CN110373535A - A kind of intelligence multistation heating control system - Google Patents
A kind of intelligence multistation heating control system Download PDFInfo
- Publication number
- CN110373535A CN110373535A CN201910624791.8A CN201910624791A CN110373535A CN 110373535 A CN110373535 A CN 110373535A CN 201910624791 A CN201910624791 A CN 201910624791A CN 110373535 A CN110373535 A CN 110373535A
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- China
- Prior art keywords
- cooling
- control system
- heating control
- intelligence
- automatic
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Tunnel Furnaces (AREA)
Abstract
The present invention provides a kind of intelligent multistation heating control system, state intelligent multistation heating control system be one unidirectionally can automatic continuous circulation feeding, blanking system, inside include: circulation transport device, automatic charging device, heating device, attemperator, cooling device, automatic blanking device；The circulation transport device sequentially passes through the heating device, the attemperator, the cooling device, the automatic blanking device since the automatic charging device and completes a course of work；The present invention is controlled by intelligence system, is calculated, instruction is assigned in matching, realization determines the functions such as warm processing, constant temperature isothermal holding, rapid cooling to different product material, intelligence solves the factor for needing personnel to intervene when heat treatment, it works in the case where no personnel intervene, processing time, heat preservation, cooling, conveying speed can be processed automatically according to default value, after cooling, automatic blanking, feeding etc., reduce the heat waste in furnace body, reduces energy loss.
Description
Technical field
The present invention relates to heat treatment process and apparatus fields, and in particular to a kind of intelligence multistation heating control system.
Background technique
For the application for meeting special dimension, the part accessory of mechanism need and its severe working condition under taken
Labour.It is the high temperature resistant for improving component and the most effective hand of mechanics using heat treatment to make military service material be optimal performance
One of section.
Components through Overheating Treatment are the prerequisite conditions that mechanism operates normally, and heating method generallys use combustion at present
Steam stove, whole intermediate frequency furnace, resistance wire, induction heating mode, these technologies have that thermal conversion efficiency is low, workpiece internal and external temperature
Cause oxide layer after uneven, processing, cool down other defects and the problem such as asynchronous, causes part to be unable to reach optimal performance, lead
Pernicious chain reaction is caused, huge waste is caused to resource.
Summary of the invention
To solve the above problems, the present invention provides a kind of intelligent multistation heating control systems.
To realize the technical purpose, the technical scheme is that a kind of intelligence multistation heating control system, special
Sign is, the intelligence multistation heating control system be one unidirectionally can automatic continuous circulation feeding, blanking system, it is internal to wrap
It includes: circulation transport device, automatic charging device, heating device, attemperator, cooling device, automatic blanking device；The circulation
Transport device sequentially passed through since the automatic charging device the heating device, the attemperator, the cooling device,
The automatic blanking device completes a course of work；
The circulator includes circulation conveyer belt, recycles pallet；The automatic charging device is equipped with feeding platform；It is described to add
Thermal is equipped with heated shell；The attemperator is equipped with insulation shell；The cooling device is equipped with cooling spray；Institute
Automatic blanking device is stated equipped with blanking bench.
The invention has the advantages that assigning instruction by intelligence system control, calculating, matching, realize to different product
Determine functions, all techniques such as warm processing, constant temperature isothermal holding, rapid cooling of material are automatically performed, and are solved by intelligence
The factor for needing personnel to intervene when heat treatment, works in the case where no personnel intervene, processing time, heat preservation, cooling, conveying speed meeting root
It is processed automatically according to default value, after cooling, automatic blanking, feeding etc. greatly reduced the heat in furnace body
Waste, reduces energy loss.
Further, the heated shell is arranged in array on the heating device；It is equipped with and adds in the heated shell
Hot cell.Components are heated by the effect of heating unit, heating unit is evenly distributed on inside heated shell,
Components are evenly heated.
Further, the insulation shell is arranged in array on the attemperator；The insulation shell is equipped with heat preservation
Set.Muff guarantees that components will not cool down quickly after heating, generates certain transit time, avoids hot and cold alternation mistake
Part is led to problems such as to generate denaturation fastly.
Further, the cooling spray is arranged on the inner wall of the cooling device；The cooling spray includes first cold
But unit, the second cooling unit.Part is cooled down by different cooling units, guarantees cooling effect.
Further, clear water cooling spray is equipped in first cooling unit；Second cooling unit, which is equipped with, to be blown
Air cooling spray head.It takes the lead in carrying out cooling effect by clear water cooling spray, then be carried out again by air blowing cooling spray secondary cold
But, it both ensure that cooling effect, can also blow away the water droplet on components.
Further, the front end of second cooling unit is arranged in first cooling unit.It is cooling single by first
Member is arranged after the second cooling unit, guarantees effectively removing for cooling effect and water droplet.
Further, the cooling device places an order equipped with drainage cell；Waterproof bulkhead is equipped in the drainage cell.Pass through
Drainage cell guarantees the stabilization of equipment work in cooling water device for transferring, and waterproof bulkhead guarantees that water droplet does not overflow other
On station.
Further, the feeding platform, blanking bench are equipped with lifting unit.Feeding and blanking are carried out by lifting unit
Effect, guarantees the stability of work.
Further, the heating device, attemperator, cooling device are equipped with signal lines group unit.Pass through inspection
The signal lines group device surveyed on signal group unit carrys out the working condition of temperature and part in detecting and controlling system, guarantees work
The stability of work.
Detailed description of the invention
Fig. 1 is a kind of structure chart of intelligent multistation heating control system of the present invention；
Fig. 2 is a kind of cooling device figure of intelligent multistation heating control system of the present invention.
Corresponding component names represented by number in figure:
1, intelligent electric-controlled cabinet；2, automatic charging device；3, heating device；4, attemperator；5, signal lines group device；6, cold
But device；7, isolating and protecting cover；8, automatic blanking device；9, clear water cooling spray；10, air blowing cooling spray；11, waterproof every
Plate；12, drainage arrangement；13, drainage hole.
Specific embodiment
Technical solution of the present invention will be clearly and completely described below.
To solve the above problems, the present invention provides a kind of intelligent multistation heating control systems.
As shown in Figure 1, to realize the technical purpose, the technical scheme is that a kind of intelligence multistation heating control
System processed, which is characterized in that the intelligence multistation heating control system unidirectionally can automatic continuous circulation feeding, blanking system for one
System, inside include: circulation transport device, automatic charging device 2, heating device 3, attemperator 4, cooling device 6, under automatic
Expect device 8；The circulation transport device sequentially passes through the heating device 3, the heat preservation since the automatic charging device 2
Device 4, the cooling device 6, the automatic blanking device 8 complete a course of work；
The circulator includes circulation conveyer belt, recycles pallet；The automatic charging device 2 is equipped with feeding platform；It is described
Heating device 3 is equipped with heated shell；The attemperator 4 is equipped with insulation shell；The cooling device 6 is equipped with cooling spray
Head；The automatic blanking device 8 is equipped with blanking bench.
The invention has the advantages that assigning instruction by intelligence system control, calculating, matching, realize to different product
Determine functions, all techniques such as warm processing, constant temperature isothermal holding, rapid cooling of material are automatically performed, and are solved by intelligence
The factor for needing personnel to intervene when heat treatment, works in the case where no personnel intervene, processing time, heat preservation, cooling, conveying speed meeting root
It is processed automatically according to default value, after cooling, automatic blanking, feeding etc. greatly reduced the heat in furnace body
Waste, reduces energy loss.
Further, the heated shell is arranged in array on the heating device 3；It is equipped with and adds in the heated shell
Hot cell.Components are heated by the effect of heating unit, heating unit is evenly distributed on inside heated shell,
Components are evenly heated.
Further, the insulation shell is arranged in array on the attemperator 4；The insulation shell is equipped with heat preservation
Set.Muff guarantees that components will not cool down quickly after heating, generates certain transit time, avoids hot and cold alternation mistake
Part is led to problems such as to generate denaturation fastly.
Further, the cooling spray is arranged on the inner wall of the cooling device 6；The cooling spray includes first cold
But unit, the second cooling unit.Part is cooled down by different cooling units, guarantees cooling effect.
As shown in Fig. 2, it is further, clear water cooling spray 9 is equipped in first cooling unit；Described second is cooling single
Member is equipped with air blowing cooling spray 10.It takes the lead in carrying out cooling effect by clear water cooling spray 9, then passes through air blowing cooling spray
10 carry out secondary cooling again, both ensure that cooling effect, can also blow away the water droplet on components.
Further, the front end of second cooling unit is arranged in first cooling unit.It is cooling single by first
Member is arranged after the second cooling unit, guarantees effectively removing for cooling effect and water droplet.
Further, the cooling device 6 places an order equipped with drainage cell；Waterproof bulkhead 11 is equipped in the drainage cell.
By drainage cell by cooling water device for transferring, guarantee the stabilization of equipment work, waterproof bulkhead guarantees that water droplet does not overflow
On other stations.By the drainage arrangement of drainage cell, it is set to the swaged that concaves, centre is equipped with drainage hole 13, draining
Hole 13 connects drainage arrangement 12 and water is discharged.
Further, the feeding platform, blanking bench are equipped with lifting unit.Feeding and blanking are carried out by lifting unit
Effect, guarantees the stability of work.
Further, the heating device 3, attemperator 4, cooling device 6 are equipped with signal lines group unit.Pass through
Signal lines group device 5 on detection signal group unit carrys out the working condition of temperature and part in detecting and controlling system, protects
Demonstrate,prove the stability of work.
In actual operation, by having filled multiple heating units, independent control is monitored peace at multiple positions of workpiece
And by data feedback to intelligence system, then optimization heating, the entirety of Lai Shixian part carried out to part by logic calculation
The consistency of thermal effectiveness.Along with the intelligence conveying of heat preservation and cold-zone station, to guarantee the consistency of performance inside and outside workpiece
And realize surface non-oxidation, also solve the environmental issue that current normative heat treatment material needs pickling or polishing.While feeding,
The automatic operating of a series of on-line uninterruptions such as heating, heat preservation, cooling, blanking, greatly improves working efficiency, reduces
The waste of the energy.
In specific work process, intelligent electric-controlled cabinet 1 is equipped in system, outer end is equipped with insulation blocking cover 7.Plant-grid connection first
Equipment stirs air switch to after opening shelves, turn key switch, system energization.After system energization, when system response in 10 seconds
Between, self retrieval, rear operation pages pop-up can operate normally.Operator issues an order, and to host computer, (note: host computer is 10 cun
Touch screen color text device), host computer starts that (note: slave computer is Programmable logical controller to slave computer signal after taking orders
Device Programmable Logic Controller abbreviation PLC, hereinafter slave computer is directly replaced with PLC).On workpiece is automatic
Material, by man-machine interface input workpiece relevant parameter, equipment Multi-station linked, automatic charging, heating, heat preservation, cooling, under
Material, while conversion frequency can be changed according to the temperature curve of setting automatically during heating and thermal insulation, after being disposed, system
Automatic blanking and feeding circulate operation are carried out according to setting technique.
For those of ordinary skill in the art, without departing from the concept of the premise of the invention, it can also do
Several modifications and improvements out, these are all within the scope of protection of the present invention.
Claims (9)
1. a kind of intelligence multistation heating control system, which is characterized in that the intelligence multistation heating control system is one single
To can automatic continuous circulation feeding, blanking system, inside include: circulation transport device, automatic charging device, heating device,
Attemperator, cooling device, automatic blanking device；The circulation transport device is sequentially passed through since the automatic charging device
The heating device, the attemperator, the cooling device, the automatic blanking device complete a course of work；
The circulator includes circulation conveyer belt, recycles pallet；The automatic charging device is equipped with feeding platform；It is described to add
Thermal is equipped with heated shell；The attemperator is equipped with insulation shell；The cooling device is equipped with cooling spray；Institute
Automatic blanking device is stated equipped with blanking bench.
2. intelligence multistation heating control system according to claim 1, it is characterised in that: the heated shell is described
It is arranged in array on heating device；Heating unit is equipped in the heated shell.
3. intelligence multistation heating control system according to claim 1, it is characterised in that: the insulation shell is described
It is arranged in array on attemperator；The insulation shell is equipped with muff.
4. intelligence multistation heating control system according to claim 1, it is characterised in that: the cooling spray setting exists
On the inner wall of the cooling device；The cooling spray includes the first cooling unit, the second cooling unit.
5. intelligence multistation heating control system according to claim 4, it is characterised in that: in first cooling unit
Equipped with clear water cooling spray；Second cooling unit is equipped with air blowing cooling spray.
6. intelligence multistation heating control system according to claim 5, it is characterised in that: first cooling unit is set
It sets in the front end of second cooling unit.
7. intelligence multistation heating control system according to claim 2, it is characterised in that: set up under the cooling device
There is drainage cell；Waterproof bulkhead is equipped in the drainage cell.
8. intelligence multistation heating control system according to claim 1, it is characterised in that: the feeding platform, blanking bench
It is equipped with lifting unit.
9. intelligence multistation heating control system according to claim 1, it is characterised in that: the heating device, heat preservation
Device, cooling device are equipped with signal lines group unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910624791.8A CN110373535A (en) | 2019-07-11 | 2019-07-11 | A kind of intelligence multistation heating control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910624791.8A CN110373535A (en) | 2019-07-11 | 2019-07-11 | A kind of intelligence multistation heating control system |
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| Publication Number | Publication Date |
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| CN110373535A true CN110373535A (en) | 2019-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201910624791.8A Pending CN110373535A (en) | 2019-07-11 | 2019-07-11 | A kind of intelligence multistation heating control system |
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Citations (7)
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|---|---|---|---|---|
| JPH06137765A (en) * | 1992-10-21 | 1994-05-20 | Komatsu Ltd | Automatically heat-treating apparatus |
| CN101220408A (en) * | 2008-01-23 | 2008-07-16 | 江苏凡力钢管有限公司 | Oil tube electrical heat quenching and tempering thermal treatment method and apparatus |
| CN204111820U (en) * | 2014-07-16 | 2015-01-21 | 赵斌 | A kind of aluminium section bar press quenching device |
| CN106755835A (en) * | 2017-04-01 | 2017-05-31 | 江苏瑞格新材料有限公司 | A kind of quenching unit for mould steel |
| CN106893805A (en) * | 2017-03-08 | 2017-06-27 | 上海迅美工业设备有限公司 | A kind of continuous tunnel furnace and heat treatment of workpieces technique |
| CN206545032U (en) * | 2017-01-11 | 2017-10-10 | 西安石油大学 | A kind of Tempering and Quenching device |
| CN209024600U (en) * | 2018-08-22 | 2019-06-25 | 扬州欣泰电热元件制造有限公司 | A kind of annealing device of electrothermal tube |
-
2019
- 2019-07-11 CN CN201910624791.8A patent/CN110373535A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06137765A (en) * | 1992-10-21 | 1994-05-20 | Komatsu Ltd | Automatically heat-treating apparatus |
| CN101220408A (en) * | 2008-01-23 | 2008-07-16 | 江苏凡力钢管有限公司 | Oil tube electrical heat quenching and tempering thermal treatment method and apparatus |
| CN204111820U (en) * | 2014-07-16 | 2015-01-21 | 赵斌 | A kind of aluminium section bar press quenching device |
| CN206545032U (en) * | 2017-01-11 | 2017-10-10 | 西安石油大学 | A kind of Tempering and Quenching device |
| CN106893805A (en) * | 2017-03-08 | 2017-06-27 | 上海迅美工业设备有限公司 | A kind of continuous tunnel furnace and heat treatment of workpieces technique |
| CN106755835A (en) * | 2017-04-01 | 2017-05-31 | 江苏瑞格新材料有限公司 | A kind of quenching unit for mould steel |
| CN209024600U (en) * | 2018-08-22 | 2019-06-25 | 扬州欣泰电热元件制造有限公司 | A kind of annealing device of electrothermal tube |
Non-Patent Citations (1)
| Title |
|---|
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Application publication date: 20191025 |