A kind of alcohol-based fuel oven
Technical field
The invention belongs to environment protection energy-saving equipment technical field more particularly to a kind of alcohol-based fuel ovens.
Background technique
In recent years, as scarcity, the price of international energy increasingly of the energy persistently skyrocket, huge shadow is brought to economic development
It rings, energy security also faces a severe challenge.Under this overall background, energy conservation measure is rigorously enforced, improves energy utilization rate, promotes new energy
It distributes rationally, greatly develops alternative energy, be extremely urgent major issue.Mainly there are two weights for alternative energy research at present
Point: first is that coal base substitutes liquid fuel, including methanol, dimethyl ether, synthetic oil;Second is that biomass liquid fuel (ethyl alcohol, biology,
Diesel oil).Expert's prediction, because advantage is prominent, the Aalcohols fuel based on methanol will be commercially available most commonly used
Promotion and application.Aalcohols fuel is a kind of New-type fuel configured based on the substances such as methanol, existed in liquid form, and
Nuclear energy, solar energy, wind energy, hydraulic energy are the same, are the environment-friendly type clean energy resourcies widelyd popularize at present;In face of traditional fossil energy
Exhaustion, Aalcohols fuel are most potential novel alternative energies at present, with its low price, efficient, safe and environment-friendly and deep by various countries
Enterprise's favor.Energy shortages global at this stage causes the industry such as fuel oil, combustion gas and domestic fuel price constantly to be risen violently, directly
It connects and affects daily life.The development and application of new energy have been trends of the times.It is reported that 2006, because of the gas price that liquefies
Lattice rise violently, and people's life cost is increasingly improving, and increasingly in short supply with resource, price is also by continuous rise.2008, oil was waste
Sprawling, partially makees the hotel of fuel with diesel oil, restaurant is in an emergency one after another or even some enterprises close the door and have a rest because can't buy diesel oil
Industry is suffered heavy losses.2010, with global recovery, international oil price rose violently once again, International Energy Agency warning, when low oil price
In generation, is gone for ever.Simultaneously as the use of diesel fuel, cause that environmental pollution is getting worse.Aalcohols fuel is the world
Generally acknowledge, one of the standard emerging energy that country is formally assert, as international oil price is risen sharply, Aalcohols fuel will rapidly become liquid
Change the substitute of gas and other fuel.Aalcohols fuel is than the advantage of liquefied gas: calorific value is high, price is low, and calorific value may be up to
6000 kilocalories/kilogram, and sanitation and hygiene, free from extraneous odour, without black smoke, without carbon distribution, without residue, discharged than the exhaust gas of liquefied gas low
80% or more, it is the green energy resource of standard.And safe and reliable, easy to use, transport is not necessarily to steel cylinder, without potential explosion danger,
More it will not cause poisoning because of leakage.To alleviate diesel oil situation in short supply, national energy portion and Environmental Protection Department were once combined
Hereafter, the coming years will completely forbid coal, diesel oil enters kitchen.Up to now, urban has begun implementation.Therefore, it sends out
Opening up new energy is the tendency of the day, is interests demand, the major issue even more benefited the nation and the people.As emerging alternative eco-friendly power source, alcohols
Fuel is widelyd popularize, and economic development will be made to welcome " methanol economy era " after " petroleum economics epoch ", and development is latent
Power is huge and has a extensive future.The design of Carbinol stove and methanol fuel boiler is all extremely complex in the prior art, while to methanol
Utilization rate is very low, and consumes at high cost.
When in use, liquid fuel enters gasifier by feed pipe to current Aalcohols fuel kitchen range, by after thermal evaporation from
Gas-guide tube enters mixture pipe, enters back into furnace core, sprays from stomata, burning.Start operation when, liquid fuel by feed pipe into
Enter gasifier, enter mixture pipe through gas-guide tube, from flowing out into air scoop for mixture pipe bottom, falls into drip tray, drip tray
In liquid lighted by electronic lighter, burn, make the fuel gasification in gasifier.Due to must sustained combustion after firing
5-10 minutes or more (preheating), could generate enough heats made fuel stabilization gasify, and only after fuel stabilization gasification, just might be used
The flare for continuing vigorous burning is generated, causes Aalcohols fuel kitchen range that can not be suitable for domestic applications.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of structure is simple, high combustion efficiency, safety collar
The alcohol-based fuel oven of guarantor.
The technical scheme is that
A kind of alcohol-based fuel oven, including sequentially connected safety valve, gasifier, mixer, filter, control valve and burner, with
And the pipeline of connection all parts;The gasifier includes electric heating body, and the electric heating body includes metal substrate, is located at metal
Rare earth thick film dielectric layer and rare earth thick film circuit on substrate, the filter are mounted on the upstream or downstream of the control valve.
Further, the safety valve is spring fully-enclosed safe valve, bore 20-50mm.The safety valve can be in furnace
Closing liquid control valve when having accident extinguishing or loss of ignition avoids liquid fuel from persistently conveying initiation unexpected.
Further, the gasifier has circular ring shape hollow cavity, and air intake is arranged in the mixer.
Further, the filter is cylindrical cavities, filter layer is provided in the middle part of cylindrical cavities, under filter
Portion is provided with the sewage pipe communicated therewith, and the filter layer includes silicon-carbide particle.
Further, the silicon-carbide particle includes silicon carbide supporter and silicon carbide film layer, the thickness of the silicon carbide film layer
Degree is 20~500 μm.
Further, the preparation of the silicon-carbide particle, comprising the following steps:
(1) silicon oxide powder, high molecular material, curing agent ratio by weight are (60~88) by supporter raw material preparation:
(10~20): (1~2) weighs, is mixed in organic solvent, and agitated rear ball milling obtains slurry, then dries, obtains composite powder,
The high molecular material is epoxy resin, phenolic resin or furfural resin, and the curing agent is p-methyl benzenesulfonic acid, oxalic acid or lemon
Acid, the organic solvent are ethyl alcohol or formaldehyde;
(2) it supporting body formed, composite powder obtained by step (1) is put into mold, is press-formed with press, pressure is 50~
100MPa;
(3) film layer raw material preparation, by silicon carbide powder, high molecular material, pore creating material, curing agent ratio by weight be (60~
90): (10~20): (10~20): (1~2) weighs, is mixed in organic solvent, and agitated rear ball milling obtains membrane layer pulp;It is described
High molecular material is selected from the one or more of epoxy resin, phenolic resin and furfural resin, and the pore creating material is cellulose
Or polyvinyl alcohol, the curing agent are p-methyl benzenesulfonic acid, oxalic acid or citric acid, the organic solvent is ethyl alcohol or formaldehyde;
(4) prepared by superficial film, and superficial film is carried out using dipping or spraying method, obtains superficial film after dry
Dipping method: the supporter that step (2) is obtained immerses in membrane layer pulp, and supporting body surface is made to coat one layer of slurry, and
After dry, then impregnate, pass through dipping time and control superficial film thickness;
Slurry: being sprayed on the supporter of rotation by spraying method using spray gun, opposite between supporter and spray gun by adjusting
Velocity of displacement controls thicknesses of layers;
(5) it is sintered, the precast body after coating surface film layer is sintered under vacuum, inert gas atmosphere, heating rate per minute 1
~10 DEG C, 800~1200 DEG C are warming up to, keeps the temperature 0.5~1 hour, then heat up, rate is 5~15 DEG C per minute, temperature 1500
~2400 DEG C, 0.5~5 hour is kept the temperature, silicon-carbide particle is obtained.
Further, the control valve is manual modulation valve, inside nominal diameter 20-40mm.The control valve is adjusted by gasification
Fuel afterwards, firepower adjusting is more accurate and linear, small when avoiding liquid fuel range big when there is firepower when firepower is adjusted
Phenomenon.For adjusting fuel flow rate, control igniting and flame-out control valve.
Further, the burner includes copper distributor, and the diameter of distributed pores in the distributor, the stomata is
0.2-0.8mm。
Further, the metal substrate is aluminum bronze composite metal substrate, in the plane of the composite metal substrate or any
In curved surface, be prepared with several temperature regions, the aluminum bronze composite metal substrate with a thickness of 1-2mm.
Further, the rare earth thick film dielectric layer with a thickness of 60-100 microns, the rare earth thick film circuit includes multilayer
The rare earth thick film circuit of superposition, single layer rare earth thick film circuit with a thickness of 0.1-1mm.
Further, the rare earth thick film dielectric layer is made of rare earth medium slurry drying sintering, the rare earth medium slurry
Including;SiO240-60 parts, TiO25-30 parts, 5-10 parts of BaO, 10-20 parts of terpinol, 0.5-5 parts of ethyl cellulose, 1.4-
2-10 parts of butyrolactone, 1-6 parts of rilanit special, 0.1-5 parts of lecithin;0.09-2.5 parts of yttrium oxide.The viscosity of the slurry is
150~300mPas.
The rare earth thick film circuit is made of the drying sintering of rare earth resistance slurry, and the rare earth resistance slurry includes: fine
30-50 parts of aluminium powder, Zn020-50 parts, SiO25-10 parts, 3-5 parts of CuO, 10-20 parts of terpinol, 0.5-5 parts of ethyl cellulose,
5-10 parts of tributyl citrate, 1-6 parts of rilanit special, 0.1-5 parts of lecithin;0.09-2.5 parts of yttrium oxide, neodymia 0.2-
1 part.The viscosity of the slurry is 150~300mPas.
During the sintering process of above-mentioned rare earth medium slurry and rare earth resistance slurry, 50-70 DEG C of heating-cooling rate/
Min, peak temperature are 500-700 DEG C.
Further, the alcohol-based fuel cooker further includes electronic lighter, provides power supply by electronic striking conducting wire.
Beneficial effects of the present invention: being arranged electric heat and gasification device on fuel delivery pipe road, and stove is in cold ignition, gasification
The rapid heating and gasifying of liquid fuel can significantly be reduced preheating time, can foreshorten within 10 seconds, make by the electric heating body of device
Even if stove can quickly generate the flare of vigorous burning in cold ignition.It is such as cyclic annular by the design of INVENTIONLiquid-fueled combustion furnace
Gasification space, so that the conveying of fuel is smooth, firepower is vigorous and flameholding.During carrying out fire amount adjusting, passed through
Filter, the completely pure matter silicon carbide of filter membrane, it is possible to reduce the carbon distribution that burner generates in combustion meets the tune to fire amount
Section, no thermal stress generate, and play energy saving purpose.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the application alcohol radical class A fuel A kitchen range.
In figure, 1- safety valve, 2- gasifier, 3- mixer, 4- filter, 5- control valve, 6- burner.
Specific embodiment
To further appreciate that the contents of the present invention, feature and effect, with embodiment and attached drawing is cooperated to be described in detail below.
Refering to fig. 1, a kind of alcohol-based fuel cooker, including sequentially connected safety valve 1, gasifier 2, mixer 3, filter
4, control valve 5 and burner 6, and the pipeline of connection all parts;The gasifier includes electric heating body, the electric heating body packet
Metal substrate is included, rare earth thick film dielectric layer and rare earth thick film circuit on metal substrate, the filter are mounted on described
The upstream or downstream of control valve.The filter is cylindrical cavities, filter layer is provided in the middle part of cylindrical cavities, in filter
Lower part be provided with the sewage pipe communicated therewith, the filter layer includes silicon-carbide particle.The silicon-carbide particle includes carbonization
Silicon supporter and silicon carbide film layer, the silicon carbide film layer with a thickness of 20~500 μm.The preparation of the silicon-carbide particle, packet
Include following steps:
(1) silicon oxide powder, high molecular material, curing agent ratio by weight are (60~88) by supporter raw material preparation:
(10~20): (1~2) weighs, is mixed in organic solvent, and agitated rear ball milling obtains slurry, then dries, obtains composite powder,
The high molecular material is epoxy resin, phenolic resin or furfural resin, and the curing agent is p-methyl benzenesulfonic acid, oxalic acid or lemon
Acid, the organic solvent are ethyl alcohol or formaldehyde;
(2) it supporting body formed, composite powder obtained by step (1) is put into mold, is press-formed with press, pressure is 50~
100MPa;
(3) film layer raw material preparation, by silicon carbide powder, high molecular material, pore creating material, curing agent ratio by weight be (60~
90): (10~20): (10~20): (1~2) weighs, is mixed in organic solvent, and agitated rear ball milling obtains membrane layer pulp;It is described
High molecular material is selected from the one or more of epoxy resin, phenolic resin and furfural resin, and the pore creating material is cellulose
Or polyvinyl alcohol, the curing agent are p-methyl benzenesulfonic acid, oxalic acid or citric acid, the organic solvent is ethyl alcohol or formaldehyde;
(4) prepared by superficial film, and superficial film is carried out using dipping or spraying method, obtains superficial film after dry
Dipping method: the supporter that step (2) is obtained immerses in membrane layer pulp, and supporting body surface is made to coat one layer of slurry, and
After dry, then impregnate, pass through dipping time and control superficial film thickness;
Slurry: being sprayed on the supporter of rotation by spraying method using spray gun, opposite between supporter and spray gun by adjusting
Velocity of displacement controls thicknesses of layers;
(5) it is sintered, the precast body after coating surface film layer is sintered under vacuum, inert gas atmosphere, heating rate per minute 1
~10 DEG C, 800~1200 DEG C are warming up to, keeps the temperature 0.5~1 hour, then heat up, rate is 5~15 DEG C per minute, temperature 1500
~2400 DEG C, 0.5~5 hour is kept the temperature, silicon-carbide particle is obtained.
In use, control valve issues ignition signal, safety valve is either manually or automatically opened, and liquid fuel passes through fuel
Enter gasifier gasification into pipeline, liquid fuel is exported by fuel delivery pipe road to control valve after gasification, by control
The flow of valve processed adjusts to control firepower size, and since control valve adjusts the fuel after gasification, firepower adjusts more smart
It is quasi- and linear, small phenomenon when avoiding liquid fuel range big when there is firepower when firepower is adjusted.Stove is in cold ignition, gasification
The rapid heating and gasifying of liquid fuel significantly can be reduced preheating time (can foreshorten within 10 seconds) by the electric heating body of device,
Even if fuel oven is enable quickly to generate the flare of vigorous burning in cold ignition;Stove is when burning work, electric heating gasifier
Electric heating body can close, save the energy.In the filter that control valve upstream or downstream are installed, it is possible to reduce burner is burned
The carbon distribution generated in journey reaches energy saving purpose.
Embodiment 1
Above-mentioned alcohol-based fuel oven, wherein the bore of the safety valve is 20mm, the inside nominal diameter of the control valve is 20mm, institute
State stomata in distributor diameter be 0.2mm, the aluminum bronze composite metal substrate with a thickness of 1mm, the rare earth thick film dielectric
Layer with a thickness of 60 microns, the rare earth thick film circuit includes the rare earth thick film circuits of 3 layers of superposition, single layer rare earth thick film circuit
With a thickness of 0.5-0.8mm.The rare earth thick film dielectric layer is made of rare earth medium slurry drying sintering, the rare earth medium slurry
Including;SiO240 parts, TiO220 parts, BaO5 parts, 20 parts of terpinol, 3 parts of ethyl cellulose, 2 parts of 1.4- butyrolactone, hydrogenate castor
6 parts of sesame oil, 3 parts of lecithin;2 parts of yttrium oxide.The viscosity of the slurry is 150mPas.
The rare earth thick film circuit is made of the drying sintering of rare earth resistance slurry, and the rare earth resistance slurry includes: fine
50 parts of aluminium powder, Zn020 parts, SiO25 parts, 3 parts of CuO, 20 parts of terpinol, 0.5 part of ethyl cellulose, 5 parts of tributyl citrate,
1 part of rilanit special, 0.5 part of lecithin;2 parts of yttrium oxide, 1 part of neodymia.The viscosity of the slurry is 250mPas.
In the filter silicon-carbide particle superficial film with a thickness of 50 μm, in the preparation method of silicon-carbide particle, branch
The raw material proportioning of support body is 60 parts of silicon oxide powder, 20 parts of high molecular material, 1 part of curing agent, uses organic solvent ethyl alcohol;Film layer
Raw material proportioning is 90 parts of silicon carbide powder, 10 parts of high molecular material, 10 parts of pore creating material, 1 part of curing agent, uses organic solvent second
Alcohol prepares superficial film using spraying method, 1200 DEG C of once sintered temperature, and 2000 DEG C of double sintering temperature.
Embodiment 2
Similar with embodiment 1, wherein the bore of the safety valve is 50mm, the inside nominal diameter of the control valve is 40mm, described
In distributor the diameter of stomata be 0.8mm, the aluminum bronze composite metal substrate with a thickness of 2mm, the rare earth thick film circuit packet
Include 5 layers superposition rare earth thick film circuits, single layer rare earth thick film circuit with a thickness of 0.1-0.3mm.In the rare earth medium slurry
60 parts of SiO2,10 parts of tributyl citrate in rare earth resistance slurry.In the preparation method of the silicon-carbide particle, film layer raw material
Proportion is 60 parts of silicon carbide powder, 20 parts of high molecular material, 12 parts of pore creating material, 2 parts of curing agent, uses organic solvent formaldehyde.
Embodiment 3
Similar with embodiment 1, wherein the bore of the safety valve is 35mm, the inside nominal diameter of the control valve is 30mm, described
The diameter of stomata is 0.5mm in distributor, the aluminum bronze composite metal substrate with a thickness of 1.5mm, rare earth thick film dielectric layer
With a thickness of 80 microns.5 parts of 1.4- butyrolactone in the rare earth medium slurry, 4 parts of rilanit special in rare earth resistance slurry.It is described
In the preparation method of silicon-carbide particle, the raw material proportioning of supporter is 80 parts of silicon oxide powder, 12 parts of high molecular material, curing agent
2 parts, using organic solvent formaldehyde, the film layer with a thickness of 500 μm.
Embodiment 4
Similar with embodiment 2, wherein the bore of the safety valve is 35mm, the inside nominal diameter of the control valve is 30mm, described
The diameter of stomata is 0.5mm in distributor, the aluminum bronze composite metal substrate with a thickness of 1.5mm, rare earth thick film dielectric layer
With a thickness of 100 microns.5 parts of ethyl cellulose in the rare earth medium slurry, in rare earth resistance slurry.The silicon-carbide particle
In preparation method, superficial film is prepared using dipping method, 800 DEG C of once sintered temperature, 2400 DEG C of double sintering temperature.
Embodiment 5
Similar with embodiment 1, wherein the bore of the safety valve is 35mm, the inside nominal diameter of the control valve is 30mm, described
The diameter of stomata is 0.5mm in distributor, the aluminum bronze composite metal substrate with a thickness of 1.5mm, rare earth thick film dielectric layer
With a thickness of 60 microns.5 parts of lecithin in the rare earth medium slurry, the viscosity of slurry described in rare earth resistance slurry are
200mPas.In the preparation method of the silicon-carbide particle, once sintered heat preservation 1 hour then proceedes to double sintering.
Embodiment 6
Similar with embodiment 1, wherein the bore of the safety valve is 30mm, the inside nominal diameter of the control valve is 40mm, described
In distributor the diameter of stomata be 0.8mm, the aluminum bronze composite metal substrate with a thickness of 2mm, the thickness of rare earth thick film dielectric layer
Degree is 60 microns.The rare earth thick film circuit include 5 layers superposition rare earth thick film circuits, single layer rare earth thick film circuit with a thickness of
0.1-0.3mm.1 part of yttrium oxide in the rare earth medium slurry, 0.5 part of neodymia in rare earth resistance slurry.The silicon carbide
In the preparation method of grain, film layer raw material proportioning is 75 parts of silicon carbide powder, 20 parts of high molecular material, 12 parts of pore creating material, curing agent 2
Part,
Embodiment 7
Similar with embodiment 1, wherein the bore of the safety valve is 30mm, the inside nominal diameter of the control valve is 40mm, described
In distributor the diameter of stomata be 0.8mm, the aluminum bronze composite metal substrate with a thickness of 2mm, the thickness of rare earth thick film dielectric layer
Degree is 60 microns.The rare earth thick film circuit include 2 layers superposition rare earth thick film circuits, single layer rare earth thick film circuit with a thickness of
0.8 and 1.0mm.SiO in the rare earth medium slurry260 parts, 15 parts of terpinol in rare earth resistance slurry.The silicon carbide
In the preparation method of grain, the raw material proportioning of supporter is 88 parts of silicon oxide powder, 15 parts of high molecular material, 1.5 parts of curing agent, is made
With organic solvent formaldehyde.
Embodiment 8
Similar with embodiment 6, wherein the bore of the safety valve is 50mm, the diameter of stomata is 0.6mm in the distributor, dilute
Native thick film dielectric layer with a thickness of 80 microns.The single layer rare earth thick film circuit with a thickness of 0.5-0.6mm.The rare earth medium
TiO in slurry220 parts, 10 parts of tributyl citrate in rare earth resistance slurry.The viscosity of described two slurries is 200mPas.Institute
It states in the preparation method of silicon-carbide particle, the raw material proportioning of supporter is 70 parts of silicon oxide powder, 18 parts of high molecular material, solidification
1.8 parts of agent, use organic solvent formaldehyde.
Embodiment 9
Similar with embodiment 2, wherein the bore of the safety valve is 40mm, the diameter of stomata is 0.6mm in the distributor, dilute
Native thick film dielectric layer with a thickness of 80 microns.The single layer rare earth thick film circuit with a thickness of 0.5-0.6mm.The rare earth medium
12 parts of terpinol in slurry, 40 parts of Fine Aluminum Powder in rare earth resistance slurry.In the preparation method of the silicon-carbide particle, using leaching
Stain method prepares superficial film, 1000 DEG C of once sintered temperature, and 1800 DEG C of double sintering temperature.
Embodiment 10
Similar with embodiment 4, wherein the bore of the safety valve is 50mm, the diameter of stomata is 0.6mm in the distributor, dilute
Native thick film dielectric layer with a thickness of 80 microns.The single layer rare earth thick film circuit with a thickness of 0.5-0.6mm.The rare earth medium
8 parts of BaO in slurry, Zn025 parts in rare earth resistance slurry.In the preparation method of the silicon-carbide particle, using spraying method system
Standby superficial film, 1000 DEG C of once sintered temperature, keep the temperature 5 hours by 2200 DEG C of double sintering temperature.
The above is only the preferred embodiment of the present invention, it is noted that for those skilled in the art
It can be subject to several variations not departing from the scope of the present invention, therefore structure described above included and shown in the drawings should regard
To be illustrative, rather than to limit the scope of protection of the patent of the present invention.