303,确定所述保障任务对应的似然函数为:Step 303, determine that the likelihood function corresponding to the guarantee task is:
D为装备维修保障的备件现场消耗数据,λ为表示备件故障率的未知参数。 D is the on-site consumption data of spare parts for equipment maintenance support, and λ is an unknown parameter representing the failure rate of spare parts.
所述步骤3中确定所述备件故障率的后验分布为:The posterior distribution of the spare part failure rate determined in
π(λ)为所述信息源的先验分布。π(λ) is the prior distribution of the information source.
所述步骤3中得到所述备件可靠性贝叶斯评估结果包括:The Bayesian evaluation result of the spare parts reliability obtained in the
所述备件故障率的贝叶斯估计为:The Bayesian estimate of the spare part failure rate is:
所述备件平均寿命的贝叶斯估计为:The Bayesian estimate of the average life of the spare part is:
采用上述进一步方案的有益效果是:有效合理的融合工程经验信息和装备研制生产试验信息两个信息源后进行可靠性评估。The beneficial effect of adopting the above-mentioned further scheme is: the reliability evaluation is carried out after effectively and reasonably integrating the two information sources of engineering experience information and equipment development and production test information.
附图说明Description of drawings
图1为本发明实施例提供的一种基于多源融合的备件可靠性贝叶斯评估方法的流程图;FIG. 1 is a flowchart of a Bayesian evaluation method for spare parts reliability based on multi-source fusion provided by an embodiment of the present invention;
图2为本发明提供的一种基于多源融合的备件可靠性贝叶斯评估系统的实施例的结构框图。FIG. 2 is a structural block diagram of an embodiment of a Bayesian evaluation system for spare parts reliability based on multi-source fusion provided by the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、似然权重系数确定模块,2、备件故障率的先验分布确定模块,3、备件可靠性贝叶斯评估模块。1. Likelihood weight coefficient determination module, 2. A priori distribution determination module of spare parts failure rate, 3. Spare parts reliability Bayesian evaluation module.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
如图1所示,本发明实施例提供的一种基于多源融合的备件可靠性贝叶斯评估方法的流程图,包括:As shown in FIG. 1 , a flowchart of a Bayesian evaluation method for spare parts reliability based on multi-source fusion provided by an embodiment of the present invention includes:
步骤1,确定备件可靠性的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数,该似然权重系数为两个信息源的先验分布的似然函数的比。Step 1: Determine the likelihood weight coefficient of the prior distribution of one information source of spare parts reliability and the prior distribution of each other information source, and the likelihood weight coefficient is the ratio of the likelihood functions of the prior distributions of the two information sources. .
步骤2,根据各个似然权重系数融合各个信息源得到备件故障率的先验分布。Step 2: Integrate each information source according to each likelihood weight coefficient to obtain a priori distribution of the spare parts failure rate.
步骤3,确定保障任务结果对应的似然函数,根据保障任务结果对应的似然函数和备件故障率的先验分布确定备件故障率的后验分布,得到备件可靠性贝叶斯评估结果。Step 3: Determine the likelihood function corresponding to the support task result, determine the posterior distribution of the spare part failure rate according to the likelihood function corresponding to the support task result and the prior distribution of the spare part failure rate, and obtain the spare part reliability Bayesian evaluation result.
本发明提供一种于多源融合的备件可靠性贝叶斯评估方法,针对备件现场使用数据较少的特点,采用似然权重系数对不同来源可靠性信息的可信程度进行量化,可以减少人为因素的影响,有效合理的融合各个备件可靠性信息源后进行可靠性评估,具有较好地估计精度,且随着保障任务次数的增加,估计精度逐渐提高。The invention provides a Bayesian evaluation method for the reliability of spare parts in multi-source fusion. According to the characteristics of less data used in the field of spare parts, the likelihood weight coefficient is used to quantify the reliability of reliability information from different sources, which can reduce the need for artificial Influenced by factors, the reliability evaluation is carried out after effectively and reasonably fusing each spare part reliability information source, which has a good estimation accuracy, and with the increase of the number of guarantee tasks, the estimation accuracy gradually improves.
实施例1Example 1
本发明提供的实施例1为本发明提供的一种基于多源融合的备件可靠性贝叶斯评估方法的实施例,如图1所示,本发明实施例提供的一种基于多源融合的备件可靠性贝叶斯评估方法,包括:
步骤1,确定备件的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数,该似然权重系数为两个信息源的先验分布的似然函数的比。Step 1: Determine the likelihood weight coefficient of the prior distribution of one information source of the spare part and the prior distribution of each other information source, where the likelihood weight coefficient is the ratio of the likelihood functions of the prior distributions of the two information sources.
备件在执行任务期间为不可修件,其寿命服从指数分布,概率密度函数为:Spare parts are non-repairable parts during the execution of the task, and their lifespan obeys exponential distribution. The probability density function is:
f(t)=λexp(-λt)f(t)=λexp(-λt)
其中t为时间,λ为表示备件故障率的未知参数,μ=1/λ为备件的平均寿命。where t is time, λ is an unknown parameter representing the failure rate of spare parts, and μ=1/λ is the average life of spare parts.
从装备全寿命周期过程来看,备件的信息源主要包括工程经验信息、装备研制生产试验信息和维修保障的现场消耗等。From the perspective of the whole life cycle process of equipment, the information sources of spare parts mainly include engineering experience information, equipment development and production test information, and on-site consumption of maintenance support.
工程经验信息主要是在装备研制设计、生产管理与使用保障过程中积累得到的经验认识,是开展装备可靠性设计的重要依据。工程经验信息的来源多且表现形式多样。有些工程经验信息反映在装备设计规范或设计手册之中,如规定了部件或备件的MTBF(MeanTimeBetweenFailure,平均故障间隔时间)设计值等,方便设计人员开展装备设计时使用;有些是人们对备件的主观判断或估计,如在制定初始备件配置方案时,大量依据工程经验信息提出备件的初始配置建议。例如在规定的任务剖面(任务时间为Tw0)下建议备件的配置数为S0,携带的备件数为N,对应的备件保障概率为P,即满足不等式Engineering experience information is mainly the experience and knowledge accumulated in the process of equipment development and design, production management and use guarantee, and is an important basis for carrying out equipment reliability design. There are many sources and various forms of engineering experience information. Some engineering experience information is reflected in equipment design specifications or design manuals, such as the MTBF (Mean Time Between Failure) design value of components or spare parts, which is convenient for designers to use when designing equipment; Subjective judgment or estimation. For example, when formulating the initial spare parts configuration plan, a large number of initial configuration suggestions for spare parts are put forward based on engineering experience information. For example, under the specified mission profile (the mission time is Tw 0 ), it is recommended that the configuration number of spare parts be S 0 , the number of spare parts to be carried is N, and the corresponding spare part guarantee probability is P, that is, the inequality is satisfied
显然,上述先验信息可改写为:Obviously, the above prior information can be rewritten as:
其中, 是χ2分布的上分位数,k为备件的序号数。in, is the upper quantile of the χ2 distribution, and k is the serial number of spare parts.
在装备研制早期,人们所能够使用的备件可靠性信息主要来源于工程经验信息,这是人们制定备件配置方案的主要信息源,也是开展备件可靠性评估时所使用的重要先验信息。In the early stage of equipment development, the spare parts reliability information that people can use mainly comes from engineering experience information.
装备研制生产试验信息主要是通过装备研制生产的各类性能试验、元器件环境应力筛选试验等积累得到的备件可靠性信息。尤其对于自身是装备重要功能单元的备件,通过功能单元的各类试验能够积累较多的可靠性信息。对于某种备件,通过研制生产试验得到的备件可靠性信息一般可表示为The equipment development and production test information is mainly the spare parts reliability information accumulated through various performance tests of equipment development and production, and component environmental stress screening tests. Especially for spare parts that are equipped with important functional units, more reliability information can be accumulated through various tests of functional units. For a certain spare part, the reliability information of the spare part obtained through the development and production test can generally be expressed as
(T0,r0)(T 0 ,r 0 )
其中T0为备件在研制生产试验期间所累积的试验时间,r0为对应的故障次数。考虑到装备研制或生产阶段的各种试验常常与装备实际运行环境不同,因此,在实际信息处理时利用环境因子方式进行折算。设装备研制生产试验信息环境与实际运行之间的环境因子为K(0<K<1),则折算后的等效数据为(KT0,r0)。显然,装备研制试验信息是该类备件可靠性实际安装在装备上的真实反映,是开展备件可靠性评估所依据的重要信息。Among them, T 0 is the test time accumulated during the development and production test of the spare part, and r 0 is the corresponding number of failures. Considering that the various tests in the equipment development or production stage are often different from the actual operating environment of the equipment, the environmental factor method is used for conversion in the actual information processing. The environmental factor between the equipment development and production test information environment and the actual operation is K (0<K<1), then the equivalent data after conversion is (KT 0 , r 0 ). Obviously, the equipment development test information is the true reflection of the reliability of this type of spare parts actually installed on the equipment, and it is the important information on which the reliability assessment of the spare parts is carried out.
舰船在海上执行战备任务期间,其装备一般处于运行、待机、故障维修或等待维修等状态。如在装备的运行状态下,需要记录装备运行时间或故障发生时刻等信息,在装备故障维修状态下,需要记录修理活动所更换的备件品种及数量。由此可见,舰船在海上执行战备任务期间所记录的备件可靠性信息可表示为:During the combat readiness mission of a ship at sea, its equipment is generally in a state of operation, standby, fault maintenance or waiting for maintenance. For example, in the running state of the equipment, it is necessary to record the information such as the running time of the equipment or the time when the fault occurs. In the state of equipment failure maintenance, it is necessary to record the types and quantities of spare parts replaced by the repair activities. It can be seen that the reliability information of spare parts recorded by the ship during the combat readiness mission at sea can be expressed as:
[Twi,Fi,Si],i=1,2,…,n.[Tw i , F i , S i ], i=1,2,...,n.
其中,i表示保障任务次数的序列号,n表示保障任务的次数,Twi表示第i次保障任务时间;Fi是该次任务保障成功与否的标志,当任务期内的所有备件需求都得以满足时,Fi等于1,否则Fi等于0;Si={N1i,N2i,…,NMi}表示该次任务实际消耗的备件数量,如N1i表示第1种备件在本次任务中的实际消耗数量,N1i≥0。以一种备件为例,如某次保障任务时间为1000h,期间发生了3次故障且都得到满足,则本次保障任务成功,记为[1000,1,3];如果发生的3次故障只有2次得到满足,则该次保障任务失败,则记为[1000,0,2]。Among them, i represents the serial number of the number of support tasks, n represents the number of support tasks, Tw i represents the time of the i-th support task; F i is the symbol of the success of the task support, when all the spare parts requirements during the task period are When satisfied, F i is equal to 1, otherwise F i is equal to 0; S i ={N 1i ,N 2i ,...,N Mi } indicates the number of spare parts actually consumed by this task, such as N 1i indicates that the first type of spare parts is in this The actual consumption in the secondary task, N 1i ≥ 0. Taking a spare part as an example, if a guarantee task time is 1000h, and 3 faults occur during the period and all of them are satisfied, the guarantee task is successful, and it is recorded as [1000, 1, 3]; if 3 faults occur If only 2 times are satisfied, the guarantee mission fails, and it is recorded as [1000,0,2].
进一步的,信息源的先验分布π(λ)的似然函数为现场试验数据Data的边际分布m(Data丨π(λ)):Further, the likelihood function of the prior distribution π(λ) of the information source is the marginal distribution m(Data丨π(λ)) of the field test data Data:
L(Data|λ)为现场试验数据Data对应的似然函数,π(λ)为信息源关于参数λ的先验分布,L(Data|λ)π(λ)即为参数λ与现场试验数据Data的联合分布。L(Data|λ) is the likelihood function corresponding to the field test data Data, π(λ) is the prior distribution of the information source about the parameter λ, L(Data|λ)π(λ) is the parameter λ and the field test data Joint distribution of Data.
先验分布π(λ)的似然函数的大小反映了选取π(λ)作为信息源的合理度量。若m(D丨π(λ))越大,说明先验分布π(λ)对现场试验数据Data的支持程度越高,选取π(λ)为先验分布也就越合理。因此两个信息源的先验分布的似然函数的比表示两个信息源的可信程度的比较。The magnitude of the likelihood function of the prior distribution π(λ) reflects a reasonable measure of choosing π(λ) as an information source. If m(D丨π(λ)) is larger, it indicates that the prior distribution π(λ) supports the field test data Data higher, and the selection of π(λ) as the prior distribution is more reasonable. Therefore, the ratio of the likelihood functions of the prior distributions of the two information sources represents a comparison of the confidence levels of the two information sources.
似然权重系数C公式表达为The likelihood weight coefficient C is expressed as
其中,π1(λ)为第一信息源关于参数λ的先验分布,π2(λ)为第二信息源关于参数λ的先验分布。Wherein, π 1 (λ) is the prior distribution of the first information source with respect to the parameter λ, and π 2 (λ) is the prior distribution of the second information source with respect to the parameter λ.
似然权重系数C反映了两个信息源对现场试验数据Data支持程度。当C<1时,说明第一信息源对现场试验数据Data的支持程度低于第二信息源;当C>1时,说明第一信息源对现场试验数据Data的支持程度高于第二信息源。从这个意义上来看,利用似然权重系数C可以对两个可信程度不同的信息源进行可信程度折算,通过折算使两个信息源具有同等的可信程度,方便先验信息的融合,因此,将C称为似然权重系数。The likelihood weight coefficient C reflects the degree of support for the field test data Data from the two information sources. When C<1, it means that the first information source supports the field test data Data is lower than the second information source; when C>1, it means that the first information source supports the field test data Data is higher than the second information source. source. In this sense, the likelihood weight coefficient C can be used to convert the credibility of two information sources with different degrees of credibility. Therefore, C is called a likelihood weight coefficient.
步骤2,根据各个似然权重系数融合各个信息源得到备件故障率的先验分布。Step 2: Integrate each information source according to each likelihood weight coefficient to obtain a priori distribution of the spare parts failure rate.
步骤1中确定备件可靠性的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数后,得到各个似然权重系数,根据各个似然权重系数融合各个信息源得到备件故障率的先验分布,该备件故障率的先验分布为该一个信息源的先验分布与其他各个信息源的先验分布的调整值的乘积,其他各个信息源的先验分布的调整值根据其对应的似然权重系数确定。In
具体的,该一个信息源可以根据实际经验选择可信度高的,例如装备研制生产试验信息,以工程经验信息和装备研制生产试验信息两个信息源为例,步骤2中得到备件故障率的先验分布过程包括:Specifically, the one information source can be selected according to actual experience with high reliability, such as equipment development and production test information. Taking the two information sources of engineering experience information and equipment development and production test information as examples, the spare parts failure rate is obtained in
步骤201,分别确定信息源为工程经验信息和装备研制生产试验信息时的先验分布π1(λ)和π2(λ):Step 201, the prior distributions π 1 (λ) and π 2 (λ) when the information sources are respectively the engineering experience information and the equipment development and production test information are determined:
π1(λ)=μ0exp(-λμ0),λ>0π 1 (λ)=μ 0 exp(-λμ 0 ), λ>0
具体的,选择伽马分布作为备件故障率的先验分布:Specifically, the gamma distribution is selected as the prior distribution of the spare parts failure rate:
其中,a,b为超参数。Among them, a and b are hyperparameters.
信息源为工程经验信息时,采用最大熵方法确定超参数分别为a1=1,b1=μ0;信息源为装备研制生产试验信息时,采用先验矩方法等确定超参数分别为a2=r0+1,b2=KT0。When the information source is engineering experience information, the maximum entropy method is used to determine the hyperparameters as a 1 =1, b 1 =μ 0 ; when the information source is the equipment development and production test information, the a priori moment method is used to determine the hyperparameters respectively as a 2 =r 0 +1, b 2 =KT 0 .
步骤202,计算似然权重系数:Step 202, calculate the likelihood weight coefficient:
D为装备维修保障的备件现场消耗数据。D is the on-site consumption data of spare parts for equipment maintenance support.
步骤203,确定备件故障率的先验分布为Step 203, determine the prior distribution of the spare parts failure rate as
其中,似然权重系数C大于1时将该似然权重系数C的值修改为1。Wherein, when the likelihood weight coefficient C is greater than 1, the value of the likelihood weight coefficient C is modified to 1.
具体的,当C<1时,说明工程经验信息与备件的现场消耗数据有较大差距,在先验信息融合时需要对先验分布π1(λ)进行适当压缩;当C>1时,说明相对于装备研制生产试验信息,工程经验信息与备件的现场消耗数据吻合更好,出现这种现象一般是由于装备研制生产试验信息较少造成的,因此,在实际的先验信息融合时,可以采用对工程经验信息暂不进行压缩的方法进行处理。综上,在备件的先验信息融合时,该似然权重系数C取为:Specifically, when C < 1, it indicates that there is a large gap between the engineering experience information and the on-site consumption data of spare parts, and the prior distribution π 1 (λ) needs to be properly compressed during prior information fusion; when C > 1, It shows that compared with the equipment development and production test information, the engineering experience information is in better agreement with the on-site consumption data of spare parts. This phenomenon is generally caused by the lack of equipment development and production test information. Therefore, when the actual a priori information is fused, The method of not compressing the engineering experience information can be used for processing. To sum up, when the prior information of spare parts is fused, the likelihood weight coefficient C is taken as:
在两个信息源相互独立时,信息源的融合实际上是将两个信息源的信息量进行叠加。考虑到先验分布π(λ)的熵实际上是logπ(λ)的数学期望,因此,认为函数logπ(λ)是先验分布π(λ)的信息量的近似。因此,融合后的先验信量为When two information sources are independent of each other, the fusion of information sources is actually the superposition of the information of the two information sources. Taking into account the entropy of the prior distribution π(λ) It is actually the mathematical expectation of logπ(λ), therefore, the function logπ(λ) is considered to be an approximation of the information content of the prior distribution π(λ). Therefore, the priori after fusion is
logπ(λ)=logπ1(λ)+logπ2(λ)logπ(λ)=logπ 1 (λ)+logπ 2 (λ)
即通过融合得到的备件故障率的先验分布为:That is, the prior distribution of the spare parts failure rate obtained by fusion is:
π(λ)=π1(λ)π2(λ)π(λ)=π 1 (λ)π 2 (λ)
可信程度不同时的两个信息源的独立融合。当两个信息源的可信程度不同时,利用似然权重系数对先验分布π1(λ)进行压缩,即将工程经验信息的信息量缩小为Clogπ1(λ),此时,融合后的先验信息量可表示为Independent fusion of two sources of information with different levels of confidence. When the credibility of the two information sources is different, the prior distribution π 1 (λ) is compressed by the likelihood weight coefficient, that is, the amount of engineering experience information is reduced to Clogπ 1 (λ). The amount of prior information can be expressed as
logπ(λ)=Clogπ1(λ)+logπ2(λ)logπ(λ)=Clogπ 1 (λ)+logπ 2 (λ)
即通过融合得到的备件故障率的先验分布为:That is, the prior distribution of the spare parts failure rate obtained by fusion is:
π(λ)=(π1(λ))Cπ2(λ)。π(λ)=(π 1 (λ)) C π 2 (λ).
步骤3,确定保障任务结果对应的似然函数,根据保障任务结果对应的似然函数和备件故障率的先验分布确定备件故障率的后验分布,得到备件可靠性贝叶斯评估结果。Step 3: Determine the likelihood function corresponding to the support task result, determine the posterior distribution of the spare part failure rate according to the likelihood function corresponding to the support task result and the prior distribution of the spare part failure rate, and obtain the spare part reliability Bayesian evaluation result.
为了建立用于评估备件寿命特征的统计模型,首先分析备件的维修保障的现场消耗信息。In order to establish a statistical model for evaluating the life characteristics of spare parts, the field consumption information of the maintenance support of the spare parts is firstly analyzed.
该步骤3中确定保障任务结果对应的似然函数包括:In this
步骤301,确定保障任务结果:Step 301, determine the guarantee task result:
[Twi,Fi,Ni],i=1,2,…,n.。[Tw i , F i , N i ], i=1, 2, . . . , n.
步骤302,确定保障任务中任务成功和任务失败的概率。Step 302: Determine the probability of mission success and mission failure in the assurance mission.
对于第i(1≤i≤n)次保障任务而言,记某种备件的携行备件量为Si。如果Fi=1,则表明该次保障任务成功,即在该次保障任务中因装备故障所需要的备件均得到保障,因此Ni≤Si。此时,该事件发生概率为For the ith (1≤i≤n) guarantee mission, record the amount of spare parts carried for a certain spare part as S i . If F i =1, it indicates that the support mission is successful, that is, the spare parts required due to equipment failure in this support mission are all guaranteed, so Ni ≤S i . At this point, the probability of the event occurring is
当Fi=0时,表明该次保障任务失败,即在该次保障任务中因装备故障所需要的备件超过了携行备件数量,则有Ni>Si。由此可得,备件保障失败的概率为:When F i =0, it indicates that the support mission has failed, that is, the spare parts required due to equipment failure in this support mission exceed the number of spare parts carried, then Ni >S i . From this, the probability of spare parts guarantee failure is:
步骤303,确定所述保障任务对应的似然函数。Step 303: Determine the likelihood function corresponding to the guarantee task.
对于备件的维修保障的现场消耗信息即保障任务对应的似然函数为:The on-site consumption information for the maintenance support of spare parts, that is, the likelihood function corresponding to the support task is:
其中 in
进一步的,利用先验分布可以确定备件故障率的后验分布为:Further, using the prior distribution, the posterior distribution of the spare parts failure rate can be determined as:
进一步的,得到备件可靠性贝叶斯评估结果包括:Further, the obtained Bayesian evaluation results of spare parts reliability include:
取平方损伤函数时,备件故障率的贝叶斯估计为When taking the squared damage function, the Bayesian estimate of the spare part failure rate is
相应地,备件平均寿命的贝叶斯估计为:Correspondingly, the Bayesian estimate of the average life of spare parts is:
实施例2Example 2
本发明提供的实施例2为本发明提供的一种基于多源融合的备件可靠性贝叶斯评估系统的实施例,如图2所示,本实施例中,该系统包括:似然权重系数确定模块1、备件故障率的先验分布确定模块2以及备件可靠性贝叶斯评估模块3;
似然权重系数确定模块1,用于确定备件可靠性的一个信息源的先验分布与其他各个信息源的先验分布的似然权重系数,似然权重系数为两个信息源的先验分布的似然函数的比;Likelihood weight
备件故障率的先验分布确定模块2,用于根据各个似然权重系数融合各个信息源得到备件故障率的先验分布;A priori
备件可靠性贝叶斯评估模块3,用于确定保障任务结果对应的似然函数,根据保障任务结果对应的似然函数和备件故障率的先验分布确定备件故障率的后验分布,得到备件可靠性贝叶斯评估结果。The spare parts reliability
本发明实施例提供的基于多源融合的备件可靠性贝叶斯评估方法及系统,可以通过实际的仿真和算例分析证明其有效性。The Bayesian evaluation method and system for the reliability of spare parts based on multi-source fusion provided by the embodiments of the present invention can prove its effectiveness through actual simulation and calculation example analysis.
仿真过程中,记指数型备件的寿命分布参数真值为μ,承制方给出的参数参考值为μ0,通过模拟n次保障过程产生n组保障信息。一次保障过程的仿真步骤如下:In the simulation process, the true value of the life distribution parameter of exponential spare parts is μ, and the parameter reference value given by the manufacturer is μ 0 , and n groups of assurance information are generated by simulating n times of assurance process. The simulation steps of a guarantee process are as follows:
1)设定保障任务时间Tw;1) Set the guarantee task time Tw ;
2)按照承制方给出的参数参考值μ0,在保障概率达到0.8的条件下求出应配备的备件数量n;2) According to the parameter reference value μ 0 given by the manufacturer, under the condition that the guarantee probability reaches 0.8, calculate the number n of spare parts to be equipped;
3)按照参数真值μ产生一个指数分布,并生成1+n个随机数tj,用于模拟1个部件和n个备件的寿命值;3) Generate an exponential distribution according to the true value of the parameter μ, and generate 1+n random numbers t j , which are used to simulate the life values of one component and n spare parts;
4)令1≤i≤n+1,simT表示配备i-1个备件的最大工作时间;4)
5)从i=1开始,在所有simT中寻找最先大于Tw的数simTk,即满足simTk-1<Tw且simTk>Tw,若存在,则本次保障任务成功,记保障结果为[Tw,1,k-1],否则,本次保障任务失败,记保障结果为[Tw,0,n]。5) Starting from i=1, find the number simT k that is greater than Tw first in all simTs, that is, satisfy simT k-1 <T w and simT k > Tw , if it exists, then the guarantee task is successful, record The guarantee result is [T w ,1,k-1], otherwise, the guarantee task fails this time, and the guarantee result is recorded as [T w ,0,n].
算例分析过程中,设某指数型备件的寿命分布参数真值为μ=350,承制方给出的参考值为μ0=500。该种备件在装备研制生产期间所累积的试验时间为T0=1500,故障次数为r0=3。环境因子取K=0.9。In the process of example analysis, let the true value of the life distribution parameter of an exponential spare part be μ = 350, and the reference value given by the manufacturer is μ 0 =500. The accumulated test time of this kind of spare parts during equipment development and production is T 0 =1500, and the number of failures is r 0 =3. The environmental factor takes K=0.9.
以10次保障任务为例,按照承制方所给的参考值分别为该10次任务配备相应数量的备件,通过上述仿真过程,模拟该10次任务的执行情况,结果如表1所示。Taking 10 support missions as an example, according to the reference value given by the contractor, the 10 missions are equipped with corresponding quantities of spare parts. Through the above simulation process, the execution of the 10 missions is simulated. The results are shown in Table 1.
表1保障任务执行情况Table 1 Guarantee task implementation
利用备件平均寿命的贝叶斯估计公式,通过数值积分得到可见在承制方所给参考值偏离参数真值的情况下,本文方法仍能得到的较为准确的参数估计值。Using the Bayesian estimation formula of the average life of spare parts, it is obtained by numerical integration It can be seen that when the reference value given by the manufacturer deviates from the true value of the parameter, the method in this paper can still obtain a relatively accurate parameter estimation value.
为了验证方法的稳定性,在不同的任务次数下多次重复上述估计过程,分别计算参数估计值的平均值和均方差,结果如表2所示。In order to verify the stability of the method, the above estimation process is repeated many times under different task times, and the mean and mean square error of the parameter estimates are calculated respectively. The results are shown in Table 2.
表2不同任务次数下的估计结果Table 2 Estimation results under different number of tasks
由表2可见,随着保障任务次数的增加,参数估计值的准确性逐渐增加,与此同时均方差逐渐减小,这说明随着现场使用消耗数据的增加,本文方法可以更为准确的估计参数真值;然而,实际中的保障任务次数往往是较小的,短时间内难以积累大量现场数据,由表2可见,当保障任务次数达到8次时,参数估计值已经较为准确,且均方差较小,这说明本文方法可以在任务次数较少时达到较高的估计精度,具有较好的实用价值。It can be seen from Table 2 that with the increase of the number of guarantee tasks, the accuracy of the parameter estimation value gradually increases, and at the same time the mean square error gradually decreases, which shows that with the increase of field consumption data, the method in this paper can estimate more accurately The true value of the parameter; however, the number of guarantee tasks in practice is often small, and it is difficult to accumulate a large amount of field data in a short period of time. It can be seen from Table 2 that when the number of guarantee tasks reaches 8, the estimated value of the parameters is relatively accurate, and both The variance is small, which shows that the method in this paper can achieve high estimation accuracy when the number of tasks is small, and has good practical value.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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| CN112633688B (en) * | 2020-12-23 | 2024-08-20 | 广州智能装备研究院有限公司 | Equipment reliability information fusion method and system |
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| CN117932533B (en) * | 2024-01-16 | 2024-09-06 | 中国地质调查局自然资源综合调查指挥中心 | Emotion science multi-source data fusion method and system based on Bayesian statistics |
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