CN110394544B

CN110394544B - Intelligent double-layer fixed heat-releasing type welding die capable of improving product yield

Info

Publication number: CN110394544B
Application number: CN201910656261.1A
Authority: CN
Inventors: 陈建财; 冉杰; 李志海; 林福清
Original assignee: Suzhou Kezhilv Information Technology Co ltd
Current assignee: Jinhua Sunho New Materials Co ltd
Priority date: 2019-07-19
Filing date: 2019-07-19
Publication date: 2021-05-14
Anticipated expiration: 2039-07-19
Also published as: CN110394544A

Abstract

The invention discloses an intelligent double-layer fixed heat-release welding die for improving the product percent of pass, which structurally comprises a clamping grab handle and a die body, wherein the clamping grab handle is locked with the die body and consists of a grab handle, an opening clamp and a closing clamp, the grab handle is connected with a closing clamp shaft, the opening clamp is locked with the closing clamp, the opening clamp comprises an upper shaft pendulum, a wire shaft and a lower shaft plate, the upper shaft pendulum is locked with the wire shaft, and the wire shaft is connected with the lower shaft plate shaft; the operation of thermal induction drive spool device, treat that the adversion rotates the operation that has driven interior mode device after several seconds, the copper bar is binded fixedly through interior mould strip, and the mould frame is supplementary fixed, has both realized fixing and through the waste heat heating of mould frame, has guaranteed the pleasing to the eye and the quality of soldering set shape, size, and the melting welding time of also reasonable control has avoided the too long solder joint adhesion of time mould, leads to the condemned condition of mould.

Description

Intelligent double-layer fixed heat-releasing type welding die capable of improving product yield

Technical Field

The invention relates to the field of dies, in particular to an intelligent double-layer fixed heat-releasing welding die for improving the product percent of pass.

Background

The heat releasing welding process is simple, high in efficiency and high in quality, and has metal compound chemical reaction heat as heat source and overheated molten metal to form welded joint in certain shape and size in the cavity of special heat releasing welding mold.

Although the structure in the prior art enables the heat-release welding device to be processed simply, the welding point is possibly adhered to the die after the welding is completed for too long time in use, the die is scrapped due to the adhesion of the die weld craters, and if the welding tool is taken down without controlling well, the welding tool is not attractive in shape and size and has not over-closed quality.

Disclosure of Invention

The invention mainly aims to overcome the defects of the prior art and provide an intelligent double-layer fixed heat-release type welding die for improving the product yield, so as to solve the problems that although the heat-release welding device is simple to process, welding points can be adhered to the die after the welding is finished for too long time in use, a die welding opening is adhered, the die is scrapped, and the welding tool is not attractive in shape and size and cannot be in quality due to the fact that the welding tool is taken down if the welding tool is not controlled well in time.

The invention is realized by adopting the following technical scheme: the utility model provides an improve intelligent double-deck fixed welding mould of putting hot type of product percent of pass, its structure is including pressing from both sides tight grab handle, the mould body, press from both sides tight grab handle right-hand member and the locking of the mould body, press from both sides tight grab handle by grab handle, open and press from both sides, the closing presss from both sides the constitution, grab handle right-hand member and closing presss from both sides the hub connection, open and press from both sides the locking in bottom with the closing.

Preferably, the opening clamp comprises an upper pendulum, a bobbin and a lower shaft plate, the upper pendulum is locked with the upper end of the bobbin, the bottom end of the bobbin is connected with the lower shaft plate through a shaft, and the lower shaft plate is embedded with a bobbin device and is positioned on the same shaft center.

Further preferably, the spool device includes that the outer axle inlays, interior spring pole, interior pivot, the outer axle inlays and interior spring pole left end lock joint, interior spring pole and the welding of interior pivot left end, the outer axle inlays and is connected with interior pivot, interior pivot is located that the outer axle inlays the inboard.

Further preferably, the outer shaft insert comprises an outer insert ring and a welding groove, and the surface of the outer insert ring is provided with the welding groove.

Further preferably, the die body comprises a top cover, a die frame and a welding hole, the top cover is connected with the upper end of the die frame through a hinge, and the welding hole is formed in the die frame.

Further preferably, the die frame is provided with a hopper cavity and a cross cavity, an internal die device is mounted inside the die frame, and the internal die device is in transmission connection with the right end of the opening clamp.

Further preferably, the inner mold device comprises a rotator, an inner mold strip and an inner mold embedding frame, the rotator is provided with the inner mold strip, the inner mold strip surrounds the rotator, and the upper end of the rotator is installed on the inner mold embedding frame.

Advantageous effects

When the copper bar connecting device is used, copper bars to be connected are horizontally or vertically placed, the copper bars are placed at welding holes and placed in a die frame, a copper bar connector is placed in the center of the die frame, a gap of 13 mm is reserved at the connector, and then the die body is clamped through a clamping handle; placing a gasket and molten powder into the hopper cavity, covering the top cover, and igniting the ignited powder by using an ignition gun; the internal mold device is driven to operate by a belt when molten powder is combusted, an internal spring rod is driven by thermal induction to push an internal rotating shaft, external shaft embedding and internal rotating shaft clamping are achieved, the internal rotating shaft rotates, operation of the internal mold device is driven after the internal rotating shaft rotates for several seconds, a rotator rotates to drive an internal mold strip to bind a copper bar, the bobbin device can rotate when binding, a worker prompts the mold body to be opened through a clamping grab handle according to rotation of the bobbin device, the copper bar is fixed through the internal mold strip at the moment, the mold frame is fixed in an auxiliary mode, fixation is achieved, waste heat heating through the mold frame is achieved, time is controlled within 15-20 seconds through automatic operation of the bobbin device, the mold frame is thoroughly opened, the bobbin device returns to the original position, the copper bar is taken out, all slag in the mold is removed, and next operation is prepared.

Compared with the prior art, the invention has the beneficial effects that: placing the copper bar in a die body, placing a copper bar joint in the center of the die body, placing a gasket, pouring molten powder, covering a top cover, and igniting the powder by using an ignition gun; the operation of thermal induction drive spool device, treat that the adversion rotates the operation that has driven interior mode device after several seconds, the copper bar is binded fixedly through interior mould strip, and the mould frame is supplementary fixed, has both realized fixing and through the waste heat heating of mould frame, has guaranteed the pleasing to the eye and the quality of soldering set shape, size, and the melting welding time of also reasonable control has avoided the too long solder joint adhesion of time mould, leads to the condemned condition of mould.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 shows a schematic structural diagram of an intelligent double-layer fixed heat-releasing welding mold for improving the product yield.

Fig. 2 shows a schematic view of the structure of the grip handle of the present invention.

Fig. 3 shows a schematic view of the structure of the opening clip of the present invention.

Figure 4 shows a schematic view of the construction of the inventive bobbin arrangement.

Figure 5 shows a schematic view of the exploded structure of the spool arrangement of the present invention.

Fig. 6 shows a schematic structural diagram of the top cover and the mold frame of the present invention.

Fig. 7 shows a schematic structural view of the inner die device of the present invention.

In the figure: the clamping device comprises a clamping grab handle 1, a die body 2, a grab handle 10, an opening clamp 11, a closing clamp 12, an upper pendulum 110, a spool 111, a lower shaft plate 112, a spool device 1120, an outer shaft embedded 30, an inner spring rod 31, an inner rotating shaft 32, an outer embedded ring 300, a welding groove 301, a top cover 20, a die frame 21, a welding hole 22, a bucket cavity 210, a cross cavity 212, an inner die device 211, a rotator 40, an inner die bar 41 and an inner die embedded frame 42.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides an intelligent double-layer fixed heat-releasing welding mold for increasing the product yield: the structure of the device comprises a clamping grab handle 1 and a mould body 2, wherein the clamping grab handle 1 is locked with the mould body 2, the clamping grab handle 1 consists of a grab handle 10, an opening clamp 11 and a closing clamp 12, the grab handle 10 is connected with the closing clamp 12 through a shaft, the opening clamp 11 is locked with the closing clamp 12 through a manual transmission and an automatic transmission, the transmission is more flexible, the cost is effectively saved on the premise of maximum intelligent control, the opening clamp 11 comprises an upper shaft pendulum 110, a bobbin 111 and a lower shaft plate 112, the upper shaft pendulum 110 is locked with the bobbin 111, the bobbin 111 is connected with the lower shaft plate 112 through a shaft, the lower shaft plate 112 is embedded with a bobbin device 1120, the bobbin device 1120 plays the advantages of main automatic transmission, the bobbin device 1120 is in an exposed design, the operation condition of a worker can be conveniently and visually observed by the worker, the flexible adjustment can be timely carried out, the bobbin device 1120 comprises an outer embedded shaft 30, an inner spring rod 31 and an inner, outer shaft inlays 30 and interior spring bar 31 lock joint, interior spring bar 31 and the welding of interior pivot 32, outer shaft inlays 30 and connects with interior pivot 32 hub connection, outer shaft inlays 30 including outer insert ring 300, welds groove 301, outer insert ring 300 is equipped with welds groove 301, the mould body 2 includes top cap 20, mould frame 21, welding hole 22, top cap 20 passes through hinged joint with mould frame 21, mould frame 21 is equipped with welding hole 22, mould frame 21 is equipped with fill chamber 210, cross chamber 212, mould frame 21 installs interior mould device 211, interior mould device 211 presss from both sides 11 transmission with opening and is connected, interior mould device 211 includes circulator 40, interior mould strip 41, interior mould strip 42, circulator 40 is equipped with interior mould strip 41, circulator 40 is installed on interior mould insert frame 42, interior mould strip 41 is connected in welding groove 301 department, is convenient for spool device drives interior mould device 211 transmission.

When the copper bar connecting device is used, copper bars to be connected are horizontally or vertically placed, the copper bars are placed at the welding holes 22 and placed in the die frame 21, a copper bar connector is placed in the center of the die frame 21, a gap of 13 mm is reserved at the connector, and the die body 2 is clamped through the clamping handle 1; placing a gasket and molten powder into the hopper cavity 210, pouring the molten powder into the hopper cavity 210, covering the top cover 20, and igniting the ignited powder by using an ignition gun; when the melting powder is burnt, the opening clamp 11 drives the inner mold device 211 to operate, the heat induction drives the inner spring rod 31 to push the inner rotating shaft 32, the outer shaft is clamped with the inner rotating shaft 32, the inner rotating shaft 32 rotates, the inner rotating shaft 32 drives the inner mold device 211 to operate after rotating for several seconds, the rotator 40 rotates to drive the inner mold strips 41 to bind the copper bars, the spool device 1120 rotates when binding, a worker opens the mold body 2 through the clamping handle 1 according to the rotation prompt of the spool device 1120, at the moment, the copper bars are fixed through the inner mold strips 41, the mold frame 21 is fixed in an auxiliary way, and the fixation and the waste heat heating through the mold frame 21 are realized, the time is controlled to be 15-20 seconds through the automatic operation of the wire shaft device 1120, finally, the mold frame 21 is completely opened, the wire shaft device 1120 returns, the copper bar is taken out, and all slag in the mold is removed for the next operation.

Compared with the prior art, the invention has the technical progress that: placing the copper bar in the die body 2, placing the copper bar joint in the center of the die body 2, placing a gasket, pouring the melting powder, covering the top cover 20, and igniting the ignition powder by using an ignition gun; the operation of thermal induction drive spool device 1120 waits that inner pivot 32 rotates the operation that has driven centre form device 211 after several seconds, and the copper bar is binded fixedly through interior mould strip 41, and mould frame 21 is supplementary fixed, has both realized fixedly and through the waste heat heating of mould frame 21, has guaranteed the pleasing to the eye and the quality of soldering set shape, size, also reasonable control the melting welding time, has avoided the too long solder joint adhesion of time mould, leads to the condemned condition of mould.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides an improve intelligent double-deck fixed welding mould of putting hot type of product percent of pass, its structure is including pressing from both sides tight grab handle (1), the mould body (2), press from both sides tight grab handle (1) and the locking of the mould body (2), its characterized in that: the clamping grab handle (1) consists of a grab handle (10), an opening clamp (11) and a closing clamp (12), the grab handle (10) is connected with the closing clamp (12) through a shaft, and the opening clamp (11) is locked with the closing clamp (12); the open clamp (11) comprises an upper pendulum (110), a bobbin (111) and a lower shaft plate (112), wherein the upper pendulum (110) is locked with the bobbin (111), the bobbin (111) is connected with the lower shaft plate (112) through a shaft, and a bobbin device (1120) is embedded in the lower shaft plate (112); the bobbin device (1120) comprises an outer shaft embedded part (30), an inner spring rod (31) and an inner rotating shaft (32), the outer shaft embedded part (30) is buckled with the inner spring rod (31), the inner spring rod (31) is welded with the inner rotating shaft (32), and the outer shaft embedded part (30) is connected with the inner rotating shaft (32) through a shaft; the outer shaft insert (30) comprises an outer insert ring (300) and a welding groove (301), and the outer insert ring (300) is provided with the welding groove (301); the die body (2) comprises a top cover (20), a die frame (21) and welding holes (22), the top cover (20) is connected with the die frame (21) through a hinge, and the die frame (21) is provided with the welding holes (22); the die frame (21) is provided with a hopper cavity (210) and a cross cavity (212), the die frame (21) is provided with an internal die device (211), and the internal die device (211) is in transmission connection with the opening clamp (11); the inner die device (211) comprises a rotator (40), an inner die strip (41) and an inner die embedded frame (42), wherein the rotator (40) is provided with the inner die strip (41), and the rotator (40) is arranged on the inner die embedded frame (42);

the copper bar to be connected is horizontally or vertically placed, the copper bar is placed at the welding hole (22) and placed in the die frame (21), the copper bar joint is placed in the center of the die frame (21), a gap of 13 mm is reserved at the joint, and the die body (2) is clamped through the clamping handle (1); placing a gasket in the hopper cavity (210), pouring the molten powder into the hopper cavity (210), covering the top cover (20), and igniting the ignition powder by using an ignition gun; when the molten powder is combusted, the opening clamp (11) drives the inner mold device (211) to operate, the thermal induction drives the inner spring rod (31) to push the inner rotating shaft (32), the outer shaft insert (30) is clamped with the inner rotating shaft (32), the inner rotating shaft (32) rotates, after the inner rotating shaft (32) rotates for several seconds, the inner mold device (211) is driven to operate, the rotator (40) rotates to drive the inner mold strips (41) to bind the copper bars, the bobbin device (1120) rotates when the copper bars are bound, a worker opens the mold body (2) through the clamping grab handle (1) according to the rotation prompt of the bobbin device (1120), at the moment, the copper bars are fixed through the inner mold strips (41), the mold frame (21) is fixed in an auxiliary mode, the fixation is realized, the waste heat heating is also realized through the mold frame (21), the time is controlled to be 15-20 seconds through the automatic operation of the bobbin device (1120), and finally the mold frame (21) is opened completely, and returning the bobbin device (1120), taking out the copper bar, and removing all slag in the die.