CN110395661A - A kind of girder erection crane Intelligent remote monitoring system - Google Patents

A kind of girder erection crane Intelligent remote monitoring system Download PDF

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Publication number
CN110395661A
CN110395661A CN201910670622.8A CN201910670622A CN110395661A CN 110395661 A CN110395661 A CN 110395661A CN 201910670622 A CN201910670622 A CN 201910670622A CN 110395661 A CN110395661 A CN 110395661A
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CN
China
Prior art keywords
module
central processing
monitoring
processing module
monitoring device
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Pending
Application number
CN201910670622.8A
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Chinese (zh)
Inventor
孙辉
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CRECGZ No 2 Engineering Co Ltd
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CRECGZ No 2 Engineering Co Ltd
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Publication date
Application filed by CRECGZ No 2 Engineering Co Ltd filed Critical CRECGZ No 2 Engineering Co Ltd
Priority to CN201910670622.8A priority Critical patent/CN110395661A/en
Publication of CN110395661A publication Critical patent/CN110395661A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B7/00Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
    • G08B7/06Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Selective Calling Equipment (AREA)

Abstract

The invention discloses a kind of girder erection crane Intelligent remote monitoring system, the system comprises: monitoring device and communication terminal;The monitoring device is located on girder erection crane, for obtaining monitoring information and the monitoring information being uploaded to the communication terminal, the monitoring device includes monitoring information acquisition module, limit module central processing module and communication module, and the monitoring information acquisition module, limit module and the communication module are connected with the central processing module respectively;The communication terminal is also used to send control instruction to the monitoring device for receiving and showing the monitoring information.Using the present invention, the girder erection crane can be monitored in real time.

Description

A kind of girder erection crane Intelligent remote monitoring system
Technical field
The present invention relates to girder erection crane monitoring field fields, more particularly to a kind of girder erection crane remotely intelligently monitoring system System.
Background technique
Currently, the monitoring of the cranes such as the girder erection crane used in the market, container tyre formula is all very difficult, lifting Machine when something goes wrong, generally requires operator and climbs up the failure for removing to check the crane climbed down, in this way, to operator Life and health cause certain threat, and the naked eyes of operator are difficult to see details on faults clearly, be easy to cause error in judgement, Therefore, there is an urgent need to a kind of monitoring systems, can be in some status informations for remotely obtaining the girder erection crane.
Summary of the invention
It to solve the above-mentioned problems, can be with the object of the present invention is to provide a kind of girder erection crane Intelligent remote monitoring system The girder erection crane is monitored in real time.
The present invention provides a kind of girder erection crane Intelligent remote monitoring system, the system comprises:
Monitoring device and communication terminal;
The monitoring device is located on girder erection crane, for obtaining monitoring information and being uploaded to the monitoring information described Communication terminal, the monitoring device include monitoring information acquisition module, limit module central processing module and communication module, The monitoring information acquisition module, limit module and the communication module are connected with the central processing module respectively;
The communication terminal is also used to send to the monitoring device and control for receiving and showing the monitoring information System instruction.
Wherein, the monitoring information acquisition module includes load transducer, air velocity transducer, complete machine inclination sensor, Height sensor, infrared human body inductor, fingerprint capturer, timer and video monitor.
Wherein, the limit module includes height limitator, overhead traveling crane limiter and hypervelocity limiter.
Wherein, the central processing module includes Omron CP1H type high performance programmable controller.
Wherein, the monitoring device further includes display module, and the display module is connected with the central processing module, institute State the touch display that display module includes model MT4523TE.
Wherein, the communication module includes the remote data acquisition device of model GRM530.
Wherein, the monitoring device further includes drive module, and the driver includes model GOODRIVE300-19 Heavy-load type special converter, the drive module are connected with the central processing module, for receiving the central processing module Control signal and make corresponding operation.
The present invention also provides a kind of monitoring device, described device includes:
The monitoring device is located on girder erection crane, for obtaining monitoring information and the monitoring information being uploaded to outside Communication terminal;
The monitoring device includes monitoring information acquisition module, limits module central processing module and communication module, described Monitoring information acquisition module, limit module and the communication module are connected with the central processing module respectively.
Wherein, described device further includes display module, and the display module is connected with the central processing module, described aobvious Show that module includes the touch display of model MT4523TE.
Wherein, described device further includes drive module, and the driver includes the heavy duty of model GOODRIVE300-19 Type special converter, the drive module are connected with the central processing module, for receiving the control of the central processing module Signal processed simultaneously makes corresponding operation.
Using the present invention, the load transducer in monitoring information acquisition module, air velocity transducer, complete machine inclination can be passed through Sensor, height sensor and video monitor etc. are spent to acquire load situation, the ambient enviroment of the girder erection crane in real time The monitoring informations such as wind velocity condition, gradient situation, operator remotely can obtain institute by communication terminal in real time Monitoring information is stated, and control instruction is sent to the monitoring device 101 according to the monitoring information, the monitoring device is controlled and does Corresponding operation out.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the schematic diagram of girder erection crane Intelligent remote monitoring system provided in an embodiment of the present invention;
Fig. 2 is the schematic diagram of monitoring device provided in an embodiment of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1 is the schematic diagram of girder erection crane Intelligent remote monitoring system provided in an embodiment of the present invention, the system comprises:
Monitoring device 101 and communication terminal 102;
The monitoring device 101 is located on girder erection crane, for obtaining monitoring information and being uploaded to the monitoring information The communication terminal 102, the monitoring device 101 include monitoring information acquisition module, limit 2 central processing module of module And communication module, the monitoring information acquisition module, limit module and the communication module respectively with the central processing module It is connected;
The communication terminal 102 is also used to for receiving and showing the monitoring information to the monitoring device 101 Send control instruction.
The monitoring information acquisition module includes load transducer, and air velocity transducer, complete machine inclination sensor, height pass Sensor and video monitor can also include other kinds of sensor etc..
The load transducer can use LZ-BH1 plate ring type pull pressure sensor, using plate ring structure, have precision Height, dynamic effect are good, easy for installation.By good moisture seal handle, be widely used in various hang hook steelyards, harbour, harbour, Lifting overload protection equipment etc..
The air velocity transducer can use NHFS45 type sensor, this air velocity transducer uses the plastic material of uvioresistant The vane of production, has light-weight, starts that torque is small, and inertia is low, can actual response wind speed information.Using high density episcotister, The frequency values that pulse output can be improved, are more suitable for high-precision measurement.It is widely used in meteorology, ocean, environment, agricultural, woods The fields such as industry, water conservancy, electric power, scientific research.
The complete machine inclination sensor can use SCA120T sensor, and the complete machine inclination sensor is twin shaft Sensor exports two signals of X/Y axis, detects complete machine levelness immediately.
The height sensor can use GMX60R12E10LA type encoder.
The limit module includes height limitator, overhead traveling crane limiter and hypervelocity limiter.
The height limitator includes using the multi-functional travel switch of DXZ type, speed ratio 1:274.The overhead traveling crane limiter can To use LX918-11S type stroke limit, for traveling limit before and after overhead traveling crane.
The central processing module includes Omron CP1H type high performance programmable controller, the PLC technology utensil There are pulse output function, 4 axis of standard configuration, high accuracy positioning control power is showed fully, high-speed counter function, 4 axis of standard configuration phase difference, and one Platform can easily realize multijoint control, interrupt input function, at most 8 points built-in, by the high speed processing of instruction, facilitate entire The high speed of device, Serial Communication Function can arbitrarily select 2 ports, RS-232C, RS-485 according to palette Ethernet communication function (being realized using palette) is communicated by Ethernet with host computer, built-in 4 points of inputs, The simulation input output function (only limiting CP1H-XA type) of 2 points of output, structured text can also be used in standard configuration USB peripheral port (ST) unit of CP1W series, CJ series can be used in language simple operation calculation function, and scalability is preeminent, shows using LCD Set-up function is easily safeguarded and is debugged.
The monitoring device 101 further includes display module, and the display module 203 is connected with the central processing module, The display module includes the touch display of model MT4523TE, and the touch display has high pixel, high color, 4 Line precision resistance network, CPU 800MHzRISC have various communication interfaces, support ethernet communication.
The communication module includes the remote data acquisition device of model GRM530, can also be including radio receiving transmitting module etc. Module for long-range receiving and transmitting signal.
The monitoring device 101 further includes drive module, and the driver includes the weight of model GOODRIVE300-19 Load type special converter, the driving mould is connected with the central processing module, for receiving the control of the central processing module Signal processed simultaneously makes corresponding operation, the driver driver using American TI Company 32 bit DSP control systems and at present International most leading speed sensorless vector control technology has the anti-tripping performance beyond similar product and adapts to severe electricity Net, temperature, humidity and dust ability, greatly improve the reliability of product.Dedicated hoisting operations mode has safe and reliable Dedicated band-type brake logic and failure protection function, built-in common operating stick zero testing function, torque verifying, contactor control System, the safely and fast functions such as braking.
The communication terminal 102 can be used for controlling turning off or on for the monitoring information acquisition module, the shifting Dynamic communicating terminal 102 can turn off or on signal, the monitoring to the monitoring device 101 transmission monitoring information acquisition module The central processing module of device 101 receive the monitoring information acquisition module turn off or on signal after, control the monitoring The closing and unlatching of information acquisition module.
The monitoring information acquisition module further includes infrared human body inductor, fingerprint capturer and timer, described infrared Line human inductor is opened within a preset time as between 8 points to 9 points of the morning, 5 PM arrives for incuding human body It is opened between 6 points, the finger print information that the fingerprint capturer obtains can be uploaded to the central processing module, the center The finger print information is compared processing module with preset fingerprint information, the affiliated people of the finger print information is obtained, in the finger After line collector obtains finger print information, current time is sent to the central processing module, the centre by the timer Reason module obtains checking card the time for people described in the finger print information, and the central processing module can be by the affiliated people of the finger print information It is sent to the communication module with the time of checking card, the communication module can upload the affiliated people of the finger print information and information of checking card To the communication terminal 102, in this way, administrative staff can arrive diligent situation by the acquisition employee of communication terminal 102.
The monitoring device 101 can also include speech player, the speech player and the central processing module 202 are connected, and the communication module of the monitoring device 101 may include bluetooth module, the bluetooth mould of the communication terminal 102 The bluetooth module of block and the monitoring device 101 is wirelessly connected, and the bluetooth module of the monitoring device 101, which receives, comes from the shifting The bluetooth module of the digital signal comprising voice messaging that dynamic communicating terminal 102 is sent, the monitoring device 101 will be described Digital signal is sent to the central processing module, and the digital signal is converted to voice messaging by the central processing module, And the voice messaging is played by the speech player.Wherein, the communication terminal 102 includes recording the voice The phonographic recorder of information, controller and bluetooth module for the voice messaging to be converted to digital signal.
Using the present invention, the load transducer in monitoring information acquisition module 201, air velocity transducer, complete machine can be passed through Inclination sensor, height sensor and video monitor etc. come acquire in real time the girder erection crane load situation, around The monitoring informations such as ambient wind velocity situation, gradient situation, operator can remotely obtained by communication terminal in real time The monitoring information is taken, and control instruction is sent to the monitoring device 101 according to the monitoring information, controls the monitoring dress It sets 101 and makes corresponding operation.
Fig. 2 is the schematic diagram of monitoring device provided in an embodiment of the present invention, and described device includes:
The monitoring device is located on girder erection crane, for obtaining monitoring information and the monitoring information being uploaded to outside Communication terminal;
The monitoring device includes monitoring information acquisition module 201, limit module 204, central processing module 202 and communication Module 206, the monitoring information acquisition module 201, limit module 204 and the communication module 206 respectively with the centre Module 202 is managed to be connected.
Described device further includes display module 203, and the display module 203 is connected with the central processing module 202, institute State the touch display that display module 203 includes model MT4523TE.
Described device further includes drive module 205, and the driver includes the heavy-load type of model GOODRIVE300-19 Special converter, the drive module 205 is connected with the central processing module 202, for receiving the central processing module 202 control signal simultaneously makes corresponding operation.
The monitoring device can also include alarm module, and the alarm module is connected with the central processing module 202, The alarm module includes multiple combined aural and visual alarms.The collected data of information acquisition module are uploaded to the central processing The data are compared with preset data for module 202, the central processing module 202, if the data are more than present count According to then the central processing module 202 controls the alarm module and opens, and at the same time, the communication module 206 sends alarm Signal is to external communication terminal.
The monitoring information acquisition module 201 further includes infrared human body inductor, fingerprint capturer and timer, described red Outside line human inductor is opened between such as 8 points to 9 points of the morning, 5 PM within a preset time for incuding human body It is opened between to 6 points, the finger print information that the fingerprint capturer obtains can be uploaded to the central processing module 202, described The finger print information is compared central processing module 202 with preset fingerprint information, obtains the affiliated people of the finger print information, In After the fingerprint capturer obtains finger print information, current time is sent to the central processing module 202, institute by the timer It states central processing module 202 and obtains checking card the time for people described in the finger print information, the central processing module 202 can will be described The affiliated people of finger print information and time of checking card are sent to the communication module 206, and the communication module 206 can be by the finger print information Affiliated people and information of checking card are uploaded to the external communication terminal 102, in this way, administrative staff can pass through communication terminal 102 acquisition employees' arrives diligent situation.
The monitoring device can also include speech player, the speech player and the central processing module 202 It is connected, the communication module 206 of the monitoring device may include bluetooth module, the bluetooth module of the communication terminal and institute The bluetooth module for stating monitoring device is wirelessly connected, and the bluetooth module of the monitoring device is received to be sent out from external communication terminal The digital signal is sent to described by the digital signal comprising voice messaging sent, the bluetooth module of the monitoring device Central processing module 202, the digital signal is converted to voice messaging by the central processing module 202, and passes through institute's predicate Sound player plays the voice messaging.
Using the present invention, the load transducer in monitoring information acquisition module 201, air velocity transducer, complete machine can be passed through Inclination sensor, height sensor and video monitor etc. come acquire in real time the girder erection crane load situation, around The monitoring informations such as ambient wind velocity situation, gradient situation, and the monitoring information is sent to by external shifting by communication module 206 Dynamic communication terminal equipment can also receive the control instruction that external mobile communication terminal device is sent, be grasped accordingly Make.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement Also it should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of girder erection crane Intelligent remote monitoring system characterized by comprising
Monitoring device and communication terminal;
The monitoring device is located on girder erection crane, for obtaining monitoring information and the monitoring information being uploaded to the movement Communicating terminal, the monitoring device includes monitoring information acquisition module, limits module central processing module and communication module, described Monitoring information acquisition module, limit module and the communication module are connected with the central processing module respectively;
The communication terminal is also used to refer to monitoring device transmission control for receiving and showing the monitoring information It enables.
2. girder erection crane Intelligent remote monitoring system as described in claim 1, which is characterized in that the monitoring information acquisition mould Block includes load transducer, and air velocity transducer, complete machine inclination sensor, height sensor, infrared human body inductor, fingerprint are adopted Storage, timer and video monitor.
3. girder erection crane Intelligent remote monitoring system as described in claim 1, which is characterized in that the limit module includes height Spend limiter, overhead traveling crane limiter and hypervelocity limiter.
4. girder erection crane Intelligent remote monitoring system as described in claim 1, which is characterized in that the central processing module packet Include Omron CP1H type high performance programmable controller.
5. girder erection crane Intelligent remote monitoring system as described in claim 1, which is characterized in that the monitoring device further includes Display module, the display module are connected with the central processing module, and the display module includes model MT4523TE Touch display.
6. girder erection crane Intelligent remote monitoring system as described in claim 1, which is characterized in that the communication module includes type Number be GRM530 remote data acquisition device.
7. girder erection crane Intelligent remote monitoring system as described in claim 1, which is characterized in that the monitoring device further includes Drive module, the driver include the heavy-load type special converter of model GOODRIVE300-19, the drive module with The central processing module is connected, for receiving the control signal of the central processing module and making corresponding operation.
8. a kind of monitoring device characterized by comprising
The monitoring device is located on girder erection crane, for obtaining monitoring information and the monitoring information being uploaded to external movement Communicating terminal;
The monitoring device includes monitoring information acquisition module, limit module central processing module and communication module, the monitoring Information acquisition module, limit module and the communication module are connected with the central processing module respectively.
9. monitoring device as claimed in claim 8, which is characterized in that described device further includes display module, the display mould Block is connected with the central processing module, and the display module includes the touch display of model MT4523TE.
10. monitoring device as claimed in claim 8, which is characterized in that described device further includes drive module, the driver packet The heavy-load type special converter of model GOODRIVE300-19 is included, the drive module is connected with the central processing module, For receiving the control signal of the central processing module and making corresponding operation.
CN201910670622.8A 2019-07-23 2019-07-23 A kind of girder erection crane Intelligent remote monitoring system Pending CN110395661A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111646367A (en) * 2020-04-15 2020-09-11 张�杰 Control system of electric hoist crane

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Publication number Priority date Publication date Assignee Title
KR20150119642A (en) * 2014-04-16 2015-10-26 주식회사 삼우소프트 crane work performance processing and monitering method thereof
CN204778443U (en) * 2015-07-07 2015-11-18 吴志东 Hoist intelligence remote monitering system
CN206486212U (en) * 2017-02-27 2017-09-12 中石化石油工程技术服务有限公司 A kind of marine drilling platform crane automatic safe warning system
CN108196497A (en) * 2018-02-23 2018-06-22 长安大学 A kind of Bridge Erector real-time security monitoring system
CN208413671U (en) * 2018-03-19 2019-01-22 常州市常欣电子衡器有限公司 Crane safety monitoring management system based on PLC and industrial personal computer
CN211310606U (en) * 2019-07-23 2020-08-21 中铁广州工程局集团第二工程有限公司 Remote intelligent monitoring system and device for beam crane

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150119642A (en) * 2014-04-16 2015-10-26 주식회사 삼우소프트 crane work performance processing and monitering method thereof
CN204778443U (en) * 2015-07-07 2015-11-18 吴志东 Hoist intelligence remote monitering system
CN206486212U (en) * 2017-02-27 2017-09-12 中石化石油工程技术服务有限公司 A kind of marine drilling platform crane automatic safe warning system
CN108196497A (en) * 2018-02-23 2018-06-22 长安大学 A kind of Bridge Erector real-time security monitoring system
CN208413671U (en) * 2018-03-19 2019-01-22 常州市常欣电子衡器有限公司 Crane safety monitoring management system based on PLC and industrial personal computer
CN211310606U (en) * 2019-07-23 2020-08-21 中铁广州工程局集团第二工程有限公司 Remote intelligent monitoring system and device for beam crane

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111646367A (en) * 2020-04-15 2020-09-11 张�杰 Control system of electric hoist crane

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Inventor after: Duan Jiyao

Inventor after: Zhou Shengmin

Inventor after: Sun Hui

Inventor before: Sun Hui