CN110375644A - A kind of Portable hitting, which is carved characters, accords with the detection device and detection method of depth - Google Patents
A kind of Portable hitting, which is carved characters, accords with the detection device and detection method of depth Download PDFInfo
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- G—PHYSICS
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
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- G—PHYSICS
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Abstract
本发明公开了一种便携式打刻字符深度的检测装置,包括机械外壳主体、夹持机构、滚轮、显示屏和激光三角测量光路单元,所述激光三角测量光路单元包括一字线激光器、反射镜、镜头和图像传感器,所述图像传感器和镜头之间设有滤光片,所述机械外壳主体的底部为玻璃窗口。本发明还公开了一种打刻字符深度的检测方法,首先产生一个触发信号,然后采样字符表面的3D轮廓数据,计算字符扫描轮廓线代表的字符特征数据,最后显示字符检测结果。本发明的检测装置和检测方法,可对刻码字符的深度或高度、字符大小以及相邻字符间距进行非接触全面检测,可以降低机动车制造和年检过程中的人工检测成本,提高检测精度和检测效率,解决困扰本行业的技术问题。
The invention discloses a portable detection device for the depth of engraved characters, which includes a mechanical shell main body, a clamping mechanism, a roller, a display screen and a laser triangulation optical path unit, and the laser triangulation optical path unit includes an inline laser and a reflector , a lens and an image sensor, an optical filter is arranged between the image sensor and the lens, and the bottom of the main body of the mechanical housing is a glass window. The invention also discloses a method for detecting the depth of an engraved character. First, a trigger signal is generated, then 3D contour data on the character surface is sampled, character feature data represented by the character scanning contour is calculated, and finally the character detection result is displayed. The detection device and detection method of the present invention can conduct non-contact comprehensive detection of the depth or height of engraved characters, the size of characters and the distance between adjacent characters, which can reduce the cost of manual detection in the process of motor vehicle manufacturing and annual inspection, and improve detection accuracy and Improve detection efficiency and solve technical problems that plague the industry.
Description
技术领域technical field
本发明涉及车辆制造技术领域,特别是涉及一种便携式打刻字符深度的检测装置和检测方法。The invention relates to the technical field of vehicle manufacturing, in particular to a portable depth detection device and detection method for engraved characters.
背景技术Background technique
传统的机动车VIN码和发动机号检测,主要靠人工目视,一些车企使用带有探针的百分表来检测VIN码和发动机号的深度。由于探针的尖端具有一定粗细,本身不能探测字符沟壑细节的深度,而且在使用过程中需要人为按压,测量结果存在一定主观因素。传统检测方法存在人工成本高,效率低下,量化精度差,存在主观性,容易疏漏等问题。随着汽车保有量和销售量的增加,机动车制造厂商和车辆年检机构检测VIN码和发动机号的工作量也迅速增加,传统的机械式检测方式已不能适应市场需要。The traditional motor vehicle VIN code and engine number detection mainly relies on manual visual inspection. Some car companies use a dial gauge with a probe to detect the depth of the VIN code and engine number. Since the tip of the probe has a certain thickness, it cannot detect the depth of the character gully details by itself, and it needs to be pressed manually during use, so there are certain subjective factors in the measurement results. Traditional detection methods have problems such as high labor costs, low efficiency, poor quantification accuracy, subjectivity, and easy omissions. With the increase of car ownership and sales, the workload of motor vehicle manufacturers and vehicle annual inspection agencies to detect VIN codes and engine numbers has also increased rapidly. The traditional mechanical detection method can no longer meet the needs of the market.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提供了一种便携式打刻字符深度的检测装置和检测方法,本发明的检测装置具有便携性,采用本发明的检测方法,可对打刻字符的深度或高度,字符大小,相邻字符间距,进行非接触全面检测,改善了检验人员的工作质量,提高了工作效率。In order to solve the problems existing in the prior art, the present invention provides a portable detection device and detection method for the depth of engraved characters. The detection device of the present invention has portability. Using the detection method of the present invention, it can detect Depth or height, character size, adjacent character spacing, conduct non-contact comprehensive inspection, improve the work quality of inspectors, and improve work efficiency.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种便携式打刻字符深度的检测装置,包括机械外壳主体、设于机械外壳主体的一侧外壁上的夹持机构、设于机械外壳主体底部的滚轮、设于机械外壳主体顶部的显示单元和按键、设于机械外壳主体内部的激光三角测量光路单元,显示单元包括显示屏和一个或多个LED状态指示灯,显示屏为触摸式显示屏,按键用于系统开关机和功能设置的操作,所述激光三角测量光路单元包括俩俩互成夹角设置的一字线激光器、反射镜、镜头和图像传感器,所述一字线激光器所发射的光路方向竖直向下,且所述一字线激光器的一字方向与所述滚轮的运动方向垂直,所述反射镜位于所述一字线激光器发射的一字线激光经物体表面反射后的反射光路上,所述镜头位于经反射镜反射后的反射光路上,所述图像传感器设于经过所述镜头的投影光路上,所述图像传感器和镜头之间设有滤光片,所述机械外壳主体的底部设有供一字线激光穿过的玻璃窗口。A portable detection device for the depth of engraved characters, comprising a mechanical casing main body, a clamping mechanism arranged on one side of the outer wall of the mechanical casing main body, a roller arranged at the bottom of the mechanical casing main body, a display unit arranged at the top of the mechanical casing main body and Buttons, a laser triangulation optical path unit located inside the main body of the mechanical shell, the display unit includes a display screen and one or more LED status indicators, the display screen is a touch screen, and the buttons are used for system switching and function setting operations. The laser triangulation optical path unit includes two word-line lasers arranged at an angle to each other, a mirror, a lens and an image sensor, the direction of the light path emitted by the word-line laser is vertically downward, and the word-line laser The straight direction of the line laser is perpendicular to the moving direction of the roller, and the reflector is located on the reflected light path of the line laser emitted by the line laser after being reflected by the surface of the object. The image sensor is located on the projected optical path passing through the lens on the reflected light path after the lens, and a filter is arranged between the image sensor and the lens, and the bottom of the main body of the mechanical housing is provided with a line for the laser to pass through. glass window.
所述机械外壳主体的内部还设有微处理器,所述滚轮上设有旋转编码器,所述图像传感器的信号输出端连接所述微处理器的第一信号输入端,所述旋转编码器的信号输出端连接所述微处理器的第二信号输入端,所述微处理器的第一信号输出端连接所述一字线激光器的信号输入端,所述微处理器的第二信号输出端连接所述显示屏的信号输入端。The interior of the main body of the mechanical housing is also provided with a microprocessor, the roller is provided with a rotary encoder, the signal output end of the image sensor is connected to the first signal input end of the microprocessor, and the rotary encoder The signal output terminal of the microprocessor is connected to the second signal input terminal of the microprocessor, the first signal output terminal of the microprocessor is connected to the signal input terminal of the word line laser, and the second signal output terminal of the microprocessor is The terminal is connected to the signal input terminal of the display screen.
本发明的便携式打刻字符深度的检测装置还包括通讯单元、供电单元和储存器,所述通讯单元为网口、蓝牙或串口通讯接口,所述微处理器的第三信号输出端连接所述通讯单元的信号输入端,通讯单元的信号输出端连接外界打印机或其它主机的信号输入端,可将字符检测结果通过通讯单元发送至打印机或其它主机。The detection device for the depth of portable engraved characters of the present invention also includes a communication unit, a power supply unit and a storage device, the communication unit is a network port, bluetooth or serial port communication interface, and the third signal output terminal of the microprocessor is connected to the The signal input end of the communication unit and the signal output end of the communication unit are connected to the signal input end of an external printer or other host, and the character detection result can be sent to the printer or other host through the communication unit.
供电单元可同时支持电池供电和直流电源供电,其中直流电源供电的输入电压范围为12V~24V,为微处理器、图像传感器、旋转编码器和一字线激光器供电。The power supply unit can support battery power supply and DC power supply at the same time, and the input voltage range of DC power supply is 12V-24V, which supplies power for microprocessor, image sensor, rotary encoder and in-line laser.
所述储存器的信号输入端连接所述微处理器的第四信号输出端,用于储存图像传感器和旋转编码器的数据。The signal input end of the storage is connected to the fourth signal output end of the microprocessor for storing the data of the image sensor and the rotary encoder.
所述LED状态指示灯的信号输入端连接所述微处理器的第五信号输出端,旋转编码器每转过一定角度,产生一个触发信号,当由于滚轮速度过快等原因导致上一帧图像采样未完成时,微处理器判断当前触发信号为无效,忽略该触发信号,同时输出信号给LED状态指示灯进行提示。The signal input end of the LED status indicator is connected to the fifth signal output end of the microprocessor, and the rotary encoder generates a trigger signal every time it rotates through a certain angle. When the sampling is not completed, the microprocessor judges that the current trigger signal is invalid, ignores the trigger signal, and at the same time outputs a signal to the LED status indicator for prompting.
所述微处理器的第六信号输出端连接所述图像传感器的信号输入端。The sixth signal output terminal of the microprocessor is connected to the signal input terminal of the image sensor.
本发明的工作原理为:通过夹持机构推动机械外壳主体,使滚轮沿字符行走,在滚轮上设置旋转编码器,用于检测滚轮的旋转角度,其角度测量分辨率的最小值由下列公式决定:最小角度分辨率:amin=ΔL/(π*d)*360°,其中ΔL为最小扫描间距,优选为0.05mm~0.1mm,d为主轮的直径。旋转编码器每转过一定角度,产生一个触发信号给微处理器,微处理器判断该触发信号的有效性,具体为:当由于滚轮速度过快等原因导致上一帧图像采样未完成时,微处理器判断当前触发信号为无效,忽略该触发信号,同时输出信号给LED状态指示灯进行提示;当上一帧图像采样已完成时,判断当前触发信号为有效。微处理器接受到有效的触发信号后,会输出一个启动信号给一字线激光器,启动一字线激光器发射一字线激光,同时,输出一个启动信号给图像传感器,启动图像传感器检测一字线激光扫描的图像信号,具体的光路结构为:一字线激光器发射的一字线激光入射到字符表面,经字符表面反射后进入反射镜,再次反射进入镜头,再经滤光片后投射到图像传感器,图像传感器将检测到的图像信息输出给微处理器,微处理器对该信息进行处理,具体的计算处理方式为:首先采用多项式曲线拟合算法和RANSAC曲线拟合算法计算各条轮廓线代表的几何表面的直线或多项式曲线,然后根据各条轮廓线上的点到该轮廓线对应的直线或多项式曲线的距离,采用字符识别算法,提取符合字符特征的字符点云数据,最后,拼接字符扫描轮廓线提取的字符点云数据,计算字符的深度、尺寸和间距。之后,微处理器将计算得到的字符的深度、尺寸和间距的信息输出给显示屏显示,同时输出给储存器进行储存,也可由通讯单元将字符检测结果通过通讯单元发送至打印机或其它主机。本发明的检测装置可对刻码字符的深度或高度、字符大小以及相邻字符间距进行非接触全面检测,可以降低机动车制造和年检过程中的人工检测成本,提高检测精度和检测效率,解决困扰本行业的技术问题。The working principle of the present invention is: push the main body of the mechanical shell through the clamping mechanism to make the roller walk along the characters, and install a rotary encoder on the roller to detect the rotation angle of the roller, and the minimum value of the angle measurement resolution is determined by the following formula : Minimum angular resolution: a min =ΔL/(π*d)*360°, wherein ΔL is the minimum scanning distance, preferably 0.05mm-0.1mm, and d is the diameter of the main wheel. Every time the rotary encoder rotates through a certain angle, a trigger signal is generated to the microprocessor, and the microprocessor judges the validity of the trigger signal. The microprocessor judges that the current trigger signal is invalid, ignores the trigger signal, and at the same time outputs a signal to the LED status indicator for prompting; when the previous frame image sampling has been completed, it judges that the current trigger signal is valid. After the microprocessor receives an effective trigger signal, it will output a start signal to the word line laser, start the word line laser to emit a word line laser, and at the same time, output a start signal to the image sensor, start the image sensor to detect the word line The image signal of laser scanning, the specific optical path structure is: the one-line laser emitted by the one-line laser is incident on the surface of the character, reflected by the surface of the character, enters the mirror, reflects again into the lens, and then projects to the image after passing through the filter sensor, the image sensor outputs the detected image information to the microprocessor, and the microprocessor processes the information. The specific calculation and processing method is as follows: firstly, the polynomial curve fitting algorithm and the RANSAC curve fitting algorithm are used to calculate each contour line The straight line or polynomial curve of the representative geometric surface, and then according to the distance between the points on each contour line and the straight line or polynomial curve corresponding to the contour line, the character recognition algorithm is used to extract the character point cloud data that conforms to the character characteristics, and finally, splicing The character point cloud data extracted from the character scanning outline, and the depth, size and spacing of characters are calculated. Afterwards, the microprocessor outputs the calculated depth, size and spacing information of the characters to the display screen for display, and at the same time outputs it to the memory for storage. The communication unit can also send the character detection results to the printer or other hosts through the communication unit. The detection device of the present invention can conduct non-contact comprehensive detection of the depth or height of engraved characters, character size and the distance between adjacent characters, which can reduce the manual detection cost in the process of motor vehicle manufacturing and annual inspection, improve detection accuracy and detection efficiency, and solve the problem of Technical issues plaguing the industry.
优选的,所述一字线激光器的所在的中心轴线相对于所述反射镜的镜面的虚像、所述镜头的主平面、所述图像传感器的感光平面交汇于一点,满足Scheimpflug条件,可获得最大的成像景深。Preferably, the central axis of the word-line laser meets the virtual image of the mirror surface of the reflector, the principal plane of the lens, and the photosensitive plane of the image sensor at one point, satisfying the Scheimpflug condition, and obtaining the maximum imaging depth of field.
优选的,所述一字线激光器的光轴与一字线激光器发射的一字线激光经物体表面反射到所述反射镜的反射光路之间的夹角优选为20°~50°,夹角过小,则z轴的测量分辨率不足;z轴过大,则部分凹陷轮廓会被遮挡,影响对字符细节的检测。Preferably, the included angle between the optical axis of the word-line laser and the reflection optical path of the word-line laser emitted by the word-line laser is reflected from the surface of the object to the reflection mirror is preferably 20°-50°, and the included angle If the value is too small, the measurement resolution of the z-axis will be insufficient; if the z-axis is too large, part of the concave contour will be blocked, which will affect the detection of character details.
优选的,所述一字线激光器为半导体激光器,所述一字线激光器发射的一字线激光的线宽为0.03mm~0.1mm,并确保一字线的长度大于要检测的字符的高度。Preferably, the one-word-line laser is a semiconductor laser, the line width of the one-word-line laser emitted by the one-word-line laser is 0.03mm-0.1mm, and the length of one wordline is ensured to be greater than the height of the character to be detected.
优选的,所述滤光片为窄带滤光片,所述滤光片的带宽为10nm~30nm。窄带滤光片仅允许包括激光波长在内的一小段波长范围的光波通过,其余波长的光波被截止,使得扫描检测的结果更加精确。Preferably, the optical filter is a narrow-band optical filter, and the bandwidth of the optical filter is 10nm-30nm. The narrow-band filter only allows light waves in a small range of wavelengths including the laser wavelength to pass through, and the light waves of other wavelengths are cut off, making the results of scanning detection more accurate.
优选的,在测量字符时,为保证测量激光相对于字符表面平稳移动,减少歪斜和抖动对测量结果的影响,所述滚轮设置有三个,其中一个为主轮,且三个滚轮均与所述机械外壳主体可拆卸连接,可方便更换。Preferably, when measuring characters, in order to ensure that the measuring laser moves smoothly relative to the surface of the characters and reduce the influence of skew and vibration on the measurement results, there are three rollers, one of which is the main wheel, and the three rollers are all connected to the The main body of the mechanical housing is detachably connected for easy replacement.
优选的,所述主轮的外轮材料为耐磨损、滚动摩擦力大的材料,如耐磨橡胶,起到防滑的作用。Preferably, the outer wheel material of the main wheel is a material with wear resistance and high rolling friction, such as wear-resistant rubber, which plays an anti-skid role.
优选的,所述夹持机构为手柄,且与所述机械外壳主体可拆卸连接,可方便更换,同时也方便安装到机器人手臂上。Preferably, the clamping mechanism is a handle, and is detachably connected to the main body of the mechanical housing, which can be easily replaced and installed on the robot arm.
优选的,所述滚轮机构是方便拆卸和更换的。Preferably, the roller mechanism is easy to disassemble and replace.
本发明还提供了一种采用本发明的便携式打刻字符深度的检测装置进行打刻字符深度检测的方法,其技术方案是:The present invention also provides a method for detecting the depth of engraved characters using the portable engraved character depth detection device of the present invention, the technical solution of which is:
一种打刻字符深度的检测方法,包括以下步骤:A method for detecting the depth of engraved characters, comprising the following steps:
S1、接收或产生触发信号;S1. Receive or generate a trigger signal;
S2、采样字符表面的3D轮廓数据;S2, sampling the 3D contour data of the character surface;
S3、计算字符扫描轮廓线代表的字符特征数据;S3. Calculating the character feature data represented by the character scan outline;
S4、显示字符检测结果;S4, displaying the character detection result;
S5、发送字符检测结果至其它设备。S5. Send the character detection result to other devices.
优选的,步骤S1具体包括以下步骤:Preferably, step S1 specifically includes the following steps:
S11、旋转编码器每转过一定角度,产生一个触发信号;S11. A trigger signal is generated every time the rotary encoder rotates through a certain angle;
S12、触发信号有效性判断,当由于滚轮速度过快等原因导致上一帧图像采样未完成时,判断当前触发信号为无效,忽略该触发信号,同时点亮LED状态指示灯进行提示;当上一帧图像采样已完成时,判断当前触发信号为有效;S12. Judging the validity of the trigger signal. When the previous frame of image sampling is not completed due to excessive speed of the scroll wheel, etc., it is judged that the current trigger signal is invalid, the trigger signal is ignored, and the LED status indicator is lit at the same time for prompting; When a frame of image sampling has been completed, it is judged that the current trigger signal is valid;
S13、接受旋转编码器传来的有效触发信号,并向一字线激光器和图像传感器发出启动信号;S13. Accept an effective trigger signal from the rotary encoder, and send a start signal to the line laser and the image sensor;
S14、启动一字线激光器发射一字线激光,同时启动图像传感器对一字线激光轮廓图像采样。S14. Start the one-line laser to emit one-line laser, and at the same time start the image sensor to sample the one-line laser profile image.
优选的,步骤S3具体包括以下步骤:Preferably, step S3 specifically includes the following steps:
S31、计算各条轮廓线代表的几何表面的直线或多项式曲线,具体可采用包括多项式曲线拟合算法,RANSAC曲线拟合算法;S31. Calculate the straight line or polynomial curve of the geometric surface represented by each contour line, specifically, polynomial curve fitting algorithm and RANSAC curve fitting algorithm can be used;
S32、根据各条轮廓线上的点到该轮廓线对应的直线或多项式曲线的距离,提取符合字符特征的字符点云数据;S32. According to the distance between the points on each contour line and the straight line or polynomial curve corresponding to the contour line, extract character point cloud data conforming to character features;
S33、拼接字符扫描轮廓线提取的字符点云数据;S33, splicing the character point cloud data extracted from the character scan outline;
S34、统计字符的深度、尺寸和间距。S34. Count the depth, size and spacing of the characters.
优选的,步骤S34具体包括以下步骤:Preferably, step S34 specifically includes the following steps:
S341、采用字符识别算法,提取字符区域;S341. Using a character recognition algorithm to extract a character area;
S342、根据字符的外接矩形计算字符尺寸和字符间的间距。S342. Calculate the character size and the spacing between characters according to the circumscribed rectangle of the character.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明的检测装置和检测方法,不仅可以测量发动机号等凹陷的打刻字符深度,还可以测量凸出的字符高度,适用范围更广;并且可以一次测量字符尺寸,间距等数据,同时包含字符识别功能,测量结果更准确,更全面。1. The detection device and detection method of the present invention can not only measure the depth of recessed engraved characters such as engine numbers, but also measure the height of protruding characters, which has a wider application range; and can measure data such as character size and spacing at one time, and at the same time Including character recognition function, the measurement results are more accurate and comprehensive.
2、一字线激光器采用半导体激光器,一字线激光器发射的一字线激光的线宽为0.03mm~0.1mm,确保一字线的长度大于要检测的字符的高度。2. The one-word-line laser adopts a semiconductor laser, and the line width of the one-word-line laser emitted by the one-word-line laser is 0.03 mm to 0.1 mm, ensuring that the length of the one-word line is greater than the height of the character to be detected.
3、滤光片采用窄带滤光片,滤光片的带宽为10nm~30nm,窄带滤光片仅允许包括激光波长在内的一小段波长范围的光波通过,其余波长的光波被截止,减少了外界干扰,在强光环境下也可使用,使得扫描检测的结果更加精确。3. The filter adopts a narrow-band filter, and the bandwidth of the filter is 10nm to 30nm. The narrow-band filter only allows light waves in a small wavelength range including the laser wavelength to pass through, and the light waves of other wavelengths are cut off, reducing the External interference can also be used in strong light environments, making the results of scanning detection more accurate.
4、滚轮和加持机构均与机械外壳主体可拆卸连接,方便更换。4. Both the roller and the holding mechanism are detachably connected to the main body of the mechanical casing, which is convenient for replacement.
5、便携式设计,使用灵活方便。5. Portable design, flexible and convenient to use.
6、支持无线通讯,可将检测报告直接发送到打印机端,使用体验佳。6. Support wireless communication, and the test report can be sent directly to the printer, which has a good user experience.
7、综上,本发明的检测装置和检测方法,可对刻码字符的深度或高度、字符大小以及相邻字符间距进行非接触全面检测,可以降低机动车制造和年检过程中的人工检测成本,提高检测精度和检测效率,解决困扰本行业的技术问题。7. In summary, the detection device and detection method of the present invention can conduct non-contact comprehensive detection of the depth or height of engraved characters, character size and the distance between adjacent characters, which can reduce the cost of manual detection in the process of motor vehicle manufacturing and annual inspection , improve the detection accuracy and detection efficiency, and solve the technical problems that plague the industry.
附图说明Description of drawings
图1为本发明实施例所述便携式打刻字符深度的检测装置的结构示意图;Fig. 1 is the structural schematic diagram of the detection device of portable engraved character depth described in the embodiment of the present invention;
图2为本发明实施例所述激光三角测量光路单元的光路结构示意图;2 is a schematic diagram of the optical path structure of the laser triangulation optical path unit described in the embodiment of the present invention;
图3为本发明实施例所述便携式打刻字符深度的检测装置的立体图;3 is a perspective view of a portable detection device for engraved character depth according to an embodiment of the present invention;
图4为本发明实施例所述便携式打刻字符深度的检测装置检测时的示意图;Fig. 4 is the schematic diagram when the detection device of portable engraved character depth described in the embodiment of the present invention detects;
图5为本发明实施例的控制原理框图;Fig. 5 is the control principle block diagram of the embodiment of the present invention;
图6为本发明实施例所述打刻字符深度的检测方法的流程图一;Fig. 6 is a flowchart one of the detection method for the depth of engraved characters according to the embodiment of the present invention;
图7为本发明实施例所述接收或产生触发信号的流程图;FIG. 7 is a flowchart of receiving or generating a trigger signal according to an embodiment of the present invention;
图8为本发明实施例所述计算字符扫描轮廓线代表的字符特征数据的流程图;FIG. 8 is a flow chart of calculating the character feature data represented by the character scanning contour line according to the embodiment of the present invention;
图9为本发明实施例所述统计字符的深度、尺寸和间距的流程图;Fig. 9 is a flow chart of counting the depth, size and spacing of characters according to an embodiment of the present invention;
图10为本发明实施例所述打刻字符深度的检测方法的流程图二。FIG. 10 is the second flow chart of the method for detecting the depth of engraved characters according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
101、机械外壳主体;102、夹持机构;103、滚轮;104、显示屏;105、LED状态指示灯;106、按键;107、一字线激光器;108、反射镜;109、镜头;110、图像传感器;111、滤光片;112、旋转编码器;113、通讯单元;114、供电单元;115、储存器;116、微处理器;101. Main body of mechanical housing; 102. Clamping mechanism; 103. Roller; 104. Display screen; 105. LED status indicator; 106. Button; 107. Inline laser; 108. Reflector; Image sensor; 111, optical filter; 112, rotary encoder; 113, communication unit; 114, power supply unit; 115, memory; 116, microprocessor;
L1、一字线激光光路;L2、一字线激光的投射方向;L3、投射在物体表面上的激光轮廓线;201、激光光轴相对于反光镜的镜面虚像;202、镜头主平面方向;203、图像传感器感光面的方向;204、打刻字符表面。L1, the optical path of the straight-line laser; L2, the projection direction of the straight-line laser; L3, the laser contour line projected on the surface of the object; 201, the virtual image of the optical axis of the laser relative to the mirror; 202, the direction of the main plane of the lens; 203. The direction of the photosensitive surface of the image sensor; 204. The surface of the engraved characters.
具体实施方式Detailed ways
下面结合附图对本发明的实施例进行详细说明。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例:Example:
如图1~图5所示,一种便携式打刻字符深度的检测装置,包括机械外壳主体101、设于机械外壳主体101的一侧外壁上的夹持机构102、设于机械外壳主体101底部的滚轮103、设于机械外壳主体101顶部的显示单元和按键106、设于机械外壳主体101内部的激光三角测量光路单元,显示单元包括显示屏104和一个或多个LED状态指示灯105,显示屏104为触摸式显示屏104,按键106用于系统开关机和功能设置的操作,所述激光三角测量光路单元包括俩俩互成夹角设置的一字线激光器107、反射镜108、镜头109和图像传感器110,所述一字线激光器107所发射的光路方向竖直向下,且所述一字线激光器107的一字方向与所述滚轮103的运动方向垂直,所述反射镜108的镜面位于所述一字线激光器107发射的一字线激光经物体表面反射后的反射光路上,所述镜头109位于经反射镜108反射后的反射光路上,所述图像传感器110设于经过所述镜头109的投影光路上,所述图像传感器110和镜头109之间设有滤光片111,所述机械外壳主体101的底部设有供一字线激光穿过的玻璃窗口。As shown in Figures 1 to 5, a portable detection device for the depth of engraved characters includes a mechanical housing main body 101, a clamping mechanism 102 arranged on one side of the mechanical housing main body 101, and a clamping mechanism 102 located at the bottom of the mechanical housing main body 101. The scroll wheel 103, the display unit and buttons 106 arranged on the top of the mechanical housing main body 101, the laser triangulation optical path unit located inside the mechanical housing main body 101, the display unit includes a display screen 104 and one or more LED status indicators 105, showing The screen 104 is a touch display screen 104, and the buttons 106 are used for the operation of the system on and off and function settings. The laser triangulation optical path unit includes two line lasers 107, reflectors 108, and lenses 109 arranged at an angle to each other. And the image sensor 110, the light path direction emitted by the word-line laser 107 is vertically downward, and the word-line direction of the word-line laser 107 is perpendicular to the moving direction of the roller 103, and the reflector 108 The mirror surface is located on the reflection optical path of the one-word-line laser light emitted by the one-word-line laser 107 after being reflected by the surface of the object, the lens 109 is located on the reflection optical path after being reflected by the mirror 108, and the image sensor 110 is arranged on the On the projection optical path of the lens 109, a filter 111 is provided between the image sensor 110 and the lens 109, and a glass window is provided at the bottom of the main body of the mechanical housing 101 for a line laser to pass through.
所述机械外壳主体101的内部还设有微处理器116,所述滚轮103上设有旋转编码器112,所述图像传感器110的信号输出端连接所述微处理器116的第一信号输入端,所述旋转编码器112的信号输出端连接所述微处理器116的第二信号输入端,所述微处理器116的第一信号输出端连接所述一字线激光器107的信号输入端,所述微处理器116的第二信号输出端连接所述显示屏104的信号输入端。The interior of the mechanical housing main body 101 is also provided with a microprocessor 116, the roller 103 is provided with a rotary encoder 112, and the signal output end of the image sensor 110 is connected to the first signal input end of the microprocessor 116 , the signal output end of the rotary encoder 112 is connected to the second signal input end of the microprocessor 116, and the first signal output end of the microprocessor 116 is connected to the signal input end of the word line laser 107, The second signal output end of the microprocessor 116 is connected to the signal input end of the display screen 104 .
本发明的便携式打刻字符深度的检测装置还包括通讯单元113、供电单元114和储存器115,所述通讯单元113为网口、蓝牙或串口通讯接口,所述微处理器116的第三信号输出端连接所述通讯单元113的信号输入端,通讯单元113的信号输出端连接外界打印机或其它主机的信号输入端,可将字符检测结果通过通讯单元113发送至打印机或其它主机。The detection device of portable engraving character depth of the present invention also comprises communication unit 113, power supply unit 114 and memory 115, and described communication unit 113 is network port, bluetooth or serial port communication interface, and the 3rd signal of described microprocessor 116 The output end is connected to the signal input end of the communication unit 113, and the signal output end of the communication unit 113 is connected to the signal input end of an external printer or other host, and the character detection result can be sent to the printer or other host through the communication unit 113.
供电单元114可同时支持电池供电和直流电源供电,其中直流电源供电的输入电压范围为12V~24V,为微处理器116、图像传感器110、旋转编码器112和一字线激光器107供电。The power supply unit 114 can support battery power supply and DC power supply at the same time, wherein the input voltage range of the DC power supply is 12V-24V, and supplies power for the microprocessor 116 , the image sensor 110 , the rotary encoder 112 and the word-line laser 107 .
所述储存器115的信号输入端连接所述微处理器116的第四信号输出端,用于储存图像传感器110和旋转编码器112的数据。The signal input end of the storage 115 is connected to the fourth signal output end of the microprocessor 116 for storing the data of the image sensor 110 and the rotary encoder 112 .
所述LED状态指示灯105的信号输入端连接所述微处理器116的第五信号输出端,旋转编码器112每转过一定角度,产生一个触发信号,当由于滚轮103速度过快等原因导致上一帧图像采样未完成时,微处理器116判断当前触发信号为无效,忽略该触发信号,同时输出信号给LED状态指示灯105进行提示。The signal input end of the LED status indicator light 105 is connected to the fifth signal output end of the microprocessor 116, and the rotary encoder 112 generates a trigger signal every time it turns over a certain angle. When the image sampling of the last frame is not completed, the microprocessor 116 judges that the current trigger signal is invalid, ignores the trigger signal, and simultaneously outputs a signal to the LED status indicator 105 for prompting.
所述微处理器116的第六信号输出端连接所述图像传感器110的信号输入端。The sixth signal output end of the microprocessor 116 is connected to the signal input end of the image sensor 110 .
所述滚轮103设置有三个,后端的为主轮(也可前端为主轮),且三个滚轮103均与所述机械外壳主体101可拆卸连接,可方便更换。The rollers 103 are provided with three, the main wheel at the rear end (or the main wheel at the front end), and the three rollers 103 are detachably connected with the main body 101 of the mechanical housing, which can be easily replaced.
所述主轮的外轮材料为耐磨损、滚动摩擦力大的材料,如耐磨橡胶,起到防滑的作用。The material of the outer wheel of the main wheel is a material with high wear resistance and high rolling friction, such as wear-resistant rubber, which plays the role of anti-skid.
所述夹持机构102为手柄,且与所述机械外壳主体101可拆卸连接,可方便更换。The clamping mechanism 102 is a handle, and is detachably connected with the mechanical housing main body 101 for easy replacement.
本发明的工作原理为:通过夹持机构102推动机械外壳主体101,使滚轮103沿字符行走,在滚轮103上设置旋转编码器112,用于检测滚轮103的旋转角度,其角度测量分辨率的最小值由下列公式决定:最小角度分辨率:amin=ΔL/(π*d)*360°,其中ΔL为最小扫描间距,优选为0.05mm~0.1mm,d为主轮的直径。旋转编码器112每转过一定角度,产生一个触发信号给微处理器116,微处理器116判断该触发信号的有效性,具体为:当由于滚轮103速度过快等原因导致上一帧图像采样未完成时,微处理器116判断当前触发信号为无效,忽略该触发信号,同时输出信号给LED状态指示灯105进行提示;当上一帧图像采样已完成时,判断当前触发信号为有效。微处理器116接受到有效的触发信号后,会输出一个启动信号给一字线激光器107,启动一字线激光器107发射一字线激光,同时,输出一个启动信号给图像传感器110,启动图像传感器110检测一字线激光扫描的图像信号,具体的光路结构为:一字线激光器107发射的一字线激光入射到字符表面,经字符表面反射后进入反射镜108,再次反射进入镜头109,再经滤光片111后投射到图像传感器110,图像传感器110将检测到的图像信息输出给微处理器116,微处理器116对该信息进行处理,具体的计算处理方式为:首先采用多项式曲线拟合算法和RANSAC曲线拟合算法计算各条轮廓线代表的几何表面的直线或多项式曲线,然后根据各条轮廓线上的点到该轮廓线对应的直线或多项式曲线的距离,采用字符识别算法,提取符合字符特征的字符点云数据,最后,拼接字符扫描轮廓线提取的字符点云数据,计算字符的深度、尺寸和间距。之后,微处理器116将计算得到的字符的深度、尺寸和间距的信息输出给显示屏104显示,同时输出给储存器115进行储存,也可由通讯单元113将字符检测结果通过通讯单元113发送至打印机或其它主机。本发明的检测装置可对刻码字符的深度或高度、字符大小以及相邻字符间距进行非接触全面检测,可以降低机动车制造和年检过程中的人工检测成本,提高检测精度和检测效率,解决困扰本行业的技术问题。The working principle of the present invention is: push the main body 101 of the mechanical casing through the clamping mechanism 102, make the roller 103 walk along the characters, set a rotary encoder 112 on the roller 103, and use it to detect the rotation angle of the roller 103, and its angle measurement resolution is The minimum value is determined by the following formula: Minimum angular resolution: a min = ΔL/(π*d)*360°, where ΔL is the minimum scanning distance, preferably 0.05mm-0.1mm, and d is the diameter of the main wheel. Every time the rotary encoder 112 rotates through a certain angle, a trigger signal is generated to the microprocessor 116, and the microprocessor 116 judges the validity of the trigger signal, specifically: when the last frame of image sampling is caused by reasons such as the excessive speed of the roller 103 When it is not completed, the microprocessor 116 judges that the current trigger signal is invalid, ignores the trigger signal, and outputs a signal to the LED status indicator 105 to prompt; when the previous frame image sampling has been completed, it judges that the current trigger signal is valid. After the microprocessor 116 receives an effective trigger signal, it will output a start signal to the word line laser 107, start the word line laser 107 to emit a word line laser, and at the same time, output a start signal to the image sensor 110, start the image sensor 110 detects the image signal of one-word-line laser scanning, and the specific optical path structure is: the one-word-line laser light emitted by one-word-line laser 107 is incident on the character surface, enters the reflector 108 after being reflected by the character surface, reflects again and enters the lens 109, and then After passing through the optical filter 111, it is projected onto the image sensor 110, and the image sensor 110 outputs the detected image information to the microprocessor 116, and the microprocessor 116 processes the information. The combination algorithm and RANSAC curve fitting algorithm calculate the straight line or polynomial curve of the geometric surface represented by each contour line, and then use the character recognition algorithm according to the distance from the point on each contour line to the straight line or polynomial curve corresponding to the contour line, Extract the character point cloud data that conforms to the character characteristics, and finally, stitch the character point cloud data extracted from the character scan outline to calculate the depth, size and spacing of the characters. Afterwards, the microprocessor 116 outputs the information on the depth, size and spacing of the calculated characters to the display screen 104 for display, and at the same time outputs to the storage device 115 for storage. The communication unit 113 can also send the character detection results to printer or other host. The detection device of the present invention can conduct non-contact comprehensive detection of the depth or height of engraved characters, character size and the distance between adjacent characters, which can reduce the manual detection cost in the process of motor vehicle manufacturing and annual inspection, improve detection accuracy and detection efficiency, and solve the problem of Technical issues plaguing the industry.
在其中一个实施例中,如图2所示,所述一字线激光器107的所在的中心轴线相对于所述反射镜108的镜面的虚像、所述镜头109的主平面、所述图像传感器110的感光平面交汇于一点。In one of the embodiments, as shown in FIG. 2 , the central axis of the word line laser 107 is relative to the virtual image of the mirror surface of the reflector 108, the main plane of the lens 109, the image sensor 110 The photosensitive planes meet at a point.
在其中一个实施例中,如图2所示,所述一字线激光器107的光轴与一字线激光器107发射的一字线激光经物体表面反射到所述反射镜108的反射光路之间的夹角A为20°~50°。In one of the embodiments, as shown in FIG. 2 , between the optical axis of the word-line laser 107 and the reflection optical path of the word-line laser emitted by the word-line laser 107 reflected from the surface of the object to the reflection mirror 108 The included angle A is 20°~50°.
在其中一个实施例中,所述一字线激光器107为半导体激光器,所述一字线激光器107发射的一字线激光的线宽为0.03mm~0.1mm,确保一字线的长度大于要检测的字符的高度。In one of the embodiments, the word-line laser 107 is a semiconductor laser, and the line width of the word-line laser emitted by the word-line laser 107 is 0.03 mm to 0.1 mm, ensuring that the length of a word line is longer than that to be detected. The height of the characters.
在其中一个实施例中,所述滤光片111为窄带滤光片111,所述滤光片111的带宽为10nm~30nm。窄带滤光片111仅允许包括激光波长在内的一小段波长范围的光波通过,其余波长的光波被截止,使得扫描检测的结果更加精确。In one of the embodiments, the optical filter 111 is a narrow-band optical filter 111, and the bandwidth of the optical filter 111 is 10nm-30nm. The narrow-band filter 111 only allows light waves in a small range of wavelengths including the laser wavelength to pass through, and light waves with other wavelengths are cut off, so that the result of scanning detection is more accurate.
如图6所示,一种打刻字符深度的检测方法,包括以下步骤:As shown in Figure 6, a kind of detection method of engraved character depth comprises the following steps:
S1、接收或产生触发信号;S1. Receive or generate a trigger signal;
S2、采样字符表面的3D轮廓数据;S2, sampling the 3D contour data of the character surface;
S3、计算字符扫描轮廓线代表的字符特征数据;S3. Calculating the character feature data represented by the character scan outline;
S4、显示字符检测结果;S4, displaying the character detection result;
S5、发送字符检测结果至其它设备。S5. Send the character detection result to other devices.
在其中一个实施例中,如图7所示,步骤S1具体包括以下步骤:In one of the embodiments, as shown in FIG. 7, step S1 specifically includes the following steps:
S11、旋转编码器112每转过一定角度,产生一个触发信号;S11, generating a trigger signal every time the rotary encoder 112 rotates through a certain angle;
S12、触发信号有效性判断,当由于滚轮103速度过快等原因导致上一帧图像采样未完成时,判断当前触发信号为无效,忽略该触发信号,同时点亮LED状态指示灯105进行提示;当上一帧图像采样已完成时,判断当前触发信号为有效;S12, the trigger signal validity judgment, when the last frame of image sampling is not completed due to reasons such as excessive speed of the roller 103, it is judged that the current trigger signal is invalid, the trigger signal is ignored, and the LED status indicator light 105 is lit simultaneously for prompting; When the image sampling of the previous frame has been completed, it is judged that the current trigger signal is valid;
S13、接受旋转编码器112传来的有效触发信号,并向一字线激光器107和图像传感器110发出启动信号;S13. Accept the effective trigger signal from the rotary encoder 112, and send a start signal to the word line laser 107 and the image sensor 110;
S14、启动一字线激光器107发射一字线激光,同时启动图像传感器110对一字线激光轮廓图像采样。S14. Start the one-word-line laser 107 to emit one-word-line laser light, and at the same time start the image sensor 110 to sample the one-word-line laser profile image.
在其中一个实施例中,如图8所示,步骤S3具体包括以下步骤:In one of the embodiments, as shown in FIG. 8, step S3 specifically includes the following steps:
S31、计算各条轮廓线代表的几何表面的直线或多项式曲线,具体可采用包括多项式曲线拟合算法,RANSAC曲线拟合算法;S31. Calculate the straight line or polynomial curve of the geometric surface represented by each contour line, specifically, polynomial curve fitting algorithm and RANSAC curve fitting algorithm can be used;
S32、根据各条轮廓线上的点到该轮廓线对应的直线或多项式曲线的距离,提取符合字符特征的字符点云数据;S32. According to the distance between the points on each contour line and the straight line or polynomial curve corresponding to the contour line, extract character point cloud data conforming to character features;
S33、拼接字符扫描轮廓线提取的字符点云数据;S33, splicing the character point cloud data extracted from the character scan outline;
S34、统计字符的深度、尺寸和间距。S34. Count the depth, size and spacing of the characters.
在其中一个实施例中,如图9所示,步骤S34具体包括以下步骤:In one of the embodiments, as shown in FIG. 9, step S34 specifically includes the following steps:
S341、采用字符识别算法,提取字符区域;S341. Using a character recognition algorithm to extract a character area;
S342、根据字符的外接矩形计算字符尺寸和字符间的间距。S342. Calculate the character size and the spacing between characters according to the circumscribed rectangle of the character.
在其中一个实施例中,如图10所示,一种打刻字符深度的检测方法,包括以下步骤:In one of the embodiments, as shown in Figure 10, a method for detecting the depth of engraved characters comprises the following steps:
S101、按下开始,移动滚轮103;S101, press start, and move the roller 103;
S102、与滚轮103同步的旋转编码器112等间隔发出触发信号;S102, the rotary encoder 112 synchronized with the roller 103 sends trigger signals at equal intervals;
S103、判断来自外部的触发信号是否无效,若当上一帧图像采样未完成时,则忽略当前触发信号,并点亮LED状态指示灯105,提示触发信号无效或滚轮103速度过快;若触发信号有效,则进入步骤S104;S103, judging whether the trigger signal from the outside is invalid, if when the last frame of image sampling is not completed, then ignore the current trigger signal, and light the LED status indicator 105, prompting that the trigger signal is invalid or the speed of the roller 103 is too fast; if trigger If the signal is valid, enter step S104;
S104、发出激光并采样字符轮廓;S104, emitting laser light and sampling character outlines;
S105、提取当前轮廓代表的字符点云数据,由显示屏104界面显示字符点云拼接进度;S105. Extract the character point cloud data represented by the current outline, and display the splicing progress of the character point cloud by the display screen 104 interface;
S106、计算字符的开始和结束标志;S106, calculating the start and end flags of characters;
S107、判断检测到的字符是否结束,若结束,则进入步骤S108;若未结束,则等待下一个触发信号;S107, judging whether the detected characters are finished, if finished, then enter step S108; if not finished, then wait for the next trigger signal;
S108、计算字符打刻深度或高度、尺寸和与上一字符的间距,由显示屏104界面显示字符尺寸计算和识别结果。S108. Calculate the character's engraving depth or height, size and distance from the previous character, and display the character size calculation and recognition results on the display screen 104 interface.
以上所述实施例仅表达了本发明的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express the specific implementation manner of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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