CN110385549A - A kind of full-automatic DC bonding machines - Google Patents

A kind of full-automatic DC bonding machines Download PDF

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Publication number
CN110385549A
CN110385549A CN201910510776.0A CN201910510776A CN110385549A CN 110385549 A CN110385549 A CN 110385549A CN 201910510776 A CN201910510776 A CN 201910510776A CN 110385549 A CN110385549 A CN 110385549A
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CN
China
Prior art keywords
automatic
welding
full
pedestal
weld
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910510776.0A
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Chinese (zh)
Inventor
赵怀
王小雨
刘文科
吴星星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Zhongxintong Industrial Co Ltd
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Huizhou Zhongxintong Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201910510776.0A priority Critical patent/CN110385549A/en
Publication of CN110385549A publication Critical patent/CN110385549A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to welding technology fields, specifically disclose a kind of full-automatic DC bonding machines, including pedestal, are provided with automatic feed mechanism and welding mechanism on pedestal;Welding mechanism includes the sliding slot being fixedly mounted on pedestal, and sliding slot is equipped with horizontally movable sliding block, and the lower end of sliding block is removable to be provided with weld part, and through-hole is equipped with below weld part, is equipped with fibre optical sensor on the left of sliding slot.The present invention carries out the DC head of detection automatic feed mechanism conveying by fibre optical sensor, sliding block is cooperated to drive the weld part output end face through-hole on welding mechanism simultaneously, and then automatic welding is carried out to DC head below by weld part, without manually being welded, effectively increase working efficiency, because of welding quality unstable caused by angle problem when avoiding manual operation, solve the problems, such as due to using it is artificial carry out DC weld and easily because angle problem leads to welding quality unstable.

Description

A kind of full-automatic DC bonding machines
Technical field
The present invention relates to welding technology field, specifically a kind of full-automatic DC bonding machine.
Background technique
In general, the connector between the electronic product that power supply adaptor connection is powered therewith is referred to as DC head by we, because It is DC (Direct Current) direct current for power supply adaptor output, so DC connector is known as DC head.Currently, DC head It needs to be welded with DC line (sealing wire) to carry out using by manually carrying out DC welding, i.e., manually traditional method is Hand takes DC line to be welded with tin silk, and the working efficiency usually welded is not high, while cost of labor is higher.
Conduction in order to guarantee DC is good, and welding is most critical, and human weld is easy the case where there are rosin joints.And And there is also following deficiencies in actual use for above-mentioned technical solution: due to carrying out DC welding, manual operation using artificial Shi Yinwei angle problem easily leads to welding quality unstable.Therefore, a kind of full-automatic DC bonding machines are designed, becomes and needs at present It solves the problems, such as.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic DC bonding machine, with solve it is mentioned above in the background art by In using artificial the problem of carrying out DC welding and easily leading to welding quality unstable because of angle problem.
To achieve the above object, the invention provides the following technical scheme:
A kind of full-automatic DC bonding machines, including pedestal are provided with automatic feed mechanism and welding mechanism on the pedestal; The welding mechanism includes the sliding slot being fixedly mounted on the base, and the sliding slot is equipped with horizontally movable sliding block, institute State sliding block lower end it is removable be provided with weld part, through-hole is equipped with below the weld part, optical fiber is equipped on the left of the sliding slot and passes Sensor;The DC head of detection automatic feed mechanism conveying is carried out by fibre optical sensor, while sliding block being cooperated to drive the defeated of weld part Outlet face through-hole, and then automatic welding is carried out to DC head below by weld part and is effectively mentioned without manually being welded High working efficiency, because of welding quality unstable caused by angle problem when avoiding manual operation.
As a further solution of the present invention: material feeding box, the autoloader are equipped on the left of the automatic feed mechanism Receiving mechanism is equipped on the right side of structure, the receiving mechanism lower end is equipped with bracket.
As further scheme of the invention: the chassis interior is evenly arranged with multiple storage boxes, and the storage Hermatic door is hinged at box opening.
As further scheme of the invention: the pedestal lower end is fixedly installed with multiple damping blocks, and the damping The material of block is rubber.
As further scheme of the invention: the welding mechanism front is equipped with thread feeding mechanism, the thread feeding mechanism Output end is equipped with tangent mechanism;The thread feeding mechanism includes the fixed plate being fixedly mounted on pedestal, and the fixed plate is equipped with For winding the roll of sealing wire, it is additionally provided in the fixed plate multiple for adjusting the guide roller in sealing wire direction;Institute Stating tangent mechanism includes automatic gas cutting machine and the shaft that automatic gas cutting machine side is arranged in.
As further scheme of the invention: the receiving mechanism includes conveyer, and the conveyer input terminal is equipped with For adjusting the regulating mechanism of material input angle;The regulating mechanism includes mounting blocks and is hinged on the mounting blocks Articulated slab, articulated slab left side lower end are equipped with support shaft, and the support shaft lower end is equipped with for the shell screw thread with conveyer The adjusting screw rod of connection.
As further scheme of the invention: the articulated slab is hinged with snap-gauge close to one end of the mounting blocks.
As further scheme of the invention: being additionally provided with controller on the pedestal.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is provided with fibre optical sensor, automatic feed mechanism and welding mechanism, is detected by fibre optical sensor The DC head of automatic feed mechanism conveying, while sliding block being cooperated to drive the weld part output end face through-hole on welding mechanism, in turn Automatic welding is carried out to DC head below by weld part to effectively increase working efficiency without manually being welded, avoid Because of welding quality unstable caused by angle problem when manual operation, solve due to using it is artificial carry out DC weld and The problem of easily leading to welding quality unstable because of angle problem.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some Embodiment.
Fig. 1 is the structural schematic diagram of the full-automatic DC bonding machine of one embodiment of the invention.
Fig. 2 is the structural schematic diagram of welding mechanism in the full-automatic DC bonding machine of one embodiment of the invention.
Fig. 3 is the structural schematic diagram of thread feeding mechanism in the full-automatic DC bonding machine of one embodiment of the invention.
Fig. 4 is the structural schematic diagram of receiving mechanism in the full-automatic DC bonding machine of another embodiment of the present invention.
Fig. 5 is the structural schematic diagram of regulating mechanism in the full-automatic DC bonding machine of another embodiment of the present invention.
In figure: 1- pedestal, 2- material feeding box, 3- automatic feed mechanism, 4- welding mechanism, 5- controller, 6- regulating mechanism, 7- Receiving mechanism, 8- storage box, 9- damping block, 10- thread feeding mechanism, 11- tangent mechanism, 12- fibre optical sensor, 13- sliding slot, 14- Sliding block, 15- weld part, 16- through-hole, 17- sealing wire, 18- roll, 19- fixed plate, 20- guide roller, 21- support shaft, 22- adjusting screw rod, 23- bracket, 24- conveyer, 25- articulated slab, 26- snap-gauge, 27- mounting blocks, 28- automatic gas cutting machine, 29- turn Axis.
Specific embodiment
Present invention will be explained in further detail in the following with reference to the drawings and specific embodiments.Following embodiment will be helpful to Those skilled in the art further understands the present invention, but the invention is not limited in any way.It should be pointed out that ability For the those of ordinary skill in domain, without departing from the inventive concept of the premise, various modifications and improvements can be made.These Belong to protection scope of the present invention.
Please refer to Fig. 1-3, in one embodiment provided by the invention, a kind of full-automatic DC bonding machine, including pedestal 1 with And automatic feed mechanism 3 and welding mechanism 4 on pedestal 1 are set, specifically, the automatic feed mechanism 3 is located at the bonding machine The lower section of structure 4, and the input terminal of the automatic feed mechanism 3 and output end are located at the left and right sides of the welding mechanism 4.
Further, in embodiments of the present invention, which includes the sliding slot 13 being fixedly mounted on pedestal 1, should Sliding slot 13 is equipped with horizontally movable sliding block 14, and the lower end of the sliding block 14 is removable to be provided with weld part 15, the weld part 15 Lower section is equipped with through-hole 16, is equipped with fibre optical sensor 12 on the left of the sliding slot 13.
Specifically, carrying out the DC head that detection automatic feed mechanism 3 conveys, the fibre optical sensor 12 by fibre optical sensor 12 Output signal be transmitted to the driving mechanism that is arranged on sliding block 14 (for example, it may be electric telescopic rod, concrete model be according to need Ask and selected, here and is not construed as limiting), which drives sliding block 14 to be automatically moved into suitably according to output signal Position, and then the output end face through-hole 16 of weld part 15 is driven, it can be for weld part 15 to DC below by through-hole 16 Head carries out automatic welding, without manually being welded, effectively increases working efficiency, working efficiency can be turned up 50%, save Labour cost, meanwhile, welding process is more stable, because welding quality is not caused by angle problem when avoiding manual operation Stablize the case where (i.e. rosin joint), furthermore, it is possible to carry out flexible modulation welding position according to the actual position DC, effectively improves Applicability.
It should be understood that the fibre optical sensor 12 is a kind of biography that the state of measurand is changed into measurable optical signal Sensor can be product in the prior art, and concrete model is selected according to demand, here and is not construed as limiting, passes through optical fiber Sensor 12 comes DC to be welded positions of the conveying of real-time detection automatic feed mechanism 3, determines compared to the artificial position that carries out, With higher accuracy.
Further, in embodiments of the present invention, which is used to cut the DC line stripped with corresponding for the DC It is welded, which can be one of ultrasonic welding machine, laser-beam welding machine or electrothermal bonding machine, tool Body is not construed as limiting, but preferred laser-beam welding machine, and certainly, above-mentioned only several preferred, which can also be other classes Type such as plasma welding machine etc. sets with specific reference to actual demand, here and is not construed as limiting.
Further, in embodiments of the present invention, which is belt conveyor, and concrete model is according to need It asks and is selected, here and is not construed as limiting, and be equipped with material feeding box 2 on the left of the automatic feed mechanism 3, it will be to be welded by material feeding box 2 The DC head connect carries out batch placement, and DC to be welded in material feeding box 2 are then delivered to weldering one by one by automatic feed mechanism 3 Connection mechanism 4 is welded.
Specifically, DC to be welded in material feeding box 2 are conveyed one by one by automatic feed mechanism 3, when to be welded DC when being delivered to 12 lower section of fibre optical sensor, are carried out detecting DC head by fibre optical sensor 12, then pass output signal The driving mechanism that is arranged on sliding block 14 is transported to drive weld part 15 to be automatically moved into suitable position, and then passes through weld part 15 pairs of DC heads below carry out automatic welding, without manually being welded, effectively increase working efficiency, meanwhile, Ke Yigen Flexible modulation welding position is carried out according to the actual position DC.
Further, in embodiments of the present invention, receiving mechanism 7, the receiving mechanism are equipped on the right side of the automatic feed mechanism 3 7 lower ends are equipped with bracket 23, are supported by bracket 23 to receiving mechanism 7, and then can pass through 7 butt welding machine structure of receiving mechanism 4 materials being welded are collected, and without being manually collected, effectively save labour cost.
Further, in embodiments of the present invention, multiple storage boxes 8, and the storage box are evenly arranged with inside the pedestal 1 8 openings are hinged with hermatic door, can store material by storage box 8, effectively increase space utilization rate, Jin Erke To add materials as needed.
Further, in embodiments of the present invention, which is fixedly installed with multiple damping blocks 9, and the damping block 9 material is rubber, damping can be carried out to the vibration generated in the DC bonding machine courses of work by damping block 9, to subtract Few DC bonding machines are moved because of vibration, and the stability of the DC bonding machine courses of work has been effectively ensured.
Further, in embodiments of the present invention, which is equipped with thread feeding mechanism 10, the thread feeding mechanism 10 Output end be equipped with tangent mechanism 11, which includes the fixed plate 19 that is fixedly mounted on pedestal 1, the fixed plate 19 It is equipped with the roll 18 for winding sealing wire 17, is additionally provided in the fixed plate 19 multiple for adjusting 17 direction of sealing wire Guide roller 20 carries out sealing wire 17 to be delivered to welding mechanism 4 and convey with automatic feed mechanism 3 by thread feeding mechanism 10 Corresponding DC welded, carry out line sending without artificial, reduce the physical demands of operator.
Further, in embodiments of the present invention, which includes automatic gas cutting machine 28 and is arranged automatic The shaft 29 of 28 side of cutting machine, it is possible to understand that, which is driven by motor, which can be existing product In servo motor, concrete model selected according to demand, here and is not construed as limiting, and turning for motor-driven rotatable shaft 29 is passed through It is dynamic, and then the sealing wire 17 being wrapped on roll 18 can be delivered to below weld part 15 and be welded, lead to after being welded Automatic gas cutting machine 28 is crossed to cut off to sealing wire 17, and then can continue to convey remaining sealing wire 17 and be welded again It connects, carries out tangent line welding without artificial.
Specifically, winding multiply sealing wire 17 by roll 18, and then it can wind the sealing wire 17 of certain length Carry out multiple welding, when the DC head for needing sealing wire 17 to convey with automatic feed mechanism 3 is welded, by with shaft 29 The motor-driven rotatable shaft 29 of connection is rotated, meanwhile, the direction of sealing wire 17, Jin Erke are adjusted by multiple guide rollers 20 It is welded so that the sealing wire being wrapped on roll 18 17 to be delivered to below weld part 15, passes through automatic cutting after being welded The automatic work of machine 28 cuts off sealing wire 17, and then can continue to convey remaining sealing wire 17 and be welded again It connects, carries out tangent line welding without artificial, effectively increase working efficiency.
Fig. 4-5 is please referred to, in another embodiment provided by the invention, which includes conveyer 24, this is defeated 24 input terminal of machine is sent to be equipped with the regulating mechanism 6 for adjusting material input angle, which includes mounting blocks 27 and hinge The articulated slab 25 on mounting blocks 27 is connect, which is equipped with support shaft 21, which, which is equipped with, uses In the adjusting screw rod 22 being threadedly coupled with 24 shell of conveyer, the input angle of material is adjusted as needed by regulating mechanism 6 Degree, and then can be convenient automatic feed mechanism 3 and the DC head being welded is carried out being transmitted to conveyer 24, and then rewinding can be passed through The material that 7 butt welding machine structure 4 of mechanism is welded is collected, and without being manually collected, effectively saves labour cost.
Specifically, adjusting the height apart from ground of support shaft 21 by rotation adjusting screw rod 22, and then can make to cut with scissors Fishplate bar 25 rotates on mounting blocks 27, adjusts to realize to the input angle of material, the DC that automatic feed mechanism 3 will be welded Head is transmitted to articulated slab 25, and then by articulated slab 25 DC being welded head is slid into conveyer 24 under the effect of gravity and carried out Conveying is collected.
Further, in embodiments of the present invention, which is hinged with snap-gauge 26 close to one end of the mounting blocks 27, Guarantee that the DC head on articulated slab 25 is normally carried out sliding by the way that snap-gauge 26 to be turned out, when needs batch is simultaneously to multiple DC Head is when being conveyed, and by snap-gauge 26, inwardly rotation stops the DC head on articulated slab 25 to slide, when being accumulate to requirement DC head when, snap-gauge 26 can be turned out, and then multiple DC simultaneous transmissions of accumulation can be made to conveyer 24, thus It is convenient that multiple DC are collected or are packed simultaneously, without being manually collected again to multiple DC.
Further, in embodiments of the present invention, be additionally provided with controller 5 on the pedestal 1, the controller 5 can with it is automatic Feeding mechanism 3, welding mechanism 4, receiving mechanism 7, thread feeding mechanism 10 and tangent mechanism 11 are electrically connected, by controller 5 come Operation control is carried out to automatic feed mechanism 3, welding mechanism 4, receiving mechanism 7, thread feeding mechanism 10 and tangent mechanism 11, in turn It realizes the full-automation of DC bonding machines, is subject to reality wherein being not directed to part and being the same as those in the prior art or can be used the prior art It is existing.
The beneficial effects of the present invention are: the present invention is provided with fibre optical sensor 12, automatic feed mechanism 3 and welding mechanism 4, The DC head that detection automatic feed mechanism 3 conveys is carried out by fibre optical sensor 12, while sliding block 14 being cooperated to drive on welding mechanism 4 15 output end face through-hole 16 of weld part, and then automatic welding is carried out to DC head below by weld part 15, without people Work is welded, and working efficiency is effectively increased, because welding quality is unstable caused by angle problem when avoiding manual operation It is fixed, it solves the problems, such as due to using DC welding of artificial progress and easily because angle problem leads to welding quality unstable.
The electric appliance occurred in this article can be electrically connected with extraneous main controller and 220V alternating current, and main controller can be calculating Machine etc. plays the conventionally known equipment of control.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", "top", The orientation or positional relationship of the instructions such as "bottom", "inner", "outside", " front ", " back side " is orientation based on the figure or position Relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have There is specific orientation, be constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, in this hair In bright description, unless otherwise indicated, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition Concrete meaning in the present invention.
The standardized element that the present invention uses can commercially, and shaped piece is according to specification and attached drawing note Load can carry out customized, and in the prior art mature bolt, rivet, welding can be used in the specific connection type of each part Equal conventional means, this will not be detailed here.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (8)

1. a kind of full-automatic DC bonding machines, including pedestal (1), which is characterized in that be provided with self-feeding on the pedestal (1) Mechanism (3) and welding mechanism (4);
The welding mechanism (4) includes the sliding slot (13) being fixedly mounted on the pedestal (1), and the sliding slot (13) is equipped with can The sliding block (14) moved horizontally, the lower end of the sliding block (14) is removable to be provided with weld part (15), under the weld part (15) Side is equipped with through-hole (16), is equipped with fibre optical sensor (12) on the left of the sliding slot (13).
2. full-automatic DC bonding machines according to claim 1, which is characterized in that on the left of the automatic feed mechanism (3) Equipped with material feeding box (2), receiving mechanism (7) are equipped on the right side of the automatic feed mechanism (3), receiving mechanism (7) lower end is equipped with Bracket (23).
3. full-automatic DC bonding machines according to claim 2, which is characterized in that be uniformly arranged inside the pedestal (1) Have multiple storage boxes (8), and the storage box (8) opening is hinged with hermatic door.
4. full-automatic DC bonding machines according to claim 2, which is characterized in that pedestal (1) lower end is fixedly mounted Have multiple damping blocks (9), and the material of the damping block (9) is rubber.
5. full-automatic DC bonding machines according to claim 4, which is characterized in that welding mechanism (4) front is equipped with The output end of thread feeding mechanism (10), the thread feeding mechanism (10) is equipped with tangent mechanism (11);
The thread feeding mechanism (10) includes the fixed plate (19) being fixedly mounted on pedestal (1), and the fixed plate (19) is equipped with For winding the roll (18) of sealing wire (17), it is additionally provided on the fixed plate (19) multiple for adjusting sealing wire (17) side To guide roller (20);
The tangent mechanism (11) includes the shaft (29) of automatic gas cutting machine (28) and setting in automatic gas cutting machine (28) side.
6. according to any full-automatic DC bonding machines of claim 2-5, which is characterized in that receiving mechanism (7) packet It includes conveyer (24), conveyer (24) input terminal is equipped with the regulating mechanism (6) for adjusting material input angle;
The regulating mechanism (6) includes mounting blocks (27) and the articulated slab (25) being hinged on the mounting blocks (27), described Lower end is equipped with support shaft (21) on the left of articulated slab (25), and support shaft (21) lower end is equipped with for the shell with conveyer (24) The adjusting screw rod (22) of threaded connection.
7. full-automatic DC bonding machines according to claim 6, which is characterized in that the articulated slab (25) is close to the peace One end of dress block (27) is hinged with snap-gauge (26).
8. full-automatic DC bonding machines according to claim 7, which is characterized in that be additionally provided with control on the pedestal (1) Device (5).
CN201910510776.0A 2019-06-13 2019-06-13 A kind of full-automatic DC bonding machines Pending CN110385549A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910510776.0A CN110385549A (en) 2019-06-13 2019-06-13 A kind of full-automatic DC bonding machines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910510776.0A CN110385549A (en) 2019-06-13 2019-06-13 A kind of full-automatic DC bonding machines

Publications (1)

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CN110385549A true CN110385549A (en) 2019-10-29

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CN201910510776.0A Pending CN110385549A (en) 2019-06-13 2019-06-13 A kind of full-automatic DC bonding machines

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102593685A (en) * 2012-02-24 2012-07-18 东莞市双力数控设备有限公司 Automatic welding machine for DC (direct-current) power supply connector
CN105846282A (en) * 2016-03-24 2016-08-10 天津市力干科技有限公司 Full-automatic double-end wire harness crimping machine and control method for automatically regulating speed and retreating material
CN206657941U (en) * 2017-04-11 2017-11-21 东莞市睿人自动化机械科技有限公司 A kind of automatic cutting line DC terminal welders
CN208683816U (en) * 2018-07-12 2019-04-02 上海外经集团控股有限公司 A kind of hot mineral aggregate conveying device reducing conveyer belt inordinate wear

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102593685A (en) * 2012-02-24 2012-07-18 东莞市双力数控设备有限公司 Automatic welding machine for DC (direct-current) power supply connector
CN105846282A (en) * 2016-03-24 2016-08-10 天津市力干科技有限公司 Full-automatic double-end wire harness crimping machine and control method for automatically regulating speed and retreating material
CN206657941U (en) * 2017-04-11 2017-11-21 东莞市睿人自动化机械科技有限公司 A kind of automatic cutting line DC terminal welders
CN208683816U (en) * 2018-07-12 2019-04-02 上海外经集团控股有限公司 A kind of hot mineral aggregate conveying device reducing conveyer belt inordinate wear

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