CN110396841A - A kind of 8 strands of Lang lay rope pre-deformation devices - Google Patents
A kind of 8 strands of Lang lay rope pre-deformation devices Download PDFInfo
- Publication number
- CN110396841A CN110396841A CN201910574170.3A CN201910574170A CN110396841A CN 110396841 A CN110396841 A CN 110396841A CN 201910574170 A CN201910574170 A CN 201910574170A CN 110396841 A CN110396841 A CN 110396841A
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- CN
- China
- Prior art keywords
- strands
- main shaft
- roller
- lang lay
- deformation devices
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/025—Preforming the wires or strands prior to closing
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- Ropes Or Cables (AREA)
Abstract
The invention discloses a kind of 8 strands of Lang lay rope pre-deformation devices, including main shaft, terminal pad is sequentially installed on main shaft, shroud, mid-game and hub disk, one end on main shaft close to terminal pad is connected with equipment connecting tube, the present invention is in twisting Lang lay rope, pass through the adjusting of roll spacing and drafts, to internal layer stock, fill stock, outer layer strand carries out predeformation simultaneously, reach expected spiral status, guarantee all stocks in rope in desired position by preceding dish structure, the molding of wirerope primary twisting, achieve the purpose that eliminate wirerope internal stress, improve the quality of wirerope, increase the service life of wirerope.
Description
Technical field
The invention belongs to mechanical equipment technical fields, are related to a kind of 8 strands of Lang lay rope pre-deformation devices.
Background technique
Wirerope is in dead loads occasions such as crawler crane luffing drag-line, Railway Electric tension system and cable-stayed bridge cables
Particularly significant, common wirerope in process of production, generates twist stress and residual drawing stress, in stress inside wirerope
Under the action of, wirerope can generate loosely, it is therefore desirable to carry out preparatory deformation process in twisting wire rope Cheng Shengqian stock of tiing knots and come
It eliminates this stress and reaches that wirerope is not loose, and currently used method is to bend using pre-former to rope strand, shape
At pre- spiral, to achieve the purpose that eliminate wirerope internal stress and not loose, existing steel wire rope pre-former operates
Relative complex, screw thread is easy to damage, and in existing production technology scheme, there is no be related in wirerope primary twisting all stocks simultaneously into
The pre-deformation device of row predeformation.
Summary of the invention
The object of the present invention is to provide a kind of 8 strands of Lang lay rope pre-deformation devices, solve and deposit in the prior art
Wirerope in twisting during all stocks cannot predeformation simultaneously the problem of.
The technical scheme adopted by the invention is that a kind of 8 strands of Lang lay rope pre-deformation devices, including main shaft, it is main
Terminal pad, shroud, mid-game and hub disk are sequentially installed on axis, one end of close terminal pad is connected with equipment connecting tube on main shaft.
Shroud radially offers multiple roller slots, be separately installed in roller slot internal layer stock roller, outer layer strand roller and
Stock roller is filled, shroud side is connected with roller baffle.
Mid-game is circumferentially uniformly connected with multiple drafts thread plates, and multiple drafts thread plates are threaded with pressure
Adjusting screw rod is measured, drafts adjusting screw rod end is respectively connected with roller frame.
Roller frame includes internal layer stock roller frame, outer layer strand roller frame and filling stock roller frame, installation in internal layer stock roller frame
There is internal layer stock roller, outer layer strand roller is installed in outer layer strand roller frame, fills and filling stock roller is installed in stock roller frame.
Shroud is identical as the structure of hub disk.
Equipment connecting tube one end is assembled seam allowance by pre-former and is connect with terminal pad, and the equipment connecting tube other end is by setting
Standby assembly seam allowance is connect with crank closer, and equipment connecting tube side offers peep hole, and equipment connecting tube is additionally provided with multiple equipment company
Connect hole.
4 connecting rods are installed, the axis of connecting rod and the axis of main shaft are parallel, and the connecting rod both passes through in terminal pad
Shroud, mid-game and hub disk.
Shroud is connect with main shaft by right-handed thread, and hub disk is connect with main shaft by left hand thread.
Multiple cable-through holes are offered in terminal pad.
Terminal pad is connect by needle bearing A with main shaft, and mid-game is connect by needle bearing B with main shaft, and middle disc side is set
It is equipped with mid-game retaining ring.
The invention has the advantages that in twisting Lang lay rope, by the adjusting of roll spacing and drafts, to internal layer
Stock, filling stock, outer layer strand carry out predeformation simultaneously, reach expected spiral status, guarantee all stocks in rope by preceding dish structure
Position in requirement, the molding of wirerope primary twisting achieve the purpose that eliminate wirerope internal stress, improve the matter of wirerope
Amount, increases the service life of wirerope.
Detailed description of the invention
Fig. 1 is a kind of side view of 8 strands of Lang lay rope pre-deformation devices of the invention;
Fig. 2 is a kind of schematic diagram of the shroud of 8 strands of Lang lay rope pre-deformation devices of the invention;
Fig. 3 is a kind of schematic diagram of the mid-game of 8 strands of Lang lay rope pre-deformation devices of the invention;
Fig. 4 is a kind of structural schematic diagram of the equipment connecting tube of 8 strands of Lang lay rope pre-deformation devices of the invention.
In figure, 1. terminal pads, 2. needle bearing A, 3. main shafts, 4. connecting rods, 5. hub disks, 6. mid-games, 7. shrouds, 8. mid-games
Retaining ring, 9. needle bearing B, 10. peep holes, 11. internal layer stock rollers, 12. outer layer strand rollers, 13. filling stock rollers, 14. rollers
Baffle, 15. equipment connecting holes, 16. roller slots, 17. equipment assemble seam allowance, 18. drafts adjusting screw rods, 19. drafts screw threads
Plate, 20. internal layer stock roller frames, 21. outer layer strand roller frames, 22. filling stock roller frames, 23. equipment connecting tubes, 24. pre-formers
Assemble seam allowance.
Specific embodiment
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
8 strands of Lang lay rope pre-deformation devices of one kind of the invention, as shown in Figure 1, including main shaft 3, on main shaft 3 successively
Terminal pad 1, shroud 7, mid-game 6 and hub disk 5 are installed, one end of close terminal pad 1 is connected with equipment connecting tube 23 on main shaft 3.
As shown in Fig. 2, shroud 7 radially offers multiple roller slots 16, internal layer stock roller is separately installed in roller slot 16
Wheel 11, outer layer strand roller 12 and filling stock roller 13, the position of roller slot 16 can guarantee internal layer stock roller 11, outer layer strand roller 12
It is located on different distribution circles with filling stock roller 13, makes placement position phase of distribution of the stock when passing through roller with stock in rope
Together, 7 side of shroud is connected with roller baffle 14.
As shown in figure 3, mid-game 6 is circumferentially uniformly connected with multiple drafts thread plates 19, multiple drafts thread plates 19
It is threaded with drafts adjusting screw rod 18,18 end of drafts adjusting screw rod is respectively connected with roller frame.
Roller frame includes internal layer stock roller frame 20, outer layer strand roller frame 21 and filling stock roller frame 22, internal layer stock roller frame
Internal layer stock roller 11 is installed in 20, outer layer strand roller 12, peace in filling stock roller frame 22 are installed in outer layer strand roller frame 21
Equipped with filling stock roller 13.
Shroud 7 is identical as the structure of hub disk 5.
It is connect as shown in figure 4, seam allowance 24 is assembled by pre-former in 23 one end of equipment connecting tube with terminal pad 1, equipment connects
23 other end of adapter tube assembles seam allowance 17 by equipment and connect with crank closer, and 23 side of equipment connecting tube offers peep hole 10, if
Standby connecting tube 23 is additionally provided with multiple equipment connecting hole 15.
4 connecting rods 4 are installed, the axis of connecting rod 4 is parallel with the axis of main shaft 3, and connecting rod 4 is worn in terminal pad 1
Shroud 7, mid-game 6 and hub disk 5 are crossed, makes terminal pad 1, shroud 7, mid-game 6 and hub disk 5 that relative position be kept to fix.
Shroud 7 is connect with main shaft 3 by right-handed thread, and hub disk 5 is connect with main shaft 3 by left hand thread.
Multiple cable-through holes are offered in terminal pad 1, for outer layer strand, internal layer stock and the filling across Lang lay rope
Stock.
Terminal pad 1 is connect by needle bearing A2 with main shaft 3, and mid-game 6 is connect by needle bearing B9 with main shaft 3, mid-game 6
Side is provided with mid-game retaining ring 8, and mid-game retaining ring 8 prevents mid-game 6 from the axial movement in main shaft 3.
8 strands of Lang lay ropes of one kind of the invention when in use, rotate drafts adjusting screw rod 18 with pre-deformation device, can
Make its with roller frame moving radially along mid-game 6, adjust drafts, drafts adjusting screw rod 18 and drafts thread plate 19
Thread pitch is 1mm, and by 1 circle of the rotation of drafts adjusting screw rod 18, then drafts adjusts 1mm, and such parameter designing makes to depress
It is high to measure easy to adjust, accurate and precision, in addition, in live spindle 3, since shroud 7 is connect with main shaft 3 by right-handed thread,
Hub disk 5 is connect with main shaft 3 by left hand thread, and hub disk 5 and shroud 7 can be made to move in opposite directions axially, reach regulating roller
Away from effect, it is accurate since using being threadedly coupled, roll spacing is adjusted, precision is high, steady.
Pre-former assembles seam allowance 24 and terminal pad 1 is affixed, for guaranteeing between equipment connecting tube 23 and pre-former
Concentricity, equipment assembles seam allowance 17 and crank closer cooperates, for guaranteeing the concentricity between equipment connecting tube 23 and crank closer, this
Sample ensures that the concentricity between pre-former, equipment connecting tube and crank closer three, and peep hole 10 is for observing steel wire
State of the wire rope core when passing through equipment connecting tube and pre-former can put in tool when Steel cord, which passes through, to be hindered
Pre-former connecting tube is handled.
8 strands of Lang lay rope pre-deformation devices of one kind of the invention can offer 16 cable-through holes in terminal pad 1, use
16 roller slots can be offered in outer layer strand, internal layer stock and filling stock, the shroud 7 for passing through 8 strands of Lang lay ropes.
The present invention, by the adjusting of roll spacing and drafts, to internal layer stock, fills stock, outer in twisting Lang lay rope
Layer stock carries out predeformation simultaneously, reaches expected spiral status, guarantees all stocks in rope in desired position by preceding dish structure
It sets, the molding of wirerope primary twisting achievees the purpose that eliminate wirerope internal stress.
Claims (10)
1. a kind of 8 strands of Lang lay rope pre-deformation devices, which is characterized in that including main shaft (3), on the main shaft (3) according to
It is secondary that terminal pad (1), shroud (7), mid-game (6) and hub disk (5) are installed, consolidate on the main shaft (3) close to the one end of terminal pad (1)
It is connected to equipment connecting tube (23).
2. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the shroud
(7) multiple roller slots (16) are radially offered, are separately installed with internal layer stock roller (11), outer layer strand in the roller slot (16)
Roller (12) and filling stock roller (13), shroud (7) side is connected with roller baffle (14).
3. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the mid-game
(6) multiple drafts thread plates (19) are circumferentially uniformly connected with, multiple drafts thread plates (19) are threaded with
Drafts adjusting screw rod (18), drafts adjusting screw rod (18) end are respectively connected with roller frame.
4. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 3, which is characterized in that the roller
Frame includes internal layer stock roller frame (20), outer layer strand roller frame (21) and filling stock roller frame (22), the internal layer stock roller frame
(20) internal layer stock roller (11) is installed in, is equipped with outer layer strand roller (12) in the outer layer strand roller frame (21), it is described to fill out
It fills in a strand roller frame (22) and filling stock roller (13) is installed.
5. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the shroud
(7) identical as the structure of hub disk (5).
6. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the equipment
Connecting tube (23) one end is connect by pre-former assembly seam allowance (24) with terminal pad (1), and the equipment connecting tube (23) is another
End is connect by equipment assembly seam allowance (17) with crank closer, and equipment connecting tube (23) side offers peep hole (10), institute
It states equipment connecting tube (23) and is additionally provided with multiple equipment connecting hole (15).
7. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the connection
4 connecting rods (4) are installed, the axis of the connecting rod (4) is parallel with the axis of main shaft (3), the connecting rod on disk (1)
(4) shroud (7), mid-game (6) and hub disk (5) are both passed through.
8. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the shroud
(7) it is connect with main shaft (3) by right-handed thread, the hub disk (5) is connect with main shaft (3) by left hand thread.
9. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the connection
Disk offers multiple cable-through holes on (1).
10. a kind of 8 strands of Lang lay rope pre-deformation devices according to claim 1, which is characterized in that the connection
Disk (1) is connect by needle bearing A (2) with main shaft (3), and mid-game (6) is connect by needle bearing B (9) with main shaft (3), described
Mid-game (6) side is provided with mid-game retaining ring (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910574170.3A CN110396841A (en) | 2019-06-28 | 2019-06-28 | A kind of 8 strands of Lang lay rope pre-deformation devices |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910574170.3A CN110396841A (en) | 2019-06-28 | 2019-06-28 | A kind of 8 strands of Lang lay rope pre-deformation devices |
Publications (1)
Publication Number | Publication Date |
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CN110396841A true CN110396841A (en) | 2019-11-01 |
Family
ID=68323588
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201910574170.3A Withdrawn CN110396841A (en) | 2019-06-28 | 2019-06-28 | A kind of 8 strands of Lang lay rope pre-deformation devices |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112726243A (en) * | 2020-12-17 | 2021-04-30 | 安徽柒尚钢索有限公司 | Stainless steel cable compresses tightly closes rope device |
CN113957732A (en) * | 2021-12-01 | 2022-01-21 | 湖南湘钢金属材料科技有限公司 | Predeformation device for large-diameter triangular strand steel wire rope |
-
2019
- 2019-06-28 CN CN201910574170.3A patent/CN110396841A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112726243A (en) * | 2020-12-17 | 2021-04-30 | 安徽柒尚钢索有限公司 | Stainless steel cable compresses tightly closes rope device |
CN113957732A (en) * | 2021-12-01 | 2022-01-21 | 湖南湘钢金属材料科技有限公司 | Predeformation device for large-diameter triangular strand steel wire rope |
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Application publication date: 20191101 |