CN110406725A - A kind of nonstandard timber packaging production line - Google Patents
A kind of nonstandard timber packaging production line Download PDFInfo
- Publication number
- CN110406725A CN110406725A CN201910807065.XA CN201910807065A CN110406725A CN 110406725 A CN110406725 A CN 110406725A CN 201910807065 A CN201910807065 A CN 201910807065A CN 110406725 A CN110406725 A CN 110406725A
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- plate
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- station
- edge
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 24
- 239000004033 plastic Substances 0.000 claims abstract description 134
- 229920003023 plastic Polymers 0.000 claims abstract description 134
- 239000011888 foil Substances 0.000 claims abstract description 107
- 239000011111 cardboard Substances 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims description 28
- 238000009966 trimming Methods 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 20
- 239000002390 adhesive tape Substances 0.000 claims description 18
- 238000013519 translation Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 12
- 239000002985 plastic film Substances 0.000 claims description 10
- 229920006255 plastic film Polymers 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 5
- 238000012856 packing Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- 238000001514 detection method Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
- 239000000123 paper Substances 0.000 description 3
- 230000005622 photoelectricity Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Making Paper Articles (AREA)
Abstract
The invention belongs to Furniture manufacturing technical fields, and in particular to a kind of nonstandard timber packaging production line.Including the cardboard feeding station set gradually along pipeline, door-plate feeding station, packing board joint strip code station, rotary work station, door-plate positions bagging station, door-plate envelope station, plastic foil is heat-shrinked station and door-plate discharge station, it is sequentially completed in above-mentioned station and obtains door-plate dimension information and selection cardboard, door-plate is put on the cardboard on pipeline, door-plate is encapsulated in cardboard and joint strip code, door-plate is rotated by 90 °, complete the plastic foil covering of end of door plate upper and lower surface and the plastic foil cutting of end of door plate end and caking, automatically cut off plastic foil extra in door-plate width direction and caking, plastic foil is carried out the process such as to be heat-shrinked.The present invention is carried and is overturn using automation equipment, reduces the physical strength of worker, and each process productive temp is roughly equal, and the unit time product quantity of production is more, saves labour cost.
Description
Technical field
The invention belongs to Furniture manufacturing technical fields, and in particular to a kind of nonstandard timber packaging production line.
Background technique
Existing nonstandard timber packaging since timber size is not fixed, pack more complex automatically by realization, therefore often uses
Manual Packaging.Fixed packaging table top is generally required when packaging, then by the packages such as packing board, foam, spats and needs
The door of packaging is transported near table top, is packed by packages such as manual sorting's cardboards, or by manually in advance to door leaf
Classify, then door leaf is transported to after corresponding package post by hand-filling.Both modes require to carry out door leaf
Multiple lift to move, or packing material is sorted repeatedly, it is time-consuming and laborious inefficient, and in the model features and hair of printing door leaf
The contents such as goods information are that special messenger is needed to check, waste of manpower and easy error.
Summary of the invention
In view of the above-mentioned problems, the purpose of the present invention is to provide a kind of easy to operate, quick practical nonstandard timber packagings
Production line.
To achieve the goals above, the invention adopts the following technical scheme:
A kind of nonstandard timber packaging production line, including set gradually along pipeline cardboard feeding station, door-plate feeding work
Position, door-plate encapsulating and joint strip code station, rotary work station, door-plate positioning bagging station, door-plate envelope station, plastic foil are heat-shrinked work
Position and door-plate discharge station obtain door-plate dimension information in the cardboard feeding station, and are selected according to door-plate dimension information
Cardboard；The planer-type sucker automatic charging for being put into door-plate on the cardboard on pipeline is equipped in the door-plate feeding station
Machine；In door-plate encapsulating and joint strip code station, door-plate is encapsulated in cardboard and joint strip code；It is set in the rotary work station
There is the turntable for door-plate to be rotated by 90 °；It is equipped in door-plate positioning bagging station and keeps to the side the of positioning for end of door plate
One criss-cross translation stage and plastic foil automatic bag sheathing device, the plastic foil automatic bag sheathing device complete end of door plate upper and lower surface
Plastic foil covering, and realize end of door plate end plastic foil cutting and caking；It is equipped with certainly in the door-plate envelope station
Extra plastic foil and the plastic foil automatic trimming device of caking in dynamic cutting door-plate width direction；The plastic foil heat is received
The electric furnace and cooling chamber for being heat-shrinked to the plastic foil being encapsulated on the outside of door-plate are equipped in contracting station.
The end that the plastic foil automatic bag sheathing device includes plastic foil support frame, is set on the plastic foil support frame
Cutter and two groups of plastic foil feeding machanisms, wherein two groups of plastic foil feeding machanisms are located at the upper and lower side of pipeline, institute
State the top that end cutter is located at pipeline, the plastic foil for providing two groups of plastic foil feeding machanisms carry out cutting and
Caking.
The plastic foil feeding machanism includes plastic film roll, unpowered rolling, power rolling, driving motor and floating drum,
Middle plastic film roll is rolled by a power and a unpowered rolling support, is wrapped in the plastic foil on plastic film roll successively by rolling of floating
The lower section of the end cutter is extended to after cylinder and multiple unpowered rollings, the driving motor is set to the plastic foil branch
On support and output end and power rolling are sequentially connected.
The end cutter includes end cutter driving cylinder, heating tube, heat-conducting block, heat screen, cutoff edge and bullet
Property adhesive tape, heat-conducting block is arranged in the output end of medial end portions cutter driving cylinder, and the inside of the heat-conducting block is equipped with heating tube, described
Cutoff edge is set to the lower end of heat-conducting block, and the heat screen is set to the outside of heat-conducting block, and the elastic adhesive tape is set to conveying
It is on line and corresponding with heat-conducting block.
The plastic foil automatic trimming device is two groups and is respectively arranged at the two sides of the pipeline, wherein one group of institute
It states plastic foil automatic trimming device to connect by synchronous transmission device with servo motor, the servo motor can drive the modeling
For material film automatic trimming device along moving perpendicular to door-plate conveying direction, the synchronous transmission device is used for the moveable plastic foil
Automatic trimming device is along keeping parallelism when moving perpendicular to the door-plate direction of motion.
The plastic foil automatic trimming device includes edge cutting knife cylinder, presss from both sides remaining plastic cylinder, is edge cutter, residual
Remaining plastics gripper, servo motor, edge elastic adhesive tape and edge cutter supporter, wherein edge cutter supporter with perpendicular to pipeline
Linear guide be slidably connected, the edge cutting knife cylinder and press from both sides remaining plastic cylinder and be all set in edge cutter supporter, and
The output end of the edge cutting knife cylinder is connect with edge cutter, and the output end for pressing from both sides remaining plastic cylinder is equipped with remnants
Plastics gripper, the edge cutter supporter are equipped with stationary jaw corresponding with remaining plastics gripper, the remnants plastic clip
Grab with stationary jaw cooperate realize plastic foil edge clamping, the edge elastic adhesive tape be set in edge cutter supporter and
It is corresponding with edge cutter.
The electric furnace includes chain wheel device, heating tube, equal air-heater and heating furnace shell, and wherein chain wheel device is arranged
In heating in furnace shell and running through cooling chamber, the side wall of the door-plate after being used for transmission sealer, the heating chamber is equipped with heating tube,
The top and bottom of the heating chamber are equipped with multiple equal air-heaters, and the top of the cooling chamber is equipped with cooling blower.
The first criss-cross translation stage includes longitudinal transferring roller, positioning plate, lifting cylinder and transversal driving mechanism,
Wherein positioning plate is set to the side of longitudinal transferring roller, and as the positioning datum of door-plate, the lifting cylinder is set to longitudinal direction
On the support frame of transferring roller and output end is connect with transversal driving mechanism, and the transversal driving mechanism is for driving door-plate to lean on
Tight positioning plate.
The turntable includes rotating electric machine, bracket, jacking cylinder, slide rail and rolling stand, wherein slide rail
It is set on rolling stand along the vertical direction, rotating electric machine is slidably connected with slide rail, and jacking cylinder is set to rolling stand
Upper and output end is connect with rotating electric machine, and the output end of the rotating electric machine is connect with bracket, and the bracket can be by jacking gas
The driving of cylinder stretches out the top in pipeline or falls in the lower section of pipeline, and the bracket can be rotated by the driving of rotating electric machine
90°。
The planer-type sucker automatic charging machine includes the two-dimentional driving mechanism expecting frame and being set on the material frame, described
The output end of two-dimentional driving mechanism is connect with horizontally disposed vacuum chuck, and the vacuum chuck is equipped with vacuum generator, institute
Two-dimentional driving mechanism is stated for driving the vacuum chuck along short transverse and moving perpendicular to the conveying direction of pipeline.
The invention has the advantages and beneficial effects that: the present invention is carried and is overturn using automation equipment, reduces worker
Physical strength, while realize nonstandard timber pipeline system production, each process productive temp is roughly equal, the unit time production
Product quantity is more, improves production efficiency than traditional single-piece production, saves labour cost.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the structural schematic diagram of planer-type sucker automatic charging machine in the present invention；
Fig. 4 is the top view of Fig. 3；
Fig. 5 is the structural schematic diagram of turntable in the present invention；
Fig. 6 is the top view of Fig. 5；
Fig. 7 is the structural schematic diagram of criss-cross translation stage in the present invention；
Fig. 8 is the top view of Fig. 7；
Fig. 9 is the structural schematic diagram of plastic foil automatic bag sheathing device in the present invention；
Figure 10 is the top view of Fig. 9；
Figure 11 is the operation principle schematic diagram of plastic foil automatic bag sheathing device in the present invention；
Figure 12 is the structural schematic diagram of cutter in the present invention；
Figure 13 is the structural schematic diagram of plastic foil automatic trimming device in the present invention；
Figure 14 is the top view of Figure 13；
Figure 15 is the structural schematic diagram of electric furnace in the present invention；
Figure 16 is the top view of Figure 15.
In figure: 1- cardboard；2- computer display screen；3- pipeline；The first roller bench of 31-；32- second tin roller platform；33- third
Roller bench；The 4th roller bench of 34-；The 5th roller bench of 35-；4- planer-type sucker automatic charging machine；41- transverse direction servo motor；42-
Lateral linear guide；43- transverse gear rack structure；44- servo longitudinal motor；The longitudinal direction 45- gear & rack structure；46- vacuum
Sucker；47- vacuum generator；The longitudinal direction 48- linear guide；49- lateral movement plate；410- expects frame；5- bar code printer；6- rotation
Platform；61- no-power drum；62- power drum；63- rotating electric machine；64- drum drive motor；65- bracket；66- power rail；
67- jacking cylinder；68- slide rail；69- rolling stand；The criss-cross translation stage of 7- first；The longitudinal direction 71- transferring roller；72-
Lateral transport belt；73- lifting cylinder；74- lateral transport motor；75- positioning plate；8- plastic foil automatic bag sheathing device；81- without
Power rolling；82- plastic film roll；The rolling of 83- power；84- driving motor；85- floating drum；86- plastic foil；The end 87- cutter dress
It sets；The end 871- cutter driving cylinder；872- heating tube；873- heat-conducting block；874- heat screen；875- cutoff edge；The end 876-
Elastic adhesive tape；The door of the non-coating of 88-；Door after 89- coating；810- plastic foil support frame；The close switch of 811-；9- plastic foil is certainly
Dynamic trimming device；91- edge cutting knife cylinder；92- presss from both sides remaining plastic cylinder；93- edge cutter；94- remnants' plastics gripper；
95- linear guide；96- servo motor；97- edge elastic adhesive tape；98- turbine and worm synchronizer；99- lead screw；910- edge is cut
Knife support；10- electric furnace；101- chain wheel device；102- heating tube；The equal air-heater of 103-；104- cooling blower；105- heating
Furnace shell；11- power drum；12- Bao Duo robot；13- no-power drum platform；The criss-cross translation stage of 14- second.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, right in the following with reference to the drawings and specific embodiments
The present invention is described in detail.
As shown in Figs. 1-2, a kind of nonstandard timber packaging production line provided by the invention, including set gradually along pipeline 3
Cardboard feeding station, door-plate feeding station, door-plate encapsulating and joint strip code station, rotary work station, door-plate position bagging station, door
Plate envelope station, plastic foil are heat-shrinked station and door-plate discharge station, wherein obtaining door-plate size letter in cardboard feeding station
Breath, and cardboard is selected according to door-plate dimension information；The cardboard for being put into door-plate on pipeline 3 is equipped in door-plate feeding station
On planer-type sucker automatic charging machine 4；In door-plate encapsulating and joint strip code station, door-plate is encapsulated in cardboard and joint strip
Code；The turntable 6 for door-plate to be rotated by 90 ° is equipped in rotary work station；It is vertical that first is equipped in door-plate positioning bagging station
Traversed by mistake translation stage 7 and plastic foil automatic bag sheathing device 8, the first criss-cross translation stage 7 carry out keeping to the side to position for end of door plate,
Plastic foil automatic bag sheathing device 8 completes the plastic foil covering of end of door plate upper and lower surface, and realizes that the plastic foil of end of door plate end is cut
Disconnected and caking；Plastic foil automatic trimming device 9 is equipped in door-plate envelope station, plastic foil automatic trimming device 9 is automatic
Cut off plastic foil extra in door-plate width direction and caking；It is heat-shrinked in station in plastic foil and is equipped with 10 He of electric furnace
Cooling chamber is heat-shrinked the plastic foil being encapsulated on the outside of door-plate by electric furnace 10 and cooling chamber.In door-plate blankers
Realize that automatic blanking there are many modes, can be used assistance mechanical arm, planer-type sucker automatic blanking machine or mechanical arm etc. in position
It can realize this function, the present invention preferred Liao Bao pile robot 12.
Power drum platform or belt-type conveying translation stage can be used in pipeline 3, and in the embodiment of the present invention, pipeline is used
Power drum platform.
As shown in Figure 3-4, planer-type sucker automatic charging machine 4 includes that material frame 410 and the two dimension being set on material frame 410 are driven
Motivation structure, the output end of two-dimentional driving mechanism are connect with horizontally disposed vacuum chuck 46, and vacuum chuck 46 is sent out equipped with vacuum
Raw device 47, two-dimentional driving mechanism is for driving vacuum chuck 46 along short transverse and moving perpendicular to the direction of pipeline.
In the embodiment of the present invention, two-dimentional driving mechanism includes lateral servo motor 41, lateral linear guide 42, transverse teeth
Rack structure 43, servo longitudinal motor 44, longitudinal gear & rack structure 45, longitudinal linear guide 48 and lateral movement plate 49 are taken turns,
Wherein lateral linear guide 42 is set on material frame 410, and lateral movement plate 49 is slidably connected with lateral linear guide 42, transverse teeth
Wheel rack structure 43 is set between lateral movement plate 49 and material frame 410.Lateral servo motor 41 is set to lateral movement plate 49
Upper and output end is connect with the transverse gear in transverse gear rack structure 43, the transverse teeth in transverse gear rack structure 43
Item is set on material frame 410.Servo longitudinal motor 44 is set on lateral movement plate 49 and output end and longitudinal rack-and-pinion knot
Longitudinal gear in structure 45 connects, and the longitudinal rack lower end in longitudinal gear & rack structure 45 is connect with vacuum chuck 46.It is longitudinal
Rack gear is slidably connected with the longitudinal linear guide 48 being set on lateral movement plate 49.
As seen in figs. 5-6, turntable 6 includes rotating electric machine 63, bracket 65, jacking cylinder 67, slide rail 68 and roller
Bracket 69, wherein slide rail 68 is set to along the vertical direction on rolling stand 69, and rotating electric machine 63 and slide rail 68 slide
Connection, jacking cylinder 67 is set on rolling stand 69 and output end is connect with rotating electric machine 63, the output end of rotating electric machine 63
It is connect with bracket 65.Under bracket 65 can stretch out the top in pipeline 3 or fall in pipeline 3 by the driving of jacking cylinder 67
Side, bracket 65 can be rotated by 90 ° by the driving of rotating electric machine 63.The pipeline 3 of part corresponding with turntable 6 is rolled including power
Cylinder 62 and the no-power drum 61 for being set to 62 two sides of power drum, power drum 62 are turned by the driving of drum drive motor 64
It is dynamic.
As Figure 7-8, the first criss-cross translation stage 7 includes longitudinal transferring roller 71, positioning plate 75, lifting cylinder 73
And transversal driving mechanism, wherein positioning plate 75 is set to the side of longitudinal transferring roller 71, as the positioning datum of door-plate, lifting
Cylinder 73 is set on the support frame of longitudinal transferring roller 71 and output end is connect with transversal driving mechanism, transversal driving mechanism
For driving door-plate to be close to positioning plate 75.
In the embodiment of the present invention, transversal driving mechanism is belt transmission mechanism, including is set to longitudinal transferring roller 71
Two transmission shafts of two sides are connected with multiple lateral transport belts 72 between two transmission shafts, wherein a transmission shaft and laterally passing
Transmission of electricity machine 74 is sequentially connected.
Lifting cylinder 73 be used for drive lateral transport belt 72 stretch out longitudinal transferring roller 71 top or under fall in it is vertical
To the lower section of transferring roller 71, when lateral transport belt 72 is located at the top of longitudinal transferring roller 71, lateral transport motor 74
It drives lateral transport belt 72 to rotate, so that driving door-plate to laterally move to is close to positioning plate 75, realizes keeping to the side for positioning plate 75
Positioning.
As shown in figure 9, plastic foil automatic bag sheathing device 8 is including plastic foil support frame 810 and is set to plastic foil support frame
End cutter 87 and two groups of plastic foil feeding machanisms on 810, wherein two groups of plastic foil feeding machanisms are located at conveying
The upper and lower side of line 3, end cutter 87 are located at the top of pipeline 3, the modeling for providing two groups of plastic foil feeding machanisms
Material film carries out cutting and caking.
As shown in figs. 10-11, plastic foil feeding machanism includes plastic film roll 82, unpowered rolling 81, power rolling 83, driving electricity
Machine 84 and floating drum 85, wherein plastic film roll 82 is wrapped in plastic film roll by power rolling 83 and unpowered 81 support of rolling
Plastic foil 86 on 82 successively extends to the lower section of end cutter 87 after floating drum 85 and multiple unpowered rollings 81,
Driving motor 84 is set on plastic foil support frame 810 and 83 transmission connection of output end and power rolling.
As shown in figure 12, end cutter 87 include end cutter driving cylinder 871, heating tube 872, heat-conducting block 873,
Heat-conducting block is arranged in the output end of heat screen 874, cutoff edge 875 and elastic adhesive tape 876, medial end portions cutter driving cylinder 871
873, the inside of heat-conducting block 873 is equipped with heating tube 872, and cutoff edge 875 is set to the lower end of heat-conducting block 873, and heat screen 874 is arranged
In the outside of heat-conducting block 873, elastic adhesive tape 876 is set on pipeline 3 and corresponding with heat-conducting block 873.
Further, plastic foil automatic bag sheathing device 8 is realized certainly with automatic identification door-plate length close to switch 811
Dynamic cutting plastic foil is simultaneously bonded.
As illustrated in figs. 13-14, plastic foil automatic trimming device 9 is two groups and is respectively arranged at the two sides of pipeline 3,
In one group of plastic foil automatic trimming device 9 can be moved along perpendicular to door-plate conveying direction, moveable one group of plastic foil is automatic
Trimming device 9 is connect by synchronous transmission device with servo motor 96, and servo motor 96 can drive the plastic foil automatic trimming to fill
9 are set along moving perpendicular to door-plate conveying direction, synchronous transmission device is for the moveable plastic foil automatic trimming device 9 along vertical
The directly keeping parallelism when door-plate direction of motion is mobile.Wherein fixed another group of plastic foil automatic trimming device 9 and first
Positioning plate 75 in criss-cross translation stage 7 is located in a straight line.
Plastic foil automatic trimming device 9 includes edge cutting knife cylinder 91, presss from both sides remaining plastic cylinder 92, edge cutter
93, remaining plastics gripper 94, servo motor 96, edge elastic adhesive tape 97 and edge cutter supporter 910, wherein edge cutter supporter
910 are slidably connected with the linear guide 95 perpendicular to pipeline, and edge cutting knife cylinder 91 and the remaining plastic cylinder 92 of folder are respectively provided with
In in edge cutter supporter 910, and the output end of edge cutting knife cylinder 91 is connect with edge cutter 93, presss from both sides remaining plastics gas
The output end of cylinder 92 is equipped with remaining plastics gripper 94, and edge cutter supporter 910 is equipped with corresponding with remaining plastics gripper 94
Stationary jaw, remaining plastics gripper 94 realize the clamping of plastic foil edge with stationary jaw cooperation.Edge elastic adhesive tape 97 is arranged
In in edge cutter supporter 910 and corresponding with edge cutter 93, edge cutter 93 passes through edge cutting knife cylinder 91
Driving drop at edge elastic adhesive tape 97, with edge elastic adhesive tape 97 cooperate realize upper and lower sides plastic foil edge redundance
Cutting and caking.
In the embodiment of the present invention, edge cutting knife cylinder 91 and the remaining plastic cylinder 92 of folder are that two and two folders are residual
Remaining plastic cylinder 92 is located at the outside of two edge cutting knife cylinders 91.When edge cutting knife cylinder 91 drives edge cutter 93 to cut
After disconnected plastic foil, presss from both sides remaining plastic cylinder 92 and remaining plastics gripper 94 is driven to clamp extra plastic foil, by extra plastic foil
It tears.
Synchronous transmission device includes turbine and worm synchronizer 98 and two lead screws 99, and two of them lead screw 99 is along perpendicular to defeated
The conveying direction of line sending 3 is set on pipeline 3, and the output end of servo motor 96 passes through turbine and worm synchronizer 98 and two silks
Thick stick 99 connects, and turbine and worm synchronizer 98 guarantees that two groups of screw rotation velocities are identical with direction of rotation, and servo motor 96 drives lead screw 99
Rotation adjusts between two groups of plastic foil automatic trimming devices so that one group of plastic foil automatic trimming device 9 be driven to move
Relative distance positions the position of plastic foil automatic trimming device 9.
Further, plastic foil automatic trimming device 9 can read the width information of door-plate in advance, be driven by servo motor
Ball-screw realizes that two cutters in width direction are automatically positioned, and cutter automatically cuts off modeling extra in door-plate width direction
Expect film and caking.
As shown in figures 15-16, electric furnace 10 includes chain wheel device 101, heating tube 102, equal air-heater 103 and heating furnace
Shell 105, wherein chain wheel device 101 is set in heating furnace shell 105 and through cooling chamber, the door after being used for transmission sealer
Plate, the side wall of heating chamber are equipped with heating tube 102, and the top and bottom of heating chamber are equipped with multiple equal air-heaters 103, cooling chamber
Top is equipped with cooling blower 104.
Further, the second criss-cross translation stage 14 is arranged in the lower section of planer-type sucker automatic charging machine 4, passes through second
Criss-cross translation stage 14 completes the automatic of door-plate and keeps to the side to position.Door-plate automatic blanking uses Liao Bao pile robot 12, embraces stack machine
Device people 12 is transported to door is packed on no-power drum platform 13, and is greatly saved manually, improves efficiency.
The workflow of the embodiment of the present invention is:
Step 1, worker read the dimension information of nonstandard Wooden door panel by computer display screen 2, select phase according to the information
Cardboard is placed on power drum platform by the cardboard for answering specification；
Step 2, cardboard are transported to gantry sucker feeder station by power drum platform, on planer-type sucker is automatic
Material machine 4 is put door-plate on the cardboard on power drum platform；
Step 3, cardboard are transmitted to door-plate encapsulating and joint strip code station together with door-plate, are sealed by artificial paper folding board adhesive tape
Door-plate is filled, and carries out joint strip code；
Step 4, door-plate complete rotation in 90 ° on a spinstand；
Step 5, door-plate are completed to keep to the side to position automatically, enter back into plastic foil and cover automatically by the first criss-cross translation stage 7
It is packed to set in 8；
Step 6, plastic foil automatic bag sheathing device 8 have the upper and lower plastic foil of volume two, with passing through for door-plate, upper and lower volume two
Plastic foil rolls in opposite directions, completes the covering of end of door plate upper and lower surface；After door-plate all passes through, end cutter 87 is cut off rapidly
The plastic foil 86 of door-plate end；End cutter 87 has heating function, realizes the caking to plastic foil 86；
Step 7, plastic foil automatic trimming device 9 read the width information of door-plate in advance, are driven and rolled by servo motor 96
Ballscrew 99 realizes that two edge cutters 93 in width direction are automatically positioned, and edge cutter 93 is cut by edge
The driving of knife cylinder 91 automatically cuts off plastic foil extra in door-plate width direction and caking；
Step 8, door-plate complete the thermal contraction of plastic foil by electric furnace 10 and cooling chamber；
Step 9 completes the blanking of packaging door using Bao Duo formula robot 12.
In cardboard feeding station, worker reads the dimension information of door-plate by computer display screen 2 and selects dimension
Cardboard is placed on power drum platform by cardboard.Equipped with by keeping off on power drum platform, to guarantee that cardboard placement position is accurate, not shadow
Ring putting for door-plate.Laser beam generating apparatus can be used by gear to replace, the light that worker issues according to laser beam generator
String pendulum puts cardboard, guarantees the accurate of cardboard position.
Further, automatic barcode scanning can be carried out to the door-plate of nonstandard timber, information is then transmitted to mechanical arm or dragon
Gate-type sucker automatic charging machine realizes automatic sorting cardboard and automatic charging.
Further, power drum platform is separate structure, and wherein cardboard transport portion includes five parts, wherein first, the
Two, the 4th power drum platform has close to switch limiter, signal is passed to control system close to switch, control system passes through
The start and stop of PLC program automatic control power drum；When first power drum platform 31 is without material, roller shuts down, when the first roller
Platform 31 have material and second tin roller platform 32 without material when, the first roller bench 31 and second tin roller platform 32 operate simultaneously；Second tin roller platform 32
There is material and when third roller bench 33 has material, second tin roller platform 32 stops, and otherwise second tin roller platform 32 operates；33 band of third roller bench
Have to photoelectric detection system is penetrated, when the dog-ear place of cutting of cardboard operation to Photoelectric Detection area, power drum stops；Work as planer-type
When sucker automatic charging machine 4 completes feeding movement and the 4th roller bench 34 without expecting, third roller bench 33 and the 4th roller bench 34 are same
Shi Yunzhuan；When the 4th roller bench 34 has material and the 5th roller bench 35 has material, the 4th roller bench 34 stops, otherwise, the 4th roller
Platform 34 operates；When 5th roller bench 35 has material, roller bench is automatically stopped, and after completing paper folding packaging and patch code process, is pressed manually
Dynamic button operates the 5th roller bench 35.
Power drum platform prevents cardboard from skidding for rubber-coated roller to increase the frictional force between roller and cardboard.Belt-type
Conveying translation stage can also complete the conveying movement of cardboard, and start-up and shut-down control mode is identical as power drum platform.
Following methods can be used in the conveying start-up and shut-down control mode of cardboard:
Embodiment one, third roller bench 33 is using to Photoelectric Detection measurement and positioning is penetrated, i.e., cardboard operation enters to penetrating photoelectricity
Start to detect, when the dog-ear place of cutting of cardboard operation to Photoelectric Detection area, photoelectricity stops detection and signal is passed to control system
System, control system automatically control the conveying for stopping cardboard by PLC program.
Embodiment two pushes down cardboard rotating operation using pinch roller and encoder work is driven to measure positioning, works as cardboard
When running at detection photoelectricity, measurement encoder pinch roller is pushed, and drives pinch roller rotary encoder by the operation of roller and cardboard
It starts counting and measures and information is transmitted to control system, control procedure auto-control stops when measurement data reaches setting numerical value
The conveying of cardboard.
Embodiment three, using high-precision reflection-type 2D laser displacement measurement device by irradiating laser harness from side, to survey
The displacement for measuring the position of cardboard end face is accurately positioned.
Example IV, at gantry, sucker feeding section increases translation stage of the band by gear, each barcode scanning reading-door-plate information
Afterwards, it is accurately positioned by servo motor by keeping off, to realize the accurate positioning of p- door-plate, then planer-type sucker automatic charging
Machine 4 puts door-plate on cardboard.
Embodiment five, is transformed cardboard, makes the unilateral folded edge fixed dimension of cardboard, by adjusting another folding
Side size corresponds to various sizes of door-plate, and increasing by one on the power drum platform of planer-type sucker automatic charging machine station can rise
The baffle of drop, baffle are kept off in the fixed dimension folded edge of cardboard, that is, realize the accurate positioning of cardboard.
Further, cardboard is transmitted to lower station, artificial paper folding board adhesive tape together with door-plate；Bar code printer 5 is according to door
The information such as the delivery of plate Automatic generation of information door-plate simultaneously print outgoing label, and label is attached on the outside of cardboard by worker, realize information
One-to-one correspondence, will not send out goods wrong.Bar code printer 5 is installed on beside pipeline, and worker is facilitated to take bar code conveniently, quickly viscous
Patch；Bar code printer 5 is attached by the computer of data line and preamble, and computer carries out program processing, makes the bar code on door-plate
The information that information is automatically converted to delivery and client needs to see, is printed.
Further, bar code printer 5 is changed to paste ink recorder automatically, printed bar code is attached to packing board automatically
On.
It should be noted that there are many acquisition patterns of door-plate width information, the modes such as laser measurement, bar code scan
To obtain gate-width information, it is preferred that the present invention has selected bar code scan mode.
Further, power drum platform has barcode scanning identification device, and information is transmitted to Bao Duo robot after barcode scanning, embraces stack machine
Device people realizes the classification to door has been packed while automatic blanking, reduces the sorting work of delivery work.
The present invention is carried and is overturn using automation equipment, reduces the physical strength of worker, while realizing nonstandard timber
Pipeline system production, each process productive temp is roughly equal, the unit time production product quantity it is more, than traditional single-piece
Formula production improves production efficiency, saves labour cost.
Mode the above is only the implementation of the present invention is not intended to limit the scope of the present invention.It is all in the present invention
Spirit and principle within any modification, equivalent replacement, improvement, extension etc., be all contained in protection scope of the present invention
It is interior.
Claims (10)
1. a kind of nonstandard timber packaging production line, which is characterized in that including the cardboard feeding work set gradually along pipeline (3)
Position, door-plate feeding station, door-plate encapsulating and joint strip code station, rotary work station, door-plate positioning bagging station, door-plate envelope station,
Plastic foil is heat-shrinked station and door-plate discharge station, door-plate dimension information is obtained in the cardboard feeding station, and according to door
Board size information selects cardboard；It is equipped in the door-plate feeding station for door-plate to be put on the cardboard on pipeline (3)
Planer-type sucker automatic charging machine (4)；In door-plate encapsulating and joint strip code station, door-plate is encapsulated in cardboard and joint strip
Code；The turntable (6) for door-plate to be rotated by 90 ° is equipped in the rotary work station；It is set in the door-plate positioning bagging station
Have for end of door plate keep to the side positioning the first criss-cross translation stage (7) and plastic foil automatic bag sheathing device (8), the plastic foil
Automatic bag sheathing device (8) complete end of door plate upper and lower surface plastic foil covering, and realize end of door plate end plastic foil cutting and
Caking；It is equipped in the door-plate envelope station and automatically cuts off plastic foil extra in door-plate width direction and caking
Plastic foil automatic trimming device (9)；The plastic foil is heat-shrinked in station and is equipped with for the plastic foil being encapsulated on the outside of door-plate
The electric furnace (10) and cooling chamber being heat-shrinked.
2. nonstandard timber packaging production line according to claim 1, which is characterized in that the plastic foil automatic bag sheathing device
It (8) include plastic foil support frame (810), the end cutter (87) and two that is set on the plastic foil support frame (810)
Group plastic foil feeding machanism, wherein two groups of plastic foil feeding machanisms are located at the upper and lower side of pipeline (3), the end is cut
Knife system (87) is located at the top of pipeline (3), the plastic foil for providing two groups of plastic foil feeding machanisms carry out cutting and
Caking.
3. nonstandard timber packaging production line according to claim 2, which is characterized in that the plastic foil feeding machanism includes
Plastic film roll (82), unpowered rolling (81), power roll (83), driving motor (84) and floating drum (85), wherein plastic film roll
(82) it is supported by power rolling (83) and a unpowered rolling (81), is wrapped in plastic foil (86) on plastic film roll (82) successively
The lower section of the end cutter (87), the driving are extended to after floating drum (85) and multiple unpowered rollings (81)
Motor (84) is set on the plastic foil support frame (810) and output end and power rolling (83) are sequentially connected.
4. nonstandard timber packaging production line according to claim 2, which is characterized in that end cutter (87) packet
Include end cutter driving cylinder (871), heating tube (872), heat-conducting block (873), heat screen (874), cutoff edge (875) and elasticity
Heat-conducting block (873) are arranged in the output end of adhesive tape (876), medial end portions cutter driving cylinder (871), the heat-conducting block (873)
Inside is equipped with heating tube (872), and the cutoff edge (875) is set to the lower end of heat-conducting block (873), and the heat screen (874) sets
It is placed in the outside of heat-conducting block (873), the elastic adhesive tape (876) is set on pipeline (3) and opposite with heat-conducting block (873)
It answers.
5. nonstandard timber packaging production line according to claim 1, which is characterized in that the plastic foil automatic trimming device
(9) it is two groups and is respectively arranged at the two sides of the pipeline (3), wherein plastic foil automatic trimming device (9) described in one group is logical
It crosses synchronous transmission device to connect with servo motor (96), the servo motor (96) can drive the plastic foil automatic trimming dress
(9) are set along moving perpendicular to door-plate conveying direction, the synchronous transmission device is for the moveable plastic foil automatic trimming dress
(9) are set along keeping parallelism when moving perpendicular to the door-plate direction of motion.
6. nonstandard timber packaging production line according to claim 5, which is characterized in that the plastic foil automatic trimming device
(9) include edge cutting knife cylinder (91), press from both sides remaining plastic cylinder (92), edge cutter (93), remaining plastics gripper (94),
Servo motor (96), edge elastic adhesive tape (97) and edge cutter supporter (910), wherein edge cutter supporter (910) with it is vertical
Linear guide (95) in pipeline (3) is slidably connected, and the edge cutting knife cylinder (91) and the remaining plastic cylinder (92) of folder are equal
It is set on edge cutter supporter (910), and the output end of the edge cutting knife cylinder (91) and edge cutter (93) are even
It connects, the output end for pressing from both sides remaining plastic cylinder (92) is equipped with remaining plastics gripper (94), on the edge cutter supporter (910)
Equipped with stationary jaw corresponding with remaining plastics gripper (94), the remnants plastics gripper (94) and stationary jaw cooperation are realized
The clamping of plastic foil edge, the edge elastic adhesive tape (97) are set on edge cutter supporter (910) and fill with edge cutter
It is corresponding to set (93).
7. nonstandard timber packaging production line according to claim 1, which is characterized in that the electric furnace (10) includes chain
Wheel apparatus (101), heating tube (102), equal air-heater (103) and heating furnace shell (105), wherein chain wheel device (101) is arranged
In heating in furnace shell (105) and running through cooling chamber, the door-plate after being used for transmission sealer, the side wall of the heating chamber, which is equipped with, to be added
Heat pipe (102), the top and bottom of the heating chamber are equipped with multiple equal air-heaters (103), and the top of the cooling chamber is equipped with cold
But blower (104).
8. nonstandard timber packaging production line according to claim 1, which is characterized in that the first criss-cross translation stage
It (7) include longitudinal transferring roller (71), positioning plate (75), lifting cylinder (73) and transversal driving mechanism, wherein positioning plate (75)
It is set to the side of longitudinal transferring roller (71), as the positioning datum of door-plate, the lifting cylinder (73) is set to longitudinal biography
On the support frame of defeated roller (71) and output end is connect with transversal driving mechanism, and the transversal driving mechanism is for driving door-plate
It is close to positioning plate (75).
9. nonstandard timber packaging production line according to claim 1, which is characterized in that the turntable (6) includes rotation
Motor (63), bracket (65), jacking cylinder (67), slide rail (68) and rolling stand (69), wherein slide rail (68) edge
Vertical direction is set on rolling stand (69), and rotating electric machine (63) is slidably connected with slide rail (68), jacking cylinder (67)
It is set on rolling stand (69) and output end is connect with rotating electric machine (63), the output end and support of the rotating electric machine (63)
Frame (65) connection, the bracket (65) can be stretched out the top in pipeline (3) by the driving of jacking cylinder (67) or fallen in defeated
The lower section of line sending (3), the bracket (65) can be rotated by 90 ° by the driving of rotating electric machine (63).
10. nonstandard timber packaging production line according to claim 1, which is characterized in that on the planer-type sucker is automatic
Material machine (4) includes the two-dimentional driving mechanism expecting frame (410) and being set on the material frame (410), the two dimension driving mechanism
Output end is connect with horizontally disposed vacuum chuck (46), and the vacuum chuck (46) is equipped with vacuum generator (47), described
Two-dimentional driving mechanism is used to drive the vacuum chuck (46) along short transverse and transport perpendicular to the conveying direction of pipeline (3)
It is dynamic.
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| CN201910807065.XA CN110406725B (en) | 2019-08-29 | 2019-08-29 | Nonstandard timber packaging production line |
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|---|---|---|---|
| CN201910807065.XA CN110406725B (en) | 2019-08-29 | 2019-08-29 | Nonstandard timber packaging production line |
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| CN210653801U (en) * | 2019-08-29 | 2020-06-02 | 沈阳盛西尔科技发展有限公司 | Non-standard wood door packaging production line |
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| US6421988B1 (en) * | 1999-11-12 | 2002-07-23 | Shao-Yi Chiu | Automatic packing sealing and cutting machine for plastic film |
| CN204162039U (en) * | 2014-08-15 | 2015-02-18 | 江山欧派门业股份有限公司 | Automatic contacting face device |
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| CN110406725B (en) | 2024-03-08 |
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