CN110406970B - Mounting machine - Google Patents

Mounting machine Download PDF

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Publication number
CN110406970B
CN110406970B CN201910771868.4A CN201910771868A CN110406970B CN 110406970 B CN110406970 B CN 110406970B CN 201910771868 A CN201910771868 A CN 201910771868A CN 110406970 B CN110406970 B CN 110406970B
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CN
China
Prior art keywords
assembly
jig
conveying
tray
conveying channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910771868.4A
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Chinese (zh)
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CN110406970A (en
Inventor
查进
章谦
曲东升
王洪兵
黄继明
顾恭宇
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Changzhou Mingseal Robotic Technology Co Ltd
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Changzhou Mingseal Robotic Technology Co Ltd
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Publication date
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Priority to CN201910771868.4A priority Critical patent/CN110406970B/en
Publication of CN110406970A publication Critical patent/CN110406970A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supply And Installment Of Electrical Components (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a sticking machine, comprising: a main frame; the jig conveying mechanism is provided with a jig conveying channel extending along the axial direction of the jig conveying mechanism; the tray conveying mechanism is provided with an upper conveying channel and a lower conveying channel which are distributed at intervals; at least one jig feeding and discharging mechanism, wherein the jig feeding and discharging mechanism is arranged at the feeding end of the jig conveying mechanism so as to convey the jig carrying the assembled part to the jig conveying channel; the feeding and discharging mechanisms are respectively arranged at the feeding ends of the corresponding upper conveying channel and lower conveying channel so as to respectively convey the material tray bearing the assembly parts to the upper conveying channel and the lower conveying channel; and the assembly executing mechanism can convey the assembly parts on the upper conveying channel and/or the lower conveying channel to the assembled parts on the jig conveying channel for assembly. The mounting machine can improve the assembly efficiency, reduce the occupied space of equipment and improve the structural compactness.

Description

Mounting machine
Technical Field
The invention relates to a placement machine.
Background
While production technology continues to advance, more automated production equipment is being used in various manufacturing stations in the manufacturing industry, such as in a mounter. The automatic process is realized, the workpiece is conveyed to a processing position through an automatic conveying and circulating device, and after the equipment automatically positions the workpiece, the relevant execution parts carry out the assembly operation of the station. The traditional mounting mode is usually a single-station mounting mode for mounting a single feeding module and a single-station mounting mode for mounting a single feeding module, has the defects of low workpiece mounting efficiency and the like, and when multiple processes are matched, continuous mounting of different processes is realized by connecting a plurality of devices, the mounting quality of products is difficult to ensure, and the connecting wires of the devices occupy a large amount of space, so that the high efficiency of workpiece production and manufacturing is not facilitated. In addition, the existing mounting equipment adopts single-station assembly and single-module loading and unloading, has low loading and unloading efficiency, and assembly part uniqueness and can not realize the simultaneous assembly of two assembly parts and other problems.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art.
Therefore, the invention provides a mounting machine which has the advantages of compact structure, improved feeding and discharging efficiency, improved assembly efficiency and the like.
The mounter according to the embodiment of the present invention includes: a main frame; the jig conveying mechanism is arranged on the main frame and is provided with a jig conveying channel extending along the axial direction of the jig conveying mechanism; the tray conveying mechanism is arranged on the main frame and is distributed with the jig conveying mechanism at intervals, and the tray conveying mechanism is provided with an upper conveying channel and a lower conveying channel which are distributed at intervals; at least one jig feeding and discharging mechanism, wherein one jig feeding and discharging mechanism is arranged at the feeding end of the jig conveying mechanism so as to convey the jig carrying the assembled part to the jig conveying channel; the tray feeding and discharging mechanism is arranged on the main frame and can respectively convey the tray bearing the assembly parts to the upper conveying channel and the lower conveying channel; the assembly executing mechanism is arranged on the main frame and can convey the assembly parts on the upper conveying channel and/or the lower conveying channel to the assembled parts on the jig conveying channel for assembly.
According to the mounting machine provided by the embodiment of the invention, the jig conveying mechanism, the tray conveying mechanism, the jig loading and unloading mechanism, the tray loading and unloading mechanism and the assembly executing mechanism are arranged on the main frame, the assembled part is conveyed to the jig conveying channel corresponding to the jig conveying mechanism through the jig loading and unloading mechanism, the assembled part is conveyed to the upper conveying channel or the lower conveying channel corresponding to the tray conveying mechanism through the tray loading and unloading mechanism, and then the assembled part positioned on the upper conveying channel and/or the lower conveying channel is conveyed to the assembled part on the jig conveying channel through the assembly executing mechanism so as to carry out assembly operation. Because the upper conveying channel and the lower conveying channel are distributed at intervals, two assembly parts can be assembled simultaneously, and the mounting machine has the advantages of compact structure, convenient use, high automation degree and the like.
According to one embodiment of the invention, the main frame comprises: a base; the upright posts are arranged on the base at intervals; the support parts are connected with the upright posts and supported by the upright posts, and the upper ends of the upright posts extend upwards beyond the support parts; at least one first boss provided on the support portion, an upper surface of the first boss being formed as an actuator mounting surface that can be used to mount the assembly actuator.
According to one embodiment of the present invention, the number of the first bosses and the number of the assembly actuators are two and correspond to each other, and the two first bosses are spaced apart and oppositely disposed on the supporting portion.
According to one embodiment of the invention, the upright posts comprise at least four upright posts, the four upright posts are arranged in a rectangular shape, the first boss is in a straight line and connected with two adjacent upright posts, and the assembly executing mechanism is movable along the direction perpendicular to the axial direction of the corresponding first boss.
According to one embodiment of the invention, the main frame further comprises: the second boss is arranged on the supporting part and is positioned between the two first bosses, and the upper surface of the second boss is formed into a conveying mechanism mounting surface which can be used for mounting the jig conveying mechanism and/or the tray conveying mechanism.
According to one embodiment of the present invention, the jig transporting mechanism includes: the jig conveying assembly is axially provided with a jig conveying channel; the compressing mechanism is arranged on the jig conveying assembly, and at least one part of the compressing mechanism is positioned above the jig conveying channel; the jacking mechanism is arranged in the jig conveying channel and opposite to the pressing mechanism, can move along the up-down direction, is close to the pressing mechanism when moving upwards, and is opposite to the pressing mechanism when moving downwards; the clamping jaw mechanism is arranged on the jig conveying assembly and can move along the jig conveying channel, the clamping jaw mechanism moves between an open state and a closed state, when the clamping jaw mechanism is in the closed state, the open end of the clamping jaw mechanism is closed, the open end of the clamping jaw mechanism can clamp the jig or stop against at least one part of the jig, and when the clamping jaw mechanism is in the open state, the open end of the clamping jaw mechanism loosens the jig.
According to one embodiment of the invention, the upper conveying channel and the lower conveying channel extend along the axial direction of the tray conveying assembly respectively, the upper conveying channel and the lower conveying channel are distributed at intervals along the up-down direction, and at least part of projections of the upper conveying channel and the lower conveying channel along the horizontal direction are overlapped.
According to one embodiment of the invention, the jig loading and unloading mechanism comprises: the jig lifting driving assembly; the jig supporting component is connected with the jig lifting driving component so as to be driven by the jig lifting driving component to move in the up-down direction; the jig positioning assembly is used for placing a workpiece bin, a cavity with an open mouth is defined in the workpiece bin, at least one jig can be borne in the cavity, and the jig positioning assembly is arranged on the jig supporting assembly and is movable in the horizontal direction; the jig clamping assembly is arranged on one side of the jig lifting driving assembly, and can penetrate through the opening to be placed in the cavity or be placed in the cavity to be taken out through the opening.
According to one embodiment of the invention, the tray loading and unloading mechanism comprises: a bin lifting driving assembly; the bin support assembly is connected with the corresponding bin lifting driving assembly so as to be driven by the bin lifting driving assembly to move in the up-down direction; the material tray clamping assembly is arranged on one side of the storage bin lifting driving assembly, and can put the material tray into the cavity through the open port or take the material tray placed in the cavity out through the open port; the bin sensor assembly is arranged between the bin lifting driving assembly and the bin supporting assembly, and the bin sensor assembly can provide an origin position for the bin lifting driving assembly.
According to one embodiment of the invention, the assembly actuator comprises: a support beam extending in a horizontal direction; the motion assembly is arranged on the support beam and extends along the axial direction of the support beam; the shooting assembly is arranged on the supporting beam and can acquire position information of the assembly part and/or the assembled part; the sucking executing mechanism is connected with the moving assembly and can move along the axial direction of the moving assembly, and the sucking executing mechanism can suck or loosen the assembly; the driving piece receives the position information and adjusts the position of the suction executing mechanism on the moving assembly according to the position information.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
Fig. 1 is a schematic structural view of a mounter according to an embodiment of the present invention;
fig. 2 is a partial internal structure diagram of the mounter according to the embodiment of the present invention;
Fig. 3 is a partial internal structure diagram of a main frame of the mounter according to an embodiment of the present invention;
Fig. 4 is a schematic structural view of a jig transporting mechanism of a mounter according to an embodiment of the present invention;
fig. 5 is an assembly schematic diagram between a fixed guide rail and a width adjusting mechanism of a jig conveying mechanism of a mounter according to an embodiment of the present invention;
fig. 6 is an assembly schematic diagram between a jaw member and a jig tray when a jaw mechanism of a jig transporting mechanism of a mounter is in a closed state according to an embodiment of the present invention;
Fig. 7 is an assembly schematic diagram between a jaw member and a jig tray when a jaw mechanism of a jig transporting mechanism of a mounter is in a closed state according to still another embodiment of the present invention;
fig. 8 is a schematic structural view of a lifting mechanism of a jig transporting mechanism of a mounter according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a tray conveying mechanism of the mounter according to the embodiment of the present invention;
Fig. 10 is a partial structural schematic view of a tray conveying assembly of a tray conveying mechanism of a mounter according to an embodiment of the present invention;
Fig. 11 is an assembly schematic diagram of an upper conveying path, a lower conveying path, and a tray of a tray conveying mechanism of a mounter according to an embodiment of the present invention;
fig. 12 is a schematic structural view of a left gripping assembly of a tray conveying mechanism of a mounter according to an embodiment of the present invention;
Fig. 13 is a schematic structural view of a left gripping assembly of a tray conveying mechanism of a mounter according to still another embodiment of the present invention;
fig. 14 is a schematic structural view of a jig loading and unloading mechanism of a mounter according to an embodiment of the present invention;
Fig. 15 is a front view of fig. 14;
fig. 16 is a schematic structural view of a jig positioning assembly of a jig loading and unloading mechanism of a mounter according to an embodiment of the present invention;
FIG. 17 is a right side view of FIG. 16;
Fig. 18 is a schematic structural view of a tray loading and unloading mechanism of the mounter according to an embodiment of the present invention;
fig. 19 is a schematic view of the structure of a workpiece magazine of a tray loading and unloading mechanism of a mounter according to an embodiment of the present invention;
FIG. 20 is an exploded view of FIG. 19;
Fig. 21 is a schematic structural view of a magazine support assembly of a tray loading and unloading mechanism of a mounter according to an embodiment of the present invention;
fig. 22 is a schematic structural view of a bin lift driving assembly of a tray loading and unloading mechanism of a mounter according to an embodiment of the present invention;
Fig. 23 is a schematic view of the clamping jaw of the tray conveying mechanism of the tray loading and unloading mechanism of the mounter according to the embodiment of the present invention extending into the workpiece magazine;
Fig. 24 is a schematic view of the clamping jaw of the tray conveying mechanism of the tray loading and unloading mechanism of the mounter facing away from the workpiece magazine according to the embodiment of the present invention;
Fig. 25 is a schematic structural view of a mounting actuator of the mounter according to the embodiment of the present invention;
Fig. 26 is a front view of fig. 25;
Fig. 27 is an assembly schematic of a moving assembly and a driving member of an assembly actuator of a mounter according to an embodiment of the present invention;
fig. 28 is a schematic view of a structure of an angle of a suction actuator of the mounter according to the embodiment of the present invention;
fig. 29 is a schematic view of a structure of a suction actuator of the mounter according to still another angle of the embodiment of the present invention;
FIG. 30 is a right side view of FIG. 28;
fig. 31 is a schematic structural view of a U-axis fixing bracket of a suction actuator of a mounter according to an embodiment of the present invention;
Fig. 32 is an assembly schematic diagram between a U-axis rotation mechanism of a suction actuator of a mounter and a nozzle assembly according to an embodiment of the present invention;
Fig. 33 is a partial cross-sectional view of fig. 32.
Fig. 34 is an assembly schematic view of a rotary table and a suction nozzle assembly of a suction actuator of a mounter according to an embodiment of the present invention;
fig. 35 is an assembly schematic view of a rotary table and a nozzle lever of a suction actuator of a mounter according to an embodiment of the present invention;
fig. 36 is a schematic structural view of a nozzle base of a nozzle assembly of the mounter according to an embodiment of the present invention;
Fig. 37 is a schematic structural view of a nozzle lever of a nozzle assembly of the mounter according to an embodiment of the present invention;
fig. 38 is a schematic view of a suction actuator suction fitting part of a fitting actuator of a mounter according to an embodiment of the present invention;
fig. 39 is a schematic view of a suction actuator of a fitting actuator of a mounter gripping a fitting member according to still another embodiment of the present invention;
fig. 40 is a schematic structural view of a suction nozzle of a mounting actuator of a mounter according to an embodiment of the present invention;
fig. 41 is an assembly schematic of a photographing assembly and a linear guide of a mounter according to an embodiment of the present invention;
Fig. 42 is a partial exploded view of a photographing assembly of the mounter according to an embodiment of the present invention;
Fig. 43 is a schematic view of an internal partial structure of a photographing assembly of the mounter according to an embodiment of the present invention;
Fig. 44 is an assembly schematic view of an angle of a photographing assembly and a driving assembly of a mounter according to an embodiment of the present invention;
fig. 45 is an assembly schematic view of a camera assembly and a driving assembly of a mounter according to still another angle of an embodiment of the present invention;
Fig. 46 is an assembly schematic diagram of a photographing assembly and a driving assembly of a mounter according to still another embodiment of the present invention;
FIG. 47 is a top view of FIG. 46;
fig. 48 is an assembly schematic view of a photographing assembly and a driving assembly of a mounter according to still another embodiment of the present invention at an angle;
fig. 49 is a schematic view showing an assembly of a camera assembly and a driving assembly of a mounter according to still another embodiment of the present invention at still another angle;
fig. 50 is a schematic structural view of an electronic control assembly of the mounter according to the embodiment of the present invention;
Fig. 51 is an assembly schematic of an electronic control assembly and a main frame of a mounter according to an embodiment of the present invention.
Reference numerals:
The mounter 3000;
Charging tray loading and unloading mechanism 3100;
a silo lift drive assembly 3110; a bin rail base 3111; a lifting linear guide 3112; a ball screw assembly 3113; a drive motor 3114; a coupling 3115;
A silo support assembly 3120; a support cross plate 3121; a support riser 3122; support frame connection block 3123; a bin positioning assembly 3124; the first stopper 3125; a second stopper 3126; bevel 3127;
a silo sensor assembly 3130;
a workpiece bin 3140; an opening 3141; a cavity 3142; side panels 3143; a top plate 3144; notch 3145; a viewing area 3146; spring grip 3147; the bin stiffener plates 3148;
Tool loading and unloading mechanism 3200;
the jig lifting driving assembly 3210;
a jig support assembly 3220; a support assembly body 3221; a slide rail 3222; a slider mounting plate 3223;
a jig positioning assembly 3230; positioning frame connection block 3231; a guide post 3232; jaw portion 3233; jaw drive 3234; a lower jaw 3235; an upper jaw 3236;
Assembling an actuator 3300;
a support beam 3310;
a motion assembly 3320; a linear guide 3321; an anti-collision photoelectric 3322; grating scale 3323; an anti-collision limit part 3324;
A photographing component 3330; a housing 3331; a mounting channel 3332; a light passage 3333; a camera assembly 3334; a lens 3335; a camera 3336; a light source mounting portion 3337;
A suction actuator 3340;
an actuator support 3341;
A U-axis rotation mechanism 3342; a rotating platform 3342a; channel 3342b; u-axis fixed support 3342c; a light-passing hole 3342d;
A suction nozzle assembly 3343; a nozzle base 3343a; a suction nozzle 3343b; mounting holes 3343c; a suction nozzle lever 3343d; tracheal joint 3343e; a first connection 3343f; second connector 3343g; first counterbore 3343h; a second counterbore 3343i; positioning boss 3343j; sink table 3343k; groove 3343l; a mounting portion 3343m; a stopper 3343n; plane 3343o; arcuate surface 3343p; gripping jaw 3343q; a grip cylinder 3343r; suction holes 3343s; annular groove 3343t;
An X-axis linear guide 3344; x-axis motor 3344a;
z-axis guide rail fixing plate 3345; a Z-axis linear guide 3345a; a Z-axis linear motor 3345b; z-axis grating readhead 3345c; z-axis grating scale 3345d;
A negative pressure detection unit 3346;
A driver 3350;
A drive assembly 3360;
a tray conveying mechanism 3400;
Tray transport assembly 3410; upper feed channel 3411; lower feed channel 3412; rolling bearings 3413;
a left gripping assembly 3420; a first jaw member 3421; a first jaw drive 3422; a first jaw feed rail 3423; swing link transport rail 3424; a connecting member 3425; a feed member 3426; a swing link driving member 3427; swing link 3428; a rotation shaft 3429;
A right gripping assembly 3430;
Jig conveying mechanism 3500;
A jig delivery assembly 3510; a jig transfer passage 3511; a fixed rail 3512; a movable rail 3513;
a hold-down mechanism 3520;
A jacking mechanism 3530; lifting member 3531; an adsorption member 3532;
A jaw mechanism 3540; jaw members 3541; jaw mechanism drive 3542;
A width adjustment mechanism 3550; width-modulated load base 3551; a rail support mechanism 3552; width-adjusting slide rail mechanism 3553; width adjusting support mechanism 3554; width adjusting driving mechanism 3555; width adjusting screw rod 3556;
an electronic control component 3600 of the mounter;
A fixing plate 3610; a slide rail member 3620; an electronic control board 3630; a bending portion 3631; a handle 3640;
A main frame 100;
a base 110; upright 120;
A support 130; a first boss 131; an actuator mounting surface 132; a second boss 133; and a conveyor mounting surface 135.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The mounter 3000 according to the embodiment of the present invention is specifically described below with reference to the drawings.
As shown in fig. 1 to 51, the mounter 3000 according to an embodiment of the present invention includes: the device comprises a main frame 100, a jig conveying mechanism 3500, a tray conveying mechanism 3400, at least one jig loading and unloading mechanism 3200, a tray loading and unloading mechanism 3100 and an assembly executing mechanism 3300.
Specifically, the jig conveying mechanism 3500 is disposed on the main frame 100, the jig conveying mechanism 3500 is provided with a jig conveying channel 3511 extending along an axial direction thereof, the tray conveying mechanism 3400 is disposed on the main frame 100 and is spaced apart from the jig conveying mechanism 3500, the tray conveying mechanism 3400 is provided with an upper conveying channel 3411 and a lower conveying channel 3412 which are spaced apart, a jig feeding and discharging mechanism 3200 is disposed at a feeding end of the jig conveying mechanism 3500 to convey a jig carrying a mounted member to the jig conveying channel 3511, the tray feeding and discharging mechanism 3100 is disposed on the main frame 100, the tray feeding and discharging mechanism 3100 is capable of conveying a tray carrying a mounted member to the upper conveying channel 3411 and the lower conveying channel 3412, respectively, and the mounting executing mechanism 3300 is disposed on the main frame 100 and is capable of conveying the mounted member on the upper conveying channel 3411 and/or the lower conveying channel 3412 to the mounted member on the jig conveying channel 3511 for mounting.
In other words, the mounter 3000 according to the embodiment of the present invention is mainly composed of a main frame 100, a jig transporting mechanism 3500, a tray transporting mechanism 3400, at least one jig loading and unloading mechanism 3200, a tray loading and unloading mechanism 3100, and a fitting executing mechanism 3300, and the jig transporting mechanism 3500, the tray transporting mechanism 3400, the at least one jig loading and unloading mechanism 3200, the tray loading and unloading mechanism 3100, and the fitting executing mechanism 3300 are mounted on the main frame 100, respectively. The tray conveying mechanism 3400 and the jig conveying mechanism 3500 are distributed at intervals, so that mutual interference in the tray conveying and jig conveying processes is prevented. The tray conveying mechanism 3400 is provided with an upper conveying channel 3411 and a lower conveying channel 3412 which are distributed at intervals, and can simultaneously convey trays carrying assemblies through the upper conveying channel 3411 and the lower conveying channel 3412, and it should be noted that the assemblies corresponding to the upper conveying channel 3411 and the lower conveying channel 3412 can be the same workpieces or different workpieces. The jig conveying mechanism 3500 is provided with a jig conveying passage 3511 extending in the axial direction thereof, and the jig carrying the assembled part can be conveyed through the jig conveying passage 3511. The assembly positioned on the upper conveying channel 3411 and/or the lower conveying channel 3412 can be conveyed to the assembled part by the assembly executing mechanism 3300 for assembly operation, wherein the assembly executing mechanism 3300 can be positioned above the jig conveying mechanism 3500 and the tray conveying mechanism 3400, so that the conveying operation is facilitated. A tool loading and unloading mechanism 3200 may be located at a feeding end of the tool conveying mechanism 3500, the tool loaded with the assembled part may be conveyed to the tool conveying channel 3511 by the tool loading and unloading mechanism 3200, a tool loading and unloading mechanism 3200 may be also disposed at a discharging end of the tool conveying mechanism 3500, and a tool on the tool conveying channel 3511 may be conveyed to the tool loading and unloading mechanism 3200 corresponding to the discharging end, so that assembled workpieces may be placed in a centralized and orderly manner. The number of the tray feeding and discharging mechanisms 3100 is more than one, preferably, the number of the tray feeding and discharging mechanisms 3100 is two, and the two tray feeding and discharging mechanisms 3100 correspond to the upper conveying channel 3411 and the lower conveying channel 3412 respectively, so that feeding and discharging efficiency of assemblies can be improved.
Therefore, the mounter 3000 according to the embodiment of the present invention is mainly composed of the main frame 100, the jig conveying mechanism 3500, the tray conveying mechanism 3400, at least one jig loading and unloading mechanism 3200, the tray loading and unloading mechanism 3100 and the assembly executing mechanism 3300, and by mutually matching the plurality of mechanisms, not only can the automation operation of the mounter be realized, the operation is simple and convenient, the transmission and production efficiency are high, but also the mounter has the advantages of compact structure, space occupation of equipment reduction, and the like.
The main frame 100 of the mounter 3000 according to the embodiment of the present invention is described in detail below first with reference to the accompanying drawings.
As shown in fig. 1 to 3, a main frame 100 according to an embodiment of the present invention includes: base 110, plurality of columns 120, support 130, and at least one first boss 131.
Specifically, the plurality of columns 120 are spaced apart from each other on the base 110, the support portion 130 is connected to the plurality of columns 120 and supported by the columns 120, the upper end of each column 120 extends upward beyond the support portion 130, the first boss 131 is provided on the support portion 130, and the upper surface of the first boss 131 forms an actuator mounting surface 132 that can be used to mount the assembly actuator 3300.
In other words, the main frame 100 of the mounter 3000 according to the embodiment of the present invention mainly includes a base 110, a plurality of columns 120, a supporting portion 130 and at least one first boss 131, where the plurality of columns 120 are disposed on the base 110 and spaced apart from each other, the supporting portion 130 may be disposed above the base 110, the supporting portion 130 may be supported by the columns 120, the upper end of each column 120 may extend upward beyond the supporting portion 130, a working chamber may be enclosed by the supporting portion 130 and the columns 120, the jig conveying mechanism 3500, the tray conveying mechanism 3400 and the assembly executing mechanism 3300 may be disposed in the working chamber, and the jig loading and unloading mechanism 3200 and the tray loading and unloading mechanism 3100 may be disposed outside the working chamber. At least one first boss 131 may be provided on the support 130, an upper surface of the first boss 131 may be formed as an actuator mounting surface 132, a fitting actuator 3300 may be mounted through the actuator mounting surface 132, the fitting actuator 3300 may be provided on the first boss 131 to have a certain height in the up-down direction, and the fitting may be transferred to the assembled part through the fitting actuator 3300.
Therefore, the main frame 100 of the mounter 3000 according to the embodiment of the present invention adopts a device that combines the base 110, the plurality of columns 120, the supporting portion 130 and at least one first boss 131, and the assembly executing mechanism 3300 can be installed on the executing mechanism installation surface 132 corresponding to the first boss 131, which has the advantages of convenient installation and disassembly, convenient use, strong applicability, stable structure, etc.
According to an embodiment of the present invention, the number of the first bosses 131 and the assembly actuators 3300 is two and corresponding, respectively, and the two first bosses 131 are spaced apart and oppositely disposed on the supporting portion 130, and the upper surface of each first boss 131 is formed as an actuator mounting surface 132 that can be used to mount the assembly actuator 3300, which is suitable for the duplex operation. It should be noted that, the two assembly actuators 3300 may correspond to the upper conveying channel 3411 and the lower conveying channel 3412, respectively, so as to further improve the assembly efficiency.
In some embodiments of the present invention, the upright 120 includes at least four, four upright 120 are arranged in a rectangular shape, the first boss 131 is in a straight line shape and is connected to two adjacent upright 120, so that stability is high, the assembly actuating mechanism 3300 can be movable along a direction perpendicular to an axial direction of the corresponding first boss 131, and conveying of the assembly can be achieved.
Further, the main frame 100 further includes at least one second boss 133, the second boss 133 being provided on the support portion 130 between the two first bosses 131, an upper surface of the second boss 133 being formed as a conveying mechanism mounting surface 135 that can be used for mounting the jig conveying mechanism 3500 and/or the tray conveying mechanism 3400, not only facilitating mounting and dismounting, but also improving conveying accuracy with a certain flatness.
Therefore, according to the main frame 110 of the mounter 3000 of the present embodiment, by adopting the structure that the base 110, the plurality of columns 120, the supporting portion 130 and the at least one first boss 131 are matched, rapid assembly between the assembly member and the assembled member can be achieved, and the main frame 1100 has the advantages of compact structure, convenience in preparation, strong applicability, compatibility between single and double stations, and the like.
According to an embodiment of the present invention, the supporting part 130 is formed in a rectangular shape, and four top corners of the supporting part 130 are connected to the four columns 120, respectively.
In some embodiments of the present invention, the second boss 133 is formed in a straight line shape perpendicular to the first boss 131. The jig conveying mechanism 3500 and the tray conveying mechanism 3400 may extend in the axial direction of the second boss 133.
According to an embodiment of the present invention, the base 110 is formed as a rectangular plate body, the columns 120 are four and are respectively provided at four corners of the base 110, the length direction of the main frame 100 is 990mm-1010mm, the width direction of the main frame 100 is 980mm-1000mm, and the height direction of the main frame 100 is 1500mm-1550mm.
In some embodiments of the present invention, upright 120 and support 130 are integrally formed as a mineral casting, which is convenient for manufacturing and has high strength.
The jig transporting mechanism 3500 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the drawings.
As shown in fig. 4 to 8, the jig conveying mechanism 3500 according to an embodiment of the invention includes: jig transporting assembly 3510, pressing mechanism 3520, jacking mechanism 3530 and clamping jaw mechanism 3540.
Specifically, the jig conveying assembly 3510 is provided with a jig conveying channel 3511 along an axial direction thereof, the pressing mechanism 3520 is arranged on the jig conveying assembly 3510, at least a part of the pressing mechanism 3520 is located above the jig conveying channel 3511, the jacking mechanism 3530 is arranged on the jig conveying channel 3511 and is opposite to the pressing mechanism 3520, the jacking mechanism 3530 can move up and down, the jacking mechanism 3530 approaches the pressing mechanism 3520 when moving up and down and moves away from the pressing mechanism 3520, the clamping jaw mechanism 3540 is arranged on the jig conveying assembly 3510 and can move along the jig conveying channel 3511, the clamping jaw mechanism 3540 moves between an open state and a closed state, when the clamping jaw mechanism 3540 is located in the closed state, the opening end of the clamping jaw mechanism 3540 can clamp or stop against at least a part of the jig, and when the clamping jaw mechanism 3540 is located in the open state, the opening end of the clamping jaw mechanism 3540 releases the jig.
In other words, the jig conveying mechanism 3500 according to the embodiment of the invention mainly comprises a jig conveying assembly 3510, a pressing mechanism 3520, a jacking mechanism 3530 and a clamping jaw mechanism 3540, wherein the jig conveying assembly 3510 is provided with a jig conveying channel 3511, the jig conveying channel 3511 extends along the axial direction of the jig conveying assembly 3510, the pressing mechanism 3520 is arranged on the jig conveying assembly 3510, at least a part of the pressing mechanism 3520 stretches into the upper portion of the jig conveying channel 3511, the jacking mechanism 3530 is arranged below the jig conveying channel 3511, the jacking mechanism 3530 can move along the up-down direction, when the jig is conveyed to the lower portion of the pressing mechanism 3520, the jacking mechanism 3530 moves upwards and is matched with the pressing mechanism 3520, and at the moment, the upper end and the lower end of the jig are respectively abutted against the pressing mechanism 3520 and the jacking mechanism 3530, so that the jig can be positioned and fixed, and the subsequent processing operation is facilitated. When the jig needs to be continuously conveyed after the subsequent operation is completed, the jacking mechanism 3530 moves downwards, the jig is loosened, and the jig is separated from the jacking mechanism 3530 and the pressing mechanism 3520 and continuously conveyed along the conveying direction of the jig conveying channel 3511. Install clamping jaw mechanism 3540 on tool conveying subassembly 3510, can press from both sides tightly or loosen the tool through clamping jaw mechanism 3540 to clamping jaw mechanism 3540 can be along the axial activity of tool conveying passageway 3511, thereby can drive or promote the tool activity on tool conveying passageway 3511 through clamping jaw mechanism 3540, through adopting the mode of promoting the tool, can enlarge clamping jaw mechanism 3540's transportation stroke.
Therefore, the jig conveying mechanism 3500 according to the embodiment of the invention adopts the device combining the jig conveying component 3510, the pressing mechanism 3520, the jacking mechanism 3530 and the clamping jaw mechanism 3540, so that not only can the conveying of the jig be realized, but also the positioning can be performed after the jig is conveyed to a designated position, the jig is prevented from being relatively displaced, the next operation procedure, such as assembly, can be conveniently performed, and the assembly precision can be effectively ensured. The jig conveying mechanism 3500 has the advantages of being convenient to operate, simple in structure, convenient to use and the like.
As shown in fig. 6 and 7, according to one embodiment of the present invention, the jaw mechanism 3540 includes a jaw member 3541 and a jaw mechanism driver 3542, the jaw member 3541 being movable between an open state and a closed state, the open end of the jaw member 3541 gripping the jig or being in abutment with at least a portion of the jig when the jaw member 3541 is in the closed state, the jaw mechanism driver 3542 being coupled to the jaw member 3541, the jaw mechanism driver 3542 being capable of driving the jaw member 3541 to move or push the jig in an axial direction of the jig delivery channel 3511. That is, when the clamping jaw member 3541 is in the closed state, when the clamping jaw member 3541 clamps the jig, the clamping jaw member 3541 can clamp the fixed jig and drive the jig to reciprocate along the jig conveying channel 3511, and when the clamping jaw member 3541 abuts against at least a portion of the jig, the clamping jaw member 3541 can be pushed to move along the axial direction of the jig conveying channel 3511.
Further, when the jaw members 3541 are in the closed position, the open ends of the jaw members 3541 face the jig. That is, the open end of the jaw member 3541 faces the jig, when the jaw member 3541 is in the closed state, the open end of the jaw member 3541 is closed and abuts against the outer surface of the jig, and the jaw mechanism driver 3542 drives the jig to move.
In some embodiments of the invention, the jig conveying mechanism 3500 further comprises: the width adjusting mechanism 3550, the width adjusting mechanism 3550 is connected with the jig conveying assembly 3510 to be used for adjusting the dimension of the jig conveying channel 3511 along the width direction, and can be suitable for jigs with different dimensions.
Optionally, the jig conveying assembly 3510 includes a fixed rail 3512 and a movable rail 3513, and a jig conveying channel 3511 is formed between the fixed rail 3512 and the movable rail 3513; the width adjustment mechanism 3550 includes: width adjustment load base 3551, guide rail support mechanism 3552, width adjustment slide rail mechanism 3553, width adjustment support mechanism 3554, and width adjustment drive mechanism 3555.
As shown in fig. 5, specifically, the width adjusting load base 3551 is located below the jig conveying assembly 3510, the lower end of the rail supporting mechanism 3552 is connected to the width adjusting load base 3551, the upper end of the rail supporting mechanism 3552 is connected to the fixed rail 3512, and the rail supporting mechanism 3552 can support the fixed rail 3512. The width adjusting slide rail mechanism 3553 is arranged on the width adjusting load base 3551, the axial direction of the width adjusting slide rail mechanism 3553 is perpendicular to the axial direction of the jig conveying channel 3511, the width adjusting support mechanism 3554 is arranged on the width adjusting load base 3551, the lower end of the width adjusting support mechanism 3554 is connected with the width adjusting slide rail mechanism 3553, the upper end of the width adjusting support mechanism 3554 is connected with the movable guide rail 3513, and the width adjusting support mechanism 3554 can support the movable guide rail 3513. The width adjusting driving mechanism 3555 is connected with the width adjusting supporting mechanism 3554, the width adjusting driving mechanism 3555 can drive the width adjusting supporting mechanism 3554 to move along the axial direction of the width adjusting sliding rail mechanism 3553, and the gap size between the fixed guide rail 3512 and the movable guide rail 3513 is adjusted, so that the size of the jig conveying channel 3511 along the width direction can be adjusted.
Further, the width adjusting driving mechanism 3555 includes a width adjusting screw member 3556 and a width adjusting driving member, wherein the width adjusting screw member 3556 is connected to the width adjusting supporting mechanism 3554, and the width adjusting driving member is connected to the width adjusting screw member 3556 to drive the width adjusting screw member 3556 to rotate around the axial direction thereof. Alternatively, the width adjustment drive may comprise a width adjustment timing belt. The width adjusting screw rod member 3556 may include a set of screw nuts, and the width adjusting driving member drives the screw pair of the width adjusting screw rod 3556 to drive the width adjusting supporting mechanism 3554 to reciprocate along the width adjusting sliding rail mechanism 3553, so as to play a role in width adjustment.
According to an embodiment of the present invention, the jacking mechanism 3530 includes a lifting member 3531, wherein the upper end of the lifting member 3531 forms a jacking surface, and when the lifting member 3531 moves upwards, the jacking surface abuts against the lower end surface of the jig, so that the contact area between the lifting member and the jig can be increased, and the positioning stability and reliability can be improved.
Optionally, the jacking mechanism 3530 further includes an absorbing member 3532, the absorbing member 3532 is disposed on the jacking surface, and the absorbing member 3532 can absorb or release the jig. The adsorbing member 3532 may include a vacuum generator, or an adsorption tray, etc., and may be selected according to circumstances.
In some embodiments of the present invention, the jig conveying channel 3511 is sequentially provided with two assembly positions spaced apart along the conveying direction, and the number of the pressing mechanism 3520, the jacking mechanism 3530 and the clamping jaw mechanism 3540 is two, and each assembly position corresponds to one pressing mechanism 3520, one jacking mechanism 3530 and one clamping jaw mechanism 3540. The jig may be subjected to the assembly process operation at the two assembly devices, and the assembly process operation may be the same assembly process operation or may be different assembly process operations.
Therefore, the jig conveying mechanism 3500 according to the embodiment of the invention adopts the combination of the jig conveying assembly 3510, the pressing mechanism 3520, the jacking mechanism 3530 and the clamping jaw mechanism 3540, so that not only can the conveying of the jig be realized, but also the jig can be processed more than once in the conveying process, and the processing type can be assembly operation. The jig conveying mechanism 3500 has the advantages of convenient use, convenient operation, high stability and the like.
The tray conveying mechanism 3400 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 9 to 13, the tray conveying mechanism 3400 according to an embodiment of the present invention includes: tray transport assembly 3410, left gripper assembly 3420, and right gripper assembly 3430.
Specifically, the tray conveying assembly 3410 is provided with an upper conveying channel 3411 and a lower conveying channel 3412 which are distributed at intervals, the left gripping assembly 3420 is located at one end of the tray conveying assembly 3410 and is opposite to the upper conveying channel 3411, the left gripping assembly 3420 can convey the tray to the upper conveying channel 3411 and drive the tray to move along the upper conveying channel 3411, the right gripping assembly 3430 is located at the other end of the tray conveying assembly 3410 and is opposite to the lower conveying channel 3412, and the right gripping assembly 3430 can convey the tray to the lower conveying channel 3412 and drive the tray to move along the lower conveying channel 3412.
In other words, the tray conveying mechanism 3400 according to the embodiment of the present invention is mainly composed of a tray conveying assembly 3410, a left gripping assembly 3420 and a right gripping assembly 3430, the tray conveying assembly 3410 being provided with an upper conveying channel 3411 and a lower conveying channel 3412. A left gripping assembly 3420 is provided at one end of the tray conveying assembly 3410, and a tray located at one end of the tray conveying assembly 3410 can be conveyed to the upper conveying channel 3411 through the left gripping assembly 3420, and can be driven to move in the axial direction of the upper conveying channel 3411. The other end of the tray conveying assembly 3410 is provided with the right clamping assembly 3430, the tray at the other end of the tray conveying assembly 3410 can be conveyed to the lower conveying channel 3412 through the right clamping assembly 3430, the tray can be driven to move along the axial direction of the lower conveying channel 3412, and two assembly parts can be assembled simultaneously through the mutual matching of the left clamping assembly 3420 and the right clamping assembly 3430. The upper conveying channels 3411 and the lower conveying channels 3412 may be staggered in the vertical direction or may be distributed along the same horizontal plane.
Thus, according to the tray conveying mechanism 3400 of the embodiment of the invention, the tray conveying assembly 3410, the left clamping assembly 3420 and the right clamping assembly 3430 are combined, the upper conveying channel 3411 and the lower conveying channel 3412 are arranged on the tray conveying assembly 3410, the left clamping assembly 3420 and the right clamping assembly 3430 are respectively arranged at two ends of the tray conveying assembly 3410, the left clamping assembly 3420 can convey a tray to the upper conveying channel 3411, the right clamping assembly 3430 can convey a tray to the lower conveying channel 3412, and two assembly parts can be assembled simultaneously by adopting a double-layer design. The tray conveying mechanism 3400 has the advantages of compact structure, small occupied space, space saving, work efficiency improvement and the like.
In some embodiments of the present invention, the upper conveying channel 3411 and the lower conveying channel 3412 extend along the axial direction of the tray conveying assembly 3410, and the upper conveying channel 3411 and the lower conveying channel 3412 are spaced apart from each other in the up-down direction, and at least a part of the projections of the upper conveying channel 3411 and the lower conveying channel 3412 in the horizontal direction overlap, that is, the upper conveying channel 3411 is located above the lower conveying channel 3412, and at least a part of the lower conveying channel 3412 is disposed directly below at least a part of the upper conveying channel 3411, so that the space occupied by the tray conveying mechanism 3400 can be effectively reduced while the feeding efficiency of the tray is improved.
According to one embodiment of the present invention, the upper conveying channel 3411 and the lower conveying channel 3412 are respectively provided with a plurality of rolling bearings 3413, the plurality of rolling bearings 3413 are distributed at intervals along the axial direction of the tray conveying assembly 3410, each rolling bearing 3413 is connected with the tray conveying assembly 3410 and can rotate around the axial direction of the rolling bearing 3413, and the rolling bearing 3413 carries the tray, so that the tray can be carried and supported, the tray conveying efficiency can be improved, and the tray is prevented from being worn in the conveying process.
As shown in fig. 12, in some embodiments of the invention, the left gripping assembly 3420 includes a first jaw member 3421 and a first jaw drive 3422, the first jaw member 3421 being movable between an open position and a closed position, the first jaw member 3421 gripping the tray when in the closed position, the first jaw drive 3422 being coupled to the first jaw member 3421 when the first jaw member 3421 is in the open position, the first jaw drive 3422 being capable of driving the first jaw member 3421 to move the tray along the upper feed channel 3411, the first jaw member 3421 and the first gripping drive cooperating to pull or push the tray into or out of the upper feed channel 3411. That is, when the tray is required to be transported, the first jaw member 3421 clamps and fixes the tray, and the first jaw member 3422 is driven by the first jaw member 3422 to move along the upper transport channel 3411, and after the assembly on the tray is sucked, the first jaw member 3422 can drive the first jaw member 3421 to drive the tray away from the upper transport channel 3411.
Further, the left gripping assembly 3420 further includes a first gripper conveying guide rail 3423, the first gripper conveying guide rail 3423 is disposed at one end of the tray conveying assembly 3410, and the first gripper component 3421 can move along the axial direction of the first gripper conveying guide rail 3423, so that conveying stability and conveying efficiency of the first gripper component 3421 can be improved, and repeated loading and unloading of the tray can be realized.
Optionally, the axial direction of the tray conveying assembly 3410 is coaxial or parallel to the axial direction of the first jaw conveying rail 3423, which can improve the stability of the tray when moving on the upper conveying channel 3411.
As shown in fig. 13, the left gripping assembly 3420 includes: the swing rod conveying guide rail 3424, the connecting piece 3425, the feeding piece 3426 and the driving piece, wherein the swing rod conveying guide rail 3424 is arranged at one end of the tray conveying assembly 3410 and can play a role in supporting and guiding. The connecting piece 3425 is arranged on the swing rod conveying guide rail 3424 and is movable along the axial direction of the swing rod conveying guide rail 3424, the feeding piece 3426 is arranged on the connecting piece 3425 and is movable between a feeding state and a storage state, when the feeding piece 3426 is in the feeding state, at least one part of the feeding piece 3426 can push or hook the material disc to move, when the feeding piece 3426 is in the storage state, the feeding piece 3426 can move along with the connecting piece 3425 and avoid the material disc in the moving process, the feeding piece 3426 can return to the feeding end of the upper conveying channel 3411 and continuously convey the next material disc, and the driving piece is connected with the connecting piece 3425 to drive the connecting piece 3425 to move.
As shown in fig. 13, further, the feeding member 3426 includes: the swinging rod 3428, the rotating shaft 3429 and the swinging rod driving piece 3427, wherein one end of the swinging rod 3428 extends towards the direction where the material tray is located, the rotating shaft 3429 is arranged on the connecting piece 3425 and is connected with at least one part of the swinging rod 3428 in a pivotable manner, and the swinging rod driving piece 3427 is connected with the other end of the swinging rod 3428 to drive the swinging rod 3428 to move around the axis of the rotating shaft 3429.
Alternatively, the swing link 3428 is formed as an "L" shaped piece, the swing link 3428 including: the transverse end and the vertical end, the one end of transverse end links to each other with pendulum rod driver 3427, and the one end of vertical end links to each other with the other end of transverse end, and the other end of vertical end can promote or collude the feeding tray. A swing rod hole 3428 can be arranged on the material tray, and the vertical end of the swing rod 3428 can be matched with the swing rod hole 3428.
According to one embodiment of the present invention, the swing link 3428 further includes a chamfer portion provided at the other end of the vertical end and having a radial dimension smaller than that of the vertical end, so that the efficiency of assembling the vertical end of the swing link 3428 with the tray can be improved. In order to further improve stability, the tray may be provided with a fitting groove extending in the thickness direction thereof, into which the vertical end can be inserted.
Therefore, according to the tray conveying mechanism 3400 provided by the embodiment of the invention, the tray conveying assembly 3410, the left clamping assembly 3420 and the right clamping assembly 3430 are combined, the tray conveying assembly 3410 is provided with the upper conveying channel 3411 and the lower conveying channel 3412, the upper conveying channel 3411 is matched with the left clamping assembly 3420, the lower conveying channel 3412 is matched with the right clamping assembly 3430, the tray feeding and discharging efficiency can be improved, and the tray conveying mechanism 3400 has the advantages of compact structure, high conveying efficiency and the like.
The jig loading and unloading mechanism 3200 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 14 to 17, a jig loading and unloading mechanism 3200 according to an embodiment of the present invention includes: jig lifting drive assembly 3210, jig support assembly 3220, jig positioning assembly 3230 and jig clamping assembly.
Specifically, the jig supporting assembly 3220 is connected to the jig lifting driving assembly 3210 so as to be driven by the jig lifting driving assembly 3210 to move in the up-down direction, the jig positioning assembly 3230 is used for placing the workpiece storage bin 3140, a cavity with an open opening is defined in the workpiece storage bin 3140, at least one jig can be loaded in the cavity, the jig positioning assembly 3230 is arranged on the jig supporting assembly 3220 and is movable in the horizontal direction, the jig clamping assembly is arranged on one side of the jig lifting driving assembly 3210, and the jig clamping assembly can put the jig into the cavity through the open opening or take the jig placed in the cavity out through the open opening.
In other words, the jig feeding and discharging mechanism 3200 according to the embodiment of the invention mainly comprises a jig lifting driving assembly 3210, a jig supporting assembly 3220, a jig positioning assembly 3230 and a jig clamping assembly, wherein the jig positioning assembly 3230 is mounted on the jig supporting assembly 3220, the jig lifting driving assembly 3210 can drive the jig supporting assembly 3220 and drive the jig positioning assembly 3230 to move along the up-down direction, the jig positioning assembly 3230 can bear a workpiece storage bin 3140, a cavity is defined in the workpiece storage bin 3140, the cavity is provided with an opening, and the workpiece storage bin 3140 can be used for placing a jig. The jig can be sent into the cavity through the opening, and the jig positioned in the cavity can be taken out through the opening. One side of the jig lifting component can be provided with a jig clamping component, and the jig can be sent into or taken out through the jig clamping component.
Therefore, the jig loading and unloading mechanism 3200 according to the embodiment of the invention combines the jig lifting driving assembly 3210, the jig supporting assembly 3220, the jig positioning assembly 3230 and the jig clamping assembly, can realize automatic loading or unloading of the jig, and improves the automation degree of the loading and unloading process of the jig.
According to one embodiment of the present invention, the jig positioning assembly 3230 comprises: the positioning frame connection block 3231, the guide post 3232, the jaw portion 3233, and the jaw driving member 3234, the positioning frame connection block 3231 extends in the up-down direction, the guide post 3232 is provided on the positioning frame connection block 3231 and extends in the axial direction thereof, and the guide post 3232 can play a guiding role. The jaw portion 3233 is disposed on the guide post 3232, the open end of the jaw portion 3233 faces away from the guide post 3232, the jaw portion 3233 is movable to clamp or unclamp the workpiece bin 3140, the jaw driving member 3234 is connected to the jaw portion 3233 and is capable of driving the jaw portion 3233 to open or close, positioning and fixing of the workpiece bin 3140 can be achieved through the jaw portion 3233, and the jaw driving member 3234 can serve as a power source.
Further, the jaw portion 3233 includes a lower jaw 3235 and an upper jaw 3236, the lower jaw 3235 is disposed below the guide post 3232 and is disposed on the positioning frame connection block 3231, the lower jaw 3235 can place a workpiece storage bin 3140, the upper jaw 3236 is disposed above the lower jaw 3235 and movably connected to the guide post 3232, the upper jaw 3236 is connected to the jaw driving member 3234 so as to be driven by the upper jaw driving member 3234 to move along the axial direction of the guide post 3232, and the distance between the upper jaw 3236 and the lower jaw 3235 is changed under the driving of the jaw driving member 3234, so that the workpiece storage bins 3140 with different height dimensions can be matched.
Optionally, the jaw drive 3234 is a lead screw motor.
In some embodiments of the present invention, the jig support assembly 3220 includes: the support assembly body 3221, the sliding guide rail 3222, the slider mounting plate 3223 and the sliding driving piece, the support assembly body 3221 extends along the horizontal direction, the sliding guide rail 3222 is arranged on the support assembly body 3221 and can play a bearing and guiding role, the lower end of the slider mounting plate 3223 is connected with the sliding guide rail 3222, the upper end of the sliding mounting plate is connected with the positioning frame connecting block 3231, the sliding driving piece is connected with the slider mounting plate 3223 to drive the sliding driving piece to move along the axial direction of the sliding guide rail 3222, and the sliding driving piece can serve as a power source.
According to one embodiment of the present invention, the length of the lower jaw 3235 extending in the horizontal direction is greater than the length of the upper jaw 3236 extending in the horizontal direction, and the lower jaw 3235 can provide a supporting function to facilitate carrying different sized workpiece magazines 3140.
Optionally, the sliding driving member is a screw motor.
It should be noted that, the workpiece bin 3140 for carrying the jig and the workpiece bin 3140 for carrying the tray may be universal, as shown in fig. 19 and fig. 20, according to an embodiment of the present invention, the workpiece bin 3140 includes a jig bin body and a bin reinforcing plate 3148, the jig bin body is formed into a cuboid, a cavity 3142 penetrating along the length direction of the jig bin body is defined in the jig bin body, two opposite side walls of the jig bin body are respectively provided with mounting grooves for mounting the jig, the jig is inserted in the mounting grooves along the length direction of the jig bin body, the insertion efficiency of the jig can be improved, the number of the mounting grooves may be multiple, and the plurality of mounting grooves are distributed at intervals along the height direction of the jig bin body, so as to prevent interference between two adjacent jigs. The feed bin gusset 3148 is detachably arranged on the tool feed bin body and located at one end of the cavity 3142, and when the tool is installed, one end of the tool can be abutted against the feed bin gusset 3148.
Optionally, the bin reinforcing plate 3148 is formed into an elongated member extending along the up-down direction, and a gap is left between two sides of the bin reinforcing plate 3148 and two side walls of the jig bin body, so that the processing is facilitated, and the production cost is reduced.
Therefore, the jig loading and unloading mechanism 3200 according to the embodiment of the invention combines the jig lifting driving assembly 3210, the jig supporting assembly 3220, the jig positioning assembly 3230 and the jig clamping assembly, can realize automatic loading and unloading of the jig, is applicable to the workpiece storage bins 3140 with different sizes, and has wide application range.
The tray loading and unloading mechanism 3100 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 18 to 24, a tray loading and unloading mechanism 3100 according to an embodiment of the invention includes: a bin lift drive assembly 3110, a bin support assembly 3120, a tray transport mechanism 3400, and a bin sensor assembly 3130.
Specifically, at least one workpiece bin 3140 is carried on the bin support assembly 3120, a cavity 3142 having an opening 3141 is defined in the workpiece bin 3140, at least one tray is carried in the cavity 3142, the bin support assembly 3120 is connected to a corresponding bin lift driving assembly 3110 so as to be movable in an up-down direction by the bin lift driving assembly 3110, a tray clamping group 3400 is provided on one side of the bin lift driving assembly 3110, the tray conveying mechanism 3400 is capable of placing a tray into the cavity 3142 through the opening 3141 or taking out a tray placed in the cavity 3142 through the opening 3141, the bin sensor assembly 3130 is provided between the bin support assembly 3120 and the bin lift driving assembly 3110, and the bin sensor assembly 3130 is capable of providing an origin signal to the bin lift driving assembly 3110.
In other words, the tray loading and unloading mechanism 3100 according to the embodiment of the invention is mainly composed of a bin lift driving assembly 3110, a bin support assembly 3120, a tray conveying mechanism 3400 and a bin sensor assembly 3130, at least one workpiece bin 3140 is carried on the bin support assembly 3120, the bin support assembly 3120 is connected with the bin lift driving assembly 3110, and the bin support assembly 3120 and the workpiece bin 3140 can be driven to move along the up-down direction by the bin lift driving assembly 3110. A cavity 3142 having an opening 3141 is defined in the workpiece magazine 3140, and at least one tray can be mounted in the cavity 3142, and can be introduced into the cavity 3142 or taken out of the cavity 3142 through the opening 3141. The bin sensor assembly 3130 is capable of providing an origin location for the reset of the bin lift drive assembly 3110, providing a basis for relative displacement, wherein the bin sensor assembly 3130 includes a sensor support that may be located in the bin support assembly 3120 and a sensor that may be located in the bin lift drive assembly 3110.
Therefore, the tray loading and unloading mechanism 3100 according to the embodiment of the invention combines the bin lifting driving assembly 3110, the bin supporting assembly 3120, the tray conveying mechanism 3400 and the bin sensor assembly 3130, so that the loading and unloading efficiency and the unloading precision of the tray can be improved, the processing period can be shortened, and the production cost can be reduced.
According to one embodiment of the invention, the bin support assembly 3120 includes: the plurality of support cross plates 3121, the plurality of support vertical plates 3122 and the plurality of support frame connection blocks 3123, the plurality of support cross plates 3121 are spaced apart along the up-down direction and are arranged on the silo lifting driving assembly 3110 in parallel with each other, the support cross plates 3121 bear the workpiece silo 3140, the support cross plates 3121 can be used as the support plates of the workpiece silo 3140, and weight reducing holes can be arranged along the thickness direction of the support cross plates 3121, so that the weight can be reduced. The plurality of support risers 3122 are arranged between two adjacent support risers 3121 in an extending manner along the up-down direction to support the support risers 3121, at least two support risers 3122 parallel to each other are arranged between two adjacent support risers 3121, the plurality of support frame connection blocks 3123 are respectively connected with the support risers 3121, 3122 and the silo lifting driving assembly to mount the support risers 3121 and 3122 on the lifting driving assembly, the sensor support can be arranged on the support frame connection blocks 3123, and the sensor can be a slot type photoelectric.
Further, the cartridge support assembly 3120 further includes: the plurality of bin positioning assemblies 3124, the plurality of bin positioning assemblies 3124 are disposed on the corresponding support cross plates 3121 for fixing the workpiece bin 3140, improving positioning reliability and firmness.
According to an embodiment of the present invention, the support cross plate 3121 is formed as a rectangular plate corresponding to the shape of the workpiece magazine 3140, and each magazine positioning assembly 3124 includes: the two first limiting portions 3125 and the second limiting portion 3126 are respectively disposed on two sides of the supporting transverse plate 3121 in a manner extending along the length direction of the supporting transverse plate 3121 to limit the placement position of the workpiece storage bin 3140, and the first limiting portions 3125 can be used as side baffles of the workpiece storage bin 3140, and can adjust the positions of the side baffles on the supporting transverse plate 3121 according to different widths of the workpiece storage bin 3140. Position adjustment holes may be provided near both sides of the support cross plate 3121 in the width direction, respectively, and a positional relationship between the first limiting portion 3125 and the position adjustment holes may be adjusted, thereby realizing adjustment of the position of the first limiting portion 3125. The second stopper 3126 is provided at one end of the support cross plate 3121 extending in the width direction of the support cross plate 3121 to clamp the workpiece magazine 3140 in cooperation with the first stopper 3125.
Further, the support cross plate 3121 is provided with a plurality of elongated holes extending in a width direction thereof, and the first restriction portion 3125 is movably connected to the elongated holes in the width direction of the support cross plate 3121.
As shown in fig. 21, optionally, an end of the first limiting portion 3125 facing the direction of the tray conveying mechanism 3400 is provided with a tapered inclined surface 3127, so as to facilitate the placement of the workpiece storage bin 3140 into the supporting transverse plate 3121.
As shown in fig. 22, in some embodiments of the invention, the bin lift drive assembly 3110 includes: the silo rail base 3111, the lift linear guide 3112, ball screw subassembly 3113 and driving motor 3114, silo rail base 3111 extend along the upper and lower direction, and lift linear guide 3112 locates silo rail base 3111 and extends along its axial, and silo rail base 3111 can play the supporting role to lift linear guide 3112. The ball screw assembly 3113 is movably disposed on the lift linear guide 3112 and is coupled to the magazine support assembly 3120, the lift linear guide 3112 being capable of carrying and guiding. The ball screw assembly 3113 may include a screw support block assembly and a ball screw, wherein the screw support block assembly may be secured to the bin rail base 3111 and may be used to fixedly support the ball screw. The ball screw can realize the movement of the bin lift driving assembly 3110 along the up-down direction. A drive motor 3114 is coupled to the ball screw assembly 3113 for driving axial movement of the ball screw assembly 3113 along the lifting linear guide 3112.
Further, the flatness of the mounting surface of the lifting linear guide 3112 is 0.04mm-0.06mm, and smooth operation without jamming can be ensured after the assembly.
Preferably, the mounting surface flatness of the elevation linear guide 3112 is 0.05mm.
According to one embodiment of the invention, the silo lift drive assembly 3110 further includes: the coupling 3115, the coupling 3115 is connected to the ball screw assembly 3113 and the driving motor 3114, and can compensate for offset (including axial offset, radial offset, angular offset or integrated offset) between the two shafts due to inaccurate manufacturing and installation, deformation or thermal expansion during operation, and the like, and has effects of alleviating impact, absorbing vibration, and the like. The drive motor 3114 may be used as a power source for the bin lift drive assembly 3110.
As shown in fig. 19 and 20, in some embodiments of the present invention, the workpiece magazine 3140 includes: the two side panels 3143 and the two top plates 3144, the two side panels 3143 are arranged oppositely at intervals, the upper top plate 3144 and the lower top plate 3144 can be fixed through the side panels 3143, and the opposite side walls of the two side panels 3143 are respectively provided with mounting grooves for mounting trays, and can support the trays. The side panel 3143 may be provided with a plurality of long U-holes in the thickness direction thereof, which can reduce the weight. The tray is inserted in the mounting groove along the length direction of the side panels 3143, the two top plates 3144 are arranged oppositely at intervals, two sides of each top plate 3144 are respectively connected with the two side panels 3143, and the top plates 3144 and the side panels 3143 enclose a cavity 3142. As shown in fig. 23, a notch 3145 is provided at a vertex angle of one end of the top plate 3144 facing the direction of the opening 3141, so that the clamping jaw of the tray conveying mechanism 3400 can avoid clamping the tray, and the tray conveying mechanism 3400 can hook the tray.
According to one embodiment of the present invention, at least one observation area 3146 is provided on the top plate 3144 above the cavity 3142, and a bin window plate may be installed on the observation area 3146, and the bin window plate may be made of transparent organic glass, so that dust can be prevented from falling into the tray, and the condition of the tray inside the workpiece bin 3140 is also convenient to observe.
Optionally, the workpiece storage bin 3140 further includes a spring handle 3147, the spring handle 3147 may be fixed on a top plate 3144 located above the cavity 3142, and in use, a pull ring of the spring handle 3147 may be lifted for lifting the workpiece storage bin 3140, and the pull ring may be flat, so that space can be effectively saved.
In some embodiments of the present invention, the workpiece magazine 3140 further includes a magazine stiffener plate 3148, where the magazine stiffener plate 3148 is disposed at an end of the cavity 3142 facing away from the open mouth 3141, and by using the magazine stiffener plate 3148, two top plates 3144 can be fixed, and can be used as a reference for the trays when the trays are placed into the workpiece magazine 3140, so that each tray can be guaranteed to be flush.
Therefore, the tray loading and unloading mechanism 3100 according to the embodiment of the invention adopts the device combining the bin lifting driving assembly 3110, the bin supporting assembly 3120, the tray conveying mechanism 3400 and the bin sensor assembly 3130, so that not only can the loading and unloading of the tray be realized, but also the loading speed and the stability in the loading process can be improved.
The fitting actuator 3300 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 25 to 27, the assembly actuator 3300 according to the embodiment of the present invention includes: a support beam 3310, a moving assembly 3320, a photographing assembly 3330, a suction actuator 3340, and a driving member 3350.
Specifically, the support beam 3310 extends in a horizontal direction, the moving assembly 3320 is disposed on the support beam 3310 and extends along an axial direction thereof, the photographing assembly 3330 is disposed on the support beam 3310 and is capable of acquiring position information of an assembly and/or an assembled part, the suction actuator 3340 is connected to the moving assembly 3320 and is capable of moving along the axial direction thereof, the suction actuator 3340 is capable of sucking or releasing the assembly, and the driving member 3350 receives the position information and adjusts the position of the suction actuator 3340 on the moving assembly 3320 according to the position information.
In other words, the assembly actuating mechanism 3300 according to the embodiment of the present invention is mainly composed of the support beam 3310, the moving assembly 3320, the photographing assembly 3330, the suction actuating mechanism 3340 and the driving member 3350, the support beam 3310 extends in the horizontal direction, the moving assembly 3320 is mounted on the support beam 3310, and the support beam 3310 can support the moving assembly 3320. The moving component 3320 extends along the axial direction of the support beam 3310, and a photographing component 3330 is further mounted on the support beam 3310, and feature information of the assembly and/or the assembled component, which may be position information or the like, can be acquired through the photographing component 3330. A suction actuator 3340 is mounted on the moving assembly 3320, a driving member 3350 is connected to the suction actuator 3340, the suction actuator 3340 can be driven to move along the axial direction of the moving assembly 3320 by the driving member 3350, specifically, the driving member 3350 receives position information acquired by the photographing assembly 3330 and adjusts the position of the suction actuator 3340 on the moving assembly 3320 according to the position information to align the suction actuator 3340 with a fitting, and the fitting can be sucked or released by the suction actuator 3340. The assembly can be sucked, moved and released by the cooperation of the suction actuator 3340 and the driving member 3350.
Thus, the assembly actuating mechanism 3300 according to the embodiment of the invention adopts the device combining the support beam 3310, the moving assembly 3320, the shooting assembly 3330, the absorbing actuating mechanism 3340 and the driving piece 3350, and the shooting assembly 3330 and the absorbing actuating mechanism 3340 are matched to realize automatic movement and absorb the assembly for the next process operation, so that the positioning precision and the processing efficiency of the assembly can be improved.
According to one embodiment of the invention, motion assembly 3320 includes: the linear guide rail 3321 and the anti-collision photoelectric 3322, the linear guide rail 3321 is arranged on the support beam 3310 and extends along the axial direction of the support beam, the linear guide rail 3321 can play a role in supporting and guiding, the absorbing executing mechanism 3340 is arranged on the linear guide rail 3321 and can move along the axial direction of the linear guide rail, the anti-collision photoelectric 3322 is arranged on the support beam 3310 and is positioned at the axial end part of the linear guide rail 3321, and collision caused by out-of-control of software in the moving process of the absorbing executing mechanism 3340 can be effectively prevented.
Optionally, the number of the anti-collision photoelectric devices 3322 is two, the two anti-collision photoelectric devices 3322 are located at two axial ends of the linear guide rail 3321, and the motion assembly 3320 further includes: the grating scale 3323 and the grating reading head, wherein the grating scale 3323 is arranged on the support beam 3310 and extends along the horizontal direction, the grating scale 3323 is arranged between the two anti-collision photoelectric 3322, and the grating reading head and the grating scale 3323 are matched to provide accurate displacement data for the movement of the driving piece 3350.
In some embodiments of the invention, the driver 3350 is a linear motor.
Further, the motion assembly 3320 further includes an anti-collision limiting portion 3324, and the anti-collision limiting portion 3324 is disposed at two ends of the linear motor, so as to avoid the linear motor from being collided to the outside after exceeding the operation range due to failure of the anti-collision photoelectric 3322.
According to one embodiment of the present invention, the suction actuator 3340 defines a channel with two open ends, which is penetrated along the axial direction thereof, the photographing assembly 3330 is positioned above the channel, the assembly and the assembled part are respectively positioned below the channel, and the photographing assembly 3330 can photograph the characteristic information of the assembly or the assembled part through the channel.
In some embodiments of the invention, the support beam 3310 is formed as an aluminum profile.
According to one embodiment of the present invention, the support beam 3310 is formed as an elongated member extending in a horizontal direction, the moving assembly 3320 is provided at a side of the support beam 3310, the photographing assembly 3330 is provided at a top surface of the support beam 3310, the moving assembly 3320 is provided at a side of the support beam 3310, and at least a portion of the moving assembly 3320 is connected to the side of the support beam 3310. The wiring slots may pass through the bottom surface of the support beam 3310.
Further, the flatness of the side surface is within 0.05mm, so that the running stability of the corresponding absorbing executing mechanism 3340 of the side surface can be ensured, the flatness of the top surface and the side surface are respectively within 0.05mm, and the quick and stable running of the linear motor can be ensured.
Therefore, the assembly actuating mechanism 3300 according to the embodiment of the invention adopts the device combining the support beam 3310, the moving assembly 3320, the shooting assembly 3330, the absorbing actuating mechanism 3340 and the driving piece 3350, so that the positioning precision of the assembly can be improved, the assembly can be automatically moved, absorbed and released, and the assembly processing efficiency and the automation degree can be improved.
The suction actuator 3340 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 28 to 33, a suction actuator 3340 according to an embodiment of the present invention can be disposed below and cooperate with a photographing assembly of a mounter, the suction actuator 3340 including: the actuating mechanism supporting seat 3341 and the U-axis rotating mechanism 3342, the U-axis rotating mechanism 3342 comprises a rotating platform 3342a and a suction nozzle assembly 3343, the U-axis rotating mechanism 3342 is arranged on the actuating mechanism supporting seat 3341, the rotating platform 3342a is provided with a channel 3342b penetrating along the axial direction of the rotating platform and can rotate around the axial direction of the rotating platform, the rotating platform 3342a is arranged below the shooting assembly, the suction nozzle assembly 3343 is arranged on the rotating platform 3342a and can suck or release the assembly, the suction nozzle assembly 3343 is provided with a vent hole penetrating along the axial direction of the suction nozzle assembly, and a camera of the shooting assembly can shoot the assembly through the channel 3342b and the vent hole or can be assembled.
In other words, the suction actuator 3340 according to the embodiment of the invention mainly comprises an actuator support 3341 and a U-axis rotating mechanism 3342, and the U-axis rotating mechanism 3342 is mounted on the actuator support 3341 to support the U-axis rotating mechanism 3342. The U-axis rotation mechanism 3342 mainly includes a rotation platform 3342a and a nozzle assembly 3343, and the rotation platform 3342a is provided below the imaging assembly to provide a rotation operation. The rotary platform 3342a defines a passage 3342b passing through the rotary platform 3342a in the axial direction, the suction nozzle assembly 3343 connected to the rotary platform 3342a defines a vent hole passing through the rotary platform in the axial direction, and a camera of the shooting assembly above the passage 3342b can shoot the assembly or the assembled part through the passage 3342b and the vent hole to acquire information of the assembly or the assembled part. The suction nozzle assembly 3343 can suck the fitting or release the fitting, thereby enabling suction of the fitting.
Therefore, the suction actuator 3340 according to the embodiment of the invention mainly comprises the actuator support seat 3341 and the U-axis rotating mechanism 3342, the rigidity and the assembly precision of the whole mechanism can be ensured through the actuator support seat 3341, and the rotatable U-axis rotating mechanism 3342 with a hollow structure is adopted, so that photographing positioning can be realized, and the angle of the suction assembly part can be changed in a rotating manner.
According to one embodiment of the invention, the passageway 3342b and the vent hole are coaxial, the passageway 3342b and the vent hole can be arranged opposite to each other, and the camera can directly acquire the assembly or the assembled information through the passageway 3342b and the vent hole.
As shown in fig. 32, further, the nozzle assembly 3343 includes a nozzle base 3343a, a nozzle 3343b, and a vacuum generator (not shown), the nozzle base 3343a is connected to a rotating platform 3342a and is formed in a hollow structure, and the rotating platform 3342a can fix the nozzle base 3343a. The suction nozzle 3343b is connected to the suction nozzle base 3343a and is formed in a hollow structure, and the suction nozzle 3343b can be mounted by the suction nozzle base 3343a. The suction nozzle 3343b and the hollow portion of the suction nozzle base 3343a form at least a part of the vent hole, the suction nozzle 3343b is provided with a suction hole 3343s penetrating in the thickness direction, the vacuum generator is communicated with the suction hole 3343s, and negative pressure can be provided by the vacuum generator to generate adsorption force on the assembly.
As shown in fig. 32, in some embodiments of the invention, the nozzle assembly 3343 further comprises: the suction nozzle 3343b can be mounted through the suction nozzle 3343d, the suction nozzle 3343b can be detachably connected with the suction nozzle 3343d, and the suction nozzle 3343b can be used for sucking different products according to different product replacement. The suction nozzle rod 3343d is formed in a hollow structure and is provided with a mounting hole 3343c penetrating in the wall thickness direction thereof, one end of the air tube connector 3343e is provided in the mounting hole 3343c, and the other end of the air tube connector 3343e is communicated with the vacuum generator so as to facilitate the installation of the vacuum generator.
As shown in fig. 31, according to an embodiment of the present invention, the U-axis rotation mechanism 3342 further includes: the U-axis fixed support 3342c is connected to the actuator support 3341 and the rotary platform 3342a, respectively, and the rotary platform 3342a can be mounted on the actuator support 3341. The U-axis fixing bracket 3342c is provided with a light passing hole 3342d penetrating in the thickness direction thereof, the light passing hole 3342d is disposed opposite to the channel 3342b, and the photographing assembly above the rotary platform 3342a can photograph the assembly or the assembled assembly sequentially through the light passing hole 3342d and the channel 3342 b.
Optionally, the suction actuator 3340 further includes: the X-axis linear guide 3344, the Z-axis linear guide 3345a, the Z-axis linear motor 3345b and the X-axis motor 3344a, wherein the X-axis linear guide 3344 is arranged on the actuator support 3341 and extends along the horizontal direction, the Z-axis linear guide 3345 is arranged on the X-axis linear guide 3344, the Z-axis linear guide 3345a is arranged on the Z-axis linear guide 3345 and extends along the vertical direction, the Z-axis linear guide 3345a is provided with a U-axis rotating mechanism 3342, the Z-axis linear motor 3345b is arranged on the Z-axis linear guide 3345 and is connected with the U-axis rotating mechanism 3342 to drive the Z-axis linear guide 3345a to move along the axial direction of the Z-axis linear guide 3345a, and the X-axis motor 3344a is connected with the Z-axis linear guide 3345 to drive the Z-axis linear guide 3344 to move along the axial direction of the X-axis linear guide 3344. That is, the Z-axis guide rail fixing plate 3345 can drive the U-axis rotating mechanism 3342 to move back and forth along the axial direction of the X-axis linear guide rail 3344, and meanwhile, the U-axis rotating mechanism 3342 can also move along the axial direction of the Z-axis linear guide rail 3345a, wherein the X-axis linear guide rail 3344 can extend along the horizontal direction, and the Z-axis linear guide rail 3345a can extend along the up-and-down direction, so that the position adjustment of the U-axis rotating mechanism 3342 in the horizontal direction and the up-and-down direction can be realized.
The Z-axis linear guide 3345a may fix not only the U-axis fixing bracket 3342c but also the mover of the Z-axis linear motor 3345b and perform a guiding function.
Further, the suction actuator 3340 further includes a Z-axis grating reading head 3345c and a Z-axis grating ruler 3345d, where the Z-axis grating reading head 3345c is disposed on the U-axis fixed support 3342c for controlling the accuracy and travel of the Z-axis motion; the Z-axis grating ruler 3345d is arranged on the Z-axis guide rail fixing plate 3345 and matched with the Z-axis grating reading head 3345c, and provides accurate displacement data for the motion of the Z-axis linear motor 3345 b.
In some embodiments of the present invention, the Z-axis linear motor 3345b includes a pressure feedback module, which can obtain pressure information between the assembly and the assembled part according to the current value, and the driving part of the Z-axis linear motor 3345b can receive the pressure information and drive the suction nozzle 3343b to move in the up-down direction according to the pressure information. The suction actuator 3340 can absorb the assembly and drive the assembly to move to the assembled part, and when the assembled part is assembled, the suction nozzle 3343b presses down the assembled part, and at the moment, the pressure during actual assembly can be converted through the current fed back by the Z-axis linear motor driver. That is, the Z-axis linear motor 3345b is provided with pressure feedback, and the pressure can be determined by setting a current value, and the signal feedback is provided after the preset pressure is reached.
Optionally, the suction actuator 3340 further includes: the negative pressure detection part 3346, the negative pressure detection part 3346 locates the actuator support seat 3341 and communicates with suction hole 3343s, the negative pressure detection part 3346 can detect the negative pressure value in the suction hole 3343s when the suction nozzle 3343b adsorbs the assembly, can judge whether the vacuum negative pressure of suction nozzle 3343b adsorbs the product firmly, thus can guarantee the negative pressure requirement of the normal work, can feedback information when not meeting the negative pressure requirement.
Thus, the suction actuator 3340 according to the embodiment of the invention adopts the combination of the actuator support base 3341 and the U-axis rotating mechanism 3342, and the characteristic information of the assembly or the assembled part is obtained by matching the hollow structure with the shooting assembly. The U-axis rotating mechanism 3342 is engaged with the X-axis linear guide 3344 and the Z-axis linear guide 3345a so that the U-axis rotating mechanism 3342 has three directions of movement, i.e., front and rear, up and down, and rotation, and the X-axis linear guide 3344 and the Z-axis linear guide 3345a are respectively attached to both sides of the Z-axis guide fixing plate 3345, and then the U-axis rotating mechanism 3342 is fixed to the Z-axis, thereby realizing compact overall mechanism space.
In actual production, the types of the assembly parts are generally various, and the corresponding suction nozzles 3343b are generally required to be provided, so that the production cost is increased, and in order to solve the problem, the suction actuator 3340 of the mounter 3000 according to the embodiment of the present invention has a quick-release mechanism.
The quick release structure of the suction actuator 3340 according to an embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 32 to 35, the suction nozzle assembly 3343 of the suction actuator 3340 according to the embodiment of the invention further includes a first connection member 3343f and a second connection member 3343g.
Specifically, the first connection member 3343f is disposed on the nozzle base 3343a, the second connection member 3343g corresponds to the first connection member 3343f in structure and is detachably connected to the first connection member 3343f, and the nozzle 3343b is disposed on the second connection member 3343g and is formed in a hollow structure.
In other words, the suction nozzle assembly 3343 of the suction actuator 3340 according to the embodiment of the invention mainly comprises a nozzle base 3343a, a first connecting member 3343f, a second connecting member 3343g, a nozzle 3343b and a vacuum generator, wherein the first connecting member 3343f is arranged on the nozzle base 3343a, the second connecting member 3343g is arranged on the nozzle 3343b, and the first connecting member 3343f and the second connecting member 3343g can be detachably connected, so that the nozzle base 3343a and the nozzle 3343b can be quickly assembled and disassembled.
Therefore, the suction nozzle assembly 3343 of the suction actuator 3340 according to the embodiment of the invention adopts the device combining the suction nozzle base 3343a, the first connecting piece 3343f, the second connecting piece 3343g, the suction nozzle 3343b and the vacuum generator, and the suction nozzle base 3343a and the suction nozzle 3343b are connected through the first connecting piece 3343f and the second connecting piece 3343g, so that the suction nozzle 3343b is convenient to mount and dismount and convenient to use.
In some embodiments of the present invention, the nozzle assembly 3343 further includes a nozzle bar 3343d, the upper end of the nozzle bar 3343d is provided with a second connection member 3343g, the second connection member 3343g is detachably connected with the first connection member 3343f, the lower end of the nozzle bar 3343d is connected with the nozzle 3343b, the nozzle bar 3343d is formed in a hollow structure, and the hollow portion thereof constitutes at least a part of the ventilation hole.
Preferably, the lower end of the nozzle bar 3343d is detachably connected with the nozzle 3343b, so that different nozzles 3343b can be conveniently replaced according to different assembly products, and the application range is wide.
Alternatively, the first and second connection members 3343f and 3343g are formed as magnetic members with opposite poles, respectively, which improves the efficiency of installation and disassembly and facilitates use. When the second connection member 3343g is mounted on the upper end of the nozzle bar 3343d, the nozzle bar 3343d and the nozzle base 3343a can be adsorbed together, facilitating quick removal and replacement of the nozzle 3343b.
According to one embodiment of the invention, the lower end of the nozzle base 3343a is provided with a first counter bore 3343h communicated with the corresponding hollow part, and the first connecting piece 3343f is installed in the first counter bore 3343h, so that the installation is convenient.
In some embodiments of the present invention, the upper end of the suction nozzle rod 3343d is provided with a second counterbore 3343i communicating with the corresponding hollow portion, and the second connecting piece 3343g is mounted in the second counterbore 3343i, which is convenient for mounting and improves the appearance aesthetic property.
Alternatively, the first and/or second connection members 3343f and 3343g are formed as hollow ring members, which can improve the suction force between the nozzle base 3343a and the nozzle 3343b and also do not block the camera of the photographing assembly from operating.
According to an embodiment of the present invention, a positioning boss 3343j is provided at a lower end of the nozzle base 3343a, a sinking platform 3343k matched with the positioning boss 3343j is provided at an upper end of the nozzle rod 3343d, and the positioning boss 3343j and the sinking platform 3343k may be aligned and installed during assembly, and the positioning boss 3343j and the sinking platform 3343k are matched and installed, so that the nozzle rod 3343d and the nozzle base 3343a can be ensured to be coaxial with a central axis.
Therefore, the suction nozzle assembly 3343 of the suction actuator 3340 according to the embodiment of the invention mainly comprises the suction nozzle base 3343a, the first connecting piece 3343f, the second connecting piece 3343g, the suction nozzle 3343b and the vacuum generator, and the first connecting piece 3343f and the second connecting piece 3343g are detachably connected, so that quick assembly and disassembly between the suction nozzle base 3343a and the suction nozzle 3343b can be realized.
In order to solve the problem that pressure damage is easily caused to the assembled part due to the fact that pressure between the assembled part and the assembled part cannot be accurately controlled when the assembled part and the assembled part are assembled in an actual production assembly process, a suction nozzle assembly 3343 of the suction actuator 3340 according to the embodiment of the invention can be provided with a pressure feedback module, pressure information between the assembled part and the assembled part can be acquired through the pressure feedback module, and the pressure between the assembled part and the assembled part can be adjusted according to the acquired pressure information.
A nozzle assembly 3343 having a pressure feedback module according to an embodiment of the present invention is described in detail with reference to the accompanying drawings.
As shown in fig. 32, 33, 35-37, the nozzle assembly 3343 according to an embodiment of the invention further comprises a pressure feedback module.
Specifically, the pressure feedback module can receive pressure information between the fitting and the fitted, which are absorbed by the suction nozzle 3343b, and the driving assembly can receive the pressure information and drive the suction nozzle 3343b to move in the up-down direction according to the pressure information.
In other words, when the suction nozzle 3343b brings the assembly and at least a portion of the assembled part into contact, the driving assembly can receive the pressure information obtained by the pressure sensor by receiving the pressure information between the assembly and the assembled part through the pressure feedback module and drive the suction nozzle 3343b to move in the up-down direction according to the pressure information, so that the pressure adjustment between the assembly and the assembled part can be realized.
Therefore, the suction nozzle assembly 3343 provided by the embodiment of the invention combines the suction nozzle base 3343a, the suction nozzle 3343b, the vacuum generator and the pressure feedback module, and the pressure feedback module is adopted to acquire the pressure information between the assembly part and the assembled part, so that the accurate control of the assembly pressure is realized, the assembly part and the assembly part are prevented from being damaged due to too large pressure or unqualified due to too small pressure assembly looseness, the assembly qualification rate is improved, and the waste product is reduced.
According to an embodiment of the present invention, the pressure feedback module is a pressure sensor provided on the nozzle base 3343a, and by providing the pressure sensor on the nozzle base 3343a, pressure information between the assembly and the assembled part can be obtained, the pressure difference can be monitored by the difference of current fed back by the pressure sensor, and the pressure sensor can be built in the nozzle base 3343a and can be designed as an integral structure with the nozzle base 3343 a.
In some embodiments of the present invention, a pressure feedback module is provided on the driving assembly to obtain pressure information according to the current value. The driving component can be a linear motor, the pressure feedback can be realized through a driver of the linear motor, the pressure is converted through monitoring the current, that is, the pressure is judged through the current fed back by the driver of the linear motor, specifically, the pressure can be judged through setting the current value, and the signal feedback exists after the set pressure is reached.
According to one embodiment of the present invention, the lower end of the suction nozzle rod 3343d is provided with an annular groove 3343t, the upper end of the suction nozzle 3343b is inserted into the annular groove 3343t, and the annular groove 3343t is communicated with the suction hole 3343 s.
In some embodiments of the present invention, the mounting hole 3343c is communicated with the annular groove 3343t corresponding to the suction nozzle rod 3343d, the end surface and the outer circumferential surface of the upper end of the suction nozzle 3343b may be stopped against the bottom wall and the inner side wall of the annular groove 3343t, the annular groove 3343t may be sealed, the hollow portion corresponding to the suction nozzle 3343b may be isolated from air leakage, and the communication between the suction hole 3343s and the air pipe connector 3343e may be ensured.
Further, a recess 3343l communicating with a hollow portion corresponding to the suction nozzle lever 3343d is provided at an upper end of the suction nozzle lever 3343d, and the suction nozzle base 3343a includes: the suction nozzle base body and the mounting portion 3343m, the mounting portion 3343m is arranged on the suction nozzle base body and protrudes out of the lower end of the suction nozzle base body, at least a part of the mounting portion 3343m is inserted into the groove 3343l, and rapid mounting between the suction nozzle rod 3343d and the suction nozzle base 3343a can be achieved.
Optionally, two limiting portions 3343n protruding from the upper end of the nozzle rod 3343d and disposed opposite to each other are disposed at the upper end of the nozzle rod 3343d, the groove 3343l is disposed between the two limiting portions 3343n, the outer circumferential surface of the mounting portion 3343m has two planes 3343o and an arc surface 3343p, the two planes 3343o are disposed between the two limiting portions 3343n and respectively abut against the limiting portions 3343n, so that position limitation between the nozzle rod 3343d and the nozzle base 3343a can be realized, axial rotation of the nozzle rod 3343d is prevented, and the arc surface 3343p is respectively connected with edges of the two planes 3343o, thereby improving appearance.
In some embodiments of the present invention, the radial dimension of the mounting portion 3343m is smaller than the radial dimension of the nozzle base body, thereby improving the aesthetic appearance.
According to an embodiment of the present invention, the nozzle base 3343a further includes a boss, the upper end of the boss is connected to the lower end of the mounting portion 3343m, the lower end of the boss is inserted into the groove 3343l, the radial dimension of the boss is smaller than the radial dimension of the mounting portion 3343m, and the axial direction of the boss is coaxial with the hollow portion corresponding to the nozzle rod 3343d, so that the axial direction of the nozzle rod 3343d and the axial direction of the nozzle base 3343a can be ensured to be concentric.
Further, the cross section of the boss is annular, and the outer peripheral surface of the boss is abutted against at least a part of the inner wall surface of the groove 3343l, so that the shaking between the nozzle base 3343a and the nozzle rod 3343d is prevented.
Therefore, the suction nozzle assembly 3343 according to the embodiment of the invention combines the suction nozzle base 3343a, the suction nozzle 3343b, the vacuum generator and the pressure sensor, and by arranging the pressure feedback module, the accurate control of the assembly pressure is realized, the assembly and the assembled part are prevented from being damaged due to too large pressure, or unqualified caused by loose assembly due to too small pressure, the assembly qualification rate is improved, and the waste product is reduced.
When a different kind of fitting is to be fitted to a fitted piece, particularly for a double-station apparatus having two fitting actuators 3300, it is often necessary to provide different suction nozzles for the different kinds of fitting, and the replacement process of the suction nozzles is complicated. According to the assembly execution mechanism 3300 provided by the embodiment of the invention, according to the types of the assemblies, part of the assemblies can be sucked through the suction function, and the other part of assemblies which cannot be sucked can be clamped.
The fitting actuator 3300 having a suction grip function according to an embodiment of the present invention is specifically described below with reference to the drawings.
As shown in fig. 25, 26, and 38 to 40, the suction actuator 3340 of the assembly actuator 3300 according to the embodiment of the present invention can suck or clamp the assembly, and the assembly can be positioned and fixed by sucking or clamping the assembly.
Therefore, the assembly executing mechanism 3300 with the sucking and grabbing function provided by the embodiment of the invention can realize assembly moving by adopting the sucking executing mechanism 3340 with the sucking or grabbing function to be matched with the driving piece 3350, can improve assembly processing efficiency, and can reduce production cost aiming at different types of assemblies.
As shown in fig. 39, in some embodiments of the invention, the suction actuator 3340 includes: the gripping device comprises a gripping jaw 3343q and a gripping cylinder 3343r, wherein the gripping jaw 3343q is positioned below a suction nozzle base 3343a and can clamp or unclamp a fitting, the gripping cylinder 3343r is detachably connected with the suction nozzle base 3343a, and the gripping cylinder 3343r can drive the gripping jaw 3343q to open or close. That is, when the suction actuator 3340 grips the assembly, the corresponding gripping cylinder 3343r and gripping jaw 3343q may be assembled and the gripping cylinder 3343r may be mounted to the nozzle base 3343a.
Further, the grabbing cylinder 3343r is located below the nozzle base 3343a and has an axial direction coaxial with the axial direction of the nozzle base 3343a, so as to facilitate installation and disassembly and reduce the occupied space.
Therefore, according to the assembly executing mechanism 3300 with the sucking and grabbing function provided by the embodiment of the invention, the supporting beam 3310, the moving component 3320, the sucking executing mechanism 3340 and the driving piece 3350 are combined, so that sucking operation or clamping operation can be selected for different types of assemblies, assembly processing efficiency can be improved, production cost is reduced, equipment universality is improved, when two assembly executing mechanisms 3300 are arranged on the mounter 3000, the two sucking executing mechanisms 3340 corresponding to the two assembly executing mechanisms 3300 can respectively execute the same sucking operation or the same clamping operation, and can also respectively execute the sucking operation or the clamping operation, different operation methods can be selected for different types of assemblies, applicability is improved, and equipment input cost is reduced.
The photographing assembly 3330 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 41 to 43, according to an embodiment of the present invention, a photographing module 3330 of a mounter which is applicable to a limited space, which can be mounted on a linear guide 3321 of the mounter to obtain positional information of a mounting member and a mounted member on the mounter, the photographing module 3330 comprising: a housing 3331, a reflective assembly (not shown), and an imaging assembly 3334.
Specifically, the housing 3331 is formed in a long strip shape extending along a horizontal direction and perpendicular to the linear guide rail 3321, the housing 3331 is movably arranged on the linear guide rail 3321 along an axial direction of the linear guide rail 3321, a mounting channel 3332 extending along the axial direction of the housing 3331 is defined in the housing 3331, a light channel 3333 penetrating along the vertical direction is arranged at one end of the mounting channel 3332, a lower end of the light channel 3333 is opposite to the assembly or the assembled part, an upper end of the light channel 3333 can be used for acquiring or penetrating light, a reflecting component is arranged in the light channel 3333 and provided with at least one reflecting surface capable of reflecting the position information of the assembly or the assembled part into the mounting channel 3332, an image pickup component 3334 is arranged in the mounting channel 3332, and at least one part of the image pickup component 3334 faces the reflecting surface to acquire and pick up images of the reflecting surface.
In other words, the photographing module 3330 of the mounter adapted to a limited space according to the embodiment of the present invention is mainly composed of a housing 3331, a reflection module and an image pickup module 3334, a linear guide 3321 is provided on the mounter, the photographing module 3330 is mounted on the linear guide 3321, and the characteristic information of the assembly and the assembled part, such as position information, etc., can be acquired through the photographing module 3330. The housing 3331 is mounted on the linear guide 3321 and is movable along the axial direction of the linear guide 3321 to adjust the position of the housing on the linear guide 3321 and to realize the adjustment of the positions of the housing and the assembled parts. The housing 3331 is defined with an installation channel 3332 extending along the axial direction, one end of the installation channel 3332 facing the assembly part and the assembled part is provided with a light channel 3333 penetrating along the vertical direction, the upper end of the light channel 3333 can acquire or penetrate light, the lower end of the light channel 3333 is opposite to the assembly part or the assembled part, and the light can reach the corresponding assembly part or the assembled part through the light channel 3333. Since the light path 3333 is located at one side of the mounting path 3332, in order to enable light to reach the assembly or the assembled part, a reflection assembly is provided in the light path 3333, and the reflection assembly has at least one reflection surface, through which characteristic information of the assembly or the assembled part can be reflected into the mounting path 3332, and is received by the image pickup assembly 3334 to pick up characteristic information of the assembly or the assembled part reflected.
Therefore, the photographing assembly 3330 of the mounter suitable for the limited space according to the embodiment of the invention adopts the device combining the shell 3331, the reflecting assembly and the photographing assembly 3334, and the position of the photographing assembly 3334 is adjusted through the reflecting assembly, so that the space occupied by the photographing assembly 3330 is reduced while the characteristic information of the assembly or the assembled assembly is effectively acquired, the assembly space is saved, and the compactness of the structure is improved.
According to an embodiment of the present invention, the upper and lower sides of one end of the housing 3331 are respectively opened to form the light passages 3333, and external light can be obtained through the upper side of the housing 3331.
Further, the photographing assembly 3330 of the mounter adapted to a limited space further includes a light source disposed above one end of the housing 3331 to emit light to the mount or the mounted member, and in particular, the light can be emitted to the mount or the mounted member through the light passage 3333 by the light source.
Alternatively, the light source is provided on the housing 3331 to extend in the vertical direction.
According to an embodiment of the present invention, the photographing assembly of the mounter adapted to a limited space further includes a light source mounting portion 3337, the light source mounting portion 3337 is disposed at one end of the mounting channel 3332 in a vertical direction, a light channel 3333 is defined in the light source mounting portion 3337, the light source is disposed at the light source mounting portion 3337 and above the light channel 3333, and the reflective assembly is disposed at the light source mounting portion 3337 and below the light source. The light source mounting portion 3337 has a reflective hole penetrating therethrough in a thickness direction thereof, the imaging unit 3334 may face the reflective hole, the mounting passage 3332 may communicate with the light passage 3333 through the reflective hole, and the reflective unit may be disposed opposite to the reflective hole.
In some embodiments of the present invention, the image capturing assembly 3334 includes a lens 3335 and a camera 3336, the lens 3335 being disposed within the mounting channel 3332 and facing the reflective surface, at least a portion of the assembly or the feature information of the assembled assembly being reflected by the reflective surface being receivable by the lens 3335. The camera 3336 is disposed in the mounting channel 3332 along the axial direction of the mounting channel 3332, and the camera 3336 is connected with the lens 3335 to receive the image information focused by the lens 3335.
According to an embodiment of the present invention, the cross section of the light path 3333 is formed in a rectangular shape, and the reflection surface is positioned on the diagonal surface of the light path 3333, thereby improving the efficiency of acquiring the characteristic information of the assembly or the assembled part.
Preferably, the included angle between the reflecting surface and the horizontal plane is 45 degrees, so that the reflecting range of the reflecting surface can be enlarged.
Therefore, according to the photographing assembly 3330 of the mounter suitable for the limited space, which is provided by the embodiment of the invention, the device combining the shell 3331, the reflecting assembly and the photographing assembly 3334 is adopted, so that the characteristic information of the assembly part or the assembled part can be quickly obtained, and the device has the advantages of compact structure, suitability for the limited space and the like.
The driving assembly 3360 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 43 to 49, the mounter 3000 according to the embodiment of the present invention further includes: the driving assembly 3360, the driving assembly 3360 is connected with the photographing assembly 3330 to drive the photographing assembly 3330 to move along the axial direction of the linear guide rail 3321.
In other words, according to the mounter 3000 of the embodiment of the present invention, at least one photographing assembly 3330 is mounted on the linear guide 3321, feature information of the assembly and/or the assembled component can be obtained through the photographing assembly 3330, that is, when the number of photographing assemblies 3330 is one, the feature information of the assembly and the assembled component can be sequentially photographed through the photographing assembly 3330, when the number of photographing assemblies 3330 is more than two, feature information of the assembly or the assembled component can be obtained through the corresponding photographing assembly 3330, and the photographing assembly 3330 can be controlled to move along the linear guide 3321 through the driving assembly 3360 connected with the photographing assembly 3330, so as to adjust the position of the photographing assembly 3330 on the linear guide 3321.
Therefore, the mounter 3000 according to the embodiment of the present invention adopts a device that combines the linear guide rail 3321, at least one photographing assembly 3330 and the driving assembly 3360, and at least one photographing assembly 3330 is mounted on the linear guide rail 3321, so that not only can the assembly and/or the characteristic information of the assembled part be obtained, but also the compactness of the structure can be improved, and the position of the photographing assembly 3330 can be adjusted by the driving assembly 3360 connected with the photographing assembly 3330, so that the mounter is convenient to use.
In some embodiments of the present invention, two photographing assemblies 3330 are provided, and the two photographing assemblies 3330 are disposed on the linear guide 3321 at intervals along the axial direction of the linear guide 3321, wherein one photographing assembly 3330 can be used for obtaining the position information of the assembly, and the other photographing assembly 3330 can be used for obtaining the position information of the assembled assembly, so that the photographing efficiency can be improved.
As shown in fig. 44 and 45, alternatively, the driving assembly 3360 includes a screw motor and a linear motor, that is, the driving assembly 3360 adopts a dual-shooting dual-motor form, the screw motor is connected with one shooting assembly 3330 to drive the screw motor to move along the axial direction of the linear guide 3321, and the linear motor is connected with the other shooting assembly 3330 to drive the screw motor to move along the axial direction of the linear guide 3321, which means that the requirement on the position parameters of the assembly or the assembled part is higher when the linear motor is adopted, and the position precision is ensured when the linear motor is adopted.
As shown in fig. 46 and 47, according to an embodiment of the present invention, the driving assembly 3360 includes two linear motors, that is, the driving assembly 3360 adopts a dual photographing dual mover form, and the two linear motors are respectively connected to the two photographing assemblies 3330 to respectively drive the photographing assemblies 3330, which has an advantage of faster speed compared to the embodiment using the screw motor and the linear motor.
As shown in fig. 48 and 49, in some embodiments of the present invention, the number of the photographing assemblies 3330 is one, and the driving assembly 3360 is a linear motor connected to the photographing assembly 3330 to drive the photographing assembly 3330 to move along the axial direction of the linear guide 3321. That is, when the feature information of the assembly is required to be acquired, the linear motor drives the photographing assembly 3330 to move above the assembly, and when the feature information of the assembled is required to be acquired, the linear motor drives the photographing assembly 3330 to move above the assembled. Compared with the embodiment adopting the screw motor and the linear motor to be matched and the embodiment adopting two linear motors, the adoption of one linear motor has the advantage of low cost.
Therefore, according to the mounter 3000 of the embodiment of the present invention, the device that combines the linear guide rail 3321, at least one capturing component 3330 and the driving component 3360 may use one or more capturing components 3330 to acquire the characteristic information of the assembly and/or the assembled component, and the driving component 3360 connected to the capturing component 3330 uses a linear motor or a screw motor to select different types of driving components 3360 according to different situations, so as to improve the working efficiency and reduce the production cost.
The electronic control assembly 3600 of the mounter 3000 according to the embodiment of the present invention is described in detail below with reference to the accompanying drawings.
As shown in fig. 50 and 51, an electronic control assembly 3600 of a mounter according to an embodiment of the present invention is movably connected with a main frame 100 of the mounter, the electronic control assembly 3600 including: a fixed plate 3610, a sliding rail member 3620, two electric control plates 3630 and a pull handle 3640.
Specifically, at least a portion of the fixing plate 3610 is connected to the main frame 100, the sliding rail member 3620 is disposed on the fixing plate 3610, two electric control plates 3630 are disposed opposite to each other and are spaced apart, electric components are mounted on the electric control plates 3630, the electric control plates 3630 are movably connected to the sliding rail member 3620 and can move along the axial direction of the sliding rail member 3620, and the handle 3640 is connected to the electric control plates 3630.
In other words, the electric control assembly 3600 of the mounter according to the embodiment of the present invention is mainly composed of a fixing plate 3610, a sliding rail member 3620, two electric control plates 3630 and a handle 3640, at least a part of the fixing plate 3610 is mounted on the main frame 100, and can fix and support the fixing plate 3610, the sliding rail member 3620 is provided on the fixing plate 3610, and the electric control plates 3630 are connected with the sliding rail member 3620 and can move along the axial direction of the sliding rail member 3620. The number of the electric control plates 3630 can be two, the two electric control plates 3630 are oppositely arranged and distributed at intervals, and electric parts are installed on the electric control plates 3630 and can be installed and supported. The handle 3640 connected to the electronic control panel 3630 is pulled to drive the electronic control panel 3630 to move toward or away from the main frame 100.
Therefore, the electric control assembly 3600 of the mounter according to the embodiment of the present invention combines the fixing plate 3610, the sliding rail member 3620, the two electric control plates 3630 and the handle 3640, so that not only can the installation of the electric control assembly 3600 be realized, but also the electric control assembly 3600 can be pulled out and pushed into the main frame 100, and the maintenance of electric parts and components is facilitated, the use is facilitated, and the maintenance cost is reduced.
According to an embodiment of the present invention, the number of the fixing plates 3610 is two, at least one portion of one fixing plate 3610 is connected to the main frame 100, at least another portion of one fixing plate 3610 is connected to the upper end of one electric control plate 3630, at least one portion of the other fixing plate 3610 is connected to the main frame 100, and at least another portion of the other fixing plate 3610 is connected to the lower end of the other electric control plate 3630, and by employing two fixing plates 3610 to be respectively engaged with the two electric control plates 3630, the assembling stability and reliability can be improved.
Further, the number of the sliding rail members 3620 is two, and the two sliding rail members 3620 are respectively connected with at least one other part of the corresponding fixing plate 3610, so that sliding efficiency is improved.
Optionally, the cross section of each fixing plate 3610 is formed in an L shape, and the vertical end of each fixing plate 3610 is located between two electric control plates 3630 and connected to the corresponding sliding rail member 3620, and the lateral end of each fixing plate 3610 is connected to the main frame 100, so that the installation of the sliding rail member 3620 can be achieved while improving the compactness of the structure.
In some embodiments of the present invention, the lateral ends of the two fixing plates 3610 are respectively located at both sides of the handle 3640, thereby improving sliding efficiency and structural stability.
Optionally, each sliding rail member 3620 is located on the same side of the corresponding vertical end of the two fixing plates 3610, so as to facilitate installation.
According to an embodiment of the present invention, the handles 3640 are respectively connected to the two electric control boards 3630, so that the force application range can be enlarged.
In some embodiments of the present invention, the fixing plate 3610 has a greater length dimension than the electronic control plate 3630, facilitating the installation between the fixing plate 3610 and the main frame 100.
According to one embodiment of the present invention, the upper end of each electric control plate 3630 is provided with a bending portion 3631 bending away from the direction of the other electric control plate 3630, when the electric control plate 3630 is pulled by the handle 3640, the bending portion 3631 can be slidably connected with the corresponding transverse end, so as to prevent damage to the transverse end and the operator during the pulling process.
Optionally, the width dimension of the lateral end is greater than the width dimension of the electronic control panel 3630, so that the lateral end can be quickly connected to the main frame 100.
Thus, according to the electronic control assembly 3600 of the mounter according to the embodiment of the present invention, the electronic control board 3630 and the electrical components connected thereto can be pulled out and pushed into the inside of the main frame 100 through the handle 3640 by using the device combining the fixing board 3610, the slide rail member 3620, the two electronic control boards 3630 and the handle 3640, thereby facilitating maintenance. And two automatically controlled boards 3630 are relative to each other to save installation space.
In summary, according to the mounter 300 of the embodiment of the present invention, the main frame 100, the jig conveying mechanism 3500, the tray conveying mechanism 3400, the at least one jig loading and unloading mechanism 3200, the tray loading and unloading mechanism 3100 and the assembly executing mechanism 3300 are combined, so that the assembly operation of a plurality of assemblies can be simultaneously realized, the assembly efficiency is improved, the production cost is reduced, and the space occupied by the equipment is reduced.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (9)

1. A mounter, characterized by comprising:
A main frame;
The jig conveying mechanism is arranged on the main frame and is provided with a jig conveying channel extending along the axial direction of the jig conveying mechanism;
The tray conveying mechanism is arranged on the main frame and is distributed with the jig conveying mechanism at intervals, and the tray conveying mechanism is provided with an upper conveying channel and a lower conveying channel which are distributed at intervals; at least one jig feeding and discharging mechanism, wherein the jig feeding and discharging mechanism is arranged at the feeding end of the jig conveying mechanism so as to convey the jig carrying the assembled part to the jig conveying channel;
The tray feeding and discharging mechanism is arranged on the main frame and can respectively convey the tray bearing the assembly parts to the upper conveying channel and the lower conveying channel;
the assembly executing mechanism is arranged on the main frame and can convey the assembly parts on the upper conveying channel and/or the lower conveying channel to the assembled parts on the jig conveying channel for assembly;
wherein, tool conveying mechanism includes:
the jig conveying assembly is axially provided with a jig conveying channel;
The compressing mechanism is arranged on the jig conveying assembly, and at least one part of the compressing mechanism is positioned above the jig conveying channel;
the jacking mechanism is arranged in the jig conveying channel and opposite to the pressing mechanism, can move along the up-down direction, is close to the pressing mechanism when moving upwards, and is opposite to the pressing mechanism when moving downwards;
The clamping jaw mechanism is arranged on the jig conveying assembly and can move along the jig conveying channel, the clamping jaw mechanism moves between an open state and a closed state, when the clamping jaw mechanism is in the closed state, the open end of the clamping jaw mechanism is closed, the open end of the clamping jaw mechanism can clamp the jig or is stopped against at least one part of the jig, and when the clamping jaw mechanism is in the open state, the open end of the clamping jaw mechanism loosens the jig;
The width adjusting mechanism is connected with the jig conveying assembly and used for adjusting the dimension of the jig conveying channel along the width direction, and the width adjusting mechanism can be suitable for jigs with different dimensions.
2. The mounter according to claim 1, wherein said main frame includes:
A base;
the upright posts are arranged on the base at intervals;
The support parts are connected with the upright posts and supported by the upright posts, and the upper ends of the upright posts extend upwards beyond the support parts;
At least one first boss provided on the support portion, an upper surface of the first boss being formed as an actuator mounting surface that can be used to mount the assembly actuator.
3. The mounter according to claim 2, wherein said first bosses and said fitting actuators are two in number and correspond to each other, and two of said first bosses are spaced apart and oppositely provided on said supporting portion.
4. A mounter according to claim 2 or 3, wherein said upright includes at least four, four of said uprights being arranged in a rectangular shape, said first boss being in a straight line and being connected to two adjacent of said uprights, said mounting actuator being movable in a direction perpendicular to an axial direction of said corresponding first boss.
5. The mounter according to claim 4, wherein said main frame further includes: the second boss is arranged on the supporting part and is positioned between the two first bosses, and the upper surface of the second boss is formed into a conveying mechanism mounting surface which can be used for mounting the jig conveying mechanism and/or the tray conveying mechanism.
6. The mounter according to claim 1, wherein said upper conveying path and said lower conveying path extend in an axial direction of said tray conveying mechanism, respectively, said upper conveying path and said lower conveying path are spaced apart in an up-down direction, and at least a part of projections of said upper conveying path and said lower conveying path in a horizontal direction overlap.
7. The mounter according to claim 1, wherein said jig loading and unloading mechanism includes:
the jig lifting driving assembly;
The jig supporting component is connected with the jig lifting driving component so as to be driven by the jig lifting driving component to move in the up-down direction;
the jig positioning assembly is used for placing a workpiece bin, a cavity with an open mouth is defined in the workpiece bin, at least one jig can be borne in the cavity, and the jig positioning assembly is arranged on the jig supporting assembly and is movable in the horizontal direction;
The jig clamping assembly is arranged on one side of the jig lifting driving assembly, and can penetrate through the opening to be placed in the cavity or be placed in the cavity to be taken out through the opening.
8. The mounter according to claim 1, wherein said tray loading and unloading mechanism includes:
A bin lifting driving assembly;
The bin support assembly is connected with the corresponding bin lifting driving assembly so as to be driven by the bin lifting driving assembly to move in the up-down direction;
The material tray clamping assembly is arranged on one side of the storage bin lifting driving assembly, and can put the material tray into the cavity through the open port or take the material tray placed in the cavity out through the open port;
The bin sensor assembly is arranged between the bin lifting driving assembly and the bin supporting assembly, and the bin sensor assembly can provide a reset origin for the bin lifting driving assembly.
9. The mounter according to claim 1, wherein said mounting actuator includes:
a support beam extending in a horizontal direction;
the motion assembly is arranged on the support beam and extends along the axial direction of the support beam;
The shooting assembly is arranged on the supporting beam and can acquire position information of the assembly part and/or the assembled part;
the sucking executing mechanism is connected with the moving assembly and can move along the axial direction of the moving assembly, and the sucking executing mechanism can suck or loosen the assembly;
the driving piece receives the position information and adjusts the position of the suction executing mechanism on the moving assembly according to the position information.
CN201910771868.4A 2019-08-21 2019-08-21 Mounting machine Active CN110406970B (en)

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CN111022457B (en) * 2019-12-31 2021-04-06 武汉协和齿环有限公司 Radial carbon frock of pasting of ring gear

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