CN110380584B

CN110380584B - Motor assembly line

Info

Publication number: CN110380584B
Application number: CN201910676273.0A
Authority: CN
Inventors: 曹林海
Original assignee: Shenzhen Zhicheng Measurement & Control Technology Co ltd
Current assignee: Shenzhen Zhicheng Measurement & Control Technology Co ltd
Priority date: 2019-07-25
Filing date: 2019-07-25
Publication date: 2020-12-08
Anticipated expiration: 2039-07-25
Also published as: CN110380584A

Abstract

The invention discloses a motor assembly line which comprises a feeding mechanism and an assembling mechanism, wherein the feeding mechanism comprises a feeding machine, a shaping machine and a paper inserting machine, a material moving arm is movably arranged in the middle of the upper end of the side surface of the feeding machine through an adjusting seat, an adjusting clamping arm is longitudinally and movably arranged at one end of the top of the inner wall of the shaping machine, a transmission frame is transversely and fixedly arranged in the shaping machine below the adjusting clamping arm, a plurality of assembling plates are movably arranged in the transmission frame through toothed chains arranged at two ends of the transmission frame, the assembling mechanism comprises a winding machine, a double-sided wire binding machine, an encapsulating machine and a finished product detecting machine, and a shell feeding frame is longitudinally and fixedly arranged at the bottom end of one side surface of the encapsulating machine through. According to the invention, the assembly operation of the rotor and the stator is completed through the winding machine and the double-sided wire binding machine, the motor shell assembly is completed through the packaging machine, and the quality of the assembled motor is detected through the finished product detection machine, so that the use quality of product offline can be effectively ensured, and the use effect is good.

Description

Motor assembly line

Technical Field

The invention relates to the technical field of motor production lines, in particular to a motor assembly line.

Background

The assembly line refers to a production line in which workpieces continuously and uniformly pass through a series of assembly workstations at a certain speed, and corresponding assembly work is completed at each assembly workstation according to certain requirements. The assembly line is an effective combination of a human and a machine, the flexibility of equipment is fully embodied, and a conveying system, a follower fixture, an online special machine and detection equipment are organically combined to meet the assembly requirements of various products. The transmission mode of the assembly line is synchronous transmission/(forced) or non-synchronous transmission/(flexible), and manual assembly or semi-automatic assembly is realized according to the selection of configuration. Assembly lines are indispensable in mass production of enterprises. The existing motor assembly line is mostly characterized in that an assembled stator and an assembled rotor are installed in a machine shell and packaged, the stator and the rotor are independently assembled and transported to the assembly line, so that the assembly period is prolonged, the production cost is increased, the assembly line does not have later-stage detection equipment, the finished product delivery quality is influenced, and the practicability is poor.

Disclosure of Invention

The invention aims to provide a motor assembly line, which aims to solve the problems that in the prior art, a stator and a rotor are independently assembled and transferred to the assembly line, so that the assembly period is prolonged, and the production cost is increased.

In order to achieve the purpose, the invention provides the following technical scheme: a motor assembly line comprises a feeding mechanism and an assembling mechanism, wherein the feeding mechanism comprises a feeding machine, a shaping machine and a paper inserting machine, a material moving arm is movably arranged in the middle of the upper end of the side surface of the feeding machine through an adjusting seat, a material conveying frame is longitudinally and fixedly arranged on one side of the feeding machine below the material moving arm, the shaping machine is vertically and fixedly arranged on one side, close to the feeding machine, of the material conveying frame, an adjusting clamping arm is longitudinally and movably arranged at one end of the top of the inner wall of the shaping machine through a guide rail, a transmission frame is transversely and fixedly arranged in the shaping machine below the adjusting clamping arm, a plurality of assembling plates are movably arranged in the transmission frame through toothed chains arranged at two ends, the paper inserting machine is fixedly arranged above the assembling plates on one side of the transmission frame through the assembling frame, the assembling mechanism comprises a winding machine, a double-sided wire binding machine, a packaging machine and a finished, the double-sided wire binding machine is fixedly arranged above a transmission frame, far away from one side of the paper inserting machine, of the winding machine, the packaging machine spans the transmission frame and is fixedly arranged above the assembling plate, a shell feeding frame is longitudinally and fixedly arranged at the bottom end of the surface of one side of the packaging machine through a through hole, and the finished product detection machine is vertically and fixedly arranged on one side, far away from the shaping machine, of the transmission frame.

Preferably, the material conveying frame and the shell material feeding frame are controlled and driven by external stepping motors, and the transmission frame is controlled and driven by an external servo motor.

Preferably, the side symmetry of inside two tooth chains of driving frame is equipped with puts the thing cardboard, the assembly plate activity is arranged in two and is put between the thing cardboard.

Preferably, a plurality of brake levers are obliquely arranged in the middle of the bottom end of the inner wall of the transmission frame below the assembly plate through pneumatic levers, and the maximum height of each brake lever regulated by the pneumatic levers is greater than the horizontal height of the assembly plate.

Preferably, the front side of the wire binding arm in the double-sided wire binding machine is also provided with an independent overturning mechanical clamping arm, and the packaging machine on one side of the shell feeding frame is internally provided with six-axis assembling mechanical arms.

Preferably, the material moving arm is a three-axis rotating material loading arm, and a discharging mechanical arm is further arranged on the inner wall of one side, far away from the transmission frame, of the finished product detection machine.

Compared with the prior art, the invention has the beneficial effects that:

1. the assembling mechanism comprises a winding machine, a double-sided wire binding machine, an encapsulating machine and a finished product detecting machine, a discharging mechanical arm is further arranged on the inner wall of one side, away from the transmission frame, of the finished product detecting machine, assembling operation of a rotor and a stator inside the motor is completed through the winding machine and the double-sided wire binding machine, the encapsulating machine completes shell assembling under the action of the internal assembling mechanical arm and detects the quality of the assembled motor through the finished product detecting machine, the using quality of products can be effectively guaranteed, and the using effect is good.

2. The guide rail vertically is arranged at one end of the top of the inner wall of the shaping machine, the stator assembling position of the assembling mechanism can be effectively guaranteed to be uniform and stable through the adjusting clamping arm, the brake rod is obliquely arranged on one side of the transmission frame of each station through the pneumatic rod, automatic adjustment and stopping of the assembling plate can be achieved during assembling operation of different stations, and the practicability is high.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged schematic view of the feeding mechanism of the present invention;

fig. 3 is a partial structural schematic view of the inner wall of the transmission frame of the present invention.

In the figure: 1. a feeding machine; 2. a shaping machine; 3. inserting a paper machine; 4. a material moving arm; 5. a material conveying frame; 6. adjusting the clamping arm; 7. a transmission frame; 8. assembling a plate; 9. a winding machine; 10. a double-sided wire binding machine; 11. a packaging machine; 12. a finished product detector; 13. a shell feeding frame; 14. a storage card board; 15. brake lever.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, 2 and 3, in an embodiment of the present invention, a motor assembly line includes a feeding mechanism and an assembly mechanism, where the feeding mechanism includes a feeding machine 1, a shaping machine 2 and a paper inserting machine 3, a material moving arm 4 is movably disposed in the middle of the upper end of the side surface of the feeding machine 1 through an adjusting seat, a material conveying frame 5 is longitudinally and fixedly disposed on one side of the feeding machine 1 below the material moving arm 4, the shaping machine 2 is vertically and fixedly disposed on one side of the material conveying frame 5 close to the feeding machine 1, an adjusting clamp arm 6 is longitudinally and movably disposed at one end of the top of the inner wall of the shaping machine 2 through a guide rail, a transmission frame 7 is transversely and fixedly disposed inside the shaping machine 2 below the adjusting clamp arm 6, a plurality of assembly plates 8 are movably disposed inside the transmission frame 7 through toothed chains disposed at two ends, the paper inserting machine 3 is fixedly disposed above the assembly plates 8 on, The double-sided wire binding machine comprises a double-sided wire binding machine 10, a packaging machine 11 and a finished product detecting machine 12, wherein a winding machine 9 is fixedly arranged above a transmission frame 7 on one side of a paper inserting machine 3, the double-sided wire binding machine 10 is fixedly arranged above the transmission frame 7 on one side, away from the paper inserting machine 3, of the winding machine 9, the packaging machine 11 is fixedly arranged above an assembling plate 8 in a mode of crossing the transmission frame 7, a shell feeding frame 13 is longitudinally and fixedly arranged at the bottom end of the surface of one side of the packaging machine 11 through a through hole, and the finished product detecting machine 12 is vertically and fixedly arranged on one; the material conveying frame 5 and the shell material feeding frame 13 are controlled and driven by external stepping motors, and the transmission frame 7 is controlled and driven by an external servo motor, so that stable material conveying is realized; the side surfaces of the two toothed chains in the transmission frame 7 are symmetrically provided with two object holding clamp plates 14, and the assembling plate 8 is movably arranged between the two object holding clamp plates 14, so that the material conveying using performance is ensured; a plurality of brake levers 15 are obliquely arranged in the middle of the bottom end of the inner wall of the transmission frame 7 below the assembly plate 8 through pneumatic rods, the maximum height of each brake lever 15 regulated by the pneumatic rods is greater than the horizontal height of the assembly plate 8, and automatic adjustment and stopping of the assembly plates among stations are realized; an independent overturning mechanical clamping arm is further arranged on the front side of the wire binding arm in the double-sided wire binding machine 10, and a six-axis assembling mechanical arm is arranged in the packaging machine 11 on one side of the shell feeding frame 13, so that the assembling quality is guaranteed; the material moving arm 4 is a three-axis rotating material loading arm, and a material unloading mechanical arm is further arranged on the inner wall of one side, away from the transmission frame 7, of the finished product detection machine 12, so that automatic material unloading is realized while the quality of finished products is guaranteed.

The working principle and the using process of the invention are as follows: during the use, the accessories required by assembly are sequentially arranged in the feeding machine 1 and automatically moved through the material moving arm 4, the stator adjusted by the internal adjusting clamping arm 6 of the shaping machine 2 is stably moved to the surface of the assembling plate 8 inside the transmission frame 7, the assembling operation of the rotor and the stator is completed through the winding machine 9 and the double-sided wire binding machine 10, the material moving operation is completed through the transmission frame 7, the packaging machine 11 completes the assembly of the shell under the action of the internal assembling mechanical arm and detects the quality of the assembled motor through the finished product detecting machine 12, the use quality of product offline can be effectively guaranteed, and the use effect is good.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a motor assembly line, includes feed mechanism, assembly devices, its characterized in that: the feeding mechanism comprises a feeding machine (1), a shaping machine (2) and a paper inserting machine (3), wherein a material moving arm (4) is movably arranged at the middle part of the upper end of the side surface of the feeding machine (1) through an adjusting seat, a material conveying frame (5) is longitudinally and fixedly arranged on one side of the feeding machine (1) below the material moving arm (4), the shaping machine (2) is vertically and fixedly arranged on one side, close to the feeding machine (1), of the material conveying frame (5), an adjusting clamping arm (6) is longitudinally and movably arranged at one end of the top of the inner wall of the shaping machine (2) through a guide rail, a transmission frame (7) is transversely and fixedly arranged in the shaping machine (2) below the adjusting clamping arm (6), a plurality of assembling plates (8) are movably arranged in the transmission frame (7) through toothed chains arranged at two ends, and the paper inserting machine (3) is fixedly arranged above the assembling plates (8) on one side, the assembling mechanism comprises a winding machine (9), a double-sided wire binding machine (10), a packaging machine (11) and a finished product detecting machine (12), wherein the winding machine (9) is fixedly arranged above a transmission frame (7) on one side of the paper inserting machine (3), the double-sided wire binding machine (10) is fixedly arranged above the transmission frame (7) on one side, far away from the paper inserting machine (3), of the winding machine (9), the packaging machine (11) spans the transmission frame (7) and is fixedly arranged above the assembling plate (8), and a shell feeding frame (13) is longitudinally and fixedly arranged at the bottom end of the surface on one side of the packaging machine (11) through a through hole; the side symmetry of inside two tooth chains of transmission frame (7) is equipped with puts thing cardboard (14), assembly plate (8) activity is arranged in two and is put between thing cardboard (14).

2. An electric machine assembly line as claimed in claim 1, characterised in that: the material conveying frame (5) and the shell feeding frame (13) are controlled and driven by external stepping motors, and the transmission frame (7) is controlled and driven by an external servo motor.

3. An electric machine assembly line as claimed in claim 1, characterised in that: the brake device is characterized in that a plurality of brake levers (15) are obliquely arranged in the middle of the bottom end of the inner wall of the transmission frame (7) below the assembly plate (8) through pneumatic levers, and the maximum height of each brake lever (15) regulated through the pneumatic levers is larger than the horizontal height of the assembly plate (8).

4. An electric machine assembly line as claimed in claim 1, characterised in that: the front side of the wire binding arm in the double-sided wire binding machine (10) is also provided with an independent overturning mechanical clamping arm.

5. An electric machine assembly line as claimed in claim 1, characterised in that: move material arm (4) and be the rotatory material loading arm of triaxial, finished product detection machine (12) keep away from one side inner wall of driving frame (7) still is equipped with the unloading arm.

6. An electric machine assembly line as claimed in claim 1, characterised in that: the finished product detection machine (12) is vertically and fixedly arranged on one side, far away from the shaping machine (2), of the transmission frame (7).

7. An electric machine assembly line as claimed in claim 1, characterised in that: and a six-shaft assembling mechanical arm is arranged in the packaging machine (11) on one side of the shell feeding frame (13).