CN110411973A - A kind of method of non-methane total hydrocarbons concentration in detection gas - Google Patents

A kind of method of non-methane total hydrocarbons concentration in detection gas Download PDF

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CN110411973A
CN110411973A CN201910812908.5A CN201910812908A CN110411973A CN 110411973 A CN110411973 A CN 110411973A CN 201910812908 A CN201910812908 A CN 201910812908A CN 110411973 A CN110411973 A CN 110411973A
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molecular sieve
methane
gas
oxidation
concentration
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CN110411973B (en
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张中申
黎刚刚
郝郑平
李娜
张鑫
程杰
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University of Chinese Academy of Sciences
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/3504Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing gases, e.g. multi-gas analysis

Abstract

The invention discloses a kind of methods of non-methane total hydrocarbons concentration in detection gas.Described method includes following steps: under test gas is passed through medium temperature selective catalytic oxidation column, catalysis oxidation is carried out under conditions of 260~380 DEG C, using the concentration of carbon dioxide in gas of the NDIR instrument detection after catalysis oxidation, the concentration of NMHC under test gas is obtained through conversion;The composition of the catalyst loaded in gating catalytic oxidation column is as follows: including carrier and the active metal being carried on carrier;Carrier is molecular sieve;Active metal is palladium;The mass content of active metal is 0.1~10% in catalyst.The present invention is based on the technologies of catalysis oxidation-NDIR to detect non-methane total hydrocarbons, by the gating catalytic oxidation of methane ethane mixed gas as model reaction (most dysoxidizable in non-methane total hydrocarbons is ethane), catalyst used by confirming has efficiently is selectively convertered the ability of NMHC (such as ethane) without converting methane, the application being completely suitable in non-methane total hydrocarbons detection very much.

Description

A kind of method of non-methane total hydrocarbons concentration in detection gas
Technical field
The present invention relates to a kind of methods of non-methane total hydrocarbons concentration in detection gas, belong to gas-monitoring field.
Background technique
In environmental monitoring field, total volatile organic compounds (Total Volatile Organic Compounds, TVOCs) by the World Health Organization (WHO, 1989) to its is defined as: fusing point lower than room temperature and boiling point between 50~260 DEG C Volatile organic compounds general name.Non-methane total hydrocarbons (Non-Methane Hydrocarbon, NMHC) is typically referred to except first The general name of hydrocarbon (wherein be mainly C2~C8) other than alkane, except nytron beyond the region of objective existence is contained, further include alcohol, aldehyde, acid, The hydrocarbon derivatives such as ester, ketone and C8The above volatile organic matter.Total volatile organic compounds (TVOCs) and non- Methane total hydrocarbon (NMHC) is two different concepts, and the scope that total volatile organic compounds is covered in definition is greater than non-methane Total hydrocarbon, i.e., whether there is or not the differences for adding methane concentration.Currently, NMHC is a kind of main surrounding air and industrial factory circle source emission gas The substantially situation of polluted gas concentration can be obtained by NMHC concentration value for the pollution level index of body, be conducive to as environment prison It surveys and provides a kind of fast and convenient measurement index with environmental law enforcement.Due to atmosphere organic pollutant discharge gradually by government, The sensitivity of the monitoring instrument of society and the extensive concern of the public, total volatile organism and non-methane total hydrocarbons, convenience and The performances such as safety are all the emphasis of environmental protection administration and the concern of monitoring instrument manufacturer all the time.At present in non-methane total hydrocarbons Determination method in, the analysis method generallyd use includes gas chromatography, fluorimetry, capillary electrophoresis etc.. Wherein, because high sensitivity and linear extent that hydrogen flame ionization detector (FID) is to hydrocarbon organic matter to be had, use chromatography Post separation methane and NMHC add fid detector (GC+FID) method to be a kind of hand of the domestic non-methane total hydrocarbons monitoring generallyd use Section.However, containing not caused by the interference of high-purity hydrogen safety issue existing for GC+FID method, environmental gas, " equivalent carbon effect " The error of saturated bond or the low caused detectable concentration of hetero atom organic matter response, to be unable to continuous sampling analysis etc. many lacks Point seriously restricts its application that NMHC is monitored in different disposal of pollutants sources.
Prior art discloses the methods using catalysis method detection non-methane total hydrocarbons, but its method is examined using FID Methane is surveyed, TVOCs is converted into methane using catalysis technique, then detected with FID and generate methane, and then obtain NMHC concentration, this Kind method, which remains unchanged, uses the concentration of GC+FID detection methane, does not get rid of the inherent shortcoming of GC+FID detection method substantially, such as just Victory, safety and the disadvantages such as economy is low, high economy, efficient detection to current environmental monitoring field demand TVOCs and NMHC still has certain difficulty.
The monitoring technology of non-methane total hydrocarbons (NMHC) based on " catalysis oxidation-NDIR " technology is using highly selective, high NMHC catalysis oxidation is carbon dioxide and water, then by mature at present in certain temperature range by the catalyst of stability Non-linear infrared (NDIR) measurement generate gas concentration lwevel, to extrapolate the concentration of NMHC.Utilize NDIR detector Technology has following advantage: it is small in size, it is easily carried;It is highly-safe, without H in FID2Assist bring hidden safely Suffer from;Economy is high, and compared to fid detector, NDIR technology can substantially reduce testing cost;Detection process is quick, compared to GC+ The disengaging time of chromatographic column is up to the shortcomings that a few minutes in FID method, and catalysis oxidation NDIR technology can accomplish real-time monitoring;It surveys High sensitivity is measured, mature NDIR sensor detects CO at present2The sensitivity of concentration is up to 1ppm (0.536mg/m3, in terms of C) with Under;The target organic in NMHC can be completely converted into CO by catalytic oxidation technologies2, effectively evaded FID/PID The error of detectable concentration caused by response difference to different types of organic matter has superior full spectrum detectability.
The key core technologies of catalysis oxidation-NDIR technology are that the selection of catalysis material is determined and is synthetically prepared.Catalysis Can material reach corresponding requirements, generally require and meet following condition: (1) catalytic selectivity is high, by NMHC complete oxidation For CO2, while retaining methane, and there is wide temperature operating window;(2) stability is good, and long-time service, which remains to remain height, urges Change activity and selectivity;(3) environment resistant interference performance is strong, and for various concentration, the gas of different component is able to maintain NMHC is converted CO by relevant temperature section2Catalysis oxidation ability.
Catalysis oxidation-NDIR the technology used for NMHC detection selects catalysis oxidation material in NMHC detection to have one Fixed challenge such as selectively realizes the complete catalysts oxidation of NMHC.Although methane is as a kind of hydrocarbon the most stable Matter, but in the organic matter containing similar chemical characters such as ethane, propane, by NMHC within the scope of certain temperature complete oxidation For CO2, and retaining methane converts it not, is the key that technology and challenge.It therefore, can if developing a kind of catalysis material Possessing makes NMHC complete oxidation and retains the not oxidized ability of methane, then its selective oxidation that can be applied to NMHC and inspection It surveys analysis and is used as catalysis material.
Summary of the invention
The object of the present invention is to provide a kind of method of non-methane total hydrocarbons concentration in detection gas, the method for the present invention is to be based on Catalysis oxidation-NDIR technology realizes the detection of non-methane total hydrocarbons, can be complete by non-methane total hydrocarbons in certain temperature range While being converted into carbon dioxide entirely, selective does not convert methane completely, the interference for avoiding methane from detecting NMHC;Then sharp The quality of non-methane total hydrocarbons is scaled with the concentration of non-dispersion infrared (NDIR) the technology measurement carbon dioxide of current maturation Concentration.
Specifically, in detection gas provided by the invention non-methane total hydrocarbons concentration method, include the following steps:
By under test gas by medium temperature selective catalytic oxidation column, catalysis oxidation is carried out under conditions of 260~380 DEG C, Using the concentration of carbon dioxide in gas of the NDIR sensor detection after catalysis oxidation, obtained under test gas through conversion The concentration of NMHC;
The composition of the catalyst loaded in the medium temperature selective catalytic oxidation column is as follows:
Including carrier and the active metal being carried on the carrier;
The carrier is molecular sieve;
The active metal is palladium;
In the catalyst, the mass content of the active metal is 0.1~10%, preferably 0.2~1% or 0.5%.
In above-mentioned method, the molecular sieve can be ZSM Series Molecules sieve, Beta molecular sieve, MOR molecular sieve, Y type molecule ZSM-5 molecular sieve in sieve, A type molecular sieve or X-type molecular sieve etc., preferably ZSM Series Molecules sieve.
In above-mentioned method, the catalyst further includes the promoter metal ingredient being carried on the molecular sieve;
The promoter metal is potassium, sodium, manganese, iron, cobalt, nickel, cerium, lanthanum, chromium, vanadium and tin at least one.
In above-mentioned method, the silica alumina ratio of the molecular sieve can be 20~80, preferably 25~50,25 or 50, having a size of 100nm~10 μm, such as having a size of 1~10 μm or so of micron-level molecular sieve, the nanometer fraction having a size of 100~1000nm or so Son sieve.
In the method for the present invention, when the molecular sieve using different silica alumina ratios is used as carrier, and active metal is palladium, and quality contains When amount is 0.2~1% (preferably 0.5%), the catalysis oxidation temperature that the catalyst is applicable in is different, specific as follows:
1) when the molecular sieve is the nanoscale ZSM-5 molecular sieve that silica alumina ratio is 25, the temperature of the catalysis oxidation is 260~360 DEG C;
2) when the molecular sieve is the micron order ZSM-5 molecular sieve that silica alumina ratio is 25, the temperature of the catalysis oxidation is 350~370 DEG C;
3) when the molecular sieve is the micron order ZSM-5 molecular sieve that silica alumina ratio is 50, the temperature of the catalysis oxidation is 300~340 DEG C;
4) when the molecular sieve is the micron order MOR molecular sieve that silica alumina ratio is 25, the temperature of the catalysis oxidation is 340 ~360 DEG C.
In above-mentioned method, the mass concentration of NMHC is 1~1500mg/m in the under test gas3
In above-mentioned method, needs to deduct the carbon dioxide (i.e. background concn) under test gas, then convert;It can It measures in the following way: directly detecting the concentration of carbon dioxide under test gas using NDIR.
The catalyst that the method for the present invention uses can be prepared by conventional method, such as: equi-volume impregnating, Vaccum Permeating The methods of stain method, ion-exchange, liquid-phase reduction load method.
The concentration of existing NDIR instrument detection carbon dioxide can be used in the method for the present invention.
The present invention is based on the technologies of catalysis oxidation-NDIR to detect non-methane total hydrocarbons, passes through the choosing of methane ethane mixed gas Catalysis oxidation is selected as model reaction (most dysoxidizable in non-methane total hydrocarbons is ethane), it was confirmed that used catalyst has It is efficiently selectively convertered very much the ability of NMHC (such as ethane) without converting methane, is completely suitable for detecting in non-methane total hydrocarbons In application.In order to further verify the gating catalytic oxidation performance of such catalyzed conversion material, the present invention be additionally added propane, Other typical non-methane total hydrocarbons such as benzene, toluene and ethyl acetate represent pollutant, same living with very excellent catalysis oxidation Property.
Detailed description of the invention
Fig. 1 is the work of the methane ethane catalysis oxidation of micron order Pd/ZSM-5 (50) catalysis material in the embodiment of the present invention 1 Linearity curve figure.
Fig. 2 is the work of the methane ethane catalysis oxidation of nanoscale Pd/ZSM-5 (25) catalysis material in the embodiment of the present invention 2 Linearity curve figure.
Fig. 3 is the work of the methane ethane catalysis oxidation of micron order Pd/ZSM-5 (25) catalysis material in the embodiment of the present invention 3 Linearity curve figure.
Fig. 4 is the activity of the methane ethane catalysis oxidation of micron order Pd/MOR (25) catalysis material in the embodiment of the present invention 4 Curve graph.
Fig. 5 is the work of the methane ethane catalysis oxidation of micron order Pd/ZSM-5 (200) catalysis material in comparative example 1 of the present invention Linearity curve figure.
Fig. 6 is the flow chart that the method for NMHC concentration is surveyed the present invention is based on catalysis oxidation-NDIR technology.
Specific embodiment
Experimental method used in following embodiments is conventional method unless otherwise specified.
The materials, reagents and the like used in the following examples is commercially available unless otherwise specified.
Catalyst as used in the following examples is prepared by the following method:
At room temperature, 0.1g palladium acetylacetonate is dissolved in 1mL trioctylphosphine phosphorus, under the atmosphere of nitrogen protection solution by Gradually become orange from yellow, then solution instilled into 9mL trioctylphosphine phosphorus and is stirred, be gradually warmed up to 300 DEG C, keeps 30min, Obtain black colloidal solution.After being cooled to room temperature, ethanol washing is added, centrifuge separation is redispersed in after cleaning several times repeatedly In 50mL ethanol solution.A certain amount of molecular sieve carrier is added, steeped overnight is stirred, is put into Muffle furnace 500 after solvent evaporated DEG C calcining 3h.Obtain the Pd/ molecular sieve catalytic material of respective negative carrying capacity.
Embodiment 1: under different temperatures, Pd/ZSM-5 (50) molecular sieve catalytic material is urged for methane ethane mixed gas Oxidation
Reaction evaluating device is continuously flowed using small fixed, the silica alumina ratio of micron-level molecular sieve carrier ZSM-5 is 50, Pd load capacity is 0.5wt%.Tube inner diameter is 4mm, and reaction gas is the ethane and 21% oxygen of the methane of 508ppm, 515ppm Mixed gas, air speed be 18 000gmlh-1.The conversion results of methane and ethane under different temperatures, condition of normal pressure As shown in Figure 1, it can be seen that within the temperature range of 300~340 DEG C, ethane complete oxidation is carbon dioxide, and methane is kept It is constant.
Under embodiment 2, different temperatures, Pd/ZSM-5-3 (25) molecular sieve catalytic material is for methane ethane mixed gas Catalytic oxidation
Reaction evaluating device is continuously flowed using small fixed, the silica alumina ratio of nano-class molecular sieve carrier ZSM-5-3 is 25, Pd load capacity are 0.5wt%.Tube inner diameter is 4mm, and reaction gas is the ethane and 21% of the methane of 508ppm, 515ppm The mixed gas of oxygen, air speed are 18 000gmlh-1.The conversion ratio of methane and ethane under different temperatures, condition of normal pressure As a result as shown in fig. 2, it can be seen that within the temperature range of 260~360 DEG C, ethane complete oxidation is carbon dioxide, and methane It remains unchanged.
Under embodiment 3, different temperatures, Pd/ZSM-5 (25) molecular sieve catalytic material is urged for methane ethane mixed gas Oxidation
Reaction evaluating device is continuously flowed using small fixed, the silica alumina ratio of micron-level molecular sieve carrier ZSM-5 is 25, Tube inner diameter is 4mm, and reaction gas is methane, the ethane of 515ppm and the mixed gas of 21% oxygen of 508ppm, and air speed is 18 000g·ml·h-1.The conversion results of methane and ethane under different temperatures, condition of normal pressure are as shown in figure 3, can see Out, within the temperature range of 340~350 DEG C, ethane complete oxidation is carbon dioxide, and methane remains unchanged.
Under embodiment 4, different temperatures, Pd/MOR (25) molecular sieve catalytic material is used for the catalysis of methane ethane mixed gas Oxidation reaction
Reaction evaluating device is continuously flowed using small fixed, the silica alumina ratio of micron-level molecular sieve carrier MOR is 25, instead Answering bore is 4mm, and reaction gas is methane, the ethane of 515ppm and the mixed gas of 21% oxygen of 508ppm, air speed 18 000g·ml·h-1.The conversion results of methane and ethane are as shown in Figure 4 under different temperatures, condition of normal pressure, it can be seen that In Within the temperature range of 340~360 DEG C, ethane complete oxidation is carbon dioxide, and methane remains unchanged.
Under comparative example 1, different temperatures, Pd/ZSM-5 (200) molecular sieve catalytic material is for methane ethane mixed gas Catalytic oxidation
Reaction evaluating device is continuously flowed using small fixed, the silica alumina ratio of micron-level molecular sieve carrier ZSM-5 is 200, tube inner diameter 4mm, reaction gas is methane, the ethane of 515ppm and the mixed gas of 21% oxygen of 508ppm, empty Speed is 18 000gmlh-1.The conversion results of methane and ethane under different temperatures, condition of normal pressure are as shown in figure 5, can be with Find out, the catalysis material of the ZSM-5 (200) with weaker acid does not have the ability of selective oxidation non-methane total hydrocarbons.
The catalysis oxidation of comparative example 1-4 and comparative example 1 is results, it can be seen that due to different silica alumina ratios and difference The surface nature of the molecular sieve of size has very big difference, especially has very big difference in nature in surface acidity, and Surface acidity can play the role of during catalytic oxidation alkane it is very huge, therefore, excellent surface and suitable load The synergistic effect of active metal is the key factor that the catalyst works.
The catalysis material of the molecular sieve supported different noble metals of comparative example 2, ZSM-5 (50) is used for methane ethane gating catalytic oxidation The activity performance of reaction compares
Reaction evaluating device is continuously flowed using small fixed, molecular sieve carrier is micron-sized ZSM-5, silica alumina ratio It is 50, noble-metal-supported amount is 0.5wt%.Tube inner diameter is 4mm, and reaction gas is the second of the methane of 508ppm, 515ppm The mixed gas of alkane and 21% oxygen, air speed are 18 000gmlh-1.In atmospheric conditions, the catalysis oxygen of methane and ethane It is as shown in table 1 below to change result.Wherein, the selectivity of carbon dioxide is 98% or more.
By the data in table 1, it can be seen that only Pd has the energy of gating catalytic oxidation non-methane total hydrocarbons in noble metal Power.
The catalysis oxidation result of the different catalysis materials of table 1
Embodiment 5, moisture and CO2Equal environmental gas are to the activity influence of Pd/ZSM-5 (50) catalysis material using small-sized solid Fixed bed continuously flows reaction evaluating device, and molecular sieve carrier is micron order ZSM-5, silica alumina ratio 50, and Pd load capacity is 0.5wt%, tube inner diameter 4mm, one pack system concentrations of reactant gas are methane 508ppm and ethane 515ppm, the H of addition2O is dense Degree is 50%RH, CO2Concentration is 2%, and air speed is 18 000gmlh-1.In atmospheric conditions, the catalysis oxygen of methane and ethane The results are shown in Table 2 for change.Wherein, the selectivity of carbon dioxide is 98% or more.
By the data in table 2, it can be seen that common CO in ambiance2And H2O is not biggish to catalyst activity It influences.
Table 2 adds moisture and CO2When catalysis oxidation result
Typical case's NMHC substance such as embodiment 6, propane, toluene, acetylene, ethyl acetate, dichloroethanes is to Pd/ZSM-5 (50) The activity influence of catalysis material
Continuously flow reaction evaluating device using small fixed, molecular sieve carrier ZSM-5, silica alumina ratio 50, Pd is negative Carrying capacity is 0.5wt%.Tube inner diameter is 4mm, and propane 200ppm, toluene is added in methane ethane combination gas respectively The typical NMHC substance of 200ppm, acetylene 100ppm, ethyl acetate 200ppm and dichloroethanes 200ppm, air speed 26000h-1。 In atmospheric conditions, the results are shown in Table 3 for the catalysis oxidation of each non-methane total hydrocarbons single-component gas.Wherein, the choosing of carbon dioxide Selecting property is 98% or more.
By the data in table 3, it can be seen that the catalyst all has other several typical non-methane total hydrocarbons very excellent Different selective catalysis activity.
Table 3 adds catalysis oxidation result when different NMHC
Embodiment 7,
The flow chart using the method for non-linear infrared (NDIR) technology detection NMHC concentration is adopted as shown in fig. 6, tool Body step are as follows:
(1) tested gas is controlled into its flow direction by triple valve, when passing through first via void column, be tested organic in gas Object does not change, and then gas enters in NDIR detector, the CO measured2Concentration is the background CO of gas2Concentration, as sky White value is deducted;
(2) by triple valve by the tangential third road medium temperature gating catalytic oxidation column of gas, catalyst is in catalysis oxidation column Pd/ZSM-5 (50) catalysis material, within the temperature range of 300~340 DEG C, all NMHC can complete oxidation be carbon dioxide, Methane is able to maintain constant, to measure by NDIR sensor CO2It can convert to obtain NMHC concentration after concentration background correction value (in terms of C).
According to the above process to the dense of the NMHC in 100ppm methane, 100ppm ethane and 100ppm ethyl acetate gaseous mixture Degree is detected.Catalyst uses micron order Pd/ZSM-5 (50), and it is 340 DEG C that NMHC, which is catalyzed column temperature,.Testing result such as 4 institute of table Show:
The testing result of NMHC in 4 mixed gas of table
There is very high essence using the non-linear infrared method detection NMHC of catalysis oxidation-it can be seen from the above results Degree, up to 99% or more.

Claims (9)

1. the method for non-methane total hydrocarbons concentration, includes the following steps: in a kind of detection gas
By under test gas by medium temperature selective catalytic oxidation column, catalysis oxidation is carried out under conditions of 260~380 DEG C, is used The concentration of carbon dioxide in gas of the NDIR instrument detection after catalysis oxidation obtains the dense of NMHC under test gas through conversion Degree;
The composition of the catalyst loaded in the medium temperature selective catalytic oxidation column is as follows:
Including carrier and the active metal being carried on the carrier;
The carrier is molecular sieve;
The active metal is palladium;
In the catalyst, the mass content of the active metal is 0.1~10%.
2. according to the method described in claim 1, it is characterized by: the molecular sieve is ZSM Series Molecules sieve, Beta molecule Sieve, MOR molecular sieve, Y type molecular sieve, A type molecular sieve or X-type molecular sieve.
3. method according to claim 1 or 2, it is characterised in that: the catalyst further includes being carried on the molecular sieve On promoter metal ingredient;
The promoter metal is at least one of potassium, sodium, manganese, iron, cobalt, nickel, cerium, lanthanum, chromium, vanadium and tin.
4. method according to any one of claim 1-3, it is characterised in that: the silica alumina ratio of the molecular sieve be 20~ 80。
5. according to the method described in claim 4, it is characterized by: the molecular sieve is the nanoscale ZSM-5 that silica alumina ratio is 25 When molecular sieve, the temperature of the catalysis oxidation is 260~360 DEG C.
6. according to the method described in claim 4, it is characterized by: the molecular sieve is the micron order ZSM-5 that silica alumina ratio is 25 When molecular sieve, the temperature of the catalysis oxidation is 350~370 DEG C.
7. according to the method described in claim 4, it is characterized by: the molecular sieve is the micron order ZSM-5 that silica alumina ratio is 50 When molecular sieve, the temperature of the catalysis oxidation is 300~340 DEG C.
8. according to the method described in claim 4, it is characterized by: the molecular sieve is that the micron order MOR that silica alumina ratio is 25 divides When son sieve, the catalysis oxidation temperature is 340~360 DEG C.
9. method according to claim 1 to 8, it is characterised in that: the quality of NMHC is dense in the under test gas Degree is 1~1500mg/m3
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