CN107699665A - A kind of vacuum heat production system - Google Patents
A kind of vacuum heat production system Download PDFInfo
- Publication number
- CN107699665A CN107699665A CN201711192891.5A CN201711192891A CN107699665A CN 107699665 A CN107699665 A CN 107699665A CN 201711192891 A CN201711192891 A CN 201711192891A CN 107699665 A CN107699665 A CN 107699665A
- Authority
- CN
- China
- Prior art keywords
- vacuum
- heat production
- vacuum heat
- workpiece
- work piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/773—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material under reduced pressure or vacuum
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0056—Furnaces through which the charge is moved in a horizontal straight path
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
A kind of vacuum heat production system of disclosure, including：Work piece processing system, for being quenched, being tempered and being cleaned to workpiece；Work conveyance system, Work piece processing system is thrown to for transmitting workpiece and by workpiece；Control system, centralized Control is carried out for the physical parameter to Work piece processing system and treatment process.The vacuum heat production system that the application provides, it is more applicable for mixing the production line of the type of furnace, the transfer of workpiece and the compact smoothness of procedure connection can be achieved, largely improve the automaticity and production efficiency of vacuum heat production line.
Description
Technical field
The application is related to vacuum heat treatment technology field, more specifically, more particularly to a kind of vacuum heat production system
System.
Background technology
Vacuum heat treatment technology refers to that all or part of Technology for Heating Processing is completed under vacuum conditions, be vacuum technique with
The new material treatment technology that heat treatment technics is combined.Vacuum heat treatment technology overcome the existing oxidation of prior heat treatment,
The problems such as decarburization and alloying element dilution, it is possible to achieve the technique that nearly all normative heat treatment can relate to, for heat treatment
Development has welcome new life.
In existing vacuum heat system, the general separate unit of Equipment for Heating Processing uses, and every Equipment for Heating Processing is equipped with complete
System, complete more single process.And require to carry out material complicated PROCESS FOR TREATMENT during practical application, such as
Oil quenching, cleaning, the complete processing of tempering.Device distribution is scattered in current heat treatment system, and degree of integration is low, and workpiece is in each body of heater
Between transfer need it is artificial participate in, expend a large amount of manpower and materials, operating efficiency is low.
Therefore it provides a kind of vacuum heat production system, its concentration degree is high, and can save a large amount of manpower and materials, carries
High efficiency, have become those skilled in the art's technical problem urgently to be resolved hurrily.
The content of the invention
In order to solve the above technical problems, the application provides a kind of vacuum heat production system, concentration degree is high, and can save
About a large amount of manpower and materials, improve production efficiency.
The technical scheme that the application provides is as follows：
A kind of vacuum heat production system, including：Work piece processing system, for being quenched, being tempered to workpiece and clearly
Wash；
Work conveyance system, workpiece is built into or takes out for transmitting workpiece, and in the Work piece processing system.
Control system, centralized Control is carried out for the physical parameter to Work piece processing system and treatment process.
Further, in a kind of preferable mode of the present invention, Work piece processing system includes：Vacuum air-quenching furnace, vacuum oil
Quench stove, vacuum tempering furnace and ultrasonic cleaning apparatus；Cooled down for vacuum air-quenching furnace, vacuum oil quenching, vacuum tempering furnace
Water-cooling system；The pneumatic system of power is provided for vacuum air-quenching furnace, vacuum oil quenching, vacuum tempering furnace.
Further, in a kind of preferable mode of the present invention, work conveyance system includes：Located at Work piece processing system one
The truck guide rail of side；Feeding truck on truck guide rail；For capturing and placing the manipulator of workpiece.
Further, in a kind of preferable mode of the present invention, work conveyance system also includes：For keeping in depositing for workpiece
Station is put, storage station is arranged at side of the feeding truck away from Work piece processing system.
Further, in a kind of preferable mode of the present invention, manipulator is arranged at storage station away from feeding truck
Side.
Further, in a kind of preferable mode of the present invention, control system includes：Master Control Room and remote monitoring room,
Master Control Room one end is connected with remote monitoring room, and the other end is connected with apparatus for production line control terminal.
Further, in a kind of preferable mode of the present invention, vacuum heat production system also includes accessory system.
Further, in a kind of preferable mode of the present invention, accessory system including supplied materials change the outfit area, weld grinding area,
Between abrasive machine.
Further, in a kind of preferable mode of the present invention, vacuum heat production system also includes：Temp measuring system,
Temp measuring system includes：The thermocouple clamp being removably mounted on vacuum drying oven, the thermocouple temperature measurement being installed on thermocouple clamp
Device.
Further, in a kind of preferable mode of the present invention, Work piece processing system includes：Vacuum air-quenching furnace, vacuum oil
Quench stove, vacuum tempering furnace and ultrasonic cleaning apparatus；Cooled down for vacuum air-quenching furnace, vacuum oil quenching, vacuum tempering furnace
Water-cooling system；The pneumatic system of power is provided for vacuum air-quenching furnace, vacuum oil quenching, vacuum tempering furnace；
Work conveyance system includes：Truck guide rail located at Work piece processing system side；Feeding on truck guide rail
Truck；For capturing and placing the manipulator of workpiece, for keeping in the storage station of workpiece, storage station is arranged at feeding truck
Side away from Work piece processing system, manipulator are arranged at side of the storage station away from feeding truck；
Control system includes：Master Control Room and remote monitoring room, Master Control Room one end are connected with remote monitoring room, the other end with
Apparatus for production line control terminal connects；
Vacuum heat production system also includes accessory system, and accessory system changes the outfit area, weld grinding area, sand including supplied materials
Between turbine, it is heat-treated lounge.
A kind of vacuum heat production system provided by the invention, compared with prior art, the present invention relates to vacuum
Heat treatment production system includes Work piece processing system, work conveyance system and control system, and Work piece processing system can be completed pair
Workpiece is quenched, is tempered and cleaned；Workpiece transmitting workpiece and can be thrown to Work piece processing system by work conveyance system, be controlled
System, it can complete to carry out centralized Control to the physical parameter and treatment process of Work piece processing system.Work conveyance system is set
Put, workpiece can be improved and be thrown to the efficiency of each Equipment for Heating Processing and improve the effect of conversion of the workpiece between Equipment for Heating Processing
Rate, overall process is without hand haulage, and time saving and energy saving, the physical parameter and treatment process of Work piece processing system can be by controlling
System carries out centralized Control, and the automaticity of whole process is greatly improved, and considerably improves vacuum heat life
The operating efficiency and automaticity of production system.
Brief description of the drawings
, below will be to embodiment or existing in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of application, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of vacuum heat production system provided in an embodiment of the present invention.
Embodiment
In order that those skilled in the art more fully understands the technical scheme in the application, it is real below in conjunction with the application
Technical scheme in the embodiment of the present application is clearly and completely described the accompanying drawing applied in example, it is clear that described embodiment
The only part of the embodiment of the application, rather than whole embodiments.It is common based on the embodiment in the application, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model of the application protection
Enclose.
Please as shown in figure 1, the embodiment of the present application provides a kind of vacuum heat production system, including：Work piece processing system
1, for being quenched, being tempered and being cleaned to workpiece；Work conveyance system 2, for transmitting workpiece, and in the workpiece processing system
System is built into or taken out workpiece；Control system 3, concentrated for the physical parameter to Work piece processing system and treatment process
Control.
Vacuum heat production system provided in an embodiment of the present invention, compared with prior art, the present invention relates to it is true
Sky heat treatment production system includes Work piece processing system 1, work conveyance system 2 and control system 3, and Work piece processing system 1 can
Completion is quenched to workpiece, is tempered and cleaned；Workpiece transmitting workpiece and can be thrown to workpiece processing system by work conveyance system 2
System 1, control system 3, it can complete to carry out centralized Control to the physical parameter and treatment process of Work piece processing system 1.Workpiece is defeated
Send the setting of system 2, can improve workpiece be thrown to each Equipment for Heating Processing efficiency and improve workpiece Equipment for Heating Processing it
Between conversion efficiency, overall process is time saving and energy saving without hand haulage, the physical parameter and processing work of Work piece processing system 1
Sequence can carry out centralized Control by control system 3, and whole process automaticity is greatly improved, considerably improved
The operating efficiency and automaticity of vacuum heat production system.
In the embodiment of the present invention, Work piece processing system 1 includes：Vacuum air-quenching furnace 11, vacuum oil quenching 12, vacuum tempering furnace
13 and ultrasonic cleaning apparatus 14；The water cooling cooled down for vacuum air-quenching furnace 11, vacuum oil quenching 12, vacuum tempering furnace 13
System；The pneumatic system of power is provided for vacuum air-quenching furnace 11, vacuum oil quenching 12, vacuum tempering furnace 13.
In the present embodiment, vacuum air-quenching furnace 11, vacuum oil quenching 12, vacuum tempering furnace 13 and ultrasonic cleaning apparatus
14 are located at truck guide rail the same side and are arranged in order, and can realize the techniques such as the quenching, tempering and cleaning of workpiece.The present embodiment
The vacuum heat production system of offer can also include other multiple material processing equipments, can realize completion series material
The technique of processing.
Specifically, in the vacuum heat production system that the present embodiment provides, each vacuum heat body of heater can share one
Cover water-cooling system and pneumatic system, degree of integration are higher.
In the embodiment of the present invention, work conveyance system 2 includes：Truck guide rail 21 located at the side of Work piece processing system 1；If
In the feeding truck 22 on truck guide rail 21；For capturing and placing the manipulator 23 of workpiece.
Specifically, in embodiments of the present invention, work conveyance system 2 also includes：For keeping in the storage station 24 of workpiece,
Storage station 24 is arranged at side of the feeding truck 22 away from Work piece processing system 1.
More specifically, in embodiments of the present invention, manipulator 23 is arranged at storage station 24 away from feeding truck 22
Side.
In the present embodiment, work conveyance system 2 includes truck guide rail 21, feeding truck 22, different vacuum heats
The type of furnace of stove can be furnished with different feeding trolleys, and the vacuum heat Digital production line that the present embodiment provides can possess more and send
Expect that truck 22, storage station 24 and manipulator 23, feeding truck 22 are located on guide rail, it is remote that storage station 24 is located at truck guide rail 21
From the side of Work piece processing system 1, manipulator 23 is positioned at side of the storage station 24 away from guide rail.
When vacuum heat Digital production line starts, for workpiece on storage station 24, feeding truck 22 is in static
State, after feeding truck 22 receives operating instruction, feeding truck 22 is run on truck guide rail 21 to storage station 24, machine
Workpiece on the crawl storage station 24 of tool hand 23 is placed on feeding truck 22, and the row of feeding truck 22 to target vacuum heat treatment is set
It is standby, and workpiece is delivered to and retracts its initial position in stove again.
When workpiece, which completes a procedure, to carry out two procedures, if two vacuum heat treatment equipments are setting for identical type
It is standby, then same feeding truck 22 can be used, now workpiece is taken out and moves to what next target was placed by feeding truck 22
Vacuum heat treatment equipment, then feeding truck 22 retract its initial position again；
If front and rear two vacuum heat treatment equipment species simultaneously differ, replaceable feeding truck 22 is in such cases, preceding
The operation of feeding truck 22 of procedure is to the position corresponding with the vacuum heat treatment equipment of preceding working procedure, and manipulator 23 is by workpiece
Take out, and deliver on storage station 24, the feeding truck 22 of preceding working procedure retracts its initial position again；Corresponding to next process
Feeding truck 22, which starts and run to the storage station 24 residing for the workpiece, the grabbing workpiece of manipulator 23, is placed in next process
On corresponding feeding truck 22, feeding truck 22 is run corresponding to next process, and workpiece is delivered to corresponding to next procedure
At where vacuum heat treatment equipment, then its initial position is retracted, workpiece is thrown at the Vacuum Heat of next procedure by manipulator 23
Manage in equipment.Work conveyance system 2 is run successively by this rule, after all processes are completed after workpiece, corresponding feeding truck
Workpiece can be taken out and retracted by 22.
In the vacuum heat production system that the present embodiment provides, feeding truck 22 can realize that full-automatic bidirectional is run,
One feeding truck 22 can realize the two-way loading and unloading of multiple stations, the pick-and-place material of manipulator 23, save substantial amounts of manpower thing
Power, labor intensity is low, in addition, a guide rail has the system of more trucks so that the vacuum heat life that the present embodiment provides
Production system is more applicable for mixing the production line of the type of furnace, and transfer and the compact smoothness that is connected of process, the very big journey of workpiece can be achieved
The efficiency of vacuum heat production line is improved on degree.
In the embodiment of the present invention, control system 3 includes：Master Control Room and remote monitoring room, Master Control Room one end and long-range prison
Room connection is controlled, the other end is connected with apparatus for production line control terminal.
In the present embodiment, the core of control system 3 is Master Control Room, and its one end connects remote monitoring room, other end connection
Apparatus for production line control terminal.Master Control Room carries out centralized Control to the physical parameter and treatment process of each equipment, and its one side will
Action command is transferred to the control system 3 of each equipment independence, then carries out technique individually management and control by each equipment, on the other hand
The signal fed back to again to each equipment end is handled.In addition, Master Control Room, which also docks client, uses end, to realize production process
Monitoring in real time.The vacuum heat production system that the present embodiment provides has broken relatively independent de- of prior heat treatment production link
Chain production model, vacuum control heat treatment and information management and effective combination of remote control technology are realized, is greatly enhanced
The safety and reliability of production process.
In the vacuum heat production system that the present embodiment provides, all type of furnaces and equipment on production line can all counted
Technological operation orderly, meeting process cycle proceedings, being carried out in a manner of full-automatic is carried out under the monitoring of calculation machine；Match somebody with somebody
Standby loading and unloading robot, realizes workshop unattended, largely reduces labor intensity.
In the embodiment of the present invention, vacuum heat production system also includes accessory system 4.
Specifically, accessory system 4 changes the outfit 43 between area 41, weld grinding area 42, abrasive machine including supplied materials.
More specifically, accessory system 4 also includes heat treatment lounge 44.
In the embodiment of the present invention, vacuum heat production system also includes：Temp measuring system, temp measuring system include：Detachably
Thermocouple clamp on vacuum drying oven, the thermocouple temperature measurement device being installed on thermocouple clamp.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (10)
- A kind of 1. vacuum heat production system, it is characterised in that including：Work piece processing system, for being quenched, being tempered and being cleaned to workpiece；Work conveyance system, workpiece is built into or takes out for transmitting workpiece, and in the Work piece processing system；Control system, centralized Control is carried out for the physical parameter to the Work piece processing system and treatment process.
- 2. vacuum heat production system according to claim 1, it is characterised in that the Work piece processing system includes： Vacuum air-quenching furnace, vacuum oil quenching, vacuum tempering furnace and ultrasonic cleaning apparatus；For the vacuum air-quenching furnace, the vacuum The water-cooling system that oil quenching furnace, the vacuum tempering furnace are cooled down；For the vacuum air-quenching furnace, vacuum oil quenching, described Vacuum tempering furnace provides the pneumatic system of power.
- 3. vacuum heat production system according to claim 1, it is characterised in that the work conveyance system includes：Truck guide rail located at the Work piece processing system side；Feeding truck on the truck guide rail；For capturing And place the manipulator of workpiece.
- 4. vacuum heat production system according to claim 3, it is characterised in that the work conveyance system also wraps Include：For keeping in the storage station of workpiece, the storage station is arranged at the feeding truck away from the Work piece processing system Side.
- 5. vacuum heat production system according to claim 4, it is characterised in that the manipulator is arranged at described deposit Put side of the station away from the feeding truck.
- 6. vacuum heat production system according to claim 1, it is characterised in that the control system includes：Master control Room and remote monitoring room, described Master Control Room one end are connected with the remote monitoring room, the other end and apparatus for production line control terminal Connection.
- 7. vacuum heat production system according to claim 1, it is characterised in that the vacuum heat production system Also include accessory system.
- 8. vacuum heat production system according to claim 7, it is characterised in that the accessory system is changed including supplied materials Fill between area, weld grinding area, abrasive machine.
- 9. vacuum heat production system according to claim 1, it is characterised in that the vacuum heat production system Also include：Temp measuring system, the temp measuring system include：The thermocouple clamp being removably mounted on vacuum drying oven, it is installed on described Thermocouple temperature measurement device on thermocouple clamp.
- 10. vacuum heat production system according to claim 1, it is characterised in that the Work piece processing system includes： Vacuum air-quenching furnace, vacuum oil quenching, vacuum tempering furnace and ultrasonic cleaning apparatus；For the vacuum air-quenching furnace, the vacuum The water-cooling system that oil quenching furnace, the vacuum tempering furnace are cooled down；For the vacuum air-quenching furnace, vacuum oil quenching, described Vacuum tempering furnace provides the pneumatic system of power；The work conveyance system includes：Truck guide rail located at the Work piece processing system side；Located at the truck guide rail On feeding truck；For capturing and placing the manipulator of workpiece, for keeping in the storage station of workpiece, the storage station is set The side of the feeding truck away from the Work piece processing system is placed in, the manipulator is arranged at the storage station away from institute State the side of feeding truck；The control system includes：Master Control Room and remote monitoring room, described Master Control Room one end are connected with the remote monitoring room, The other end is connected with apparatus for production line control terminal；The vacuum heat production system also includes accessory system, and the accessory system changes the outfit area, weld grinding including supplied materials Between area, abrasive machine, it is heat-treated lounge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711192891.5A CN107699665A (en) | 2017-11-24 | 2017-11-24 | A kind of vacuum heat production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711192891.5A CN107699665A (en) | 2017-11-24 | 2017-11-24 | A kind of vacuum heat production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107699665A true CN107699665A (en) | 2018-02-16 |
Family
ID=61185479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711192891.5A Withdrawn CN107699665A (en) | 2017-11-24 | 2017-11-24 | A kind of vacuum heat production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107699665A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111349761A (en) * | 2020-05-11 | 2020-06-30 | 南京红宝机械刀具有限公司 | High-frequency heat treatment process for cutter |
| CN111424148A (en) * | 2020-05-14 | 2020-07-17 | 兰州广合新材料科技有限公司 | Equipment and method for continuously and periodically performing vacuum heat treatment on workpiece |
-
2017
- 2017-11-24 CN CN201711192891.5A patent/CN107699665A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111349761A (en) * | 2020-05-11 | 2020-06-30 | 南京红宝机械刀具有限公司 | High-frequency heat treatment process for cutter |
| CN111349761B (en) * | 2020-05-11 | 2021-09-21 | 南京红宝机械刀具有限公司 | High-frequency heat treatment process for cutter |
| CN111424148A (en) * | 2020-05-14 | 2020-07-17 | 兰州广合新材料科技有限公司 | Equipment and method for continuously and periodically performing vacuum heat treatment on workpiece |
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Application publication date: 20180216 |