CN110359136B - Gilling machine faller replacing equipment convenient to operate - Google Patents
Gilling machine faller replacing equipment convenient to operate Download PDFInfo
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- CN110359136B CN110359136B CN201910762485.0A CN201910762485A CN110359136B CN 110359136 B CN110359136 B CN 110359136B CN 201910762485 A CN201910762485 A CN 201910762485A CN 110359136 B CN110359136 B CN 110359136B
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- needle
- cylinder
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- fixed box
- gillbox
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/10—Construction, mounting, or operating features of combing elements
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- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a gilling machine gilling bar replacing device convenient to operate, which comprises a frame body, an air cylinder, a blocking seat and a fixing box, wherein the air cylinder is arranged on the frame body, the blocking seat is positioned on a moving route of a piston rod of the air cylinder and is vertical to the moving route, the fixing box is used for accommodating and fixing a gilling bar, the frame body comprises an installation seat arranged at the bottom end of a cylinder body of the air cylinder and parallel connecting rods which are fixed on the installation seat and arranged on two sides of the air cylinder to clamp the air cylinder, the blocking seat is fixedly connected with the end parts of the two connecting rods, the fixing box is a strip-shaped metal block, the middle part of the fixing box is provided with a gilling groove used for inserting gilling needles of the gilling bar along the length direction of the. The needle bar fixing device is provided with the fixing box, the needle bar is installed and replaced by extruding the fixing box and the needle plate, the needle bar is not damaged in the installation process, and the installation effect is good; the needle plate is pushed by the cylinder, so that time and labor are saved.
Description
Technical Field
The invention belongs to the technical field of textile equipment, and particularly relates to gill box replacing equipment convenient to operate.
Background
A gilling machine which is a machine for manufacturing slivers with certain thickness by drafting, carding and combining fiber slivers by a gilling roller drafting mechanism to enable the fibers to be straightened and parallel, and is a machine table with highest use frequency in the processes of combing wool spinning slivers, front spinning, spinning combing slivers and spinning slivers. In the use, comb case is after long-time the use, and easy wearing and tearing or card are died to damage, need to change whole comb case, and the replacement cost is high, and the installation degree of difficulty is big.
To the phenomenon, a gill box is developed domestically, and only the existing gill box of the gill box part needs to be replaced, however, the gill box with the structure is difficult to install, when the gill box is installed on the needle plate, the needle handle of the gill box is difficult to insert into the installation groove of the needle plate, the gill box is difficult to bear force, the gill box needs to be aligned with the gill box, time and labor are wasted, and the gill box is easy to damage in the installation process, so that the gill box needs to be improved.
Disclosure of Invention
The invention aims to provide the gilling machine gilling row replacing equipment which is convenient to operate, the gilling row is convenient to install, labor-saving, high in installation precision and not easy to damage.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a gilling machine faller replacement equipment convenient to operation, includes the support body, install cylinder on the support body, be located on the route of advancing of the piston rod of cylinder and with this route of advancing vertically keep off the seat and be used for holding the fixed box of fixed faller giller, the support body is including setting up the mount pad of the bottom of the cylinder body of cylinder with fix on the mount pad and locate the cylinder both sides with the parallel connecting rod of cylinder centre gripping, keep off seat and two the tip fixed connection of connecting rod, fixed box is the metal block of rectangular shape, and its middle part offers the needle groove that is used for pegging graft giller along its length direction, the thickness in needle groove is less than the thickness of the needle handle of faller giller.
When the needle bar fixing device is used, comb needles of a needle bar are inserted into needle grooves of the fixing box and slightly clamped, the needle bar is kept flush relative to the fixing box as much as possible, the fixing box inserted with the needle bar is symmetrically placed on the connecting rod, the bottom end face of the fixing box is attached to the blocking seat, the needle handle faces the air cylinder, the needle plate is placed on the connecting rod and is close to the needle bar, the needle handle is aligned and placed in a mounting groove of the needle plate, the air cylinder is started, the piston rod moves towards the needle plate and pushes the needle plate to the blocking seat, and under the extrusion of the needle plate and the blocking seat, the needle handle of the needle bar is completely embedded into the mounting groove of the needle plate, so that the installation and the fixation are completed.
Preferably, the thickness of the needle groove is 1.5-2 mm, and is slightly larger than the thickness of the comb needle, so that the comb needle can be inserted smoothly.
Preferably, the thickness of the fixing box is equal to that of the needle plate, so that the needle handle and the mounting groove can be aligned conveniently when the fixing box is used.
Preferably, the thickness of the fixed box is larger than that of the needle plate, the needle plate fixing device is further provided with a plurality of gaskets with smaller thicknesses, the thickness of each gasket is 0.5-1 mm, the height of the installation groove of the needle plate is adjusted by placing the plurality of gaskets below the needle plate, and the installation groove is conveniently aligned with the needle handle.
Preferably, the end of the fixing box is provided with an adjusting screw, the adjusting screw is connected and fixed with the fixing box through a support plate, the support plate extends to one side close to the cylinder and is provided with a screw hole, the axial direction of the adjusting screw is parallel to the length direction of the fixing box, and when the needle fixing device is used, the transverse position of the needle plate relative to the fixing box can be adjusted through the adjusting screw, so that the alignment of the needle handle and the mounting groove is facilitated.
Preferably, the end part of the piston rod is fixedly connected with a push plate which is vertical to the axial direction of the piston rod, and the push plate keeps parallel to the fixed box in the process of pushing the needle plate to move forward, so that the needle bar can be conveniently and smoothly inserted, and the abrasion or the damage is reduced.
Preferably, the top edge of the needle groove is provided with a guide slope, so that the comb needle can be smoothly inserted.
Preferably, the mount pad with the tip that keeps off the seat passes through linking arm fixed connection, the linking arm can with the mount pad is firmly fixed with keeping off the seat, prevents the cylinder when promoting, pushes away the mount pad with keeping off the seat, influences the use.
Preferably, the bottom of the cylinder body of cylinder with the mount pad laminating, and still be provided with pressure sensor between cylinder and the mount pad, pressure sensor is connected with the ECU controller, the ECU controller with the cylinder electricity is even, the ECU controller has set up safe pressure value in advance, and when the cylinder operation, when the piston rod promoted the faller, pressure sensor can detect the pressure value, when faller and faller are close to the installation gradually, this pressure value can grow gradually, until faller and faller installation are accomplished, at this moment, the cylinder can continue to work, when the pressure value that pressure sensor detected reaches when the safe pressure value, the ECU controller can control the cylinder reversal and reply initial condition, and this structure can prevent effectively that the cylinder from always running, avoids the cylinder to crush faller or faller.
Preferably, the bottom surface of the fixed box is provided with a magnet, so that the fixed box and the baffle seat can be combined together when the needle bar fixing device is used, and the fixed box is prevented from shaking to influence the installation of the needle bar.
The invention has the following beneficial effects:
1. the fixing box is arranged and used for accommodating comb needles of the needle row, the needle row is installed and replaced through extrusion of the fixing box and the needle plate, the needle row is not damaged in the installation process, and the installation effect is good;
2. the needle plate is pushed by the air cylinder to be installed, so that time and labor are saved, and the installation is stable and efficient;
3. the pressure sensor and the ECU controller are arranged, so that the cylinder is effectively prevented from running and transiting, and the needle plate, the needle bar or the cylinder is prevented from being damaged or even destroyed.
Drawings
FIG. 1 is a perspective view of example 1 of the present invention;
FIG. 2 is a partial schematic view of embodiment 1 of the present invention;
FIG. 3 is an exploded view of embodiment 1 of the present invention;
FIG. 4 is a partially exploded view of embodiment 1 of the present invention;
FIG. 5 is a partially exploded view of embodiment 1 of the present invention;
FIG. 6 is a schematic view of an adjusting screw according to embodiment 1 of the present invention;
FIG. 7 is a perspective view of embodiment 3 of the present invention;
FIG. 8 is a schematic view of a magnet according to example 4 of the present invention;
FIG. 9 is a schematic view of a pusher plate according to example 5 of the present invention;
the items in the figure are respectively: the device comprises a frame body 1, a mounting seat 11, a connecting rod 12, an air cylinder 2, a piston rod 21, a cylinder body 22, a push plate 23, a stop seat 3, a connecting arm 31, a needle row 4, a comb needle 41, a needle handle 42, a fixed box 5, a needle groove 51, an adjusting screw 52, a support plate 53, a screw hole 54, a guide slope 55, a magnet 56, a needle plate 6, a mounting groove 61, a pressure sensor 71 and an ECU controller 72.
Detailed Description
The technical solution of the present invention is described in detail below with reference to the embodiments and the accompanying drawings.
Example 1
As shown in fig. 1 to 5, a gilling machine faller replacing device convenient to operate includes a frame body 1, a cylinder 2 installed on the frame body 1, a blocking seat 3 located on a traveling route of a piston rod 21 of the cylinder 2 and perpendicular to the traveling route, and a fixing box 5 for accommodating and fixing a faller 4, wherein the frame body 1 includes an installation seat 11 arranged at a bottom end of a cylinder body 22 of the cylinder 2 and parallel connecting rods 12 fixed on the installation seat 11 and arranged at two sides of the cylinder 2 to clamp the cylinder 2, the blocking seat 3 is fixedly connected with end portions of the two connecting rods 12, the fixing box 5 is a long strip-shaped metal block, a faller groove 51 for inserting a gill 41 of the faller 4 is formed in a middle portion of the fixing box along a length direction of the fixing box, and a thickness of the faller groove 51 is smaller than a thickness of a needle handle 42 of the faller 4.
In use, the comb needles 41 of the needle row 4 are inserted into the needle grooves 51 of the fixed box 5 and slightly clamped, the needle row 4 is kept flush with the fixed box 5 as much as possible, the fixed box 5 inserted with the needle row 4 is symmetrically placed on the connecting rod 12, the bottom end face of the fixed box 5 is attached to the baffle seat 3, the needle handles 42 face the air cylinders 2, the needle plates 6 are placed on the connecting rod 12, the needle plates 6 are close to the needle row 4, the needle handles 42 are aligned and placed in the installation grooves 61 of the needle plates 6, the air cylinders 2 are started, the piston rods 21 move towards the needle plates 6, the needle plates 6 are pushed towards the baffle seat 3, and the needle handles 42 of the needle row 4 are completely embedded into the installation grooves 61 of the needle plates 6 under the extrusion of the needle plates 6 and the baffle seat 3, so that the installation and fixation are completed.
The thickness of the needle groove 51 is 1.5-2 mm, preferably 1.5 mm in the embodiment, and is slightly larger than the thickness of the comb needle 41, so that the comb needle 41 can be inserted smoothly.
In this embodiment, the thickness of the fixed box 5 is equal to the thickness of the needle plate 6, facilitating alignment of the needle shank 42 and the mounting groove 61 during use.
As shown in fig. 6, an adjusting screw 52 is disposed at an end of the fixing box 5, the adjusting screw 52 is connected and fixed with the fixing box 5 through a support plate 53, the support plate 53 extends to a side close to the cylinder 2 and is provided with a screw hole 54, an axial direction of the adjusting screw 52 is parallel to a length direction of the fixing box 5, and when in use, a transverse position of the needle plate 6 relative to the fixing box 5 can be adjusted through the adjusting screw 52, so as to facilitate alignment of the needle handle 42 and the mounting groove 61. In this embodiment, the support plate 53 is fixedly connected to the end of the fixing box 5 by a screw.
Further, the top edge of the needle groove 51 is provided with a guide slope 55 to facilitate the smooth insertion of the card wire 41.
In this embodiment, mount pad 11 with the tip that keeps off seat 3 passes through linking arm 31 fixed connection, linking arm 31 can with mount pad 11 and fender seat 3 are firmly fixed, prevent that cylinder 2 pushes away mount pad 11 and fender seat 3 when promoting, influence the use.
In this embodiment, the blocking seat 3, the frame body 1 and the connecting arm 31 are fixed by welding, and are firmly fixed without loosening.
In this embodiment, keep off seat 3, support body 1 and fixed box 5 and make by cast iron or stainless steel, and the hardness is big, convenient to use, and long service life, and is not fragile.
Example 2
The present embodiment is based on embodiment 1, and the technical solution is basically the same as embodiment 1, except that:
in this embodiment, the thickness of the fixing box 5 is greater than that of the needle plate 6, and the present invention further provides a plurality of spacers (not shown) with smaller thickness, the thickness of the spacers is 0.5-1 mm, in this embodiment, 0.5 mm is preferred, and the height of the mounting groove 61 of the needle plate 6 is adjusted by placing a plurality of spacers below the needle plate 6, so as to facilitate the alignment of the mounting groove 61 and the needle handle 42.
Example 3
The present embodiment is based on embodiment 1, and the technical solution is basically the same as embodiment 1, except that:
as shown in fig. 7, the bottom of the cylinder body 22 of the cylinder 2 is attached to the mounting seat 11, a pressure sensor 71 is further disposed between the cylinder 2 and the mounting seat 11, the pressure sensor 71 is connected with an ECU controller 72, the ECU controller 72 is electrically connected to the cylinder 2, the ECU controller 72 is preset with a safety pressure value, when the cylinder 2 operates and the piston rod 21 pushes the needle plate 6, the pressure sensor 71 detects a pressure value, when the needle plate 6 and the needle row 4 are gradually close to each other for mounting, the pressure value is gradually increased until the needle row 4 and the needle plate 6 are completely mounted, at this time, the cylinder 2 continues to operate, when the pressure value detected by the pressure sensor 71 reaches the safety pressure value, the ECU controller 72 controls the cylinder 2 to rotate reversely and return to an initial state, which can effectively prevent the cylinder 2 from operating all the time, avoiding the cylinder 2 from crushing the needle board 6 or the needle row 4.
In this embodiment, the cylinder 2 is directly placed on the connecting rod 12 and is clamped by the two connecting rods 12, the cylinder 2 can slide along the connecting rod 12, the cylinder 2 can be directly taken out, maintenance is convenient, and the movable cylinder 2 does not affect the normal use of this embodiment.
Example 4
The present embodiment is based on embodiment 1, and the technical solution is basically the same as embodiment 1, except that:
as shown in fig. 8, a magnet 56 is disposed on the bottom surface of the fixed box 5, so that the fixed box 5 and the stopper 3 can be combined together when in use, and the fixed box 5 is prevented from shaking to affect the installation of the needle bar 4. In this embodiment, the magnet 56 is disposed in a recess on the bottom surface of the fixing case 5.
Example 5
The present embodiment is based on embodiment 1, and the technical solution is basically the same as embodiment 1, except that:
as shown in fig. 9, the end of the piston rod 21 is fixedly connected with a push plate 23 perpendicular to the axial direction of the piston rod 21, the push plate 23 is fixedly connected to the end of the piston rod 21 through a screw, so that the needle bar is convenient to disassemble, assemble and maintain, and the push plate 23 keeps parallel to the fixed box 5 in the forward process of pushing the needle plate 6, so that the needle bar 4 is convenient to smoothly insert and reduce abrasion or damage.
Claims (9)
1. A gillbox (4) exchange apparatus convenient to operate, characterized in that: comprises a frame body (1), a cylinder (2) arranged on the frame body (1), a blocking seat (3) which is positioned on the advancing route of a piston rod (21) of the cylinder (2) and is vertical to the advancing route, and a fixed box (5) used for accommodating a fixed needle row (4), wherein the frame body (1) comprises a mounting seat (11) arranged at the bottom end of a cylinder body (22) of the cylinder (2) and parallel connecting rods (12) which are fixed on the mounting seat (11) and are arranged on two sides of the cylinder (2) to clamp the cylinder (2), the blocking seat (3) is fixedly connected with the end parts of the connecting rods (12), the fixed box (5) is a long-strip-shaped metal block, a needle groove (51) used for inserting a comb needle (41) of the needle row (4) is formed in the middle part of the fixed box along the length direction of the fixed box, and the thickness of the needle groove (51) is smaller than that of a needle handle (42) of the needle, the end part of the fixed box (5) is provided with an adjusting screw (52), the adjusting screw (52) is fixedly connected with the fixed box (5) through a support plate (53), the support plate (53) extends out to one side close to the cylinder (2) and is provided with a screw hole (54), and the axial direction of the adjusting screw (52) is parallel to the length direction of the fixed box (5).
2. An easy-to-operate gillbox (4) changing apparatus according to claim 1, characterized in that: the thickness of the needle groove (51) is 1.5-2 mm and is larger than that of the comb needle (41).
3. An easy-to-operate gillbox (4) changing apparatus according to claim 2, characterized in that: the thickness of the fixed box (5) is equal to that of the needle plate (6).
4. An easy-to-operate gillbox (4) changing apparatus according to claim 2, characterized in that: the thickness of the fixed box (5) is larger than that of the needle plate (6), and a plurality of gaskets with the thickness of 0.5-1 mm are arranged below the needle plate (6).
5. An easy-to-operate gillbox (4) changing apparatus according to claim 1, characterized in that: the bottom of cylinder body (22) of cylinder (2) with mount pad (11) laminating, and still be provided with pressure sensor (71) between cylinder (2) and mount pad (11), pressure sensor (71) are connected with ECU controller (72), ECU controller (72) with cylinder (2) electricity is connected.
6. An easy-to-operate gillbox (4) changing apparatus according to claim 5, characterized in that: the end part of the piston rod (21) is fixedly connected with a push plate (23) which is vertical to the axial direction of the piston rod (21).
7. An easy-to-operate gillbox (4) changing apparatus according to claim 5 or 6, characterized in that: the top edge of the needle groove (51) is provided with a guide slope (55).
8. An easy-to-operate gillbox (4) changing apparatus according to claim 5 or 6, characterized in that: the mounting seat (11) and the end part of the baffle seat (3) are fixedly connected through a connecting arm (31).
9. An easy-to-operate gillbox (4) changing apparatus according to claim 5 or 6, characterized in that: and a magnet (56) is arranged on the bottom surface of the fixed box (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910762485.0A CN110359136B (en) | 2019-08-19 | 2019-08-19 | Gilling machine faller replacing equipment convenient to operate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910762485.0A CN110359136B (en) | 2019-08-19 | 2019-08-19 | Gilling machine faller replacing equipment convenient to operate |
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| Publication Number | Publication Date |
|---|---|
| CN110359136A CN110359136A (en) | 2019-10-22 |
| CN110359136B true CN110359136B (en) | 2020-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910762485.0A Active CN110359136B (en) | 2019-08-19 | 2019-08-19 | Gilling machine faller replacing equipment convenient to operate |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112991613B (en) * | 2019-12-18 | 2022-03-15 | 苏州美山子制衣有限公司 | Self-service needle changing device and using method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2182364A (en) * | 1985-10-17 | 1987-05-13 | James Francis Moore | Faller bars |
| CN104153050A (en) * | 2014-08-01 | 2014-11-19 | 张家港市腾翔机械制造有限公司 | Needle plate convenient for replacement of carding needles |
| CN105369400A (en) * | 2014-08-07 | 2016-03-02 | 无锡市昂益达机械有限公司 | A textile machine pin stand enabling the spacing distance between pin bars to be adjusted |
| CN108441991A (en) * | 2018-05-22 | 2018-08-24 | 海盐县秦山镇兴达纺针制造厂 | A kind of convenient needle plate of card wire replacement |
| CN208701277U (en) * | 2018-08-18 | 2019-04-05 | 绍兴市原生空品纺织品设计有限公司 | A kind of needle bed for knitting machine |
-
2019
- 2019-08-19 CN CN201910762485.0A patent/CN110359136B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2182364A (en) * | 1985-10-17 | 1987-05-13 | James Francis Moore | Faller bars |
| CN104153050A (en) * | 2014-08-01 | 2014-11-19 | 张家港市腾翔机械制造有限公司 | Needle plate convenient for replacement of carding needles |
| CN105369400A (en) * | 2014-08-07 | 2016-03-02 | 无锡市昂益达机械有限公司 | A textile machine pin stand enabling the spacing distance between pin bars to be adjusted |
| CN108441991A (en) * | 2018-05-22 | 2018-08-24 | 海盐县秦山镇兴达纺针制造厂 | A kind of convenient needle plate of card wire replacement |
| CN208701277U (en) * | 2018-08-18 | 2019-04-05 | 绍兴市原生空品纺织品设计有限公司 | A kind of needle bed for knitting machine |
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| CN110359136A (en) | 2019-10-22 |
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