CN110376521A - A kind of motor clamping device of automobile drive motor testboard bay - Google Patents

A kind of motor clamping device of automobile drive motor testboard bay Download PDF

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Publication number
CN110376521A
CN110376521A CN201910812861.2A CN201910812861A CN110376521A CN 110376521 A CN110376521 A CN 110376521A CN 201910812861 A CN201910812861 A CN 201910812861A CN 110376521 A CN110376521 A CN 110376521A
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China
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motor
clamping device
top plate
lifting device
shaft
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CN201910812861.2A
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曾小华
陈虹旭
宋大凤
姜效望
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Jilin University
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Jilin University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

本发明公开了一种车用驱动电机测试台架的电机夹持装置,包括用于放置被测电机的电机安装架以及与安装架连接的升降装置;所述升降装置包括调节手柄、滑动丝杠、顶板、底板、固定轴、平动轴、滑轮与剪板;升降装置通过旋转调节手柄,带动上、下平动轴平动,通过剪板的运动实现升降装置顶板的上下移动;升降装置顶板上设有长腰型孔,可实现电机安装架的纵向调节。综上,本发明提供的结构可方便快速地调节电机轴与测功机轴的同轴度,有效解决了电机测试台架中电机夹持装置调节困难,难以保证电机轴与测功机同轴的技术问题。

The invention discloses a motor clamping device of a driving motor test stand for a vehicle, which comprises a motor mounting frame for placing a motor under test and a lifting device connected with the mounting frame; the lifting device includes an adjusting handle and a sliding lead screw , top plate, bottom plate, fixed shaft, translational shaft, pulley and shearing plate; the lifting device drives the upper and lower translational shafts to move in translation by rotating the adjustment handle, and the top plate of the lifting device moves up and down through the movement of the shearing plate; the top plate of the lifting device There is a long waist hole, which can realize the longitudinal adjustment of the motor mounting frame. In summary, the structure provided by the present invention can conveniently and quickly adjust the coaxiality of the motor shaft and the dynamometer shaft, effectively solving the difficulty in adjusting the motor clamping device in the motor test bench, and it is difficult to ensure the coaxiality of the motor shaft and the dynamometer technical problems.

Description

一种车用驱动电机测试台架的电机夹持装置A motor clamping device for a vehicle drive motor test bench

技术领域technical field

本发明属于新能源汽车电机测试领域,具体涉及一种车用驱动电机测试台架的电机夹持装置。The invention belongs to the field of new energy automobile motor testing, and in particular relates to a motor clamping device of a vehicle drive motor test bench.

背景技术Background technique

近年来,随着汽车产业的高速发展,由于汽车发展而带来的各种问题愈加突出。为了解决环境污染与能源短缺问题,各国政府正在积极扶持新能源汽车产业的发展。车用驱动电机作为纯电动汽车与混合动力汽车的关键动力组成,其性能直接影响到整车动力性与经济性。因此,对车用电机做台架测试十分必要。In recent years, with the rapid development of the automobile industry, various problems caused by the development of automobiles have become more prominent. In order to solve the problems of environmental pollution and energy shortage, the governments of various countries are actively supporting the development of the new energy automobile industry. As the key power component of pure electric vehicles and hybrid electric vehicles, vehicle drive motors directly affect the power and economy of the vehicle. Therefore, it is very necessary to do a bench test on the vehicle motor.

目前电机测试台架一般为对拖式台架,由于车用电机的使用转速很高,因此对被测电机与测功机的同轴度要求高。在目前的电机测试台架中,被测电机只通过电机支架安装在地平铁底座上,这种安装方法只能保证两个方向的自由度可调,如中国专利公布号CN208488056U,公布日2019-02-12,公开了一种新能源汽车电机测试台架同轴度调节工装,该机构通过调节螺栓调节电机支架在地平铁底座上移动,可实现两个方向自由度的调节。此种电机固定方法只有保证电机输出轴与测功机输出轴的高度一致,才可以保证同轴度,对电机支架与其他安装支架的加工精度要求高,且不能实现电机输出轴高度的调节。At present, the motor test bench is generally a drag-type bench. Since the motor used in a vehicle has a high speed, it requires high coaxiality between the motor under test and the dynamometer. In the current motor test bench, the motor under test is only installed on the horizontal iron base through the motor bracket. This installation method can only ensure that the degrees of freedom in two directions can be adjusted. 02-12, a new energy vehicle motor test bench coaxiality adjustment tool is disclosed. The mechanism adjusts the movement of the motor bracket on the horizontal iron base through the adjustment bolt, which can realize the adjustment of the degrees of freedom in two directions. This motor fixing method can only ensure the coaxiality if the height of the motor output shaft is consistent with that of the dynamometer output shaft. It requires high machining accuracy for the motor bracket and other mounting brackets, and cannot realize the adjustment of the height of the motor output shaft.

综上所述,如何改进被测电机安装装置,使其高效方便地实现电机输出轴与测功机输出轴同轴度的调节,是目前本领域技术人员急需解决的问题。To sum up, how to improve the installation device of the motor under test so that it can efficiently and conveniently adjust the coaxiality between the output shaft of the motor and the output shaft of the dynamometer is an urgent problem to be solved by those skilled in the art.

发明内容Contents of the invention

为解决上述技术问题,本发明提供一种车用驱动电机测试台架的电机夹持装置,该夹持装置可方便快速地调节电机轴与测功机轴的同轴度,有效解决了电机测试台架中电机夹持装置调节困难,难以保证电机轴与测功机同轴的技术问题。In order to solve the above technical problems, the present invention provides a motor clamping device for a vehicle drive motor test bench. The clamping device can conveniently and quickly adjust the coaxiality between the motor shaft and the dynamometer shaft, effectively solving the problem of motor testing. It is difficult to adjust the motor clamping device in the bench, and it is difficult to ensure the coaxiality of the motor shaft and the dynamometer.

为了达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种车用驱动电机测试台架的电机夹持装置,包括用于放置被测电机的电机安装架以及与所述安装架连接的升降装置,其中:A motor clamping device for a drive motor test bench for a vehicle, comprising a motor mounting frame for placing a motor under test and a lifting device connected to the mounting frame, wherein:

电机安装架通过六角头螺栓安装在升降装置的顶板上;升降装置包括调节手柄、滑动丝杠、顶板、底板、上固定轴、下固定轴、上平动轴、下平动轴、滑轮与剪板;所述的上固定轴、下固定轴通过螺钉与顶板和底板固定连接;所述的上平动轴、下平动轴通过轴承与滑轮连接;所述的剪板之间通过活动螺钉连接。The motor mounting frame is installed on the top plate of the lifting device through hexagon head bolts; the lifting device includes an adjusting handle, a sliding screw, a top plate, a bottom plate, an upper fixed shaft, a lower fixed shaft, an upper translation shaft, a lower translation shaft, a pulley and a shear plate The upper fixed shaft and the lower fixed shaft are fixedly connected with the top plate and the bottom plate through screws; the upper translation shaft and the lower translation shaft are connected with pulleys through bearings; the shear plates are connected through movable screws.

优选的,在上述一种车用驱动电机测试台架的电机夹持装置中,所述的滑动丝杠一端与调节手柄连接,另一端通过梯形螺纹与上平动轴连接,中间支撑在上固定轴中。Preferably, in the motor clamping device of the above-mentioned vehicle drive motor test bench, one end of the sliding screw is connected to the adjustment handle, the other end is connected to the upper translation shaft through a trapezoidal thread, and the middle support is fixed on the upper axis.

优选的,在上述一种车用驱动电机测试台架的电机夹持装置中,所述的滑动丝杠与上固定轴的连接部分不加工螺纹,滑动丝杠与上固定轴通过轴套连接。Preferably, in the motor clamping device of the vehicle drive motor test bench described above, the connecting part of the sliding screw and the upper fixed shaft is not threaded, and the sliding screw and the upper fixed shaft are connected through a bushing.

优选的,在上述一种车用驱动电机测试台架的电机夹持装置中,所述的顶板与底板作为滑轮的移动导轨。Preferably, in the motor clamping device of the vehicle drive motor test bench, the top plate and the bottom plate are used as moving guide rails for pulleys.

优选的,在上述一种车用驱动电机测试台架的电机夹持装置中,所述的顶板上设置有两个长腰型孔,两个长腰型孔孔距大于电机安装架的安装孔的纵向安装孔距。Preferably, in the motor clamping device of the above-mentioned vehicle drive motor test bench, two long-waisted holes are arranged on the top plate, and the distance between the two long-waisted holes is greater than the mounting hole of the motor mounting frame The longitudinal mounting hole distance.

优选的,在上述一种车用驱动电机测试台架的电机夹持装置中,所述的剪板与轴承连接部分设置有孔肩。Preferably, in the motor clamping device of the vehicle driving motor test bench, the connection part between the shear plate and the bearing is provided with a shoulder.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

(1)本发明调整同轴度时只需转动调节手柄和移动电机安装架的安装位置,采用滑动丝杠机构,抬升更加平稳、精度更高,对技术人员而言,调节起来方便快速,省时省力;(1) When the present invention adjusts the coaxiality, it only needs to rotate the adjusting handle and move the installation position of the motor mounting frame, and adopts the sliding screw mechanism, which makes the lifting more stable and has higher precision. For technicians, the adjustment is convenient and fast, saving time saving;

(2)本发明安装被测电机时,被测电机与电机安装架采用螺栓连接,电机安装架与升降装置也采用螺栓连接,安装容易,连接可靠;(2) When the motor under test is installed in the present invention, the motor under test and the motor mounting frame are connected by bolts, and the motor mounting frame and the lifting device are also connected by bolts, so the installation is easy and the connection is reliable;

(3)本发明当更换被测电机时,只需更换电机安装架,尤其只需更改电机安装架中垂直挡板上的安装孔的位置和直径,提高了车用驱动电机测试台架的通用性;(3) The present invention only needs to change the motor mounting frame when changing the motor to be tested, especially only need to change the position and the diameter of the mounting hole on the vertical baffle in the motor mounting frame, which improves the universality of the vehicle driving motor test stand sex;

(4)对电机安装架的加工精度要求低,加工制作容易。(4) The machining precision of the motor mounting frame is low, and the machining is easy.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:

图1为本发明提供的一种车用驱动电机测试台架的电机夹持装置的结构示意图;Fig. 1 is the structural representation of the motor clamping device of a kind of vehicle drive motor test bench provided by the present invention;

图2为本发明提供的一种车用驱动电机测试台架的电机夹持装置的左视半剖图;Fig. 2 is a left half-sectional view of a motor clamping device of a vehicle drive motor test bench provided by the present invention;

图3为本发明提供的一种车用驱动电机测试台架的电机夹持装置的沿图2中的A-A线的剖视图;Fig. 3 is a sectional view along line A-A in Fig. 2 of a motor clamping device of a vehicle drive motor test bench provided by the present invention;

图4为本发明提供的一种车用驱动电机测试台架的电机夹持装置的电机安装架的结构示意图。FIG. 4 is a structural schematic diagram of a motor mounting frame of a motor clamping device of a vehicle drive motor test bench provided by the present invention.

其中,1为电机安装架、1-1为垂直挡板、1-2为加强肋板、1-3为安装底板、2-1为六角头螺栓、2-2为紧固螺母、3为顶板、4为螺帽、5为底板、6为剪板、7为手柄、8为垫片、9为螺钉、10为下平动轴、11为下固定轴、12为滑轮、13为轴承、14为滑动丝杠、15为上平动轴、16为轴承、17为轴套、18为上固定轴、19为螺钉、20为垫片。Among them, 1 is the motor mounting frame, 1-1 is the vertical baffle, 1-2 is the reinforcement rib, 1-3 is the installation bottom plate, 2-1 is the hexagon head bolt, 2-2 is the fastening nut, 3 is the top plate , 4 is the nut, 5 is the bottom plate, 6 is the shear plate, 7 is the handle, 8 is the gasket, 9 is the screw, 10 is the lower translation shaft, 11 is the lower fixed shaft, 12 is the pulley, 13 is the bearing, 14 is Slide screw, 15 are the upper translation shaft, 16 are bearings, 17 are axle sleeves, 18 are upper fixed shafts, 19 are screws, and 20 are gaskets.

具体实施方式:Detailed ways:

下面结合附图对本发明做更细致的描述:Below in conjunction with accompanying drawing, the present invention is described in more detail:

如图1所示,本发明由用于放置被测电机的电机安装架1以及与所述安装架连接的升降装置组成。其中,电机安装架1由垂直挡板1-1、加强肋板1-2、安装底板1-3组成,如图4所示,安装底板1-3上设置有4个安装孔,垂直挡板1-1中间设置中央过孔,供被测电机输出轴穿过,四周设有4个电机安装孔,加强肋板1-2一侧与垂直挡板1-1相连,另一侧与安装底板1-3相连,均通过焊接方式连接。As shown in FIG. 1 , the present invention consists of a motor mounting frame 1 for placing a motor under test and a lifting device connected with the mounting frame. Among them, the motor mounting frame 1 is composed of a vertical baffle 1-1, a reinforcing rib 1-2, and an installation base 1-3. As shown in Figure 4, the installation base 1-3 is provided with 4 installation holes, and the vertical baffle There is a central via hole in the middle of 1-1 for the output shaft of the motor under test to pass through, and there are 4 motor installation holes around it. One side of the reinforcement rib 1-2 is connected with the vertical baffle 1-1, and the other side is connected with the installation bottom plate. 1-3 connected, all connected by welding.

如图1、图2、图3所示,升降装置由调节手柄7、滑动丝杠14、顶板3、底板5、上固定轴18、下固定轴11、上平动轴15、下平动轴10、滑轮12与剪板6组成。其中,顶板3上设置有两个长腰型孔,六角头螺栓2-1穿过长腰型孔与安装底板1-3上的安装孔,由紧固螺母2-2紧固。顶板3上两个长腰型孔的孔距大于的螺纹孔的纵向安装孔距,通过改变电机安装架的螺栓连接位置可以实现纵向自由度的调整。As shown in Figure 1, Figure 2, and Figure 3, the lifting device consists of an adjusting handle 7, a sliding screw 14, a top plate 3, a bottom plate 5, an upper fixed shaft 18, a lower fixed shaft 11, an upper translation shaft 15, and a lower translation shaft 10. , Pulley 12 and shearing plate 6 are formed. Wherein, the top plate 3 is provided with two long waist holes, and the hex head bolts 2-1 pass through the long waist holes and the installation holes on the installation base plate 1-3, and are fastened by fastening nuts 2-2. The pitch of the two oblong holes on the top plate 3 is greater than the longitudinal installation pitch of the threaded holes, and the adjustment of the longitudinal degree of freedom can be realized by changing the bolt connection position of the motor mounting frame.

如图2、图3所示,在上固定轴18和下固定轴11的两端开有螺纹孔,通过螺钉9分别固定连接在顶板3和底板5上。上平动轴15、下平动轴10的两端通过轴承13与滑轮12连接,顶板3和底板5作为滑轮12的移动导轨。在上固定轴18、下固定轴11、上平动轴15和下平动轴10上,有一段与轴承16连接,轴承16外圈与剪板6连接,通过空间方位的安装位置配合,同侧的两个剪板之间形成X型,通过活动螺钉连接。As shown in Fig. 2 and Fig. 3, there are threaded holes at both ends of the upper fixed shaft 18 and the lower fixed shaft 11, and are respectively fixedly connected to the top plate 3 and the bottom plate 5 by screws 9. The two ends of the upper translation shaft 15 and the lower translation shaft 10 are connected with the pulley 12 through the bearing 13, and the top plate 3 and the bottom plate 5 are used as the moving guide rails of the pulley 12. On the upper fixed shaft 18, the lower fixed shaft 11, the upper translation shaft 15 and the lower translation shaft 10, there is a section connected to the bearing 16, the outer ring of the bearing 16 is connected to the shear plate 6, and the installation position of the space orientation is matched, and the same side An X shape is formed between the two shear plates, which are connected by movable screws.

如图3所示,滑动丝杠14一端与调节手柄7连接,另一端通过梯形螺纹与上平动轴15连接,中间支撑在上固定轴18中。滑动丝杠14与上固定轴18的连接部分不加工螺纹,与上固定轴18通过轴套17连接。As shown in FIG. 3 , one end of the sliding screw 14 is connected to the adjustment handle 7 , the other end is connected to the upper translation shaft 15 through a trapezoidal thread, and the middle is supported in the upper fixed shaft 18 . The connecting part of the sliding screw 14 and the upper fixed shaft 18 is not threaded, and is connected with the upper fixed shaft 18 through the axle sleeve 17 .

本发明的工作原理如下:The working principle of the present invention is as follows:

被测电机通过螺栓连接固定在电机安装架的垂直挡板1-1上,电机输出轴穿出垂直挡板1-1的中央过孔,电机安装架安装在升降装置上,紧固螺母2-2暂不锁紧,通过转动调节手柄7,使滑动丝杠14在上固定轴18中空转,通过梯形螺纹传动,上平动轴15做水平移动,带动滑轮12在顶板弯曲形成的轨道中移动,通过剪板运动带动下平动轴10上的滑轮12在底板5弯曲形成的轨道中移动,通过两侧剪板的配合运动实现顶板3的上升和下降。当进行电机台架测试试验时,旋转调节手柄和移动电机安装架位置,即可实现两个方向自由度的调整,其余一个方向的自由度由改变测功机在T型槽地平铁上的横向位置调整,同轴度调整完毕后,锁紧紧固螺母2-2。The motor under test is fixed on the vertical baffle 1-1 of the motor mounting frame through bolt connection, the output shaft of the motor passes through the central hole of the vertical baffle 1-1, the motor mounting frame is installed on the lifting device, and the fastening nut 2- 2 Do not lock it temporarily. By turning the adjusting handle 7, the sliding screw 14 is idling in the upper fixed shaft 18. Through the trapezoidal thread transmission, the upper translation shaft 15 moves horizontally, driving the pulley 12 to move in the track formed by the bending of the top plate. The pulley 12 on the translation shaft 10 is driven by the shearing movement to move in the track formed by the bending of the bottom plate 5, and the top plate 3 rises and falls through the coordinated movement of the shearing plates on both sides. When carrying out the motor bench test, the degree of freedom in two directions can be adjusted by rotating the adjustment handle and moving the position of the motor mounting frame, and the degree of freedom in the other direction can be adjusted by changing the transverse position of the dynamometer on the T-slot ground iron. After position adjustment and coaxiality adjustment, tighten the fastening nut 2-2.

Claims (6)

1. a kind of motor clamping device of automobile drive motor testboard bay, which is characterized in that including for placing tested motor Motor mounting rack (1) and the lifting device that is connect with the mounting rack, in which:
Motor mounting rack (1) is mounted on the top plate (3) of lifting device by hexagon-headed bolt (2);Lifting device includes adjusting Handle (7), lead screw (14), top plate (3), bottom plate (5), upper fixing axle (18), lower fixing axle (11), upper translation shaft (15), Lower translation shaft (10), pulley (12) and shear (6);The upper fixing axle (18), lower fixing axle (11) by screw (20) with Top plate (3) is fixedly connected with bottom plate (5);The upper translation shaft (15), lower translation shaft (10) pass through bearing (13) and pulley (12) it connects;It is connected between the shear (6) by activity clencher (4).
2. a kind of motor clamping device of automobile drive motor testboard bay described in accordance with the claim 1, which is characterized in that institute Lead screw (14) one end stated is connect with regulation handle (7), and the other end is connect by trapezoidal thread with upper translation shaft (15), in Between be supported in fixing axle (18).
3. a kind of motor clamping device of automobile drive motor testboard bay described in accordance with the claim 1, which is characterized in that institute The coupling part of the lead screw (14) stated and upper fixing axle (18) does not process screw thread, lead screw (14) and upper fixing axle (18) It is connected by axle sleeve (17).
4. a kind of motor clamping device of automobile drive motor testboard bay described in accordance with the claim 1, which is characterized in that institute The top plate (3) and the moving guide rail of bottom plate (5) as pulley (12) stated.
5. a kind of motor clamping device of automobile drive motor testboard bay described in accordance with the claim 1, which is characterized in that institute There are two long waist-shaped hole, two long waist-shaped hole pitch-row is greater than the vertical of the mounting hole of motor mounting rack (1) for setting on the top plate (3) stated To mounting hole spacing.
6. shining a kind of motor clamping device of automobile drive motor testboard bay described in claim 1, which is characterized in that described Shear (6) and bearing (16) coupling part be provided with hole shoulder.
CN201910812861.2A 2019-08-30 2019-08-30 A kind of motor clamping device of automobile drive motor testboard bay Pending CN110376521A (en)

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CN114061885A (en) * 2021-11-18 2022-02-18 中车长春轨道客车股份有限公司 Linear drive device
CN116593740A (en) * 2023-05-10 2023-08-15 浙江工业大学 New forms of energy motor testboard

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CN210690766U (en) * 2019-08-30 2020-06-05 吉林大学 Motor clamping device of vehicle driving motor test bench

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CN203337793U (en) * 2013-06-20 2013-12-11 嘉兴学院 Motor test platform
CN203802111U (en) * 2014-04-03 2014-09-03 安徽理工大学 Timing type display and storage integrated cabinet for collections
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CN114061885A (en) * 2021-11-18 2022-02-18 中车长春轨道客车股份有限公司 Linear drive device
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CN116593740A (en) * 2023-05-10 2023-08-15 浙江工业大学 New forms of energy motor testboard

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