CN110367300B - Wonton package device - Google Patents

Wonton package device Download PDF

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Publication number
CN110367300B
CN110367300B CN201910602904.4A CN201910602904A CN110367300B CN 110367300 B CN110367300 B CN 110367300B CN 201910602904 A CN201910602904 A CN 201910602904A CN 110367300 B CN110367300 B CN 110367300B
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CN
China
Prior art keywords
sliding block
transmission device
driving mechanism
stuffing
rod
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Active
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CN201910602904.4A
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Chinese (zh)
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CN110367300A (en
Inventor
胡迎春
蓝振华
陈仙
陈泳杰
胡金炬
欧其罐
朱珍梅
李鑫岚
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Guangxi Normal University
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Guangxi Normal University
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Priority to CN201910602904.4A priority Critical patent/CN110367300B/en
Publication of CN110367300A publication Critical patent/CN110367300A/en
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Classifications

    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/06—Apparatus for filling pieces of dough such as doughnuts
    • A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/20—Shapes for preparing foodstuffs, e.g. meat-patty moulding devices, pudding moulds
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The invention discloses a wonton wrapping device which comprises a base, a workbench, a sink-supplying device, a dough sheet positioning device, a stuffing rolling device, a grabbing and placing device and a main driving mechanism, wherein the workbench is arranged on the base and is provided with a horizontal chute I and a horizontal chute II; the stuffing feeding device is arranged on the workbench, and the stuffing rolling device is arranged in the horizontal chute I through the sliding block I; the grabbing and placing device is arranged in the horizontal chute II through the sliding block II; the stuffing feeding device comprises a mounting column, a stuffing box, a funnel, a mounting plate, a telescopic driving mechanism I and an extrusion plate; the dough sheet positioning device is arranged at the bottom of the mounting column; the stuffing rolling device comprises a sliding block I, a crank transmission device I, a trigger switch, a telescopic driving mechanism II, a rotary driving device and a stuffing rolling rod; the grabbing and placing device comprises a clamp, a sliding block II and a crank transmission device II; the main driving mechanism is respectively connected with the crank transmission device I and the crank transmission device II. The invention has simple structure and can meet the scale requirements of families and snack shops.

Description

Wonton package device
Technical Field
The invention belongs to the technical field of food processing machinery, and particularly relates to a wonton wrapping device.
Background
Wonton is a folk traditional flour food originating from the north of China, and with the tremendous popularity of Chinese food culture, it has undergone thousands of years of historical development, and has become an important component of Chinese traditional culture, and wonton has spread throughout the south of Dajiang. However, in the current market, no small and simple pure wonton packaging machine is available for household use, i.e. the current wonton making method is still manual. Although wontons have an early origin, there are rarely related simple machines for making wontons in the market at present, and in terms of mechanical production, in the mechanical research of China, research papers on wonton forming machines are recorded: the machine mainly comprises a making mechanism, a stuffing supplying mechanism, a folding forming mechanism and a transmission device, and has the advantages of high cost for making the machine, large machine volume and difficult cleaning. There are also machines for packaging wontons in the research of foreign scholars, which mainly comprises dough kneading, skin making and wonton packaging, and has the advantages that: the automatic production is realized, the working efficiency is high, the labor cost is low, and the wonton wrappers with different colors can be prepared according to personal preference, so that the comprehensive health of diet is realized; the defects are that: the device is complex, the machine cost is high, and the device is not suitable for families.
Disclosure of Invention
The wonton wrapping device provided by the invention can realize wonton wrapping mechanization, is simple in structure, high in efficiency and low in cost, and can meet the simple and easy and price-effective requirements of families and snack shops on wonton packaging machines.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the wonton wrapping device comprises a base, a workbench, a sink feeding device, a dough sheet positioning device, a stuffing rolling device, a grabbing and placing device and a main driving mechanism, wherein the workbench is arranged on the base, and a horizontal chute I and a horizontal chute II are respectively arranged on the front side, the rear side and the left side of the upper surface of the workbench along the left-right direction; the sinking supply device is arranged in the middle of the workbench and is positioned between the horizontal chute I and the horizontal chute II;
the stuffing box is fixedly arranged in the middle of the mounting column, the extrusion plate is arranged in the stuffing box, the extrusion plate corresponds to the internal cross section shape of the stuffing box, the extrusion plate is arranged above stuffing, and the funnel is arranged in the center of the bottom of the stuffing box; the telescopic driving mechanism I is arranged on the mounting column and is positioned above the stuffing box, and a telescopic working part of the telescopic driving mechanism I extends vertically downwards and is aligned to the extrusion plate;
the dough cover positioning device is arranged at the bottom of the mounting column and is positioned below the funnel;
the stuffing rolling device comprises a sliding block I, a crank transmission device I, a trigger switch II, a telescopic driving mechanism II, a rotary driving mechanism and a stuffing rolling rod, wherein the sliding block I is arranged on a horizontal sliding chute I, the crank transmission device I is movably hinged with the sliding block I, and the main driving mechanism is connected with the crank transmission device I through a reduction gearbox to drive the crank transmission device I to move; the telescopic driving mechanism II is arranged on the sliding block I, the rotary driving mechanism is arranged on the working part of the telescopic driving mechanism II, and the stuffing rolling rod is arranged on the working part of the rotary driving mechanism; the trigger switch I and the trigger switch II are arranged in the horizontal chute I, the trigger switch I is positioned at the left limit position of the crank transmission device I for driving the sliding block I to move, and the trigger switch II is positioned at the right limit position of the crank transmission device I for driving the sliding block I to move; when the crank transmission device I drives the sliding block I to move to the left limit position, the stuffing rolling rod is aligned to the edge position of one side of the wonton wrapper on the wrapper positioning device, the sliding block I touches the trigger switch I, the telescopic working part of the telescopic driving mechanism I moves vertically downwards to contact and push the extruding plate, so that stuffing falls down, the rotary driving mechanism is started, the crank transmission device I drives the stuffing rolling device to move rightwards to drive the stuffing rolling rod to rotate, the stuffing rolling rod contacts with the upper surface of one side edge of the wonton wrapper, and the wonton wrapper is driven to roll up from the edge by the rotary and rightwards movement, so that the semi-formed wonton is formed; when the crank transmission device I drives the sliding block I to continuously move rightwards to a right limit position, the sliding block I touches the trigger switch II, the telescopic driving mechanism I resets, the telescopic driving mechanism II is started, and the stuffing rolling rod stretches out towards the grabbing and releasing device under the driving of the telescopic driving mechanism II;
the grabbing and placing device comprises a clamp, a sliding block II and a crank transmission device II, wherein the sliding block II is arranged on the horizontal sliding groove II, and the crank transmission device II is movably hinged with the sliding block II; the main driving mechanism is connected with the crank transmission device II through a reduction gearbox to drive the crank transmission device II to move; the crank transmission device I and the crank transmission device II synchronously move under the drive of the main driving mechanism; the upper part of the sliding block II is higher than the horizontal chute II, the clip is positioned at the right limit position of the horizontal chute II, and the clamping part of the clip is arc-shaped and faces the dough sheet positioning device; when the crank transmission device II drives the sliding block II to reach the clamp, the stuffing rolling rod stretches out towards the clamp under the drive of the telescopic driving mechanism II, the semi-formed wonton is transferred to the clamping part of the clamp, the sliding block II continuously moves forwards to squeeze the clamp, so that the clamping part of the clamp is folded, the semi-formed wonton is clamped, and the sealing and forming are carried out; when the sliding block II moves back, the clamp is loosened, the formed wonton falls down, the sliding block I moves back to the left limit position, and when the trigger switch I is triggered again, the telescopic driving mechanism II resets.
The trigger switch I and the trigger switch II can select the touch button switch 12 by 5.
Further, the wonton bowl is arranged on the base and is located under the clamping part of the clamp, the opening of the wonton bowl is upward, and a through hole corresponding to the opening of the wonton bowl is formed in the workbench between the wonton bowl and the clamping part of the clamp, so that the wonton bowl can catch wontons falling from the clamp.
Further, the clamp comprises a large semicircular claw I, a large semicircular claw II, a small semicircular claw I, a small semicircular claw II, a claw rod I and a claw rod II, wherein the rear ends of the claw rod I and the claw rod II are movably hinged, the rear end of the large semicircular claw I is fixedly arranged at the front end of the claw rod I, the rear end of the large semicircular claw II is fixedly arranged at the front end of the claw rod II, the small semicircular claw I is arranged at the rear end of the inner side of the large semicircular claw I, the small semicircular claw II is arranged at the rear end of the inner side of the large semicircular claw II, a spring I is arranged between the middle parts of the claw rod I and the claw rod II, and in a natural state, the spring I pushes the front parts of the claw rod I and the claw rod II open to separate the large semicircular claw I, the large semicircular claw II, the small semicircular claw I and the small semicircular claw II; when the spring I is extruded by the sliding block II, the large semicircular claw I and the large semicircular claw II as well as the small semicircular claw I and the small semicircular claw II are mutually close to each other and are finally combined into a closed circular ring respectively; when the sliding block II leaves, the spring I resets, and the closed ring is opened.
Further, the main driving mechanism is a motor, and the rotary driving mechanism is a small motor.
Further, the reduction gearbox is arranged in the base, an input shaft, a middle shaft and an output shaft which are parallel to each other are horizontally arranged in the reduction gearbox, the motor is connected with the rear end of the input shaft through a transmission device I, the middle part of the input shaft is connected with the middle part of the middle shaft through a transmission device II, and the middle part of the middle shaft is connected with the middle part of the output shaft through a transmission device III;
the crank transmission device I and the crank transmission device II are respectively arranged at the front end and the rear end of the output shaft, the crank transmission device I is connected with the bottom end of the sliding block I, and the sliding block I is driven to drive the grabbing and placing device to integrally perform feeding motion along the horizontal sliding groove I; the crank transmission device II is connected with the side face of the sliding block II and drives the sliding block II to do feeding motion along the horizontal sliding groove II.
Further, the crank transmission device I comprises a long rod I and a short rod I, one end of the short rod I is movably hinged with the front end of the output shaft, the other end of the short rod I is movably hinged with one end of the long rod I, and the other end of the long rod I is movably hinged with the sliding block I;
the crank transmission device II comprises a long rod II and a short rod II, one end of the short rod II is movably hinged with the rear end of the output shaft, the other end of the short rod II is movably hinged with one end of the long rod II, and the other end of the long rod II is movably hinged with the sliding block II;
the transmission device I is a belt transmission device, and the transmission device II and the transmission device III are gear transmission devices.
Further, the trigger switch I comprises a travel control chip electrically connected with the telescopic driving mechanism I, and after the machine is started, the trigger switch I controls the telescopic travel of the telescopic driving mechanism I to increase the distance of M every time the sliding block I touches the trigger switch I, wherein M=the volume of single wonton stuffing/the area of the inner cross section of the stuffing box; the stuffing box is internally provided with a stuffing line, and the amount of stuffing filled each time is controlled. The model of the stroke control chip is BP1-23L.
Further, the telescopic driving mechanism I is a cylinder I, the cylinder I is vertically arranged on the upper part of the mounting column, and a push rod of the cylinder I is vertically arranged downwards;
the telescopic driving mechanism II is a cylinder II which is horizontally arranged on the sliding block II, and a push rod of the cylinder II faces to the dough sheet positioning device; the small motor is arranged on the push rod of the cylinder II, and the stuffing rolling rod is arranged on the output end of the small motor.
The device further comprises an air tank and an air pressure pump, wherein the air tank is arranged on the base, the air pressure pump is connected with the air tank through an air pipe, an electromagnetic reversing valve is arranged on the air pipe between the air pressure pump and the air tank, and the air pressure pump is respectively connected with the air cylinder I and the air cylinder II through the air pipe;
the cylinder I is controlled by the electromagnetic directional valve, the pneumatic pump supplies air flow to the electromagnetic directional valve, when the air inlet direction is at the rear part of the push rod of the cylinder I, the cylinder I stretches out to squeeze the squeezing plate in the stuffing box, so that stuffing overflows from the hopper; when the intake direction is in front of the push rod of the cylinder I, the push rod of the cylinder I is retracted.
Further, the dough sheet positioning device comprises a stuffing receiving plate, a dough sheet placing plate and a supporting plate, wherein the stuffing receiving plate and the dough sheet placing plate are horizontally arranged, the supporting plate is vertically arranged, and the rear ends of the stuffing receiving plate and the dough sheet placing plate are fixedly connected with the upper end and the lower end of the supporting plate respectively; the mounting plate is provided with a horizontal sliding rail, and the dough cover placing plate is arranged on the horizontal sliding rail and can perform feeding movement along the horizontal sliding rail; the back of the supporting plate is connected with the mounting column through a horizontally arranged spring II; the stuffing receiving plate is provided with stuffing holes;
when the telescopic driving mechanism II moves leftwards under the drive of the crank transmission device I, the telescopic driving mechanism II contacts and pushes the supporting plate, so that the spring II is extruded, the dough cover positioning device integrally moves leftwards, and when the telescopic driving mechanism II is positioned at the left limit position, the stuffing hole is aligned with the outlet of the lower end of the funnel.
The above-mentioned "left limit position" and "right limit position" are defined by referring to the schematic diagram of the front view structure of the present invention shown in fig. 1 of the specification.
The beneficial effects of the invention are as follows:
the picking device is provided with the stuffing feeding device, the dough cover positioning device and the stuffing rolling device which are of unique structures, the stuffing feeding device, the dough cover positioning device and the stuffing rolling device are closely matched, stuffing is extruded onto the dough cover by pushing the air cylinder, the clips are connected with the dough cover loaded with the stuffing, and the clips are extruded by the impact of the sliding blocks, so that the wonton is formed, the wonton wrapping mechanization can be realized, the structure is simple, the efficiency is high, the cost is low, and the requirements of families and small food stores on the wonton packing machine are met.
The invention also preferably designs a unique power transmission mechanism, wherein the transmission mechanism comprises a crank mechanism, a gear transmission device and a belt transmission device, the structure can effectively transmit power to the stuffing feeding device, the dough cover positioning device and the stuffing rolling device on one hand, and on the other hand, the movement of the sliding block is realized through the intermittent movement of the crank mechanism, so that the continuity of wonton wrapping is ensured. And the unique structure of the matching and sinking device, the dough cover positioning device and the stuffing rolling device further improves the rolling speed of the wontons.
The invention has scientific and reasonable structure, economy, durability, simple maintenance and operation, high wrapping speed and high efficiency; the motor and the air box provide power input for the wrapping device, and the unique power transmission mechanism is tightly matched, so that power transmission is realized, and continuous efficient wonton wrapping is realized.
Drawings
FIG. 1 is a schematic diagram of the front view of the present invention;
FIG. 2 is a schematic left-hand view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic view of the structure of the clip of the present invention;
FIG. 5 is a schematic structural view of the stuffing rolling device of the present invention;
FIG. 6 is a schematic view of the dough sheet positioning device of the present invention;
FIG. 7 is a schematic view showing a state in which the extrusion plate of the present invention extrudes meat stuffing;
the numbers and designations in the figures are as follows:
1-a base; 2-a workbench; 3-a sliding block I; 4-a horizontal chute I; 5-a horizontal chute II; 6-mounting posts; 7-stuffing box 7; 8-funnel; 9-mounting plates; 10-a clip; 11-a sliding block II; 12-wonton bowl; 13-squeeze plates; 14-rolling stuffing rods; 15-a small motor; 16-an electric motor; 17-a reduction gearbox; 18-an input shaft; 19-a central axis; 20-an output shaft; 21-a transmission II; 22-a transmission II; 23-transmission II; 24-long rod I; 25-short bar I; 26-cylinder I; 27-cylinder II; 28-an air box; 29-pneumatic pump; 30-trachea; 31-an electromagnetic directional valve; 32, filling receiving plates; 33-dough cover placing plate; 34-a support plate; 35-long rod II; 36-short bar II; 37-large semicircular claw I; 38-large semicircular claws II; 39-small semicircular claws I; 40-small semicircular claws II; 41-claw bar I; 42-claw rod II; 43-compression spring i; 44-horizontal slide rail; 45-compressing a spring II; 46-filling holes.
Detailed Description
The invention will now be described in more detail by way of specific embodiments thereof with reference to the accompanying drawings.
Example 1
As shown in fig. 1, the wonton wrapping device comprises a base 1, a workbench 2, a sink feeding device, a dough cover positioning device, a stuffing rolling device, a grabbing and placing device and a main driving mechanism, wherein the workbench 2 is arranged on the base 1, and a horizontal chute I4 and a horizontal chute II 5 are respectively arranged on the front side, the rear side and the left side of the upper surface of the workbench 2 along the left-right direction; the sinking supply device is arranged in the middle of the workbench 2 and is positioned between the horizontal chute I4 and the horizontal chute II 5;
the filling device comprises a mounting column 6, a filling box 7, a funnel 8, a mounting plate 9, a telescopic driving mechanism I26 and an extrusion plate 13, wherein the mounting plate 9 is arranged in the middle of the workbench 2, the mounting column 6 is vertically arranged on one side of the mounting plate 9, the filling box 7 is fixedly arranged in the middle of the mounting column 6, the extrusion plate 13 is arranged in the filling box 7, the extrusion plate 13 corresponds to the internal cross section shape of the filling box 7, is arranged above the filling, and the funnel 8 is arranged in the center of the bottom of the filling box 7; the telescopic driving mechanism I is arranged on the mounting column 6 and is positioned above the stuffing box 7, and a telescopic working part of the telescopic driving mechanism I extends vertically downwards and is aligned with the extrusion plate 13;
the dough cover positioning device is arranged at the bottom of the mounting column 6 and is positioned below the funnel 8;
the stuffing rolling device comprises a sliding block I3, a crank transmission device I, a trigger switch II, a telescopic driving mechanism II, a rotary driving mechanism and a stuffing rolling rod 14, wherein the sliding block I3 is arranged on a horizontal sliding chute I4, the crank transmission device I is movably hinged with the sliding block I3, and the main driving mechanism is connected with the crank transmission device I through a reduction gearbox 17 to drive the crank transmission device I to move; the telescopic driving mechanism II is arranged on the sliding block I3, the rotary driving mechanism is arranged on the working part of the telescopic driving mechanism II, and the stuffing rolling rod 14 is arranged on the working part of the rotary driving mechanism; the trigger switch I and the trigger switch II are arranged in the horizontal chute I4, the trigger switch I is positioned at the left limit position of the crank transmission device I for driving the sliding block I3 to move, and the trigger switch II is positioned at the right limit position of the crank transmission device I for driving the sliding block I3 to move; when the crank transmission device I drives the sliding block I3 to move to the left limit position, the stuffing rolling rod 14 is aligned to the edge position of one side of the wonton wrapper on the wrapper positioning device, the sliding block I3 touches the trigger switch I, the telescopic working part of the telescopic driving mechanism I moves vertically downwards to contact and push the extruding plate 13, so that stuffing falls down, the rotary driving mechanism is started, the crank transmission device I drives the stuffing rolling device to move rightwards to drive the stuffing rolling rod 14 to rotate, the stuffing rolling rod 14 contacts with the upper surface of one side of the wonton wrapper, and the wonton wrapper is driven to roll up from the edge by rotating and rightwards movement, so that the semi-formed wonton is formed; when the crank transmission device I drives the sliding block I3 to continuously move rightwards to a right limit position, the sliding block I touches the trigger switch II, the telescopic driving mechanism I resets, the telescopic driving mechanism II is started, and the stuffing rolling rod 14 stretches out towards the grabbing and releasing device under the driving of the telescopic driving mechanism II;
the grabbing and placing device comprises a clamp 10, a slide block II 11, a crank transmission device II and a wonton bowl 12, wherein the slide block II 11 is arranged on a horizontal chute II 5, and the crank transmission device II is movably hinged with the slide block II 11; the main driving mechanism is connected with a crank transmission device II through a reduction gearbox 17 and drives the crank transmission device II to move; the crank transmission device I and the crank transmission device II synchronously move under the drive of the main driving mechanism; the upper part of the sliding block II 11 is higher than the horizontal sliding groove II 5, the clamp 10 is positioned at the right limit position of the horizontal sliding groove II 5, and the clamping part of the clamp 10 is arc-shaped and faces the dough cover positioning device; when the crank transmission device II drives the sliding block II 11 to reach the clamp 10, the trigger switch II is touched firstly, the stuffing rolling rod 14 stretches out towards the clamp 10 under the drive of the telescopic driving mechanism II, the semi-formed wontons are transferred to the clamping part of the clamp 10, the sliding block II 11 continuously moves forwards to squeeze the clamp, so that the clamping part of the clamp 10 is folded, the semi-formed wontons are clamped, and the sealing and forming are carried out; when the sliding block II 11 moves back, the clamp 10 is loosened, the formed wonton falls down, the sliding block I3 moves back to the left limit position, and when the trigger switch I is triggered again, the telescopic driving mechanism II resets.
As shown in fig. 2, the wonton bowl 12 is further included, the wonton bowl 12 is disposed on the base 1 and located under the clamping portion of the clip 10, the opening of the wonton bowl is upward, and a through hole corresponding to the opening of the wonton bowl 12 is disposed on the workbench between the wonton bowl 12 and the clamping portion of the clip 10, so that the wonton bowl 12 can catch the wonton falling from the clip 10.
As shown in fig. 4, the clip 10 includes a large semicircular claw i 37, a large semicircular claw ii 38, a small semicircular claw i 39, a small semicircular claw ii 40, a claw rod i 41, and a claw rod ii 42, wherein the rear ends of the claw rod i 41 and the claw rod ii 42 are movably hinged, the rear end of the large semicircular claw i 37 is fixedly mounted on the front end of the claw rod i 41, the rear end of the large semicircular claw ii 38 is fixedly mounted on the front end of the claw rod ii 42, the small semicircular claw i 39 is arranged on the rear end of the inner side of the large semicircular claw i 37, the small semicircular claw ii 40 is arranged on the rear end of the inner side of the large semicircular claw ii 38, a spring i 43 is arranged between the middle parts of the claw rod i 41 and the claw rod ii 42, and in a natural state, the spring i 43 pushes the front parts of the claw rod i 41 and the claw rod ii 42 apart, so that the large semicircular claw i 37, the large semicircular claw ii 38, the small semicircular claw i 39, and the small semicircular claw ii 40 are separated; when the spring I43 is extruded by the sliding block II 11, the large semicircular claw I37, the large semicircular claw II 38, the small semicircular claw I39 and the small semicircular claw II 40 are mutually close to each other and are finally combined into a closed circular ring respectively; when the slide block II 11 leaves, the spring I43 is reset, and the closed loop is opened.
The main driving mechanism is a motor 16, and the rotary driving mechanism is a small motor 15.
As shown in fig. 3, the reduction gearbox 17 is arranged in the base 1, an input shaft 18, a middle shaft 19 and an output shaft 20 which are parallel to each other are horizontally arranged in the reduction gearbox 17, the motor 16 is connected with the rear end of the input shaft 18 through a transmission device i 21, the middle part of the input shaft 18 is connected with the middle part of the middle shaft 19 through a transmission device ii 22, and the middle part of the middle shaft 19 is connected with the middle part of the output shaft 20 through a transmission device iii 23;
the crank transmission device I and the crank transmission device II are respectively arranged at the front end and the rear end of the output shaft 20, the crank transmission device I is connected with the bottom end of the sliding block I3, and the sliding block I3 is driven to drive the grabbing and placing device to integrally perform feeding motion along the horizontal sliding chute I4; the crank transmission device II is connected with the side face of the sliding block II 11, and drives the sliding block II 11 to do feeding motion along the horizontal sliding groove II 5.
The crank transmission device I comprises a long rod I24 and a short rod I25, one end of the short rod I25 is movably hinged with the front end of the output shaft 20, the other end of the short rod I is movably hinged with one end of the long rod I24, and the other end of the long rod I24 is movably hinged with the sliding block I3;
the crank transmission device II comprises a long rod II 35 and a short rod II 36, one end of the short rod II 36 is movably hinged with the rear end of the output shaft 20, the other end of the short rod II is movably hinged with one end of the long rod II 35, and the other end of the long rod II 35 is movably hinged with the sliding block II 11;
the transmission device I21 is a belt transmission device, and the transmission device II 22 and the transmission device III 23 are gear transmission devices.
The trigger switch I comprises a travel control chip electrically connected with the telescopic driving mechanism I, and after the machine is started, the trigger switch I controls the telescopic travel of the telescopic driving mechanism I to increase the distance of M every time when the sliding block I3 touches the trigger switch I, wherein M=the volume of single wonton stuffing/the area of the inner cross section of the stuffing box 7; the stuffing box 7 is internally provided with a stuffing line, and the amount of stuffing filled each time is controlled. The model of the stroke control chip is BP1-23L.
As shown in fig. 7, the telescopic driving mechanism i is a cylinder i 26, the cylinder i 26 is vertically arranged at the upper part of the mounting column 6, and a push rod of the cylinder i 26 is vertically arranged downwards;
as shown in fig. 5, the telescopic driving mechanism ii is a cylinder ii 27, the cylinder ii 27 is horizontally arranged on the slide block ii 11, and a push rod of the cylinder ii 27 faces the dough sheet positioning device; the small motor 15 is arranged on a push rod of the cylinder II 27, and the stuffing rolling rod 14 is arranged on the output end of the small motor 15.
The device also comprises an air tank 28 and an air pressure pump 29, wherein the air tank 28 is arranged on the base 1, the air pressure pump 29 is connected with the air tank 28 through an air pipe 30, an electromagnetic directional valve 31 is arranged on the air pipe 30 between the air pressure pump 29 and the air tank 28, and the air pressure pump 29 is respectively connected with the air cylinder I26 and the air cylinder II 27 through the air pipe;
the cylinder I26 is controlled by the electromagnetic directional valve 31, the pneumatic pump 29 supplies air flow to the electromagnetic directional valve 31, when the air inlet direction is at the rear part of the push rod of the cylinder I26, the cylinder I26 stretches out, and the stuffing box 7 is extruded to overflow stuffing from the hopper 8; when the intake direction is in front of the push rod of the cylinder i 26, the push rod of the cylinder i 26 is retracted.
As shown in fig. 6, the dough sheet positioning device comprises a stuffing receiving plate 32, a dough sheet placing plate 33 and a supporting plate 34, wherein the stuffing receiving plate 32 and the dough sheet placing plate 33 are horizontally arranged, the supporting plate 34 is vertically arranged, and the rear ends of the stuffing receiving plate 32 and the dough sheet placing plate 33 are fixedly connected with the upper end and the lower end of the supporting plate 34 respectively; the mounting plate 9 is provided with a horizontal slide rail 44, the dough cover placing plate 33 is arranged on the horizontal slide rail 44, and can perform feeding movement along the horizontal slide rail 44; the back of the supporting plate 34 is connected with the mounting column 6 through a compression spring II 45 which is horizontally arranged; the stuffing receiving plate 32 is provided with stuffing holes 46;
when the telescopic driving mechanism II moves leftwards under the drive of the crank transmission device I, the telescopic driving mechanism II contacts and pushes the supporting plate 34, so that the spring II 45 is extruded, the dough cover positioning device integrally moves leftwards, and when the telescopic driving mechanism II is positioned at the left limit position, the stuffing hole 46 is aligned with the outlet of the lower end of the funnel 8.
The working process of the invention is as follows:
in the initial state, the sliding block I3 and the sliding block II 11 are respectively positioned on the horizontal sliding groove I4 and the horizontal sliding groove II 5, the spring I43 and the spring II 45 are both in a natural state, and at the moment, the stuffing hole 46 is staggered with the outlet at the lower end of the funnel 8; the spring I43 pushes the front parts of the claw rod I41 and the claw rod II 42 open, so that the large semicircular claw I37, the large semicircular claw II 38, the small semicircular claw I39 and the small semicircular claw II 40 are separated;
the chef puts the dough on the dough cover placing plate 33, the starting switch is pressed down, the motor 16 is started, the motor 16 drives the input shaft 18 to rotate through the transmission device I21, the input shaft 18 drives the pneumatic pump 29 to operate, the cylinder I26 starts to operate, the push rod of the cylinder I26 stretches out to push the extruding plate 13 to extrude stuffing, meanwhile, the input shaft 18 drives the middle shaft 19 to rotate through the transmission device II 22, the middle shaft 19 drives the output shaft 20 to rotate through the transmission device III, the output shaft 20 drives the crank transmission device I and the crank transmission device II to operate, the crank transmission device I drives the sliding block I3 to move leftwards, the stuffing rolling rod 14 contacts and pushes the supporting plate 34, the extruding spring II 45 is extruded, the dough cover positioning device integrally moves leftwards, when the sliding block I3 reaches the left limit position of the horizontal sliding groove I4, the stuffing hole 46 is aligned with the outlet at the lower end of the horizontal sliding groove I8, the sliding block I3 touches the triggering switch I, the telescopic working part of the cylinder I26 moves downwards vertically to contact and push the extruding plate 13, and stuffing drops from the funnel 8 to the dough cover placed on the dough cover placing plate 33 through the stuffing hole 46; the small motor 15 is started to drive the stuffing rolling rod 14 to rotate, the crank transmission device I drives the sliding block I3 to move rightwards, the stuffing rolling rod 14 contacts with the upper surface of one side edge of the wonton wrapper, and the wonton wrapper is driven to roll up from the edge by rotating and moving rightwards to form semi-formed wonton; the crank transmission device I and the crank transmission device II synchronously move under the drive of the main driving mechanism; when the crank transmission device II drives the sliding block II 11 to move rightwards, the crank transmission device II drives the sliding block II 11 to reach the clamp 10, the crank transmission device I drives the sliding block I3 to reach the right limit position of the horizontal sliding groove I4, the sliding block I3 touches the trigger switch II, the air cylinder I26 is reset, the air cylinder II 27 is started, the stuffing rolling rod 14 is driven by the air cylinder II 27 to extend towards the clamping part of the clamp 10, the sliding block II 11 continues to squeeze the clamp rightwards, the spring I43 is squeezed, the clamping part of the clamp 10 is folded, the large semicircular claw I37, the large semicircular claw II 38, the small semicircular claw I39 and the small semicircular claw II 40 are mutually closed, and finally the two semicircular claws are combined into a closed ring respectively, so that the semi-formed wonton is clamped and the semi-formed wonton is sealed to be formed; the crank transmission device I and the crank mechanism II are driven by the main driving mechanism to do intermittent motion, when the sliding block I3 and the sliding block II 11 move backwards, the spring I43 is reset, the clamping part of the clamp 10 is opened, the formed wonton falls into the wonton bowl 12, the wonton is manufactured, when the sliding block I3 touches the trigger switch I again, the air cylinder II 27 is reset, and the air cylinder I26 and the small motor 15 are started.

Claims (8)

1. The utility model provides a wonton package device, includes base (1), workstation (2), supplies to sink device, dough sheet positioner, rolls up filling device, grabs and puts device, main actuating mechanism, its characterized in that:
the workbench (2) is arranged on the base (1), and a horizontal chute I (4) and a horizontal chute II (5) are respectively arranged on the front side and the rear side of the upper surface of the workbench (2) along the left-right direction; the sinking supplying device is arranged in the middle of the workbench (2) and is positioned between the horizontal chute I (4) and the horizontal chute II (5);
the filling device comprises a mounting column (6), a filling box (7), a funnel (8), a mounting plate (9), a telescopic driving mechanism I and an extruding plate (13), wherein the mounting plate (9) is arranged in the middle of the workbench (2), the mounting column (6) is vertically arranged on one side of the mounting plate (9), the filling box (7) is fixedly arranged in the middle of the mounting column (6), the extruding plate (13) is arranged in the filling box (7), the extruding plate (13) corresponds to the inner cross section shape of the filling box (7), is arranged above the filling, and the funnel (8) is arranged in the center of the bottom of the filling box (7); the telescopic driving mechanism I is arranged on the mounting column (6) and is positioned above the stuffing box (7), the telescopic working part of the telescopic driving mechanism I extends vertically downwards and is aligned with the extrusion plate (13);
the dough cover positioning device is arranged at the bottom of the mounting column (6) and is positioned below the funnel (8);
the stuffing rolling device comprises a sliding block I (3), a crank transmission device I, a trigger switch II, a telescopic driving mechanism II, a rotary driving mechanism and a stuffing rolling rod (14), wherein the sliding block I (3) is arranged on a horizontal sliding chute I (4), the crank transmission device I is movably hinged with the sliding block I (3), and the main driving mechanism is connected with the crank transmission device I through a reduction gearbox (17) to drive the crank transmission device I to move; the telescopic driving mechanism II is arranged on the sliding block I (3), the rotary driving mechanism is arranged on the working part of the telescopic driving mechanism II, and the stuffing rolling rod (14) is arranged on the working part of the rotary driving mechanism; the trigger switch I and the trigger switch II are arranged in the horizontal chute I (4), the trigger switch I is positioned at the left limit position of the crank transmission device I for driving the sliding block I (3) to move, and the trigger switch II is positioned at the right limit position of the crank transmission device I for driving the sliding block I (3) to move; when the crank transmission device I drives the sliding block I (3) to move to the left limit position, the stuffing rolling rod (14) is aligned to the edge position of one side of the wonton wrapper on the wrapper positioning device, the sliding block I (3) touches the trigger switch I, the telescopic working part of the telescopic driving mechanism I moves vertically downwards to contact and push the extruding plate (13) so that stuffing falls down, the rotary driving mechanism is started to drive the stuffing rolling rod (14) to rotate, the crank transmission device I drives the sliding block I (3) to move rightwards, the stuffing rolling rod (14) contacts with the upper surface of one side edge of the wonton wrapper, and the rotary and rightwards movement drives the wonton wrapper to roll up from the edge to form semi-formed wonton; when the crank transmission device I continuously drives the sliding block I (3) to move rightwards to the right limit position, the trigger switch II is touched, the telescopic driving mechanism I resets, the telescopic driving mechanism II is started, and the stuffing rolling rod (14) stretches out towards the grabbing and placing device under the driving of the telescopic driving mechanism II;
the grabbing and placing device comprises a clamp (10), a sliding block II (11) and a crank transmission device II, wherein the sliding block II (11) is arranged on a horizontal sliding chute II (5), the crank transmission device II is movably hinged with the sliding block II (11), and the main driving mechanism is connected with the crank transmission device II through a reduction gearbox (17) to drive the crank transmission device II to move; the crank transmission device I and the crank transmission device II synchronously move under the drive of the main driving mechanism; the upper part of the sliding block II (11) is higher than the horizontal groove II (5), the clip (10) is positioned at the right limit position of the horizontal groove II (5), and the clamping part of the clip (10) is arc-shaped and faces the dough sheet positioning device; when the crank transmission device II drives the sliding block II (11) to reach the clamp (10), the stuffing rolling rod (14) stretches out towards the clamp (10) under the drive of the telescopic driving mechanism II, the semi-formed wonton is transferred to the clamping part of the clamp (10), the sliding block II (11) continuously moves forwards to squeeze the clamp, so that the clamping part of the clamp (10) is folded, the semi-formed wonton is clamped, and the sealing and forming are carried out; when the sliding block II (11) moves backwards, the clamp (10) is loosened, the formed wontons fall down, the sliding block I (3) moves backwards, returns to the left limit position, and when the trigger switch I is triggered again, the telescopic driving mechanism II resets;
the clamp (10) comprises a large semicircular claw I (37), a large semicircular claw II (38), a small semicircular claw I (39), a small semicircular claw II (40), a claw rod I (41) and a claw rod II (42), wherein the rear ends of the claw rod I (41) and the claw rod II (42) are movably hinged, the rear end of the large semicircular claw I (37) is fixedly arranged at the front end of the claw rod I (41), the rear end of the large semicircular claw II (38) is fixedly arranged at the front end of the claw rod II (42), the small semicircular claw I (39) is arranged at the rear end of the inner side of the large semicircular claw I (37), the small semicircular claw II (40) is arranged at the rear end of the inner side of the large semicircular claw II (38), a spring I (43) is arranged between the middle parts of the claw rod I (41) and the claw rod II (42), and the spring I (43) is used for pushing the front parts of the claw rod I (41) and the claw rod II (42) under a natural state, so that the large semicircular claw I (37) and the small semicircular claw II (38) are separated; when the spring I (43) is extruded by the sliding block II (11), the large semicircular claw I (37) and the large semicircular claw II (38) and the small semicircular claw I (39) and the small semicircular claw II (40) are mutually close to each other and are finally combined into a closed circular ring respectively; when the sliding block II (11) leaves, the spring I (43) is reset, and the closed loop is opened;
the dough cover positioning device comprises a stuffing receiving plate (32), a dough cover placing plate (33) and a supporting plate (34), wherein the stuffing receiving plate (32) and the dough cover placing plate (33) are horizontally arranged, the supporting plate (34) is vertically arranged, and the rear ends of the stuffing receiving plate (32) and the dough cover placing plate (33) are fixedly connected with the upper end and the lower end of the supporting plate (34) respectively; the mounting plate (9) is provided with a horizontal sliding rail (44), and the dough cover placing plate (33) is arranged on the horizontal sliding rail (44) and can perform feeding movement along the horizontal sliding rail (44); the back of the supporting plate (34) is connected with the mounting column (6) through a horizontally arranged spring II (45); the stuffing receiving plate (32) is provided with stuffing holes (46);
when the telescopic driving mechanism II moves leftwards under the drive of the crank transmission device I, the telescopic driving mechanism II contacts and pushes the supporting plate (34) so as to squeeze the spring II (45), the dough cover positioning device integrally moves leftwards, and when the telescopic driving mechanism II is positioned at the left limit position, the stuffing hole (46) is aligned with the outlet at the lower end of the funnel (8).
2. The ravioli wrapping device of claim 1 wherein: the novel dumpling soup bowl further comprises a wonton bowl (12), wherein the wonton bowl (12) is arranged on the base (1) and located under the clamping part of the clip (10), the opening of the wonton bowl is upward, and a through hole corresponding to the opening of the wonton bowl (12) is formed in a workbench between the wonton bowl (12) and the clamping part of the clip (10), so that the wonton bowl (12) can catch wonton falling from the clip (10).
3. The ravioli wrapping device of claim 1 wherein: the main driving mechanism is a motor (16), and the rotary driving mechanism is a small motor (15).
4. A ravioli wrapping device according to claim 3, wherein: the speed reduction box (17) is arranged in the base (1), an input shaft (18), a middle shaft (19) and an output shaft (20) which are parallel to each other are horizontally arranged in the speed reduction box (17), the motor (16) is connected with the rear end of the input shaft (18) through a transmission device I (21), the middle part of the input shaft (18) is connected with the middle part of the middle shaft (19) through a transmission device II (22), and the middle part of the middle shaft (19) is connected with the middle part of the output shaft (20) through a transmission device III (23);
the crank transmission device I and the crank transmission device II are respectively arranged at the front end and the rear end of the output shaft (20), the crank transmission device I is connected with the bottom end of the sliding block I (3), and the sliding block I (3) is driven to drive the grabbing and placing device to integrally perform feeding motion along the horizontal sliding groove I (4); the crank transmission device II is connected with the side face of the sliding block II (11), and drives the sliding block II (11) to do feeding motion along the horizontal sliding groove II (5).
5. The ravioli wrapping device of claim 4 wherein:
the crank transmission device I comprises a long rod I (24) and a short rod I (25), one end of the short rod I (25) is movably hinged with the front end of the output shaft (20), the other end of the short rod I is movably hinged with one end of the long rod I (24), and the other end of the long rod I (24) is movably hinged with the sliding block I (3);
the crank transmission device II comprises a long rod II (35) and a short rod II (36), one end of the short rod II (36) is movably hinged with the rear end of the output shaft (20), the other end of the short rod II is movably hinged with one end of the long rod II (35), and the other end of the long rod II (35) is movably hinged with the sliding block II (11);
the transmission device I (21) is a belt transmission device, and the transmission device II (22) and the transmission device III (23) are gear transmission devices.
6. The ravioli wrapping device of claim 1 wherein: the trigger switch I comprises a travel control chip electrically connected with the telescopic driving mechanism I, and after the machine is started, when the sliding block I (3) touches the trigger switch I each time, the trigger switch I controls the telescopic travel of the telescopic driving mechanism I next time to increase the distance of M, wherein M=the volume of single wonton stuffing/the area of the inner cross section of the stuffing box (7); the stuffing box (7) is internally provided with a stuffing line, and the amount of stuffing filled each time is controlled.
7. The ravioli wrapping device of claim 1 wherein:
the telescopic driving mechanism I is an air cylinder I (26), the air cylinder I (26) is vertically arranged on the upper part of the mounting column (6), and a push rod of the air cylinder I (26) is vertically arranged downwards;
the telescopic driving mechanism II is a cylinder II (27), the cylinder II (27) is horizontally arranged on the sliding block II (11), and a push rod of the cylinder II (27) faces to the dough sheet positioning device; the small motor (15) is arranged on a push rod of the air cylinder II (27), and the stuffing rolling rod (14) is arranged at the output end of the small motor (15).
8. The ravioli wrapping device of claim 7 wherein: the device also comprises an air tank (28) and an air pressure pump (29), wherein the air tank (28) is arranged on the base (1), the air pressure pump (29) is connected with the air tank (28) through an air pipe (30), an electromagnetic reversing valve (31) is arranged on the air pipe (30) between the air pressure pump (29) and the air tank (28), and the air pressure pump (29) is respectively connected with the air cylinder I (26) and the air cylinder II (27) through the air pipe;
the cylinder I (26) is controlled by the electromagnetic directional valve (31), the pneumatic pump (29) provides air flow for the electromagnetic directional valve (31), when the air inlet direction is at the rear part of the push rod of the cylinder I (26), the cylinder I (26) stretches out to squeeze the squeeze plate in the stuffing box (7), so that stuffing overflows from the hopper (8); when the intake direction is in front of the push rod of the cylinder I (26), the push rod of the cylinder I (26) is retracted.
CN201910602904.4A 2019-07-05 2019-07-05 Wonton package device Active CN110367300B (en)

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CN115886289A (en) * 2022-11-29 2023-04-04 重庆益科塞包装机械有限公司 Bean curd sheet stuffing rolling system

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