CN110405385A - A kind of more exposure image acquisition devices of welding region - Google Patents

A kind of more exposure image acquisition devices of welding region Download PDF

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Publication number
CN110405385A
CN110405385A CN201910607583.7A CN201910607583A CN110405385A CN 110405385 A CN110405385 A CN 110405385A CN 201910607583 A CN201910607583 A CN 201910607583A CN 110405385 A CN110405385 A CN 110405385A
Authority
CN
China
Prior art keywords
image acquisition
shell
exposure image
welding region
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910607583.7A
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Chinese (zh)
Inventor
刘作军
唐毅强
刘聪
刘卫朋
陈海永
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Aipujie Technology Co Ltd
Hebei University of Technology
Original Assignee
Tianjin Aipujie Technology Co Ltd
Hebei University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Aipujie Technology Co Ltd, Hebei University of Technology filed Critical Tianjin Aipujie Technology Co Ltd
Priority to CN201910607583.7A priority Critical patent/CN110405385A/en
Publication of CN110405385A publication Critical patent/CN110405385A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Laser Beam Processing (AREA)

Abstract

The present invention provides a kind of more exposure image acquisition devices of welding region, including apparatus main body 10, described device main body 10 is equipped with pedestal 12, fixed plate 11, one end of the fixed plate 11 is fixedly connected with described device main body 10, the other end of the fixed plate 11 is connect with rotation adjustment device 20, the rotation adjustment device 20 links together with shell 30, camera 33 is equipped with inside the shell 30, the shell 30 is by shell holder 31 and welding gun 40 and laser column 50 in approximately the same plane, the laser column 50 is flexibly connected by adjusting support arm 60 with apparatus main body 10.

Description

A kind of more exposure image acquisition devices of welding region
Technical field
The present invention relates to the invention belongs to Image Acquisition fields, and in particular to a kind of more exposure images of pipeline welding region are adopted Acquisition means.
Background technique
In recent years, with the continuous development of Chinese manufacturing, it is particularly important that welding technique has become modern manufacturing industry One of material forming and metalworking technology develop very fast.And its future can also develop to the direction of intelligence welding, intelligence The height that weld horizontal can be changed depends on obtaining the readability of pipeline welding region image.
Existing pipeline is connected with welded connecting, and welded connecting is directly connected between pipeline section, simple structure, and pipeline is beautiful Neatly, a large amount of sizing pipe fitting is saved.Deeply observe bath information to welding process control in pipeline welding process System plays an important role, and can be clearly apparent welding pool, the welding wire multidate information in weld groove, is to realize high quality weldering Connect the important step of control.
In the prior art, since the dynamic range of visual sensor is limited, and nearby there are strong arcs for welding region The interference such as light, splashing, causes pipeline welding region Image Acquisition effect poor.
So how clearly to collect the more exposure images of welding region, image quality is improved, is urgently to be solved at present ask Topic.
Therefore, a kind of more exposure image acquisition devices of pipeline welding region are needed, currently to solve the nothing in welding region Method collects the problem of clearly more exposure images, is current those skilled in the art technical problem urgently to be resolved.
Summary of the invention
In view of this, solution is deposited in the prior art the present invention provides a kind of welding region more exposure image acquisition devices Defect, concrete scheme is as follows:
A kind of more exposure image acquisition devices of welding region, including apparatus main body 10, described device main body 10 are equipped with bottom Seat 12, fixed plate 11, one end of the fixed plate 11 are fixedly connected with described device main body 10, the other end of the fixed plate 11 It is connect with rotation adjustment device 20, the rotation adjustment device 20 links together with shell 30, is equipped with inside the shell 30 Camera 33, the shell 30 by shell holder 31 and welding gun 40 and laser column 50 in approximately the same plane, the laser Column 50 is flexibly connected by adjusting support arm 60 with apparatus main body 10.
Specifically, pedestal 12 is fixedly connected with welding tractor when the acquisition device works.
It is flexibly connected specifically, the adjusting support arm 60 passes through lateral long hole 13 with apparatus main body, the adjusting support Arm 60 can realize the vertical adjustment of 2CM-3CM along described device main body 10.
Specifically, 20 angular adjustment of rotation adjustment device is realized by rotation adjustment hole 21.
Specifically, the angular range that the shell 30 is adjusted is 30 ° -60 °.
Specifically, being equipped with light source 32 in the shell.
Specifically, the light source 32 is red circles light source.
Specifically, the camera 33 is Daheng's Mercury series GigE interface MER-030-120Gx digital camera, resolution ratio For 656*492, frame per second 120fps, sensor type CCD.
Specifically, the camera lens of the camera 33 is fixedly installed with Red lightscreening plate.
Compared with prior art, the present invention using image collecting device, camera bracket, shell, rack beam, weldering is passed through Rifle, pedestal, adjusts support arm and angle and cooperates apart from adjustable plate laser column, and laser, image collecting device are along support Arm can be with up and down adjustment, convenient for collecting clearer image;Shell protects image capture device, prevents equipment because colliding with And damage, circular glass is embedded on the shell before camera lens to protect the damage to camera lens in the welding process;Camera lens are solid Dingan County fills a Red lightscreening plate, constitutes single spectrum light source, is interfered with light and the mirror-reflection etc. of eliminating other wavelength, this is more Exposure image acquisition device acquired image can be used for carrying out image interfusion method to more exposure images.In the welding process may be used To pay close attention to acquisition picture at any time, after welding, clearly more exposure acquisition images can be finally obtained.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is required attached drawing in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only the present invention Some embodiments for those of ordinary skill in the art without creative efforts, can also basis These attached drawings obtain other attached drawings.
Fig. 1 is the main view of the more exposure image acquisition device brackets of welding region of the present invention;
Fig. 2 is the side view of the more exposure image acquisition device brackets of welding region of the present invention;
Fig. 3 is the top view of the more exposure image acquisition device brackets of welding region of the present invention;
Fig. 4 is the schematic perspective view of apparatus of the present invention;
Fig. 5 is the structural schematic diagram of shell;
Fig. 6 is utilizes apparatus of the present invention institute acquired image information;
Fig. 7 is schematic diagram when shell adjusts the angle relative to welding torch position.
In figure: 10, apparatus main body 11, fixed plate 12, pedestal 13, lateral long hole 20, rotation adjustment device 21, rotation Modulation knothole 30, shell holder 32, light source 33, camera 40, welding gun 50, laser column 60, adjusts support arm at shell 31.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-4 is difference three direction views of the present apparatus and schematic perspective view, referring to Fig.1 shown in-4, the present invention A kind of more exposure image acquisition devices of welding region, including apparatus main body 10 are claimed, described device main body 10 is equipped with bottom Seat 12, fixed plate 11, one end of the fixed plate 11 are fixedly connected with described device main body 10, the other end of the fixed plate 11 It is connect with rotation adjustment device 20, the rotation adjustment device 20 links together with shell 30, is equipped with inside the shell 30 Camera 33, the shell 30 by shell holder 31 and welding gun 40 and laser column 50 in approximately the same plane, the shell Circular glass is embedded on 30 to protect the damage to camera lens in the welding process, the laser column 50 by adjust support arm 60 with Apparatus main body 10 is flexibly connected.
In order to guarantee the focal length of 25cm and have the adjustable range of 5cm, described device main body 10 can be height with preferred size The thick side's the 3.2mm aluminum pipe of 1 cun of 10cm, overall length 35cm
Specifically, pedestal 12 is fixedly connected with welding tractor when the acquisition device works.
It is flexibly connected specifically, the adjusting support arm 60 passes through lateral long hole 13 with apparatus main body, the adjusting support Arm 60 can realize the vertical adjustment of 2CM-3CM along described device main body 10.
Specifically, 20 angular adjustment of rotation adjustment device is realized by rotation adjustment hole 21.
Specifically, the angular range that the shell 30 is adjusted is 30 ° -60 °.
Specifically, being equipped with light source 32 in the shell referring to shown in attached drawing 5.
Specifically, the light source 32 is red circles light source.
The red circles light source is clipped in around the shell by metal screws, for generating irradiation light, and is protected License is penetrated light and can be irradiated on welding region;Red irradiation light, and the brightness size of adjustable light source can be generated, is swashed The power supply line of light device (not shown) can be directly led out, and laser selects a red word laser, be loaded on laser column by screw It on 50, and is adjusted by lateral long hole 13 along support arm direction, adjustable range 5cm, detachably adjusts the swing of laser head Angle, angle of regulation range are 30 °~60 °, and specific angle, which is imaged on display in the middle part of camera with laser stripe, to be advisable.Laser column 50 It is threadably secured and adjusts the rigid connection of support arm 60.
Specifically, the camera 33 is Daheng's Mercury series GigE interface MER-030-120Gx digital camera, resolution ratio For 656*492, frame per second 120fps, sensor type CCD.
Specifically, the camera lens of the camera 33 is fixedly installed with Red lightscreening plate, single spectrum light source is constituted, it is other to eliminate The interference such as light and mirror-reflection of wavelength.
When the present apparatus works, pedestal 12 is fixedly connected by fixing bolt with welding tractor (not shown), and when welding is entire Device is moved as welding tractor is mobile.40 installation direction of welding gun is vertical with bead direction, apparatus main body 10 and fixed plate 11 It is vertically fixedly mounted by bolt, apparatus main body 10 is fixed with laser column 50 by screw thread, lateral long hole, and right angle setting can edge It adjusts 60 direction of support arm to adjust, adjustable range is 2cm~5cm, and camera apparatus is mounted in shell 30, and shell 30 passes through fixation Bolt is vertical with fixed plate 11 to be connect, and angle can be adjusted by rotating adjustment hole 21, and adjusting angular range is 30 °~60 °, Bolt can be unclamped when adjusting to be adjusted, with weld seam, welding gun 40, portion shows and is advisable specific angle in the camera, tightens rotation later Adjustment hole 21 fixes position.Adjusting position figure is referred to shown in attached drawing 7, the Image Acquisition knot completed using the present apparatus Fruit is referring to shown in attached drawing 6.
The embodiment of the present invention is described with above attached drawing, but the invention is not limited to above-mentioned specific Embodiment, the above mentioned embodiment is only schematical, rather than restrictive, those skilled in the art Under the inspiration of the present invention, without breaking away from the scope protected by the purposes and claims of the present invention, it can also make very much Form, all of these belong to the protection of the present invention.

Claims (8)

1. a kind of more exposure image acquisition devices of welding region, it is characterised in that: including apparatus main body 10, described device main body 10 It is equipped with pedestal 12, fixed plate 11, one end of the fixed plate 11 is fixedly connected with described device main body 10, the fixed plate 11 The other end connect with rotation adjustment device 20, the rotation adjustment device 20 links together with shell 30, the shell 30 Inside is equipped with camera 33, the shell 30 by shell holder 31 and welding gun 40 and laser column 50 in approximately the same plane, The laser column 50 is flexibly connected by adjusting support arm 60 with apparatus main body 10.
2. the more exposure image acquisition devices of a kind of welding region according to claim 1, it is characterised in that: the acquisition dress Pedestal 12 is fixedly connected with welding tractor when setting work.
3. the more exposure image acquisition devices of a kind of welding region according to claim 1, it is characterised in that: the adjusting branch Brace 60 passes through lateral long hole 13 and is flexibly connected with apparatus main body, and the adjusting support arm 60 can be real along described device main body 10 The vertical adjustment of existing 2CM-3CM.
4. the more exposure image acquisition devices of a kind of welding region according to claim 1, it is characterised in that: the rotation is adjusted 20 angular adjustment of regulating device is realized by rotation adjustment hole 21.
5. the more exposure image acquisition devices of a kind of welding region according to claim 4, it is characterised in that: the shell 30 The angular range of adjusting is 30 ° -60 °.
6. the more exposure image acquisition devices of a kind of welding region according to claim 5, it is characterised in that: in the shell Equipped with light source 32.
7. the more exposure image acquisition devices of a kind of welding region according to claim 6, it is characterised in that: the light source 32 For red circles light source.
8. the more exposure image acquisition devices of a kind of welding region according to claim 1-7, it is characterised in that: institute Stating camera 33 is Daheng's Mercury series GigE interface MER-030-120Gx digital camera, and resolution ratio 656*492, frame per second is 120fps, sensor type CCD.
The more exposure image acquisition devices of a kind of welding region according to claim 8, it is characterised in that: the camera 33 Camera lens is fixedly installed with Red lightscreening plate.
CN201910607583.7A 2019-07-06 2019-07-06 A kind of more exposure image acquisition devices of welding region Pending CN110405385A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910607583.7A CN110405385A (en) 2019-07-06 2019-07-06 A kind of more exposure image acquisition devices of welding region

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910607583.7A CN110405385A (en) 2019-07-06 2019-07-06 A kind of more exposure image acquisition devices of welding region

Publications (1)

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CN110405385A true CN110405385A (en) 2019-11-05

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202278307U (en) * 2011-08-19 2012-06-20 广州有色金属研究院 An adjustable double line structured light weld tracking visual sensing system
CN208409923U (en) * 2018-06-15 2019-01-22 中兴盛达电气技术(郑州)有限公司 A kind of unordered grabbing device of view-based access control model
CN109807936A (en) * 2019-03-11 2019-05-28 上海交通大学 Robot welding visual sensor for weld seam and molten bath monocular dibit picture synchronization collection
CN211102273U (en) * 2019-07-06 2020-07-28 河北工业大学 Welding area multi-exposure image acquisition device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202278307U (en) * 2011-08-19 2012-06-20 广州有色金属研究院 An adjustable double line structured light weld tracking visual sensing system
CN208409923U (en) * 2018-06-15 2019-01-22 中兴盛达电气技术(郑州)有限公司 A kind of unordered grabbing device of view-based access control model
CN109807936A (en) * 2019-03-11 2019-05-28 上海交通大学 Robot welding visual sensor for weld seam and molten bath monocular dibit picture synchronization collection
CN211102273U (en) * 2019-07-06 2020-07-28 河北工业大学 Welding area multi-exposure image acquisition device

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