CN110409456A - Integrated full-automatic branch fastener assembly and its application method - Google Patents

Integrated full-automatic branch fastener assembly and its application method Download PDF

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Publication number
CN110409456A
CN110409456A CN201811428625.2A CN201811428625A CN110409456A CN 110409456 A CN110409456 A CN 110409456A CN 201811428625 A CN201811428625 A CN 201811428625A CN 110409456 A CN110409456 A CN 110409456A
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CN
China
Prior art keywords
branch fastener
integrated
jack
pumping plant
controller
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Pending
Application number
CN201811428625.2A
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Chinese (zh)
Inventor
宋爽
姚鸿梁
徐辉
王琛
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Shanghai Tonghe Engineering Technology Co Ltd
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Shanghai Tonghe Engineering Technology Co Ltd
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Application filed by Shanghai Tonghe Engineering Technology Co Ltd filed Critical Shanghai Tonghe Engineering Technology Co Ltd
Priority to CN201811428625.2A priority Critical patent/CN110409456A/en
Publication of CN110409456A publication Critical patent/CN110409456A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/02Foundation pits
    • E02D17/04Bordering surfacing or stiffening the sides of foundation pits

Abstract

The present invention relates to base pit engineering field, specially a kind of integrated full-automatic branch fastener assembly and its application method.A kind of integrated full-automatic branch fastener assembly, including branch fastener frame (11), branch fastener frame (11) includes upper cover plate component (12), movable cover plate (14) and preceding stiffening plate (16), it is characterized in that: further including jack (13), mechanical lock (15), integrated pumping plant (17), controller (18) and ring flange (19), the back side panel and ring flange (19) of branch fastener frame (11) are bolted, jack (13) is set to the middle part of branch fastener frame (11), integrated pumping plant (17) and controller (18) both of which are set in branch fastener frame (11), integrated pumping plant (17) are connected with controller (18) the two by cable.Install convenient of the present invention is transferred flexible.

Description

Integrated full-automatic branch fastener assembly and its application method
Technical field
The present invention relates to base pit engineering field, specially a kind of integrated full-automatic branch fastener assembly and its application method.
Background technique
Steel support shaft force servo system in foundation pit enclosure structure supporting, site operation equipment is generally by numerical control pumping plant It is formed with branch fastener two parts, the core component of numerical control pumping plant is control centre and power output source, is generally placed upon on foundation pit side; Branch fastener and bracing members are erected in the building enclosure of foundation pit both ends after being bolted and design specified position, for going along with sb. to guard him Structure applies axle power, to limit the horizontal displacement of building enclosure in Excavation Process.The power of branch fastener is pumped from numerical control It stands, the two is connected by oil pipe with cable, and oil pipe is the transmission medium of power, and cable is used to transmit data-signal.
A usual numerical control pumping plant can control eight branch fasteners, and power output source is one, to the axis of each fastener Power load and unloading can only control one by one, can not carry out simultaneously.It is connected, is being applied with hydraulic oil pipe between pumping plant and each fastener Oil pipe is easily destroyed so as to cause axial force of the supports failure during work.When equipment is installed and is removed, transfers equipment and need Reclosing oil pipe, live mud impurity enters hydraulic device easily also so as to cause thrashing, therefore equipment needs are regularly maintained. Numerical control pumping plant needs workbench, can occupy certain construction space, and the position put will consider not influencing the same of site operation When also to guarantee hydraulic oil pipe Reasonable Arrangement, reduce oil pipe route.
Summary of the invention
In order to overcome the drawbacks of the prior art, a kind of install convenient is provided, transfers and flexible excavates safeguard, the present invention Disclose a kind of integrated full-automatic branch fastener assembly and its application method.
The present invention reaches goal of the invention by following technical solution:
A kind of integrated full-automatic branch fastener assembly, including branch fastener frame, branch fastener frame include upper cover plate component, mobile lid Plate and preceding stiffening plate, constitute the protective shell of whole system, it is characterized in that: further including jack, mechanical lock, integrated pumping plant, control Device and ring flange, the back side panel and ring flange of branch fastener frame are bolted, and jack is set to the middle part of branch fastener frame, The oil cylinder of jack connects relief tube, pressure-relief valve of connecting on the relief tube, and the two sides of jack are respectively arranged a mechanical lock, and two A mechanical lock is parallel to each other, and mechanical lock all connects jack by preceding stiffening plate, and when jack applies axle power, oil cylinder is to overhanging Out, outside displacement occurs jointly for synchronous drive mechanical lock when stiffening plate is displaced outwardly before pushing, while movable cover plate is as guarantor Shield upper cover also synchronizes protruding, integrates pumping plant and controller both of which and is set in branch fastener frame, integrates pumping plant and control Both devices are connected by cable, and controller controls the load and unloading of integrated pumping plant.
The integrated full-automatic branch fastener assembly, it is characterized in that: integrated pumping plant is set to jack in branch fastener frame Top, integrated pumping plant is made of fuel tank, pump and hydraulic circuit, integrates pumping plant and pass through hydraulic circuit connection jack, integration pump It stands for providing required hydraulic power for jack.
The integrated full-automatic branch fastener assembly, it is characterized in that: controller is set to the lower section of mechanical lock, controller packet Programmable logic controller, power supply module and data collector are included, controller is controlled by controlling the power of integrated pumping plant The movement of jack, while acquiring the pressure data of jack and being transmitted to local control centre by wired or wireless.
The application method of integrated full-automatic branch fastener assembly, it is characterized in that: successively implementing as follows:
Load: then branch fastener frame back side panel is lifted to designated position in foundation pit after being connected with bracing members by flange plate bolt It is fixed, then bracing members are carried out with the application of axle power, i.e., load instruction is issued to load by the local control centre at foundation pit scene Integrated branch fastener assembly, the programmable logic controller PLC inside controller in integrated branch fastener assembly are received After the load instruction of local control centre, the integrated pumping station operation in integrated branch fastener assembly is controlled, is according to load instruction Jack accurately loads, and close in load and oil cylinder is protruding by pressure-relief valve for jack, and stiffening plate is displaced outwardly together before pushing When drive mechanical lock to occur outside displacement jointly, movable cover plate synchronizes protruding, integrated branch fastener as protection upper cover Preceding stiffening plate in assembly is contacted with foundation pit enclosure structure, and the axle power of bracing members is passed to building enclosure, resists building enclosure The displacement on the inside of foundation pit occurs;
Unloading: when outside displacement occurs for building enclosure, need to reduce the axle power of bracing members, similarly by local control centre Unloading command is issued, controller controls integrated pumping plant according to the unloading command being connected to and unloads, and integrates pumping plant and executes uninstall action, string The pressure-relief valve being associated on jack cylinder relief tube is opened, and the high pressure oil in jack cylinder discharges oil cylinder pressure by feather valve Power, bracing members internal force reduce, and building enclosure stress reaches balance, and stopping continues to generate displacement outward.
The invention discloses a kind of integrated full-automatic branch fastener assemblies, by traditional multi-channel digital control pumping plant internal part It is built in after dismantling in each branch fastener and forms integration apparatus, the axle power control of each fastener is independent of each other, Ke Yitong When add unloading, it is also more flexible to transfer management, is independent of each other;Pass through integration, it is no longer necessary to which construction site is that numerical control pumping plant stays If position, also eliminates the mixed and disorderly oil pipe in scene and lay, it is more convenient to install;Complete equipment realizes totally-enclosed design, is propping up There is no the disconnection of fluid pressure line and connection when fastener is transferred, the risk that impurity is mixed into system is avoided, safety is big It is big to improve;Complete equipment eliminates individual large-sized numerical control pumping plant, realizes complete distribution, implements drop corresponding to maintenance cost It is low.
Electric-control system and pumping plant are integrated in branch fastener frame by the present invention, the full-automatic branch fastener assembly of being integrally formed, Greatly reduce tubing length, therefore oil pump capacity also accordingly reduces, the space in braced frame can original size not Increase power and electrical system on the basis of change, forms the integration of equipment.
The invention has the following beneficial effects:
Compared with existing axle power servo techniques, integrated full-automatic branch fastener assembly that the present invention uses, it is no longer necessary to construct Scene is stayed for numerical control pumping plant and sets position, also eliminates the mixed and disorderly oil pipe in scene and lays, it is more convenient to install;Due to support system one Body can be avoided the risk for being mixed into impurity in system when branch fastener is transferred, greatly improve safety;The present invention can Unloading is realized between each branch fastener while being added, is independent of each other, it is more flexible to transfer management.
Detailed description of the invention
Fig. 1 is work on the spot schematic diagram of the invention;
Fig. 2 is assembling schematic diagram of the invention;
Fig. 3 is axonometric drawing of the invention.
Specific embodiment
The present invention is further illustrated below by way of specific embodiment.
Embodiment 1
A kind of integrated full-automatic branch fastener assembly, including branch fastener frame 11, as shown in Figures 2 and 3, specific structure is:
Branch fastener frame 11 constitutes the protective shell of whole system, and branch fastener frame 11 includes upper cover plate component 12, jack 13, moves Dynamic cover board 14, mechanical lock 15, preceding stiffening plate 16, integrated pumping plant 17, controller 18 and ring flange 19, upper cover plate component 12, movement Cover board 14, preceding stiffening plate 16, integrated pumping plant 17 and controller 18 further include jack 13, mechanical lock 15, ring flange 19, support The back side panel and ring flange 19 of head frame 11 are bolted, and jack 13 is set to the middle part of branch fastener frame 11, jack 13 oil cylinder connects relief tube, pressure-relief valve of connecting on the relief tube, and the two sides of jack 13 are respectively arranged a mechanical lock 15, and two A mechanical lock 15 is parallel to each other, and mechanical lock 15 all connects jack 13 by preceding stiffening plate 16, when jack 13 applies axle power Oil cylinder is protruding, and outside displacement occurs jointly for synchronous drive mechanical lock 15 when stiffening plate 16 is displaced outwardly before pushing, simultaneously Movable cover plate 14 is protruding as protecting upper cover also to synchronize, and integrates pumping plant 17 and 18 both of which of controller is set to branch fastener frame In frame 11, both integrated pumping plant 17 and controller 18 connects by cable, the control of controller 18 integrate the load of pumping plant 17 with Unloading.
In the present embodiment: integrated pumping plant 17 is set to the top of jack 13 in branch fastener frame 11, integrates pumping plant 17 by oil Case, pump and hydraulic circuit are constituted, and are integrated pumping plant 17 by hydraulic circuit and are connected jack 13, are integrated pumping plant 17 and are used to be jack 13 provide required hydraulic power.
In the present embodiment: controller 18 be set to mechanical lock 15 lower section, controller 18 include programmable logic controller, Power supply module and data collector, controller 18 control the movement of jack 13 by controlling the power of integrated pumping plant 17, together When acquisition jack 15 pressure data and be transmitted to local control centre 2 by wired or wireless.
The present embodiment in use, successively implement as follows:
Load: lifting is to specific bit in foundation pit after 11 back side panel of branch fastener frame and bracing members 4 are bolted by ring flange 19 It sets and then fixes, then bracing members 4 are carried out with the application of axle power, i.e., load is issued by the local control centre 2 at foundation pit scene and referred to Enable the programmable logic control inside controller 18 in integrated branch fastener assembly 1 to load integrated branch fastener assembly 1 After device PLC receives the load instruction of local control centre 2, the integrated pumping plant 17 controlled in integrated branch fastener assembly 1 is run, It is that jack 13 accurately loads according to load instruction, close in load and oil cylinder is protruding by pressure-relief valve for jack 13, pushes Preceding stiffening plate 16 is displaced outwardly while driving mechanical lock 15 that outside displacement occurs jointly, and movable cover plate 14 is same as protection upper cover Walk protruding, the preceding stiffening plate 16 in integrated branch fastener assembly 1 is contacted with foundation pit enclosure structure 3, by the axle power of bracing members 4 Building enclosure 3 is passed to, building enclosure 3 is resisted and the displacement on the inside of foundation pit occurs;
Unloading: when outside displacement occurs for building enclosure 3, needing to reduce the axle power of bracing members 4, similarly by local control The heart 2 issues unloading command, and controller 18 controls integrated pumping plant 17 according to the unloading command being connected to and unloads, and the integrated execution of pumping plant 17 is unloaded Load movement, the pressure-relief valve being connected on 13 oil cylinder relief tube of jack are opened, and the in-oil cylinder high pressure oil of jack 13 passes through unloading Valve discharges oil cylinder working-pressure, and 4 internal force of bracing members reduces, and 3 stress of building enclosure reaches balance, and stopping continues to generate displacement outward.

Claims (5)

1. a kind of integrated full-automatic branch fastener assembly, including branch fastener frame (11), branch fastener frame (11) includes upper cover plate Component (12), movable cover plate (14) and preceding stiffening plate (16), it is characterized in that: further including jack (13), mechanical lock (15), integrating Pumping plant (17), controller (18) and ring flange (19), the back side panel and ring flange (19) of branch fastener frame (11) are connected by bolt It connects, jack (13) is set to the middle part of branch fastener frame (11), and the oil cylinder of jack (13) connects relief tube, on the relief tube A mechanical lock (15) is respectively arranged in series connection pressure-relief valve, the two sides of jack (13), and two mechanical locks (15) are parallel to each other, mechanical lock (15) jack (13) all are connected by preceding stiffening plate (16), oil cylinder is protruding when jack (13) apply axle power, pushes Outside displacement occurs jointly for synchronous drive mechanical lock (15) when preceding stiffening plate (16) is displaced outwardly, while movable cover plate (14) is made It is protruding to protect upper cover also to synchronize, it integrates pumping plant (17) and controller (18) both of which is set to branch fastener frame (11) Interior, integrated pumping plant (17) are connected with controller (18) the two by cable, and controller (18) controls adding for integrated pumping plant (17) It carries and unloads.
2. integrated full-automatic branch fastener assembly as described in claim 1, it is characterized in that: integrated pumping plant (17) are set to branch fastener The top of frame (11) interior jack (13), integrated pumping plant (17) are made of fuel tank, pump and hydraulic circuit, and it is logical to integrate pumping plant (17) Hydraulic circuit connection jack (13) is crossed, the hydraulic power needed for pumping plant (17) are used to provide for jack (13) is integrated.
3. integrated full-automatic branch fastener assembly as claimed in claim 1 or 2, it is characterized in that: controller (18) is set to machinery The lower section of (15) is locked, controller (18) includes programmable logic controller, power supply module and data collector, controller (18) The movement of jack (13) is controlled by controlling the power of integrated pumping plant (17), while acquiring the pressure data of jack (15) And it is transmitted to local control centre (2).
4. the application method of integrated full-automatic branch fastener assembly as claimed in claim 1 or 2, it is characterized in that: by following step Suddenly successively implement:
Load: branch fastener frame (11) back side panel and bracing members (4) pass through after ring flange (19) are bolted in lifting to foundation pit Designated position is then fixed, then bracing members (4) is carried out with the application of axle power, i.e., by the local control centre (2) at foundation pit scene It issues to load and instructs the inside of the controller (18) to load integrated branch fastener assembly (1), in integrated branch fastener assembly (1) After programmable logic controller PLC receives the load instruction of local control centre (2), integrated branch fastener assembly is controlled (1) integrated pumping plant (17) operation in is that jack (13) load according to load instruction, jack (13) pressure-relief valve in load It closes and oil cylinder is protruding, stiffening plate (16) is displaced outwardly while driving mechanical lock (15) that outside position occurs jointly before pushing Move, movable cover plate (14) synchronized as protection upper cover it is protruding, preceding stiffening plate (16) in integrated branch fastener assembly (1) with Foundation pit enclosure structure (3) contact, the axle power of bracing members (4) is passed to building enclosure (3), resist building enclosure (3) occur to Displacement on the inside of foundation pit;
Unloading: when outside displacement occurs for building enclosure (3), need to reduce the axle power of bracing members (4), similarly by locally controlling Center (2) processed issues unloading command, and controller (18) controls integrated pumping plant (17) according to the unloading command being connected to and unloads, integration pump Stand (17) execute uninstall action, be connected on pressure-relief valve on jack (13) oil cylinder relief tube and open, in jack (13) oil cylinder High pressure oil oil cylinder working-pressure is discharged by feather valve, bracing members (4) internal force reduces, and building enclosure (3) stress reaches balance, stopping Continue to generate displacement outward.
5. the application method of integrated full-automatic branch fastener assembly as claimed in claim 3, it is characterized in that: as follows according to Secondary implementation:
Load: branch fastener frame (11) back side panel and bracing members (4) pass through after ring flange (19) are bolted in lifting to foundation pit Designated position is then fixed, then bracing members (4) is carried out with the application of axle power, i.e., by the local control centre (2) at foundation pit scene It issues to load and instructs the inside of the controller (18) to load integrated branch fastener assembly (1), in integrated branch fastener assembly (1) After programmable logic controller PLC receives the load instruction of local control centre (2), integrated branch fastener assembly is controlled (1) integrated pumping plant (17) operation in is that jack (13) load according to load instruction, jack (13) pressure-relief valve in load It closes and oil cylinder is protruding, stiffening plate (16) is displaced outwardly while driving mechanical lock (15) that outside position occurs jointly before pushing Move, movable cover plate (14) synchronized as protection upper cover it is protruding, preceding stiffening plate (16) in integrated branch fastener assembly (1) with Foundation pit enclosure structure (3) contact, the axle power of bracing members (4) is passed to building enclosure (3), resist building enclosure (3) occur to Displacement on the inside of foundation pit;
Unloading: when outside displacement occurs for building enclosure (3), need to reduce the axle power of bracing members (4), similarly by locally controlling Center (2) processed issues unloading command, and controller (18) controls integrated pumping plant (17) according to the unloading command being connected to and unloads, integration pump Stand (17) execute uninstall action, be connected on pressure-relief valve on jack (13) oil cylinder relief tube and open, in jack (13) oil cylinder High pressure oil oil cylinder working-pressure is discharged by feather valve, bracing members (4) internal force reduces, and building enclosure (3) stress reaches balance, stopping Continue to generate displacement outward.
CN201811428625.2A 2018-11-27 2018-11-27 Integrated full-automatic branch fastener assembly and its application method Pending CN110409456A (en)

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CN201811428625.2A CN110409456A (en) 2018-11-27 2018-11-27 Integrated full-automatic branch fastener assembly and its application method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111549795A (en) * 2020-05-28 2020-08-18 浙江明思特建筑支护技术有限公司 Parallel combined type supporting head

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100812338B1 (en) * 2006-09-11 2008-03-11 김일 Temporary prestress system for transmit prestress to land side protection wall
CN103693173A (en) * 2013-12-10 2014-04-02 无锡市东舟船舶附件有限公司 Hydraulic sliding type watertight door for boat
CN106703046A (en) * 2017-03-17 2017-05-24 上海同禾土木工程科技有限公司 Parallel-connection double-mechanical-lock support head assembly of support axial force servosystem
CN107142947A (en) * 2017-04-28 2017-09-08 上海隧道工程有限公司 Using displacement as the axial force of the supports servo-drive system and its investigating method of servo target
CN209323530U (en) * 2018-11-27 2019-08-30 上海同禾工程科技股份有限公司 Integrated full-automatic branch fastener assembly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100812338B1 (en) * 2006-09-11 2008-03-11 김일 Temporary prestress system for transmit prestress to land side protection wall
CN103693173A (en) * 2013-12-10 2014-04-02 无锡市东舟船舶附件有限公司 Hydraulic sliding type watertight door for boat
CN106703046A (en) * 2017-03-17 2017-05-24 上海同禾土木工程科技有限公司 Parallel-connection double-mechanical-lock support head assembly of support axial force servosystem
CN107142947A (en) * 2017-04-28 2017-09-08 上海隧道工程有限公司 Using displacement as the axial force of the supports servo-drive system and its investigating method of servo target
CN209323530U (en) * 2018-11-27 2019-08-30 上海同禾工程科技股份有限公司 Integrated full-automatic branch fastener assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111549795A (en) * 2020-05-28 2020-08-18 浙江明思特建筑支护技术有限公司 Parallel combined type supporting head
CN111549795B (en) * 2020-05-28 2021-07-27 浙江明思特建筑支护技术有限公司 Parallel combined type supporting head

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