CN110373294B

CN110373294B - White spirit raw materials is smashed and is cooked and cooling device

Info

Publication number: CN110373294B
Application number: CN201910705111.5A
Authority: CN
Inventors: 李贤明
Original assignee: Chongqing Kete Wine Co ltd
Current assignee: Chongqing Kete Wine Co ltd
Priority date: 2019-08-01
Filing date: 2019-08-01
Publication date: 2022-10-18
Anticipated expiration: 2039-08-01
Also published as: CN110373294A

Abstract

The invention discloses a white spirit raw material crushing, cooking and cooling device which comprises a feed hopper, a cutting chamber, a batching chamber, a cooking furnace and a cooling chamber, wherein the feed hopper is arranged on the cutting chamber, a support and a cutting shaft are arranged in the cutting chamber, the cutting shaft is vertically arranged on the support, a filter basket is arranged below the cutting shaft, the batching chamber is arranged below the cutting chamber, a stirring shaft and a stirring paddle are arranged in the batching chamber, a discharging plate is arranged at the bottom of the batching chamber, the cooking furnace is arranged below the batching chamber, a cooking plate is arranged in the cooking furnace, a heating device and a water feeding pipe are arranged below the cooking plate, a push plate is arranged on the cooking plate, the cooling chamber is arranged on one side of the cooking furnace, which is far away from the push plate, and a cooling device is arranged in the cooling chamber. Above-mentioned white spirit raw materials is smashed and is cooked and cooling device can accomplish many items such as smashing, batching, cook and cooling, has simplified the loaded down with trivial details work of production process, and is very practical to the small-scale production white spirit.

Description

White spirit raw materials is smashed and is cooked and cooling device

Technical Field

The invention relates to the field of white spirit brewing equipment, in particular to a white spirit raw material crushing, cooking and cooling device.

Background

The white spirit is a special distilled spirit in China, is prepared by preparing fermented grains from starch or sugar raw materials or distilling the fermented grains after fermentation, is colorless (or yellowish) and transparent, has pure fragrance, is sweet and clean in taste, has higher alcohol content, and has compound fragrance mainly comprising esters after being stored and aged. It is made up by using yeast and yeast as saccharification leaven and using starchiness (saccharine) as raw material through the processes of cooking, saccharification, fermentation, distillation, ageing and blending.

The production process of the white spirit is complex, the production process comprises the steps of raw material crushing, material proportioning, cooking gelatinization, cooling, unstrained spirits mixing, cellar entering fermentation, liquor steaming and the like, the existing white spirit production device in the market is mostly used for large-scale production, the structure is too complex and the function is single, if the raw material crushing process, the raw material cooking process, the cooling process and the like are carried out separately, the white spirit production device is not practical for small-scale production enterprises, the complex steps lead to lower production efficiency, the cost is higher, and the white spirit production device is not suitable for small-scale production.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the white spirit raw material crushing, cooking and cooling device, which can simultaneously complete crushing, proportioning, cooking and cooling, simplify fussy production steps, improve production efficiency and reduce production cost.

In order to achieve the purpose, the invention is realized by the following technical scheme: a white spirit raw material crushing, cooking and cooling device comprises a feed hopper, a cutting chamber, a batching chamber, a cooking furnace and a cooling chamber, wherein the feed hopper is arranged on the cutting chamber and communicated with the cutting chamber, and a baffle plate is inserted at one end of the feed hopper close to the cutting chamber;

the cutting chamber is internally provided with a support and a cutting shaft, the support is transversely arranged, the cutting shaft is vertically arranged on the support, a bevel gear is arranged on the cutting shaft, a plurality of blades are arranged on the cutting shaft along the axial direction and the circumferential direction, the outer wall of the cutting chamber is provided with a motor mounting rack, the motor mounting rack is provided with a first motor, an output shaft of the first motor is connected with a transmission shaft, the transmission shaft penetrates into the cutting chamber and is provided with the bevel gear, and the transmission shaft is connected with the cutting shaft through the matching of the bevel gear;

a filtering basket is arranged below the cutting shaft, a plurality of sieve pores are arranged at the bottom of the filtering basket, the batching chamber is arranged below the cutting chamber, a stirring shaft is arranged in the batching chamber, a stirring paddle is arranged on the stirring shaft, a second motor is arranged on the motor mounting frame, an output shaft of the second motor is connected with the stirring shaft, a conveying pipe is further arranged in the batching chamber, and the conveying pipe is communicated with the outside of the batching chamber;

the bottom of the batching chamber is provided with two abutting discharging plates, one ends, far away from each other, of the discharging plates are hinged to the inner wall of the batching chamber, a cavity is arranged in the side wall of the batching chamber, a first gear, a second gear, a third gear, a fourth gear, a first rack and a second rack are arranged in the cavity, a rotating button connected with the first gear is arranged on the outer wall of the batching chamber, the first gear is meshed with the second gear, the third gear and the fourth gear are respectively connected with the hinged parts of the two discharging plates, the third gear and the first gear are both meshed with the first rack, and the fourth gear and the second gear are both meshed with the second rack;

the cooking furnace is arranged below the batching chamber and communicated with the batching chamber, the side wall of the cooking furnace is provided with an exhaust hole, a cooking plate is arranged in the cooking furnace, a heating device and a water adding pipe are arranged below the cooking plate, the cooking plate is provided with a push plate, a push rod is arranged outside the cooking furnace, and the push rod penetrates through the cooking furnace and is connected with the push plate;

the cooling chamber is arranged on one side of the cooking stove, which is far away from the push plate, and is communicated with the cooking stove, a partition plate is inserted at the joint of the cooling chamber and the cooking stove, and a cooling device is arranged in the cooling chamber.

The method comprises the steps of starting a first motor, pouring raw materials into a cutting chamber from a feeding hopper for crushing, enabling a material baffle to be used for preventing the raw materials from splashing, enabling the crushed raw materials meeting fineness requirements to enter a batching chamber through a filtering basket, starting a second motor after different raw materials enter the batching chamber, stirring the raw materials to enable the raw materials to be mixed, rotating a rotating button, rotating a feeding plate downwards and on two sides, enabling the raw materials to fall on a cooking plate, starting a heating device to cook, pushing a push plate after cooking is finished, pushing the raw materials into a cooling chamber to cool, and finally mixing the raw materials with fermented grains for fermentation.

Above-mentioned white spirit raw materials smashes to cook and cooling device's beneficial effect is: the device has multiple functions of crushing, proportioning, cooking, cooling and the like, omits the complex process of carrying raw materials back and forth in the brewing process, can be completed in the same device, improves the production efficiency, reduces the production cost, and is suitable for small-scale production.

Further, the transmission shaft and the bevel gear sleeve are provided with protective sleeves.

The protective sleeve is used for protecting the transmission shaft and the bevel gear from being clamped by the crushed raw materials.

Furthermore, a strip-shaped jack is arranged on one end side wall, close to the cutting chamber, of the feeding hopper, and the material baffle is inserted into the feeding hopper from the strip-shaped jack.

And a material baffle is inserted for preventing the raw materials from splashing.

Furthermore, a rectangular through hole is formed in the side wall of the cutting chamber, and the filter basket is inserted into the cutting chamber through the rectangular through hole.

Raw materials which do not accord with the filtering fineness are left in the filtering basket and can be taken out to be poured into the filtering basket again for crushing, and when different raw materials are crushed, the required fineness is different, and the corresponding filtering basket can be replaced.

Further, the stirring paddle extends spirally along the axial direction of the stirring shaft.

The spiral stirring shaft is used for improving the effect of ingredient mixing.

Furthermore, a material guide platform is arranged in the cooling chamber, the height of the material guide platform is the same as that of the cooking plate, and one end of the material guide platform, which is far away from the cooking furnace, is provided with an inclined platform which inclines downwards;

the cooling chamber is characterized in that a rotating disc is arranged at the bottom of the cooling chamber, a third motor is arranged below the cooling chamber, and an output shaft of the third motor is connected with the rotating disc.

The push plate pushes the raw materials from the cooking plate to the material guide table and pushes the raw materials down from the inclined table of the material guide table, the rotating disc rotates, the raw materials are spread on the rotating disc, air convection is generated while the rotating disc rotates, and the cooling effect is achieved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the feed hopper of the present invention;

FIG. 3 is a schematic view of the structure of the cutting chamber of the present invention;

FIG. 4 is a schematic view of the structure of the batching chamber according to the present invention;

FIG. 5 is a schematic view of the construction of the cooking oven and cooling chamber of the present invention;

fig. 6 is a schematic structural view of the striker plate of the present invention;

reference numerals: 100-feed hopper, 110-striker plate, 200-cutting chamber, 210-first motor, 220-transmission shaft, 230-bevel gear, 240-protective sleeve, 250-cutting shaft, 251-blade, 260-bracket, 270-filtering basket, 271-sieve hole, 300-batching chamber, 310-stirring shaft, 311-stirring paddle, 320-second motor, 330-discharging plate, 331-first gear, 332-second gear, 333-third gear, 334-fourth gear, 335-first rack, 336-second rack, 340-conveying pipe, 400-cooking furnace, 410-cooking plate, 420-push plate, 430-push rod, 440-heating device, 450-water feeding pipe, 500-cooling chamber, 510-material guiding table, 520-rotating disk, 530-third motor, 540-cooling device, 550-clapboard and 600-motor mounting rack.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only used as examples, and the protection scope of the present invention is not limited thereby. In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like, which indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are used only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referenced components or structures must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention.

Referring to fig. 1 to 6, the present invention provides a device for crushing, cooking and cooling raw materials of white spirit, comprising a feeding hopper 100, a cutting chamber 200, a blending chamber 300, a cooking furnace 400 and a cooling chamber 500, which are arranged in sequence from top to bottom, wherein raw materials such as dried potatoes, corn and the like are fed through the feeding hopper 100, crushed in the cutting chamber 200, mixed with vinasse, auxiliary materials, water and the like through the blending chamber 300, and then placed in the cooking furnace 400 for cooking to gelatinize starch, and finally the cooked raw materials are fed into the cooling chamber 500 to prepare for mixing, fermenting and fermenting.

Specifically, the feeding hopper 100 is disposed on the cutting chamber 200 and is communicated with the cutting chamber 200, as shown in fig. 2, a sidewall of a lower end of the feeding hopper 100 is provided with a strip-shaped through hole, a baffle plate 110 is inserted into the strip-shaped through hole, and the baffle plate 110 can seal the feeding hopper 100 after being inserted into the strip-shaped through hole, so as to prevent the raw material from splashing out after being crushed during cutting.

Be equipped with motor mounting 600 on the outer wall of cutting chamber 200, be equipped with first motor 210 on the motor mounting 600, as shown in fig. 3, the output shaft of first motor 210 is connected with transmission shaft 220, and transmission shaft 220 runs through into in the cutting chamber 200. A support 260 and a cutting shaft 250 are arranged in the cutting chamber 200, the support 260 is transversely arranged, two ends of the support 260 are fixed on the inner wall, a base is arranged in the middle of the support 260, the cutting shaft 250 is arranged on the base of the support 260, and a plurality of blades 251 are arranged on the cutting shaft 250 along the circumferential direction and the axial direction. The cutting shaft 250 is provided with bevel gears 230, the right end of the transmission shaft 220 is also provided with the bevel gears 230, the two bevel gears 230 are matched, and the transmission shaft 220 can drive the cutting shaft 250 to rotate. In order to prevent the cut material fragments from blocking the gear, the matching parts of the transmission shaft 220 and the bevel gear 230 are both sleeved with a protective sleeve 240.

A filtering basket 270 is arranged below the bracket 260, a plurality of sieve holes 271 are arranged at the bottom of the filtering basket 270, rectangular through holes are arranged on the outer wall of the cutting chamber 200, and the filtering basket 270 is inserted into the cutting chamber 200 from the rectangular through holes. After starting first motor 210, drop into the raw materials from feeder hopper 100, can cut raw materials in cutting chamber 200 and smash, the raw materials that accord with the fineness can pass through from sieve mesh 271, and the raw materials that do not accord with the fineness are put in filtering basket 270, can take out filtering basket 270, pour the raw materials into and smash again, and according to the difference of raw materials characteristic, kibbling fineness requirement is also different, consequently when dropping into different raw materials, removable corresponding filtering basket 270.

The batching chamber 300 is disposed below the cutting chamber 200 and communicated with the cutting chamber, as shown in fig. 4, two discharging plates 330 are disposed at the bottom of the batching chamber 300, a stirring shaft 310 is disposed above the discharging plates 330, the stirring shaft 310 is driven by a second motor 320, and the second motor 320 is also disposed on the motor mounting frame 600. The stirring shaft 310 is provided with a stirring paddle 311, the stirring paddle 311 extends spirally along the axial direction of the stirring shaft 310, and the side wall of the batching chamber 300 is further provided with a conveying pipe 340. After the raw materials enter the batching chamber 300, the second motor 320 is started to drive the stirring shaft 310 to rotate, the stirring paddle 311 mixes the raw materials on the material placing plate 330, and during mixing, the vinasse, the auxiliary materials, the water and the like can be added inwards through the conveying pipe 340.

The ends, far away from each other, of the two discharging plates 330 are hinged to the side wall of the batching chamber 300, a cavity is arranged in the side wall of the batching chamber 300, as shown in fig. 6, a first gear 331, a second gear 332, a third gear 333, a fourth gear 334, a first rack 335 and a second rack 336 are arranged in the cavity, the first gear 331 is meshed with the second gear 332, the first gear 331 and the third gear 333 are meshed with the first rack 335, the second gear 332 is meshed with the fourth gear 334 is meshed with the second rack 336, and the third gear 333 and the fourth gear 334 are respectively connected with the hinged position of the discharging plates 330. The outer wall of the ingredient chamber 300 is provided with a rotary button, the rotary button is connected with the first gear 331, the first gear 331 is rotated clockwise to drive the third gear 333 to rotate clockwise, the second gear 332 and the fourth gear 334 rotate counterclockwise, so that the two material placing plates 330 can simultaneously rotate downwards and open towards two sides, and ingredients fall into the cooking stove 400.

As shown in fig. 5, a cooking plate 410 and a heating device 440 are provided in the cooking stove 400, the heating device 440 is provided below the cooking plate 410, in the present embodiment, the heating device 440 is an electric heating wire, in other embodiments, a heating sheet, an electric heating rod, etc. may be used, and an openable and closable water feeding pipe 450 is further provided on the sidewall of the cooking stove 400. The cooking plate 410 is provided with a push plate 420, the outside of the cooking stove 400 is provided with a push rod 430, and the push rod 430 penetrates through the side wall to be connected with the push plate 420. After the raw materials are poured onto the cooking plate 410, water is added through the water adding pipe 450, the electric heating wire is turned on, and the raw materials are cooked to enable starch to be gelatinized, and meanwhile, the mixed bacteria can be killed. After cooking is completed, the raw material is pushed from the cooking oven 400 into the adjacent cooling chamber 500 by pushing the push plate 420.

A partition plate 550 is inserted at the joint of the cooling chamber 500 and the cooking stove 400, a material guide table 510 and a temperature reduction device 540 are arranged in the cooling chamber 500, the height of the material guide table 510 is the same as that of the cooking plate 410, and an inclined table inclining downwards is arranged at the right end of the material guide table 510. The bottom of the cooling chamber 500 is provided with a rotating disc 520, a third motor 530 is arranged below the cooling chamber 500, and the third motor 530 is connected with the rotating disc 520. The partition plate 550 is opened, the baffle plate pushes raw materials to be sent into the material guiding table 510, the materials are discharged downwards from the inclined table of the material guiding table 510, the third motor 530 is started to drive the rotating disc 520 to rotate, the raw materials are sprinkled on the rotating disc 520 and gradually spread, air convection is generated, and the raw materials are cooled down and cooled down together with the cooling device 540.

The working principle of the white spirit raw material crushing, cooking and cooling device is as follows: the raw materials are put into a feed hopper 100 in sequence for crushing, so that starch is fully utilized during cooking, the raw materials with different fineness are obtained, then vinasse, auxiliary materials, water and the like are added, and stirring and mixing are carried out in a batching chamber 300 by using a stirring paddle 311, so that a foundation is laid for saccharification and fermentation. Then the material placing plate 330 is opened, the material is poured on the cooking plate 410, the material placing plate 330 is closed, water is added, the heating device 440 is opened, the raw material is cooked, the starch is gelatinized, the effect of amylase is facilitated, and meanwhile bacteria can be killed. The steamed raw materials are pushed into a cooling chamber 500, a rotating disk 520 is rotated, and the raw materials are rapidly cooled by a cooling device 540 to reach a temperature suitable for the growth of microorganisms, so that the subsequent mixed fermentation and the final wine making are facilitated.

Use above-mentioned a white spirit raw materials to smash to cook and cooling device can accomplish multinomial white spirit brew technology, saved many in the making wine process and made a round trip to transport loaded down with trivial details steps such as raw materials to the operation is very simple, to small-scale making wine, can improve production efficiency, reduction in production cost, unusual convenient and practical.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A white spirit raw material crushing, cooking and cooling device is characterized by comprising a feed hopper, a cutting chamber, a batching chamber, a cooking furnace and a cooling chamber, wherein the feed hopper is arranged on the cutting chamber and communicated with the cutting chamber, and one end of the feed hopper, which is close to the cutting chamber, is inserted with a baffle plate;

the cutting chamber is internally provided with a support and a cutting shaft, the support is transversely arranged, the cutting shaft is vertically arranged on the support, a bevel gear is arranged on the cutting shaft, a plurality of blades are arranged on the cutting shaft along the axial direction and the circumferential direction, the outer wall of the cutting chamber is provided with a motor mounting rack, the motor mounting rack is provided with a first motor, an output shaft of the first motor is connected with a transmission shaft, the transmission shaft penetrates through the cutting chamber and is provided with the bevel gear, and the transmission shaft is connected with the cutting shaft through the matching of the bevel gear;

a filter basket is arranged below the cutting shaft, a plurality of sieve holes are formed in the bottom of the filter basket, the batching chamber is arranged below the cutting chamber, a stirring shaft is arranged in the batching chamber, a stirring paddle is arranged on the stirring shaft, a second motor is arranged on the motor mounting frame, an output shaft of the second motor is connected with the stirring shaft, a conveying pipe is further arranged in the batching chamber, and the conveying pipe is communicated with the outside of the batching chamber;

the cooling chamber is arranged on one side of the cooking stove, which is far away from the push plate, and is communicated with the push plate, a partition plate is inserted at the joint of the cooling chamber and the cooking stove, and a cooling device is arranged in the cooling chamber;

a material guide platform is arranged in the cooling chamber, the height of the material guide platform is the same as that of the cooking plate, and one end of the material guide platform, which is far away from the cooking furnace, is provided with an inclined platform which inclines downwards;

the bottom of the cooling chamber is provided with a rotating disk, a third motor is arranged below the cooling chamber, and an output shaft of the third motor is connected with the rotating disk.

2. A white spirit raw material crushing, cooking and cooling device according to claim 1, characterized in that the transmission shaft and the bevel gear sleeve are provided with protective sleeves.

3. A white spirit raw material crushing, cooking and cooling device according to claim 1, characterized in that a strip-shaped jack is arranged on the side wall of one end of the feed hopper close to the cutting chamber, and the baffle plate is inserted into the feed hopper from the strip-shaped jack.

4. A white spirit raw material crushing, cooking and cooling device according to claim 1, characterized in that the side wall of the cutting chamber is provided with a rectangular through hole, and the filter basket is inserted into the cutting chamber through the rectangular through hole.

5. A white spirit raw material crushing, cooking and cooling device according to claim 1, characterized in that the stirring paddle extends spirally along the axial direction of the stirring shaft.