CN110403057A - A kind of novel edible manufacturing of gelatin technique and process units - Google Patents
A kind of novel edible manufacturing of gelatin technique and process units Download PDFInfo
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- CN110403057A CN110403057A CN201910747282.4A CN201910747282A CN110403057A CN 110403057 A CN110403057 A CN 110403057A CN 201910747282 A CN201910747282 A CN 201910747282A CN 110403057 A CN110403057 A CN 110403057A
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- gelatin
- forming cavity
- gas
- raw material
- molding
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- 108010010803 Gelatin Proteins 0.000 title claims abstract description 202
- 239000008273 gelatin Substances 0.000 title claims abstract description 202
- 229920000159 gelatin Polymers 0.000 title claims abstract description 202
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 202
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 202
- 238000000034 method Methods 0.000 title claims abstract description 59
- 230000008569 process Effects 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 239000002994 raw material Substances 0.000 claims abstract description 118
- 238000012545 processing Methods 0.000 claims abstract description 108
- 239000007921 spray Substances 0.000 claims abstract description 77
- 238000000465 moulding Methods 0.000 claims abstract description 74
- 239000000463 material Substances 0.000 claims abstract description 46
- 238000009833 condensation Methods 0.000 claims abstract description 43
- 230000005494 condensation Effects 0.000 claims abstract description 43
- 230000009172 bursting Effects 0.000 claims abstract description 11
- 239000011148 porous material Substances 0.000 claims abstract description 8
- 239000007789 gas Substances 0.000 claims description 141
- 238000007790 scraping Methods 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000012856 packing Methods 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 102000008186 Collagen Human genes 0.000 claims description 3
- 108010035532 Collagen Proteins 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 229920001436 collagen Polymers 0.000 claims description 3
- 239000000112 cooling gas Substances 0.000 claims description 3
- 239000011378 shotcrete Substances 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims 1
- 235000013305 food Nutrition 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 239000013078 crystal Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- GCNLQHANGFOQKY-UHFFFAOYSA-N [C+4].[O-2].[O-2].[Ti+4] Chemical compound [C+4].[O-2].[O-2].[Ti+4] GCNLQHANGFOQKY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013861 fat-free Nutrition 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
- A23J3/06—Gelatine
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The present invention relates to a kind of novel edible manufacturing of gelatin technique and process units, belong to food production processing technique field.The invention is intended to be made of a kind of edible gelatin production and processing device with " bursting " mouthfeel Raw material processing room, spray head, gelatin forming cavity, circulation forcing pipe, condensation chamber, humidity sensor, Processing Room processes gelatin material, the raw material for being mixed with air is ejected into molding cavity wall by spray head, and air pump and spray head, which are passed through gas into forming cavity, makes the intracavitary novel gelatin of this kind of maintenance form required air pressure；Raw material forms in the environment of forming cavity high speed rotation, gas pressurized；The gas of circulation takes the vapor oozed out in gelatin forming process to condensation chamber condensation, and humidity sensor monitors the humidity of recyclegas to judge that gelatin forms degree.Molding gelatin can slightly expand after air pressure revocation since its internal pressure is greater than atmospheric value, internal to form many Minute pores, make the mouthfeel that " bursting " is generated when user is edible.
Description
Technical field
The present invention relates to a kind of novel edible manufacturing of gelatin technique and process units, belong to food production process equipment technology
Field.
Background technique
With the improvement of living standards, people are increasingly demanding on the diet, the demand to high nutritive value is also got over
Come more, but many people also worry to have eaten the problems such as high-nutrition food can get fat.And a kind of fat-free high egg when edible gelatin
It is white and cholesterol-free, it will not both make one to get fat after use, physically-draining will not be led to, and also help after entering stomach
Food digestion, in view of this.Edible gelatin by be high-nutrition food outstanding person, demand can also ceaselessly increase, therefore,
Researching and developing novel, efficient manufacturing of gelatin technique and process units has important meaning to the huge market demand of edible gelatin is met
Justice.
For a food, while with high nutrition, high edible value, it is also necessary to consider user experience, be exactly such as
What allows the mouthfeel that user has had, to be ready to eat, like eating.At present traditional edible gelatin product in order in taste, in appearance
User can be attracted, always by some pigments, carbohydrate, milk and gelatin material mixture manufacturing gelatin finished product, although this is solved
Gelatin color and the single problem of taste, but greatly reduce edible gelatin eating effect having originally.The present invention is from gelatin
It itself sets out to improve the mouthfeel of gelatin, gelatin is allowed to form under hyperbaric environment, utilize the difference of internal pressure and external pressure
Make its internal many Minute pores of generation, user will generate the mouthfeel of " bursting " when edible, be effectively improved the edible of gelatin
Mouthfeel enhances user experience.
Summary of the invention
To solve the deficiencies in the prior art, the technical problem to be solved by the present invention is to by Raw material processing room, spray head, gelatin at
Type chamber, circulation forcing pipe, condensation chamber, humidity sensor form a kind of edible gelatin production and processing dress with " bursting " mouthfeel
It sets, Processing Room processes gelatin material, and the raw material for being mixed with air is ejected into molding cavity wall, air pump and spray head to forming cavity by spray head
Inside being passed through gas makes the intracavitary novel gelatin of this kind of maintenance form required air pressure；Raw material is in forming cavity high speed rotation, gas pressurized
It is formed under environment；The gas of circulation takes the vapor oozed out in gelatin forming process to condensation chamber condensation, humidity sensor prison
The humidity of recyclegas is surveyed to judge that gelatin forms degree.Molding gelatin is after air pressure revocation since its internal pressure is greater than greatly
Atmospheric pressure value can slightly expand, internal to form many Minute pores, make the mouthfeel that " bursting " is generated when user is edible.
The invention the technical solution adopted is that: a kind of novel edible manufacturing of gelatin device, including Raw material processing room, spray head,
Forming cavity, circulation forcing pipe, air pump, gas storehouse, motor, condensation chamber, humidity sensor, single-chip microcontroller, loses heart at pressure sensor
Valve；Raw material processing room is connected using conduit with spray head；Spray head is connect with the sliding sleeve on forming cavity；Circulation forcing pipe is connected to
Forming cavity both ends, condensation chamber are mounted on circulation forcing pipe middle section；The front end of air pump is connected with the rear end of Raw material processing room, air pump
Rear end is connected with gas storehouse；Humidity sensor is mounted in the circulation forcing pipe of condensation chamber front end；Motor is made by transmission gear
Forming cavity rotation；Spray head, pressure sensor, air pump, motor, humidity sensor are connected with single-chip microcontroller；Spray head handle is mixed with gas
Raw material be injected into forming cavity, the gas of cavity circulation is in intracavitary formation and air pressure needed for maintaining gelatin to form, and gelatin is in height
It is slowly formed in the environment of pressure, high speed rotation, high-speed stirred, the gas humidity of humidity sensor detection forms degree as gelatin
Index；Molding gelatin manually can be subjected to further deep processing after the taking-up of the forming cavity door of forming cavity lower part.
Further, Processing Room door is provided on Raw material processing room for adding gelatin material；Raw material processing room uses
Electrothermal way heats raw material, ceaselessly stirs while heating to gelatin material, by stirring the original that will be completed the process
Material is sent to spray head；The rear end of Raw material processing room is equipped with safety valve, for releasing the gas in Raw material processing room, works as original
Air pressure in material Processing Room automatically opens the atmospheric pressure value for ensuring Raw material processing chamber interior of deflating in safe air pressure when being greater than safety value
In range.
Further, forming cavity is cylinder type hollow body, is erected behind Raw material processing room using support vertical；Molding
The chamber position Chong Die with sliding sleeve opens up the aperture that quantity is no less than one, enters forming cavity as gelatin material and gas
Channel, in forming cavity rotation process, spray head sprays the raw material for being mixed with gas in the case where the aperture alignment spray head on forming cavity
Into in forming cavity；Forming cavity top and bottom end are provided with basal disc, and basal disc includes upper basal disc and lower basal disc, wherein being arranged on lower basal disc
There is gear teeth；Motor, motor shaft connection gear, the gear and the gear teeth phase on lower basal disc are installed on the ground of forming cavity lower end
Ratcheting, motor rotates forming cavity by transmission gear, and single-chip microcontroller controls its revolving speed；Basal disc contacted with forming cavity upper and lower ends but
Using being slidably connected, sliding sleeve and molding cavity outer wall are using being slidably connected, i.e., in all structures on entire forming cavity, only
Having the cavity of forming cavity can rotate；Forming cavity lower half portion is equipped with the forming cavity door for manually taking out gelatin, upper half
Part is equipped with the safety valve for releasing molding intracavity gas manually；There is the connection between all parts of high pressure gas
Sealing device is set as needed in place, and the opposite sliding for having the sealing device at sliding even that must also not influence associated components.
Further, spray head is existing apparatus, connect, is fixed on sliding sleeve with Raw material processing room, and spray head alignment is small
The motion profile in hole；Single-chip microcontroller controls spray head with certain frequency to forming cavity internal spray raw material and gas, injection frequency
Connecting shaping chamber revolving speed guarantees that spray head can enter raw material and gas in forming cavity from the small hole injection on forming cavity.
Further, circulation forcing pipe is existing apparatus, using high-pressure gas pipe；It recycles forcing pipe both ends and passes through forming cavity
The basal disc of upper and lower ends enters inside forming cavity, and recycles pressurization pipe outer wall and be fixedly connected with basal disc, and circulation forcing pipe enters into
The part in the intracavitary portion of type is respectively arranged with basal disc air inlet and venthole, and identical gas list is respectively mounted on air inlet and venthole
To valve, for controlling the flow direction of gas, the check valve on air inlet only allows gas to enter in forming cavity out of circulation forcing pipe,
Check valve on venthole only allows gas to enter circulation forcing pipe from forming cavity, to control gas in intracavitary recycle stream
It is dynamic；Check valve is equipped with the strainer for preventing raw material outgoing towards forming cavity one end；The junction of basal disc and circulation forcing pipe
It is provided with sealing ring, to prevent high pressure gas from leaking；The length of entire circulation forcing pipe takes minimum according to the size of package unit
Value, increases the controllability of intracavitary air pressure；Gas storehouse is mounted on the ground after Raw material processing room, and conduit and air pump is utilized to connect
It connects；Air pump and spray head continue to convey gas into forming cavity and increase and maintain the air pressure in forming cavity；Condensation chamber is existing dress
It sets, is mounted on the middle section of circulation forcing pipe, for the vapor that condensed gas is taken out of out of forming cavity, condensation chamber lower end is equipped with
Take out the drain tank of condensed water.
Further, a root post is installed in middle inside forming cavity, and the both ends of column are respectively and in entrance forming cavity
Recycle the strainer connection on the check valve on forcing pipe；The selection of strainer material on the check valve and check valve will make list
The robustness and durability connected to valve with the intensity of strainer guarantee column with strainer；One piece of perpendicular scraping blade is installed on column, it is perpendicular to scrape
Piece both ends are provided with horizontal scraping blade, and horizontal scraping blade againsts forming cavity setting；A telescopic rod is installed in the middle part of perpendicular scraping blade；The length of horizontal scraping blade
Degree is less than forming cavity internal diameter, and telescopic rod stretches to most in short-term, and horizontal scraping blade will not push up circulation forcing pipe；One is arranged on telescopic rod
A telescopic, forming cavity door is opened manually manually adjusting telescopic can control the flexible of telescopic rod；Before Raw material processing, stretch
Bar is transferred to most short position and is not scraped with guaranteeing in forming cavity rotary course raw material that can be attached on molding cavity wall；In forming cavity
Before rotation, telescopic rod is transferred to most short position and is not scraped with guaranteeing in forming cavity rotary course raw material that can be attached on molding cavity wall
Under；When needing to take the finished product fitted on molding cavity wall, telescopic rod, which is transferred to longest position, allows perpendicular scraping blade to be adjacent in forming cavity
Wall is scraped with guaranteeing to be attached to finished product on molding cavity wall in forming cavity rotary course.
Further, pressure sensor is existing apparatus, is mounted in forming cavity, for atmospheric pressure value in test chamber and will be examined
Measured data is real-time transmitted at single-chip microcontroller, and single-chip microcontroller controls the working condition of air pump according to the atmospheric pressure value detected；Gelatin molding
In the process, since condensation chamber is to the condensation process of gas, whole air pressure can be made to decline, single-chip microcontroller controls the work of air pump and spray head
Make state and working strength to maintain air pressure constant in forming cavity；Gelatin molding after the completion of be opened manually safety valve release at
The intracavitary high pressure gas of type declines air pressure in forming cavity.
Further, humidity sensor is existing apparatus, is mounted on the gas outlet of forming cavity, and detection comes out from forming cavity
The humidity of gas is reflected the aridity of gelatin indirectly with gas humidity and will test real-time data transmission to single-chip microcontroller, works as gas
Humidity reaches single-chip microcontroller control motor after gelatin forming requirements and stops working, and manually takes out from forming cavity door molded bright
Glue.
Further, this kind of process units is not limited to single gelatin molding machine, further includes cutting for forming gelatin
The automatic gas cutting machine that cuts, for the whitewashing instrument of gelatin packet slurry, for the packing machine of gelatin finished product packing；Automatic gas cutting machine, whitewashing
Instrument, packing machine are existing apparatus；Automatic gas cutting machine, whitewashing instrument, packing machine are installed in this kind of novel manufacturing of gelatin device phase
Close position can carry out the deep processing of molding gelatin on corresponding processing equipment after manually taking out molding gelatin.
A kind of novel edible manufacturing of gelatin technique, including gelatin material processing, gas pressurized, gelatin molding, molding gelatin
Deep processing four processes gelatin material processing link: manually gelatin material is poured into Raw material processing room, Raw material processing room is right
Raw material ceaselessly stirs while heating, and the raw material for being mixed with gas is sprayed into height using spray head after so that raw material is reached molding state
In the forming cavity of speed rotation, the raw material for being ejected into forming cavity at a high speed successively paves due to hitting in molding cavity wall, by perpendicular scraping blade
It is successively fallen after scraping in forming cavity bottom, depending on spraying the amount of raw material every time according to the actual situation；
Gas pressurized link: air pump and spray head are filled with gas manufacture hyperbaric environment into forming cavity, make to remain specific in forming cavity
Atmospheric pressure value；
Gelatin formative stage: gelatin forms in high speed rotation and anticyclonic environment, and the gas circulated forms gelatin
The vapor oozed out in the process is brought to condensation chamber and is condensed, and humidity sensor detects the gas humidity flowed out out of forming cavity, gas
Body humidity is as the index for examining gelatin molding degree, and when humidity reaches gelatin molding particular value, air pump is closed, and opens peace
Full gas bleeder valve restores the air pressure in forming cavity slowly to atmospheric pressure, under hyperbaric environment molding gelatin due to internal pressure value it is big
It can slightly be expanded in atmospheric value, its in expansion process is internal to form many Minute pores, and due to stomata, user can produce when edible
The mouthfeel of raw " bursting "；
Molding gelatin deep processing link: automatic gas cutting machine, packing machine are placed on after being manually drawn off after gelatin molding, in gunite gun
Carry out a series of deep processing.
Further, the gelatin material used in gelatin material processing link is divided into two classes, and one kind is from fresh dynamic
The pure collagen and pure gelatin material extracted in object osteoderm, one kind are that pure gelatin material and gelatin additive are arranged according to specific ratio
The mixture mixed；Manually the gelatin material of required processing is added in Raw material processing room, Processing Room does not stop raw material
Stirring, while molding required temperature is continued to be heated to it, the raw material that processing reaches condition of molding pushes to spray by stirring
Gelatin molding link is carried out being ejected into forming cavity after at head by spray head.
Further, gas first choice used in this kind of novel manufacturing of gelatin technique and process units is titanium dioxide
Carbon, in addition to this, any gas suitable for this kind of novel manufacturing of gelatin can be used in this kind of manufacturing of gelatin technique and life
It produces in device.
In the system circuit diagram of this kind of novel edible manufacturing of gelatin device, single-chip microcontroller model AT89C51.Clock circuit
The effect of middle crystal oscillator is that basic clock signal is provided for system, usual one crystal oscillator of a system share, so that each section is protected
Hold synchronization；Two resonant capacitance sizes depend on the load capacitance value of crystal oscillator, and effect is to filter out interference.In order to ensure that single-chip microcontroller is transported
Row increases reset circuit to single-chip microcontroller.Reset circuit has following functions: electrification reset can reset internal storage；
Synchronize inside and outside clock signal；Voltage fluctuation or it is unstable when, reset circuit is to circuit delay until circuit stability；When program goes out
Stagger the time makes single-chip microcontroller restore normal operating condition by reset circuit.The model SHT10 of Temperature Humidity Sensor, two in system
Temperature Humidity Sensor is respectively applied in the pressurized circulation pipe of Raw material processing room and condensation chamber front end.Raw material processing room uses electric heating
Silk heating, slide rheostat control electric-heating-wire-heating power.Four motors are used in spray head, air pump, condensation dress respectively in system
It sets and forming cavity side.Pressure sensor model is MPX4115.
Process description: Raw material processing room processes gelatin material, spray head by feedstock transportation to forming cavity, circulation forcing pipe at
Air pressure needed for type cavity circulation is passed through gas and forms the intracavitary novel gelatin of this kind of maintenance；Raw material forming cavity high speed rotation,
It is formed in the case where gas pressurized；The gas of circulation takes the vapor oozed out in gelatin forming process to condensation chamber condensation, wet
Degree sensor monitors the humidity of recyclegas to judge that gelatin forms degree.
A kind of novel edible manufacturing of gelatin device, control method such as following steps:
Step 1: being manually added to Raw material processing room for edible gelatin raw material, and Processing Room ceaselessly stirs while heating to raw material
It mixes, Raw material processing is reached can be with molding state.
Step 2: air pump is filled with gas into Raw material processing room.
Step 3: the barometric information control spray head that single-chip microcontroller is detected according to forming cavity pressure sensor passes through on forming cavity
Aperture convey the intracavitary air pressure of gas compartment into rotating forming cavity to chamber and reach the molding pressure requirements of gelatin.
Step 4: single-chip microcontroller controls the injection frequency and forming cavity revolving speed of spray head, to guarantee raw material from small hole injection
Into forming cavity, raw material is constantly sprayed due to hitting paving inside forming cavity in layer.
Step 5: adjustment scraping blade and the spacing for forming cavity wall make scraping blade that will pave layer-by-layer in the gelatin of molding cavity wall
It scrapes to forming cavity bottom, the gelatin at column lower end scraping blade ceaselessly stir chamber bottom.
Step 6: the gelatin material in forming cavity slowly forms in the environment of high speed rotation and constant air pressure.
Step 7: the gas circulated is brought the vapor oozed out in gelatin forming process into condensation chamber and is condensed, humidity
Sensor detects the gas humidity for flowing into condensation chamber, and when gas humidity reaches forming requirements, single-chip microcontroller control air pump is past
Resorption getter body simultaneously controls forming cavity and stops operating.
Step 8: being opened manually forming cavity door, balances intracavitary air pressure and atmospheric pressure, takes out later molded bright
Glue is further cut, is packed.
The working principle of the invention is: by Raw material processing room, spray head, gelatin forming cavity, circulation forcing pipe, condensation chamber, wet
Degree sensor forms a kind of edible gelatin production and processing device with " bursting " mouthfeel, and Processing Room processes gelatin material, spray head
The raw material for being mixed with air is ejected into molding cavity wall, air pump and spray head, which are passed through gas into forming cavity, keeps this kind of intracavitary maintenance new
Air pressure needed for type gelatin forms；Raw material forms in the environment of forming cavity high speed rotation, gas pressurized；The gas of circulation is by gelatin
The vapor oozed out in forming process take to condensation chamber condensation, humidity sensor monitoring recyclegas humidity come judge gelatin at
Type degree.Molding gelatin can slightly expand after air pressure revocation since its internal pressure is greater than atmospheric value, internal to be formed
Many Minute pores make the mouthfeel that " bursting " is generated when user is edible.
Compared with traditional technology, the beneficial effect of this kind of novel edible manufacturing of gelatin device is: the formation of 1. using gases
Hyperbaric environment is press-formed gelatin, flexible pressurizing is realized, due to traditional mechanical pressurization；2. being taken away in gelatin using gas
Moisture, extrusion forming while, are just dried, and avoid dry secondary operation, reduce production cost；3. using bright
The air pressure difference of glue internal pressure and external atmosphere pressure makes to generate many Minute pores in inside while its expansion, gives when edible
User is with " bursting " mouthfeel；It is completed in the environment close to sealing 4. producing, ensure that the quality of gelatin finished product；5. telescopic rod
Using can accurately control gelatin material molding cavity wall residual degree；6. changing under the premise of not changing gelatin using effect
It has been apt to the eating mouth feel of gelatin.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is forming cavity schematic diagram of internal structure of the invention；
Fig. 3 is column scheme of installation of the present invention；
Fig. 4 is spray head and sliding sleeve scheme of installation in the present invention；
Fig. 5 is forming cavity sectional view in the present invention；
Fig. 6 is safety valve structural schematic diagram in the present invention；
Fig. 7 is cooling gas check valve structural schematic diagram in the present invention；
Fig. 8 is the system circuit diagram of this kind of novel edible manufacturing of gelatin device；
Fig. 9 is the work flow diagram of this kind of novel manufacturing of gelatin device；
Each label in figure are as follows: 1- Raw material processing room；101- Processing Room door；2- spray head；3- forming cavity；301- aperture；302- at
Type chamber door；303- sliding sleeve；304- column；The upper basal disc of 305-；306- erects scraping blade；The horizontal scraping blade of 307-；308- telescopic rod；
309- telescopic；310- sealing ring；Basal disc under 311-；4- pressure sensor；5- recycles forcing pipe；501- check valve；502- filter
Net；6- air pump；7- gas storehouse；8- motor；9- condensation chamber；901- drain tank；10- humidity sensor；11- single-chip microcontroller；12- safety
Gas bleeder valve.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, With reference to embodiment and join
According to attached drawing, the present invention is described in more detail.It should be understood that these descriptions are merely illustrative, and it is not intended to limit this hair
Bright range.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to avoid this is unnecessarily obscured
The concept of invention.
Please refer to Fig. 1-Fig. 7, a kind of novel edible manufacturing of gelatin device, including Raw material processing room 1, spray head 2, forming cavity
3, pressure sensor 4, circulation forcing pipe 5, air pump 6, gas storehouse 7, motor 8, condensation chamber 9, humidity sensor 10, single-chip microcontroller 11,
Gas bleeder valve 12；Raw material processing room 1 is connected using conduit and spray head 2；Spray head 2 is connect with the sliding sleeve 303 on forming cavity 3；It follows
Ring forcing pipe 5 is connected to 3 both ends of forming cavity, and condensation chamber 9 is mounted on circulation 5 middle section of forcing pipe；The front end of air pump 6 and Raw material processing
The rear end of room 1 connects, and the rear end of air pump 6 and gas storehouse 7 connect；The circulation that humidity sensor 10 is mounted on 9 front end of condensation chamber adds
In pressure pipe；Motor 8 rotates forming cavity 3 by transmission gear；Spray head 2, pressure sensor 4, air pump 6, motor 8, humidity sensor
Device 10 is connected with single-chip microcontroller 11；2 raw materials for being mixed with gas of spray head are injected into forming cavity 3, and the gas of cavity circulation is in chamber
Interior formation simultaneously maintains gelatin to form required air pressure, and gelatin slowly forms in the environment of high pressure, high speed rotation, high-speed stirred, wet
Spend the index that the gas humidity that sensor 10 detects forms degree as gelatin；Manually by molding gelatin from forming cavity lower part
Forming cavity door 302 can carry out further deep processing after taking out.
Described, Processing Room door 101 is provided on Raw material processing room 1 for adding gelatin material；It adopts Raw material processing room 1
Raw material is heated with electrothermal way, gelatin material ceaselessly stirred while heating, will be completed the process by stirring
Raw material is sent to spray head 2；The rear end of Raw material processing room 1 is equipped with safety valve 12, for releasing the gas in Raw material processing room 1
Body, deflation is automatically opened when the air pressure in Raw material processing room 1 is greater than safety value ensures that the atmospheric pressure value of Raw material processing chamber interior exists
In safe air pressure range.
Described, forming cavity 3 is cylinder type hollow body, is erected behind Raw material processing room 1 using support vertical；Molding
The position Chong Die with sliding sleeve 303 of chamber 3 opens up the aperture 301 that quantity is no less than one, enters as gelatin material and gas
The channel of forming cavity 3, in 3 rotation process of forming cavity, spray head 2 is mixed in the case that the aperture 301 on forming cavity 3 is directed at spray head 2
There is the raw material of gas to be injected into forming cavity 3；3 top of forming cavity and bottom end are provided with basal disc, and basal disc includes upper basal disc 305 under
Basal disc 311, wherein being provided with gear teeth on lower basal disc 311；Motor 8, motor shaft tooth connection are installed on the ground of 3 lower end of forming cavity
Wheel, the gear and the gear teeth on lower basal disc 311 are mutually ratcheting, and motor 8 rotates forming cavity 3 by transmission gear, single-chip microcontroller 11
Control its revolving speed；Basal disc contacts with 3 upper and lower ends of forming cavity but using being slidably connected, and sliding sleeve 303 and molding cavity outer wall are adopted
With being slidably connected, i.e., in all structures on entire forming cavity, only the cavity of forming cavity can be rotated；3 lower half of forming cavity
Part is equipped with the forming cavity door 302 for manually taking out gelatin, and top half is equipped with for releasing in forming cavity 3 manually
The safety valve 12 of gas；There is the junction between all parts of high pressure gas that sealing device is set as needed, and has
Sealing device at sliding even must also not influence the opposite sliding of associated components.
Described, spray head 2 is existing apparatus, connect, is fixed on sliding sleeve 303 with Raw material processing room 1, spray head 2 is right
The motion profile of neat aperture 301；Single-chip microcontroller 11 controls spray head 2 with certain frequency to 3 internal spray raw material of forming cavity and gas,
Its 3 revolving speed of injection frequency connecting shaping chamber guarantees that raw material and gas can be injected by spray head 2 from the aperture 301 on forming cavity 3
In forming cavity.
Described, circulation forcing pipe 5 is existing apparatus, using high-pressure gas pipe；It recycles 5 both ends of forcing pipe and passes through forming cavity
The basal disc of 3 upper and lower ends enters inside forming cavity 3, and recycle 5 outer wall of forcing pipe be fixedly connected with basal disc, recycle forcing pipe 5 into
Enter the part inside forming cavity 3 and be respectively arranged with basal disc air inlet and venthole, is respectively mounted on air inlet and venthole identical
Cooling gas check valve 501, for controlling the flow direction of gas, 501 permission gases of check valve on air inlet are out of circulation forcing pipe 5
Into in forming cavity, 501 permission gases of check valve on venthole enter circulation forcing pipe 5 from forming cavity 3, to control gas
Body is circulated in intracavitary；Check valve 501 is equipped with the strainer 502 for preventing raw material outgoing towards 3 one end of forming cavity；Base
The junction of disk and circulation forcing pipe 5 is provided with sealing ring 310, to prevent high pressure gas from leaking；The length of entire circulation forcing pipe 5
Degree is minimized according to the size of package unit, increases the controllability of intracavitary air pressure；Gas storehouse 7 be mounted on Raw material processing room 1 it
On ground afterwards, it is connect using conduit with air pump 6；Air pump 6 and spray head 2 continue to convey gas into forming cavity 3 and increase and tie up
Hold in forming cavity 3 air pressure；Condensation chamber 9 be existing apparatus, be mounted on circulation forcing pipe 5 middle section, for condensed gas from
The intracavitary vapor taken out of of type, 9 lower end of condensation chamber are equipped with the drain tank 901 for taking out condensed water.
Described, a root post 304 is installed in 3 inside middle of forming cavity, the both ends of column 304 respectively with enter forming cavity
The strainer 502 on the check valve 501 on circulation forcing pipe 5 in 3 connects；Filter on the check valve 501 and check valve 501
Robustness that the selection of 502 material of net will make the intensity of check valve 501 and strainer 502 guarantee that column 304 and strainer 502 connect and
Durability；One piece of perpendicular scraping blade 306 is installed, perpendicular 306 both ends of scraping blade are provided with horizontal scraping blade 307, and horizontal scraping blade 307 reclines on column 304
Forming cavity 3 be arranged；A telescopic rod 308 is installed in the middle part of perpendicular scraping blade 306；The length of horizontal scraping blade 307 is less than 3 internal diameter of forming cavity,
And telescopic rod 308 stretches to most in short-term, horizontal scraping blade 307 will not push up circulation forcing pipe 5；One is arranged on telescopic rod 308 to stretch
Set 309, forming cavity door 302 is opened manually manually adjusting telescopic 309 can control the flexible of telescopic rod 308；In Raw material processing
Before, telescopic rod 308 be transferred to most short position with guarantee in 3 rotary course of forming cavity raw material can be attached on 3 inner wall of forming cavity not by
It scrapes；Before the rotation of forming cavity 3, telescopic rod 308 is transferred to most short position to guarantee that raw material can be attached in 3 rotary course of forming cavity
It is not scraped on 3 inner wall of forming cavity；When needing to take the finished product fitted on 3 inner wall of forming cavity, telescopic rod 308 is transferred to longest position
It sets and perpendicular scraping blade 306 is allowed to be adjacent to 3 inner wall of forming cavity, to guarantee that finished product on 3 inner wall of forming cavity can will be attached in 3 rotary course of forming cavity
It scrapes.
Described, pressure sensor 4 is existing apparatus, is mounted in forming cavity 3, for atmospheric pressure value in test chamber and will be examined
Measured data is real-time transmitted at single-chip microcontroller 11, and single-chip microcontroller 11 controls the working condition of air pump 6 according to the atmospheric pressure value detected；Gelatin
In forming process, since condensation chamber 9 is to the condensation process of gas, whole air pressure can be made to decline, single-chip microcontroller controls air pump 6 and spray
First 2 working condition and working strength is to maintain air pressure constant in forming cavity；Safety exhaust is opened manually after the completion of gelatin molding
Valve 12 releases the high pressure gas in forming cavity 3, declines air pressure in forming cavity.
Described, humidity sensor 4 is existing apparatus, is mounted on the gas outlet of forming cavity 3, and detection comes out from forming cavity
The humidity of gas is reflected the aridity of gelatin indirectly with gas humidity and will test real-time data transmission to single-chip microcontroller 11, works as gas
The control motor 8 of single-chip microcontroller 11 stops working after body humidity reaches gelatin forming requirements, manually has become from the taking-up of forming cavity door 302
The gelatin of type.
Described, this kind of process units is not limited to single gelatin molding machine, further includes for forming gelatin cutting
Automatic gas cutting machine, for gelatin packet slurry whitewashing instrument, for the packing machine of gelatin finished product packing；Automatic gas cutting machine, whitewashing instrument,
Packing machine is existing apparatus；Automatic gas cutting machine, whitewashing instrument, packing machine are installed in similar in this kind of novel manufacturing of gelatin device
Position can carry out the deep processing of molding gelatin on corresponding processing equipment after manually taking out molding gelatin.
A kind of novel edible manufacturing of gelatin technique, including gelatin material processing, gas pressurized, gelatin molding, molding gelatin
Deep processing four processes gelatin material processing link: manually gelatin material is poured into Raw material processing room 1, Raw material processing room 1 exists
It ceaselessly stirs while to raw material heating, is sprayed the raw material for being mixed with gas using spray head 2 after so that raw material is reached molding state
Enter in high-speed rotating forming cavity 3, the raw material for being ejected into forming cavity 3 at a high speed successively paves due to hitting in molding cavity wall, quilt
It erects depending on successively falling the amount for spraying raw material every time in forming cavity bottom after scraping blade 306 scrapes according to the actual situation；
Gas pressurized link: air pump 6 and spray head 2 are filled with gas manufacture hyperbaric environment into forming cavity 3, make to remain special in forming cavity
Fixed atmospheric pressure value；
Gelatin formative stage: gelatin forms in high speed rotation and anticyclonic environment, and the gas circulated forms gelatin
The vapor oozed out in the process is brought to condensation chamber 9) condensation, the gas humidity that the detection of humidity sensor 10 is flowed out out of forming cavity,
Using gas humidity as the index for examining gelatin molding degree, when humidity reaches gelatin molding particular value, air pump is closed, and is beaten
Opening safety valve 12 restores the air pressure in forming cavity 3 slowly to atmospheric pressure, and molding gelatin is due to inside under hyperbaric environment
Pressure value, which is greater than atmospheric value, slightly to be expanded, its in expansion process is internal to form many Minute pores, due to stomata, user's food
Used time can generate the mouthfeel of " bursting "；
Molding gelatin deep processing link: automatic gas cutting machine, packing machine are placed on after being manually drawn off after gelatin molding, in gunite gun
Carry out a series of deep processing.
Described, the gelatin material used in gelatin material processing link is divided into two classes, and one kind is from fresh animal
The pure collagen and pure gelatin material extracted in osteoderm, one kind are pure gelatin material and gelatin additive according to specific more mixed than column
Mixture made of conjunction；Manually the gelatin material of required processing is added in Raw material processing room 1, Processing Room to raw material ceaselessly
Stirring, while molding required temperature is continued to be heated to it, the raw material that processing reaches condition of molding pushes to spray head by stirring
Gelatin is carried out being ejected into forming cavity 3 behind place by spray head 2 forms link.
Referring to Fig. 8, in the system circuit diagram of this kind of novel manufacturing of gelatin device, 11 model AT89C51 of single-chip microcontroller.Clock
The effect of crystal oscillator is that basic clock signal is provided for system in circuit, usual one crystal oscillator of a system share, so that each portion
Divide and keeps synchronizing；Two resonant capacitance sizes depend on the load capacitance value of crystal oscillator, and effect is to filter out interference.In order to ensure monolithic
Machine 11 is run, and increases reset circuit to single-chip microcontroller.Reset circuit has following functions: electrification reset can carry out internal storage
It resets；Synchronize inside and outside clock signal；Voltage fluctuation or it is unstable when, reset circuit is to circuit delay until circuit stability；When
Single-chip microcontroller is set to restore normal operating condition by reset circuit when program malfunctions.The model SHT10 of Temperature Humidity Sensor 10 is
Two Temperature Humidity Sensors are respectively applied in the pressurized circulation pipe 5 of Raw material processing room and condensation chamber front end in system.Raw material processing
Room 1 uses electric-heating-wire-heating, and slide rheostat controls electric-heating-wire-heating power.In system four motors be used in respectively spray head 2,
3 side of air pump 6, condensing unit 9 and forming cavity.4 model MPX4115 of pressure sensor.
Process description: Raw material processing room 1 processes gelatin material, and feedstock transportation to forming cavity is recycled forcing pipe 5 by spray head 2
Atmospheric pressure value needed for being passed through gas to molding cavity circulation and form the intracavitary novel gelatin of this kind of maintenance；Raw material is in forming cavity high speed
It is formed in the case where rotation, gas pressurized；It is cold that the gas of circulation takes the vapor oozed out in gelatin forming process to condensation chamber 9
Solidifying, humidity sensor 10 monitors the humidity of recyclegas to judge that gelatin forms degree.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to structure of the invention
Think and protection scope is defined, without departing from the inventive concept of the premise, ordinary engineering and technical personnel is to this in this field
The various changes and improvements that the technical solution of invention is made, should all be within protection scope of the present invention.
Claims (10)
1. a kind of novel edible manufacturing of gelatin device, including Raw material processing room (1), spray head (2), forming cavity (3), pressure sensor
(4), forcing pipe (5), air pump (6), gas storehouse (7), motor (8), condensation chamber (9), humidity sensor (10), single-chip microcontroller are recycled
(11), gas bleeder valve (12)；Raw material processing room (1) is connected using conduit and spray head (2)；Sliding on spray head (2) and forming cavity (3)
Sleeve (303) connection；Circulation forcing pipe (5) is connected to forming cavity (3) both ends, and condensation chamber (9) is mounted in circulation forcing pipe (5)
Section；The front end of air pump (6) is connected with the rear end of Raw material processing room (1), the rear end of air pump (6) and gas storehouse (7) connection；Humidity passes
Sensor (10) is mounted in the circulation forcing pipe of condensation chamber (9) front end；Motor (8) rotates forming cavity (3) by transmission gear；
Spray head (2), pressure sensor (4), air pump (6), motor (8), humidity sensor (10) are connected with single-chip microcontroller (11)；Spray head
(2) raw material for being mixed with gas is injected into forming cavity (3), the gas of cavity circulation in intracavitary formation and maintains gelatin to form institute
Air pressure is needed, gelatin slowly forms in the environment of high pressure, high speed rotation, high-speed stirred, the gas of humidity sensor (10) detection
Index of the humidity as gelatin molding degree；Manually molding gelatin is taken out from the forming cavity door (302) of forming cavity lower part
After can carry out further deep processing.
2. a kind of novel edible manufacturing of gelatin device according to claim 1, it is characterised in that: on Raw material processing room (1)
Processing Room door (101) are provided with for adding gelatin material；Raw material is heated using electrothermal way in Raw material processing room (1),
Gelatin material is ceaselessly stirred while heating, is sent the raw material completed the process at spray head (2) by stirring；Raw material adds
The rear end of work room (1) is equipped with safety valve (12), for releasing the gas in Raw material processing room (1), when Raw material processing room
(1) air pressure in automatically opens the atmospheric pressure value for ensuring Raw material processing chamber interior of deflating in safe air pressure range when being greater than safety value
It is interior.
3. a kind of novel edible manufacturing of gelatin device according to claim 1, it is characterised in that: forming cavity (3) is cylinder
Shape hollow body is erected behind Raw material processing room (1) using support vertical；Forming cavity (3) is Chong Die with sliding sleeve (303)
Position opens up the aperture (301) that quantity is no less than one, and the channel of forming cavity (3) is entered as gelatin material and gas, molding
In chamber (3) rotation process, spray head (2) is being mixed with gas in the case where aperture (301) on forming cavity (3) alignment spray head (2)
Raw material is injected into forming cavity (3)；Forming cavity (3) top and bottom end are provided with basal disc, and basal disc includes upper basal disc (305) He Xiaji
Disk (311), wherein being provided with gear teeth on lower basal disc (311)；Motor (8) are installed on the ground of forming cavity (3) lower end, motor shaft
Connection gear, the gear and the gear teeth on lower basal disc (311) are mutually ratcheting, and motor (8) turns forming cavity (3) by transmission gear
Dynamic, single-chip microcontroller (11) controls its revolving speed；Basal disc is contacted but is used with forming cavity (3) upper and lower ends and is slidably connected, sliding sleeve
(303) with molding cavity outer wall using being slidably connected, i.e., in all structures on entire forming cavity, the only cavity energy of forming cavity
Enough rotations；Forming cavity (3) lower half portion is equipped with the forming cavity door (302) for manually taking out gelatin, top half installation
There is the safety valve (12) for releasing forming cavity (3) interior gas manually；There is the connection between all parts of high pressure gas
Sealing device is set as needed in place, and the opposite sliding for having the sealing device at sliding even that must also not influence associated components.
4. a kind of novel edible manufacturing of gelatin device according to claim 3, it is characterised in that: spray head (2) is existing dress
It sets, is connect with Raw material processing room (1), is fixed on sliding sleeve (303), spray head (2) is aligned the motion profile of aperture (301)；
Single-chip microcontroller (11) controls spray head (2) with certain frequency to forming cavity (3) internal spray raw material and gas, and injection frequency combines
Forming cavity (3) revolving speed guarantees that raw material and gas can be injected into forming cavity from the aperture (301) on forming cavity (3) by spray head (2)
It is interior.
5. a kind of novel edible manufacturing of gelatin device according to claim 3, it is characterised in that: recycling forcing pipe (5) is
Existing apparatus, using high-pressure gas pipe；The basal disc that circulation forcing pipe (5) both ends pass through forming cavity (3) upper and lower ends enters molding
Chamber (3) is internal, and recycles forcing pipe (5) outer wall and be fixedly connected with basal disc, and circulation forcing pipe (5) enters forming cavity (3) inside
Part is respectively arranged with basal disc air inlet and venthole, and identical cooling gas check valve (501) is respectively mounted on air inlet and venthole,
For controlling the flow direction of gas, the check valve (501) on air inlet only allows gas to enter forming cavity out of circulation forcing pipe (5)
Interior, the check valve (501) on venthole only allows gas to enter circulation forcing pipe (5) from forming cavity (3), exists to control gas
Intracavitary circulates；Check valve (501) is equipped with the strainer (502) for preventing raw material outgoing towards forming cavity (3) one end；
Basal disc and the junction of circulation forcing pipe (5) are provided with sealing ring (310) to prevent high pressure gas from leaking；Entire circulation forcing pipe
(5) length is minimized according to the size of package unit, increases the controllability of intracavitary air pressure；Gas storehouse (7) is mounted on raw material
On ground after Processing Room (1), it is connect using conduit with air pump (6)；Air pump (6) and spray head (2) continue into forming cavity (3)
Conveying gas and increase and maintain in forming cavity the air pressure of (3)；Condensation chamber (9) is existing apparatus, is mounted on circulation forcing pipe (5)
Middle section, for the vapor that condensed gas is taken out of out of forming cavity, condensation chamber (9) lower end be equipped with take out condensed water sluicing
Slot (901).
6. a kind of novel edible manufacturing of gelatin device according to claim 5, it is characterised in that: forming cavity (3) is internal just
Centre installation one root post (304), the both ends of column (304) are respectively and on the circulation forcing pipe (5) in entrance forming cavity (3)
Strainer (502) connection on check valve (501)；Strainer (502) material on the check valve (501) and check valve (501)
Selection to make the intensity of check valve (501) and strainer (502) guarantee column (304) and strainer (502) connection robustness with
Durability；One piece of perpendicular scraping blade (306) is installed, perpendicular scraping blade (306) both ends are provided with horizontal scraping blade (307), horizontal scraping blade on column (304)
(307) against forming cavity (3) setting；A piece telescopic rod (308) is installed in the middle part of perpendicular scraping blade (306)；The length of horizontal scraping blade (307)
Less than forming cavity (3) internal diameter, and telescopic rod (308) stretches to most in short-term, and horizontal scraping blade (307) will not push up circulation forcing pipe (5)；
One telescopic (309) is set on telescopic rod (308), forming cavity door (302) is opened manually and manually adjusts telescopic (309) energy
Control the flexible of telescopic rod (308)；Before Raw material processing, telescopic rod (308) is transferred to most short position to guarantee that forming cavity (3) rotate
Raw material can be attached on forming cavity (3) inner wall and not be scraped in the process；Before forming cavity (3) rotation, telescopic rod (308) is transferred to most
Short position is not scraped with guaranteeing in forming cavity (3) rotary course that raw material can be attached on forming cavity (3) inner wall；It is needing to take patch
When closing the finished product on forming cavity (3) inner wall, telescopic rod (308), which is transferred to longest position, allows perpendicular scraping blade (306) to be adjacent to forming cavity (3)
Inner wall, to guarantee that can will be attached to finished product on forming cavity (3) inner wall in forming cavity (3) rotary course scrapes.
7. a kind of novel edible manufacturing of gelatin device according to claim 1, it is characterised in that: pressure sensor (4) is
Existing apparatus is mounted in forming cavity (3), for atmospheric pressure value in test chamber and will test real-time data transmission to single-chip microcontroller (11)
Place, single-chip microcontroller (11) control the working condition of air pump (6) according to the atmospheric pressure value detected；In gelatin forming process, due to condensation
Room (9) can be such that whole air pressure declines the condensation process of gas, and single-chip microcontroller controls the working condition of air pump (6) and spray head (2)
With working strength to maintain air pressure constant in forming cavity；Safety valve (12) are opened manually after the completion of gelatin molding and release molding
High pressure gas in chamber (3) declines air pressure in forming cavity；Humidity sensor (4) is existing apparatus, is mounted on forming cavity (3)
Gas outlet, detect from forming cavity come out gas humidity, reflect the aridity of gelatin indirectly with gas humidity and will test
Real-time data transmission gives single-chip microcontroller (11), and single-chip microcontroller (11) control motor (8) stops after gas humidity reaches gelatin forming requirements
It only works, molded gelatin is manually taken out from forming cavity door (302).
8. one kind according to claim 3 is novel to use manufacturing of gelatin device, it is characterised in that: this kind of process units not office
It is limited to single gelatin molding machine, further includes for forming the automatic gas cutting machine of gelatin cutting, for the whitewashing of gelatin packet slurry
Instrument, for the packing machine of gelatin finished product packing；Automatic gas cutting machine, whitewashing instrument, packing machine are existing apparatus；Automatic gas cutting machine,
Whitewashing instrument, packing machine are installed in position similar in this kind of novel manufacturing of gelatin device, after manually molding gelatin is taken out
The deep processing of molding gelatin can be carried out on corresponding processing equipment.
9. a kind of novel edible manufacturing of gelatin technique, including gelatin material processing, gas pressurized, gelatin molding, molding gelatin depth
Processing four processes gelatin material processing link: manually gelatin material is poured into Raw material processing room (1), Raw material processing room (1)
It is ceaselessly stirred while being heated to raw material, the original of gas will be mixed with after so that raw material is reached molding state using spray head (2)
Material sprays into high-speed rotating forming cavity (3), and the raw material for being ejected into forming cavity (3) at a high speed successively paves in forming cavity due to hitting
Inner wall is successively fallen after being scraped by perpendicular scraping blade (306) in forming cavity bottom, spray the amount of raw material every time according to the actual situation and
It is fixed；
Gas pressurized link: air pump (6) and spray head (2) are filled with gas manufacture hyperbaric environment into forming cavity (3), make in forming cavity
Maintain specific atmospheric pressure value；
Gelatin formative stage: gelatin forms in high speed rotation and anticyclonic environment, and the gas circulated forms gelatin
The vapor oozed out in the process is brought to condensation chamber (9) and is condensed, and the gas that humidity sensor (10) detection is flowed out out of forming cavity is wet
Degree, using gas humidity as the index for examining gelatin molding degree, the air pump closing when humidity reaches gelatin molding particular value,
Opening safety valve (12) restores the air pressure in forming cavity (3) slowly to atmospheric pressure, under hyperbaric environment molding gelatin by
Being greater than atmospheric value in internal pressure value can slightly expand, its in expansion process is internal to form many Minute pores, due to stomata,
User can generate the mouthfeel of " bursting " when edible；
Molding gelatin deep processing link: automatic gas cutting machine, packing machine are placed on after being manually drawn off after gelatin molding, in gunite gun
Carry out a series of deep processing.
10. a kind of novel edible manufacturing of gelatin technique according to claim 1, it is characterised in that: use claim 1 institute
A kind of novel edible manufacturing of gelatin device stated processes gelatin, and the gelatin used in gelatin material processing link is former
Material is divided into two classes, and one kind is the pure collagen and pure gelatin material extracted from fresh animal osteoderm, and one kind is that pure gelatin is former
Material and gelatin additive are according to the specific mixture mixed than column；Manually the gelatin material by required processing is added to raw material
In Processing Room (1), Processing Room ceaselessly stirs raw material, while molding required temperature is continued to be heated to it, and processing reaches into
The raw material of profile bar part carries out gelatin molding being ejected into forming cavity (3) after pushing at spray head by stirring by spray head (2)
Link.
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| CN208558068U (en) * | 2018-06-19 | 2019-03-01 | 常州腾拓机械设备有限公司 | A kind of cloth adhesive dispenser for sheet gelatin |
| CN109130067A (en) * | 2018-08-01 | 2019-01-04 | 新疆博沃友业工贸有限公司 | A kind of enhanced strength type resin processing and forming technology |
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Application publication date: 20191105 |