A kind of grouting device for filling pile construction
Technical field
The present invention relates to a kind of grouting devices for filling pile construction, belong to building field technical field.
Background technique
Bored concrete pile is the directly aperture on designed stake position, and section is circle, and steel reinforcement cage is placed in hole after pore-forming,
Made of concrete perfusion.It is for urban architecture.Without friction, without squeezing soil, noise when due to having construction is applied in brief introduction
It is small, be suitable for City Building dense region use the advantages that, bored concrete pile obtains relatively broad application in construction.
Cast-in-situ bored pile is meant in engineering site through means such as machine drilling, steel pipe soil compaction or manpower excavations in foundation soil
Middle formation stake holes, and steel reinforcement cage is placed and concrete perfusion and manufactured stake in it;
But its generated in pouring construction operation it is relatively complicated, influence integral construction efficiency.
Summary of the invention
The present invention proposes a kind of grouting device for filling pile construction regarding to the issue above, easy for construction, improves
Construction efficiency reduces construction cost.
Specific technical solution is as follows:
A kind of grouting device for filling pile construction, including two walking support frames, the top for support frame of walking are equipped with
Fixed platform, fixed platform are equipped with slip casting component;
Slip casting component includes the first slip casting roller and the second slip casting roller of relatively-movable fixation on the stationary platform, winding
The first Grouting Pipe and the second Grouting Pipe on the first slip casting roller and the second slip casting roller, and it is fixed on the first Grouting Pipe and second
The slip casting plate of the discharge end of Grouting Pipe;The feed end of first slip casting roller and the second slip casting roller respectively with the first slip casting roller and second
Slip casting roller is connected, and passes through the first Grouting Pipe and the second slip casting from the concrete that the first slip casting roller and the second slip casting roller inject respectively
The output from below slip casting plate after pipe.
Further, the first slip casting roller and the second slip casting roller include the roll body of cylindrical structure, two end faces of roll body
It is equipped with the first fixing terminal and the second fixing terminal of cylindrical structure, is equipped with slip casting chamber along its axis direction in roll body;Note
Slurry chamber extend to the second fixing terminal and be connected with the adapter assembly being fixed in the second fixing terminal, adapter assembly with it is defeated
Pipe is sent to be connected;The feed end of first Grouting Pipe or the second Grouting Pipe is each passed through corresponding roll body and is connected with slip casting chamber;The
The feed end of one Grouting Pipe or the second Grouting Pipe is disposed proximate to the side of the second fixing terminal.
Further, adapter assembly includes transfer tube and the casing that is screwed on;
One end of transfer tube be inserted terminal, transfer tube the other end be fixed connecting end, the outer wall of transfer tube is equipped with a circle the
One support ring, the inserted terminal of transfer tube pass through in the second fixing terminal insertion slip casting chamber, and the first support ring pressure sets and passes through screw
It is fixed in the second fixing terminal;
The casing that is screwed on includes the first outer tube, the second outer tube and interpolation pipe;
The both ends of first outer tube are respectively equipped with the first platform and the second platform, and the inner wall of the first outer tube is equipped with a circle
Positioning ring, the side that positioning ring is located at the first platform are equipped with multiple first balls;
The both ends of interpolation pipe are equipped with the 4th platform and the 5th platform, first platform of the 4th platform from the first outer tube
End is inserted into and is pressed on the first ball of positioning ring, is equipped between grafting between the outer wall of interpolation pipe and the inner wall of the first outer tube
Gap;
One end of second outer tube be equipped with third platform, the second outer tube from the first platform end be inserted into the first outer tube and
Between interpolation pipe, third platform is detachably mounted on the first platform by fastener, is set on the other end of the second outer tube
There are multiple second balls, the second ball is pressed on the 4th platform, rotate interpolation pipe can relative to the first outer tube;
5th platform of interpolation pipe is fixed on the fixed connecting end of transfer tube by fastener, the second platform of the first outer tube
It is fixed in delivery pipe by fastener, makes to be relatively rotated between transfer tube and delivery pipe.
Further, between the first outer tube and the second outer tube, sealing is equipped between the second outer tube and interpolation pipe
Circle.
Further, the first slip casting roller and the second slip casting roller drive by transmission component while carrying out opposite direction movement,
The first fixing terminal setting close to each other of first slip casting roller and the second slip casting roller.
Further, transmission component includes the first drive rod and the second drive rod disposed in parallel, the first drive rod and
The hand of spiral opposite the first external screw thread and the second external screw thread, the first drive rod and the second transmission are respectively equipped on two drive rods
Bar is rotatably fixed on the stationary platform;
Be threadedly engaged respectively on first external screw thread of the first drive rod and the second drive rod be equipped with first sliding block and
One the second sliding block, two the first external screw threads are oppositely arranged, solid respectively between two the second sliding blocks between two the first sliding blocks
Fixed first pivoting support, two the first pivoting supports are arranged the first fixing terminal for being fixed on the first slip casting roller and the respectively
On the outer wall of two fixing terminals;
Be threadedly engaged respectively on second external screw thread of the first drive rod and the second drive rod be equipped with third sliding block and
One Four-slider, two the second external screw threads are oppositely arranged, solid respectively between two Four-sliders between two third sliding blocks
Fixed second pivoting support, two the first pivoting supports are arranged the first fixing terminal for being fixed on the second slip casting roller and the respectively
On the outer wall of two fixing terminals;
First drive rod and the second drive rod pass through the first stepping motor driven rotation respectively, to realize first
It is mobile that opposite direction is carried out when slip casting roller and the second slip casting roller are colluded.
Further, first sector is respectively equipped in the second fixing terminal of the first slip casting roller and the second slip casting roller
Wheel, the first sector gear are meshed with the second sector gear being fixed on second stepper motor, and second stepper motor passes through electricity
Machine support is fixed between two the first sliding blocks or two third sliding blocks, can drive the first slip casting roller by second component motor
Or second slip casting roller rotation is carried out in moving process.
Further, delivery pipe is fixed by conveying tube fixing device, is carried out in the first slip casting roller and the second slip casting roller
During rotation, delivery pipe remains static.
Further, be arranged multiple connector sleeves on the outer wall of the first Grouting Pipe and the second Grouting Pipe, adjacent connector sleeve it
Between circumferentially shape the multiple wirerope of connection, the wirerope positioned at the feed end of the first Grouting Pipe or the second Grouting Pipe is connected and fixed
On the first slip casting roller or the second slip casting roller, the wirerope positioned at the discharge end of the first Grouting Pipe or the second Grouting Pipe is connected and fixed
On slip casting plate;The discharge end of first Grouting Pipe and the second Grouting Pipe passes through the lower section that slip casting plate is arranged in slip casting plate.
Further, slip casting plate is equipped with evacuation channel, and evacuation channel is for avoiding steel reinforcement cage.
Further, parallel with the first drive rod in fixed platform to be equipped with first passage, the first Grouting Pipe and the second note
Slurry roller is moved down across first passage.
Further, using the grouting method of grouting device are as follows:
1) walking support frame is moved at the stake holes for having placed steel reinforcement cage, slip casting plate is made to be correspondingly arranged at stake holes
Top;
2) pass through second stepper motor control the first slip casting roller and the second slip casting roller rotate simultaneously, by slip casting plate to moving down
It moves to the bottom of stake holes, while being moved inward simultaneously by first step motor control the first slip casting roller and the second slip casting roller, with
The first Grouting Pipe and the second Grouting Pipe is kept to keep vertical state;
3) concrete is inputted into the first Grouting Pipe and the second Grouting Pipe by delivery pipe, controls second while inputting
Stepper motor and the first stepper motor are moved backward, and are gradually increasing slip casting plate with the casting height of concrete, simultaneously
Make the first slip casting roller and the second slip casting roller while being displaced outwardly, until slip casting is completed;During slip casting, the first slip casting roller and second
The rotation of slip casting roller, delivery pipe do not rotate.
The invention has the benefit that
(1) present invention is easy for construction, by the first Grouting Pipe and the second Grouting Pipe with slip casting plate move into together in stake holes into
Row slip casting, improves construction efficiency, reduces construction cost;
(2) wirerope is set in the first Grouting Pipe and the external of the second Grouting Pipe, has fully ensured that the load-bearing of Grouting Pipe again
Ability improves security performance;
The setting of (3) first slip casting rollers and the second slip casting roller, ensure that the smoothness of grouting operation, and pipeline is not easy to plug.
Detailed description of the invention
Fig. 1 is cross-sectional view of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is part A enlarged drawing in Fig. 2;
Fig. 4 is the first slip casting roller cross-sectional view;
Fig. 5 is part A enlarged drawing in Fig. 4;
Fig. 6 is slip casting plate cross-sectional view.
Appended drawing reference
Walking support frame 1, fixed platform 2, the first slip casting roller 3, the second slip casting roller 4, the first Grouting Pipe 5, the second Grouting Pipe
6, slip casting plate 7, steel reinforcement cage 8, stake holes 9, transmission component 10;
Roll body 101, the first fixing terminal 102, the second fixing terminal 103, slip casting chamber 104, adapter assembly 105, delivery pipe
106;
Feed end 201, discharge end 202;
Transfer tube 301, inserted terminal 302, fixed connecting end 303, the first support ring 304, the first outer tube 305, the second outer tube
306, interpolation pipe 307, the first platform 308, the second platform 309, positioning ring 310, the first ball 311, the 4th platform the 312, the 5th
Platform 313, third platform 314, the second ball 315, conveying tube fixing device 316;
First drive rod 401, the second drive rod 402, the first external screw thread 403, the second external screw thread 404, the first sliding block 405,
Second sliding block 406, the first pivoting support 407, third sliding block 408, Four-slider 409, the second pivoting support 410, the first stepping
Motor 411, the first sector gear 412, second stepper motor 413, the second sector gear 414, electric machine support 415;
Connector sleeve 501, wirerope 502, evacuation channel 503;
First passage 601.
Specific embodiment
Clear to be more clear technical solution of the present invention, the present invention is described further with reference to the accompanying drawing,
The technical characteristic of any pair of technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention
Protect range.
A kind of grouting device for filling pile construction as shown in the figure, including two walking support frames 1, support frame of walking
Top is equipped with fixed platform 2, and fixed platform is equipped with slip casting component;
Slip casting component includes the first slip casting roller 3 and the second slip casting roller 4 of relatively-movable fixation on the stationary platform, around
The first Grouting Pipe 5 and the second Grouting Pipe 6 being located on the first slip casting roller and the second slip casting roller, and be fixed on the first Grouting Pipe and
The slip casting plate 7 of the discharge end of second Grouting Pipe;The feed end 201 of first slip casting roller and the second slip casting roller respectively with the first slip casting
Roller and the second slip casting roller are connected, the concrete injected respectively from the first slip casting roller and the second slip casting roller by the first Grouting Pipe and
The discharge from below slip casting plate after second Grouting Pipe.
Further, the first slip casting roller and the second slip casting roller include the roll body 101 of cylindrical structure, two ends of roll body
Face is equipped with the first fixing terminal 102 and the second fixing terminal 103 of cylindrical structure, is equipped with and infuses along its axis direction in roll body
Starch chamber 104;Slip casting chamber extends to the second fixing terminal and is connected with the adapter assembly 105 being fixed in the second fixing terminal,
Adapter assembly is connected with delivery pipe 106;The feed end of first Grouting Pipe or the second Grouting Pipe be each passed through corresponding roll body with
Slip casting chamber is connected;The feed end of first Grouting Pipe or the second Grouting Pipe is disposed proximate to the side of the second fixing terminal.
Further, adapter assembly includes transfer tube 301 and the casing that is screwed on;
One end of transfer tube be inserted terminal 302, transfer tube the other end be fixed connecting end 303, the outer wall of transfer tube is equipped with
One the first support ring 304 of circle, the inserted terminal of transfer tube pass through in the second fixing terminal insertion slip casting chamber, and the first support ring pressure is set simultaneously
It is fixed by screws in the second fixing terminal;
The casing that is screwed on includes the first outer tube 305, the second outer tube 306 and interpolation pipe 307;
The both ends of first outer tube are respectively equipped with the first platform 308 and the second platform 309, set on the inner wall of the first outer tube
There is a circle positioning ring 310, the side that positioning ring is located at the first platform is equipped with multiple first balls 311;
The both ends of interpolation pipe are equipped with the 4th platform 312 and the 5th platform 313, the 4th platform from the first outer tube the
One platform end is inserted into and is pressed on the first ball of positioning ring, is equipped between the outer wall of interpolation pipe and the inner wall of the first outer tube
Grafting gap;
One end of second outer tube is equipped with third platform 314, and the second outer tube is inserted into the first housing from the first platform end
Between pipe and interpolation pipe, third platform is detachably mounted on the first platform by fastener, the other end of the second outer tube
Multiple second balls 315 are equipped with, the second ball is pressed on the 4th platform, carry out interpolation pipe can relative to the first outer tube
Rotation;
5th platform of interpolation pipe is fixed on the fixed connecting end of transfer tube by fastener, the second platform of the first outer tube
It is fixed in delivery pipe by fastener, makes to be relatively rotated between transfer tube and delivery pipe.
Further, between the first outer tube and the second outer tube, sealing is equipped between the second outer tube and interpolation pipe
Circle 316.
Further, the first slip casting roller and the second slip casting roller are driven by transmission component 10 while carrying out opposite direction shifting
It is dynamic, the first fixing terminal setting close to each other of the first slip casting roller and the second slip casting roller.
Further, transmission component includes the first drive rod 401 disposed in parallel and the second drive rod 402, the first transmission
The hand of spiral opposite the first external screw thread 403 and the second external screw thread 404, the first transmission are respectively equipped on bar and the second drive rod
Bar and the second drive rod are rotatably fixed on the stationary platform;
What is be threadedly engaged respectively on first external screw thread of the first drive rod and the second drive rod is equipped with first sliding block 405
With second sliding block 406, two the first external screw threads are oppositely arranged, and are divided between two the second sliding blocks between two the first sliding blocks
First pivoting support 407 is not fixed, and two the first pivoting supports are arranged the first fixation for being fixed on the first slip casting roller respectively
On terminal and the outer wall of the second fixing terminal;
What is be threadedly engaged respectively on second external screw thread of the first drive rod and the second drive rod is equipped with a third sliding block 408
With a Four-slider 409, two the second external screw threads are oppositely arranged, and are divided between two Four-sliders between two third sliding blocks
Second pivoting support 410 is not fixed, and two the first pivoting supports are arranged the first fixation for being fixed on the second slip casting roller respectively
On terminal and the outer wall of the second fixing terminal;
First drive rod and the second drive rod pass through the first stepper motor 411 driving rotation respectively, to realize
It is mobile that opposite direction is carried out when first slip casting roller and the second slip casting roller are colluded.
Further, first sector is respectively equipped in the second fixing terminal of the first slip casting roller and the second slip casting roller
Wheel 412, the first sector gear is meshed with the second sector gear 414 being fixed on second stepper motor 413, the second stepping electricity
Machine is fixed between two the first sliding blocks or two third sliding blocks by electric machine support 415, can be driven by second component motor
Dynamic first slip casting roller or the second slip casting roller carry out rotation in moving process.
Further, delivery pipe is fixed by conveying tube fixing device 316, the first slip casting roller and the second slip casting roller into
During row rotation, delivery pipe remains static.
Further, multiple connector sleeves 501, adjacent connector sleeve are arranged on the outer wall of the first Grouting Pipe and the second Grouting Pipe
Between circumferentially shape the multiple wirerope 502 of connection, the wirerope positioned at the feed end of the first Grouting Pipe or the second Grouting Pipe connects
It connects and is fixed on the first slip casting roller or the second slip casting roller, the wirerope positioned at the discharge end of the first Grouting Pipe or the second Grouting Pipe connects
It connects and is fixed on slip casting plate;It is flat in slip casting that the discharge end 202 of first Grouting Pipe and the second Grouting Pipe passes through the setting of slip casting plate
The lower section of plate.
Further, slip casting plate is equipped with evacuation channel 503, and evacuation channel is for avoiding steel reinforcement cage.
Further, parallel with the first drive rod in fixed platform to be equipped with first passage 601, the first Grouting Pipe and second
Slip casting roller is moved down across first passage.
Further, using the grouting method of grouting device are as follows:
1) walking support frame is moved at the stake holes 9 for having placed steel reinforcement cage 8, slip casting plate is made to be correspondingly arranged at stake holes
Top;
2) pass through second stepper motor control the first slip casting roller and the second slip casting roller rotate simultaneously, by slip casting plate to moving down
It moves to the bottom of stake holes, while being moved inward simultaneously by first step motor control the first slip casting roller and the second slip casting roller, with
The first Grouting Pipe and the second Grouting Pipe is kept to keep vertical state;
3) concrete is inputted into the first Grouting Pipe and the second Grouting Pipe by delivery pipe, controls second while inputting
Stepper motor and the first stepper motor are moved backward, and are gradually increasing slip casting plate with the casting height of concrete, simultaneously
Make the first slip casting roller and the second slip casting roller while being displaced outwardly, until slip casting is completed;During slip casting, the first slip casting roller and second
The rotation of slip casting roller, delivery pipe do not rotate.