CN106001352B - A kind of strand welding wire swager - Google Patents

A kind of strand welding wire swager Download PDF

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Publication number
CN106001352B
CN106001352B CN201610521596.9A CN201610521596A CN106001352B CN 106001352 B CN106001352 B CN 106001352B CN 201610521596 A CN201610521596 A CN 201610521596A CN 106001352 B CN106001352 B CN 106001352B
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CN
China
Prior art keywords
welding wire
strand
swager
strand welding
mandrel
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CN201610521596.9A
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CN106001352A (en
Inventor
梁裕
刘应国
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Hebei Lianzhijie Welding Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/20Drives for hammers; Transmission means therefor
    • B21J7/22Drives for hammers; Transmission means therefor for power hammers
    • B21J7/32Drives for hammers; Transmission means therefor for power hammers operated by rotary drive, e.g. by electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/02Special design or construction
    • B21J7/04Power hammers

Abstract

The present invention relates to a kind of strand welding wire swager, and it includes hammering support(3), the hammering support(3)Center is coated with mandrel(19), mandrel(19)Left end is provided with gear wheel(18), gear wheel(18)Periphery is provided with gear ring(9), gear wheel(18)Right side peripheral is provided with multiple second bearing seats(7), second bearing seat(7)On be coated with eccentric shaft(8), eccentric shaft(8)On be provided with little gear(10), left fixed plate(21)Multiple tracks limit sliding chutes are outwards uniformly offered along its center(20), per pass limit sliding chutes(20)Inside it is provided with hammer forging die(15)And drive block(13), eccentric shaft(8)Left end is provided with crank(11), crank(11)One end and drive block(13)It is connected.A kind of strand welding wire swager of the present invention, its operating efficiency is high, ring, the planted agent's force phenomenon of strand welding wire can be eliminated, so as to obtain preferable strand welding wire surface state.

Description

A kind of strand welding wire swager
Technical field
The present invention relates to a kind of strand welding wire swager, belong to welding wire production equipment technical field.
Background technology
Welding technique as a kind of important material processing technique, be widely used in machine-building, petrochemical industry, ship, The industries such as bridge, Aero-Space.Welding material mainly includes welding rod, welding wire, welding, solder flux, solder etc., with China's welding certainly The horizontal welding wire dosage rapid growth for improving constantly, adapting to automatic welding of dynamicization.Improve the welding production of metal arc welding Rate is to promote the importance of welding technique development, and it is to improve welding product to improve welding deposition rate, reduce thermal weld stress amount The important measures of matter and productivity.An important factor for size of gage of wire is welding deposition rate.One is required as welding wire Fixed flexibility and rigidity, so as to coiling disc forming, certain crooked radian that has for will being wound in use on wire reel Welding wire straightening, and certain rigidity need to be carried, to be accurately sent to molten bath.Traditional gage of wire is smaller, is not easy to large-scale The welding of hardware, but excessive gage of wire has a strong impact on the flexibility of welding wire, particularly flux-cored wire, will be unable into Disk, it is difficult in use straightening, and energy consumption is excessive during use, this is unfavorable for producing and processing even if into disk.
The patent of invention of Application No. 200920045272.8 discloses a kind of multi-strand stranded welding wire, and it includes solid core welding wire And flux-cored wire, a root wire is positioned at centre, referred to as core wire;Remaining welding wire is twisted around middle core wire, is referred to as periphery Silk.The shortcomings of it is not big enough that the stranded electrode overcomes traditional medicine core gage of wire, and diameter is not easy to coil when increasing, outspoken nature difference, Twisted multiply flux-cored wire diameter change scope is big, can obtain larger fusion penetration, molten wide and generous overlay cladding, favorably In the welding of band large-scale metal component.
Although aforementioned patents disclosing the structure of multi-strand stranded welding wire, do not disclose and produce the multi-strand stranded welding wire Equipment, and it is the problem for manufacturing above-mentioned multi-strand stranded welding wire to use which kind of thread reaming machine, existing cable stranding machine or steel wire rope twist Conjunction machine is inapplicable.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of strand welding wire swager, its energy for above-mentioned prior art Welding wire after enough strands is forged, and operating efficiency is high, ring, the planted agent's force phenomenon of strand welding wire can be eliminated, so as to obtain Preferable strand welding wire surface state is obtained, and the linearity of strand welding wire can be improved.
Technical scheme is used by the present invention solves the above problems:A kind of strand welding wire swager, it includes swager Seat, the hammering support lower section are provided with motor, and the hammering support center is coated with mandrel, and the mandrel left end is provided with greatly Gear, the gear wheel periphery are provided with gear ring, and the mandrel right-hand member is connected by belt wheel mechanism with motor, the gear wheel The left and right sides is respectively arranged with left fixed plate and right fixed plate, and the right fixed plate periphery is evenly arranged with multiple second bearings , eccentric shaft is coated with the second bearing seat, little gear is provided with the eccentric shaft, the little gear is arranged at canine tooth Between wheel and gear ring, the left fixed plate outwards uniformly offers multiple tracks limit sliding chutes along its center, in per pass limit sliding chutes Hammer forging die and drive block are provided with, the hammer forging die is located on the inside of drive block, and the eccentric shaft left end is provided with crank, the song Handle one end is set on eccentric shaft, and the crank other end is connected by bearing pin with drive block.
Pressing plate is provided with the left of the left fixed plate.
Pressing plate and the mandrel center offers central through hole.
Left shrouding is provided with the left of the hammering support, the left shrouding center offers central through hole.
The quantity of the second bearing seat is 4, and the quantity of the limit sliding chutes is 4.
Trimmer is provided between the hammer forging die and drive block.
Compared with prior art, the advantage of the invention is that:
1st, the welding wire that the present invention can be after strand is forged, and operating efficiency is high, can eliminate strand welding wire ring, Planted agent's force phenomenon, so as to obtain preferable strand welding wire surface state, and the linearity of strand welding wire can be improved, finally obtained Forging strand welding wire has following excellent properties:
(1), electric conductivity
On the basis of all advantages of rope form strand welding wire are kept, surface forging is carried out, welding wire surface is formed the face of cylinder Form, the contact surface with ignition tip are longitudinal solid line, with the formalness of traditional monofilament and essentially the same using configuration custom, Add the strand welding wire good characteristics that monofilament does not possess again simultaneously;
(2), frictional force
Strand welding wire after surface forging, internal structure keep strand welding wire feature itself, outside original helical groove portion Lease making crosses swaging deformation, and filling and leading up groove makes formalness be in cylinder planar, surface flat smooth as conventional monofilament, significantly Reduce the frictional force between welding wire and electric installation, improve the service life of each auxiliary in wire feed path, and with traditional weldering The versatility for connecing equipment and auxiliary is high;
(3), welding process gas shield performance
Forge strand welding wire surface form flat smooth as conventional monofilament of completion, the conveying of welding process gas and guarantor Shield occurs than more complete in the absence of the Welding Problems of new life;
(4), surface manufacture process control difficulty
It is to carry out forging processing again after the completion of rope form strand due to forging strand welding wire, passes through high-frequency and high intensity Process is forged, shaping is forged under the requirement of integral diameter, the diameter and configuration of surface requirement to a certain monofilament can be by forging The secondary repairing of process, monofilament displacement and impact endurance test shock of the slag inclusion during forging easily keep good cleaning;
(5), welding process molten bath control difficulty
Rotating the arc control is made electric arc height in the range of gage of wire circular arc in strand welding wire welding process after forging Degree is concentrated, and has both maintained the advantages that strand welding wire welds required rotating the arc melting bath stirring, and control fusion penetration molten wide very well Requirement, easily realize perfect welding process;
(6), manufacture coiling gap to using process influence
Strand welding wire after forging into helical groove, solves rope form diameter extrusion packing in the case where keeping strand welding wire characteristic The defects of rope form strand welding wire manufacturing process of having determined;
(7), internal memory stress influence
Strand welding wire after forging, internal stress have substantially eliminated, from being fabricated onto the process used and conventional monofilament It is basically identical;
(8), it is twisted after string diameter control error precision
The trueness error for forging strand welding wire controls a step to be easier to realize by forging footpath mould in the fabrication process, And forged by the high-frequency and high intensity of manufacturing process, the very small string diameter shape having substantially no effect on during storage of residual stress Become;
(9), welding wire manufacturing process and production cost control
Forge strand welding wire quality control and concentrate on the final step forged, enormously simplify production procedure, monofilament is drawn Range request reduction was pulled out, each monofilament lay pitch of strand process and string diameter is required to reduce, significantly improving production efficiency, saves manufacture Cost.
2nd, the present invention uses planetary gear construction, and transmission power is big, and hammering deformation can be significantly carried out to strand welding wire, and And deflection is big, better than the swager of traditional cylindrical roller structure;
3rd, the present invention can be lubricated using planetary gear construction using lubricating grease to structure, will not be to strand welding wire Surface quality is had an impact, and because strand welding wire surface is not smeared with greasy dirt, and the swager of traditional cylindrical roller structure is being forged Oil stain, which is had, during beating is splashed to strand welding wire surface.
Brief description of the drawings
Fig. 1 is a kind of structural representation of strand welding wire swager of the present invention.
Fig. 2 is Fig. 1 left view.
Fig. 3 is the mounting structure schematic diagram of hammer forging die in Fig. 1.
Wherein:
Base 1
Motor 2
Hammering support 3
Right shrouding 4
Belt wheel mechanism 5
First bearing seat 6
Second bearing seat 7
Eccentric shaft 8
Gear ring 9
Little gear 10
Crank 11
Bearing pin 12
Drive block 13
Trimmer 14
Hammer forging die 15
Pressing plate 16
Left shrouding 17
Gear wheel 18
Mandrel 19
Limit sliding chutes 20
Left fixed plate 21
Right fixed plate 22
Central through hole 23.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
As shown in figure 1, a kind of production equipment for forging strand welding wire in the present embodiment, it includes base 1, the base Hammering support 3 is provided with 1, the lower section of hammering support 3 is provided with motor 2, and the left and right sides of hammering support 3 is set respectively There are left shrouding 17 and right shrouding 4, first bearing seat 6 is provided with the right shrouding 4, core is coated with the first bearing seat 6 Axle 19, the left end of mandrel 19 are provided with gear wheel 18, and the periphery of gear wheel 18 is provided with gear ring 9, and the gear ring 9 is by tight Firmware is fixedly connected with hammering support 3, and the right-hand member of mandrel 19 is connected by belt wheel mechanism 5 with motor 2, the gear wheel 18 The left and right sides is respectively arranged with left fixed plate 21 and right fixed plate 22, and the right periphery of fixed plate 22 is evenly arranged with four second Bearing block 7, eccentric shaft 8 is coated with the second bearing seat 7, little gear 10, the little gear are provided with the eccentric shaft 8 10 are arranged between gear wheel 18 and gear ring 9, and the left end of eccentric shaft 8 is provided with crank 11, and the left fixed plate 21 is along wherein The heart outwards uniformly offers four limit sliding chutes 20, is disposed with hammer forging die 15 in per pass limit sliding chutes 20 from inside to outside, adjusts Full wafer 14 and drive block 13, described one end of crank 11 are set on eccentric shaft 8, and the other end of crank 11 is by bearing pin 12 with passing Motion block 13 is connected;
The left side of left fixed plate 21 is provided with pressing plate 16;
The left shrouding 17, pressing plate 16 and the center of mandrel 19 offer central through hole 23, and strand welding wire enters from left shrouding Enter, by carrying out hammering in the presence of hammer forging die in the stopper slots 20 of pressing plate Hou Zai tetra-, the ring, interior of strand welding wire can be eliminated Stress phenomena, so as to obtain preferable strand welding wire surface state.
In addition to the implementation, it is all to use equivalent transformation or equivalent replacement present invention additionally comprises there is other embodiment The technical scheme that mode is formed, it all should fall within the scope of the hereto appended claims.

Claims (6)

  1. A kind of 1. strand welding wire swager, it is characterised in that:It includes hammering support(3), the hammering support(3)Lower section is set There is motor(2), the hammering support(3)Center is coated with mandrel(19), the mandrel(19)Left end is provided with gear wheel(18), The gear wheel(18)Periphery is provided with gear ring(9), the mandrel(19)Right-hand member passes through belt wheel mechanism(5)With motor(2)It is connected Connect, the gear wheel(18)The left and right sides is respectively arranged with left fixed plate(21)With right fixed plate(22), the right fixed plate (22)Periphery is evenly arranged with multiple second bearing seats(7), the second bearing seat(7)On be coated with eccentric shaft(8), it is described inclined Mandrel(8)On be provided with little gear(10), the little gear(10)It is arranged at gear wheel(18)And gear ring(9)Between, the left side Fixed plate(21)Multiple tracks limit sliding chutes are outwards uniformly offered along its center(20), per pass limit sliding chutes(20)Inside it is provided with hammer Forging die(15)And drive block(13), the hammer forging die(15)Positioned at drive block(13)Inner side, the eccentric shaft(8)Left end is provided with Crank(11), the crank(11)One end is set in eccentric shaft(8)On, the crank(11)The other end passes through bearing pin(12)With biography Motion block(13)It is connected.
  2. A kind of 2. strand welding wire swager according to claim 1, it is characterised in that:The left fixed plate(21)Left side is set It is equipped with pressing plate(16).
  3. A kind of 3. strand welding wire swager according to claim 2, it is characterised in that:The pressing plate(16)And mandrel(19) Center offers central through hole(23).
  4. A kind of 4. strand welding wire swager according to claim 1, it is characterised in that:The hammering support(3)Left side is set It is equipped with left shrouding(17), the left shrouding(17)Center offers central through hole(23).
  5. A kind of 5. strand welding wire swager according to claim 1, it is characterised in that:The second bearing seat(7)Number Measure as 4, the limit sliding chutes(20)Quantity be 4.
  6. A kind of 6. strand welding wire swager according to claim 1, it is characterised in that:The hammer forging die(15)With drive block (13)Between be provided with trimmer(14).
CN201610521596.9A 2016-07-04 2016-07-04 A kind of strand welding wire swager Active CN106001352B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610521596.9A CN106001352B (en) 2016-07-04 2016-07-04 A kind of strand welding wire swager

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Application Number Priority Date Filing Date Title
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CN106001352B true CN106001352B (en) 2017-11-24

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110394411B (en) * 2019-08-08 2021-04-23 绍兴市上虞杰盛铜业有限公司 Gear transmission type hammering structure for line forging machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1083751A (en) * 1992-04-20 1994-03-16 吉田桂一郎 High accuracy die forging method and die forging device
EP1008402A2 (en) * 1998-12-07 2000-06-14 GFM Beteiligungs- und Management GmbH & Co KG Swaging machine
JP2005150009A (en) * 2003-11-19 2005-06-09 Yazaki Corp Connection structure of joint cable and connection method of joint cable
CN104205251A (en) * 2012-03-05 2014-12-10 胡贝尔舒纳公司 Method for producing a stranded inner conductor for coaxial cable, and coaxial cable
CN105328100A (en) * 2015-12-01 2016-02-17 西北有色金属研究院 Rotary swaging mechanism for thin-wall, ultra-long and variable-diameter metal bar and pipe and rotary swaging processing device
CN205851756U (en) * 2016-07-04 2017-01-04 梁裕 A kind of strand welding wire swager

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4422391B2 (en) * 2002-08-07 2010-02-24 矢崎総業株式会社 How to connect wires and terminals

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1083751A (en) * 1992-04-20 1994-03-16 吉田桂一郎 High accuracy die forging method and die forging device
EP1008402A2 (en) * 1998-12-07 2000-06-14 GFM Beteiligungs- und Management GmbH & Co KG Swaging machine
JP2005150009A (en) * 2003-11-19 2005-06-09 Yazaki Corp Connection structure of joint cable and connection method of joint cable
CN104205251A (en) * 2012-03-05 2014-12-10 胡贝尔舒纳公司 Method for producing a stranded inner conductor for coaxial cable, and coaxial cable
CN105328100A (en) * 2015-12-01 2016-02-17 西北有色金属研究院 Rotary swaging mechanism for thin-wall, ultra-long and variable-diameter metal bar and pipe and rotary swaging processing device
CN205851756U (en) * 2016-07-04 2017-01-04 梁裕 A kind of strand welding wire swager

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Effective date of registration: 20180126

Address after: No. 18, Fenghuang Mountain Road, Jiangyin hi tech Industrial Development Zone, Jiangyin City, Wuxi, Jiangsu

Patentee after: JIANGSU LENGEE WELDING INDUSTRY TECHNOLOGY CO.,LTD.

Address before: 213000 Jiangsu province Changzhou City Tianning District Jing Fu Yuan Building 6 unit 1101 Room B

Patentee before: Liang Yu

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Effective date of registration: 20210519

Address after: 061000 No.7 xingcang Road, Cangzhou Economic Development Zone, Hebei Province

Patentee after: Hebei lianzhijie Welding Technology Co.,Ltd.

Address before: 214400 No.18, Fenghuangshan Road, Jiangyin hi tech Industrial Development Zone, Wuxi City, Jiangsu Province

Patentee before: JIANGSU LENGEE WELDING INDUSTRY TECHNOLOGY Co.,Ltd.

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Denomination of invention: A stranded wire hammer forging machine

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Pledgor: Hebei lianzhijie Welding Technology Co.,Ltd.

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