CN110356160B - High-efficient safe quadruplex position technology silk ball manufacturing installation - Google Patents
High-efficient safe quadruplex position technology silk ball manufacturing installation Download PDFInfo
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- CN110356160B CN110356160B CN201910734195.5A CN201910734195A CN110356160B CN 110356160 B CN110356160 B CN 110356160B CN 201910734195 A CN201910734195 A CN 201910734195A CN 110356160 B CN110356160 B CN 110356160B
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Abstract
The invention relates to the technical field of a silk ball device, in particular to a high-efficiency safe four-station process silk ball manufacturing device; comprises a belt wheel transmission mechanism and a tension chain wheel transmission mechanism; a first motor of the belt wheel transmission mechanism is fixedly arranged on the rack through a third mounting seat, a third belt wheel is fixedly arranged on an output shaft of the first motor, two belt grooves are formed in the third belt wheel, the third belt wheel is respectively connected with the first group of winding bases and the second group of winding bases through a first transmission belt and a second transmission belt, and the first belt wheel and the second belt wheel on the first group of winding bases and the first belt wheel and the second belt wheel on the second group of winding bases are connected through synchronous belts; the second motor of the tension chain wheel transmission mechanism is fixedly arranged on the rack through a second mounting seat, and the output belt wheel transmission mechanism of the second motor is connected with the tension chain wheel transmission mechanism through a wire ball winding device.
Description
Technical Field
The invention relates to the technical field of wire ball devices, in particular to a high-efficiency and safe four-station process wire ball manufacturing device.
Background
With the development of society, the living standard of people is increasingly improved, meanwhile, people have higher pursuit for higher living quality, the demand of various ornaments is more and more large, especially, extremely time-consuming silk ball winding is liked by many people, but enough safe and efficient machines are lacked for manufacturing, the traditional silk ball manufacturing device is expensive, the silk balls can be manufactured individually, the efficiency is lower, most of the transmission devices are gear transmission, the specific transmission of the gears is seemingly stable, but a plurality of unsafe factors are brought, for example, a wire driven on a winding rod is easy to be wound on hands of operators, so that workers are easy to destroy the machines, and the cost of being extremely disastrous is often paid.
Based on the technical scheme, the invention designs an efficient and safe four-station process silk ball manufacturing device to solve the problems.
Disclosure of Invention
The invention aims to provide an efficient and safe four-station process wire ball manufacturing device to solve the problems that the efficiency of a wire ball producing machine is too low and unsafe factors exist in the operation process in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-efficiency safe four-station process wire ball manufacturing device comprises a rack and a wire ball winding device arranged on the rack, and comprises a belt wheel transmission mechanism and a tension sprocket transmission mechanism; the belt wheel transmission mechanism comprises a first motor, a third mounting seat, a first group of winding bases, a second group of winding bases, a first belt wheel, a second belt wheel, a third belt wheel, a first transmission belt, a second transmission belt and a synchronous belt; the first motor is fixedly arranged on the rack through a third mounting seat, a third belt wheel is fixedly arranged on an output shaft of the first motor, two belt grooves are formed in the third belt wheel, the third belt wheel is respectively connected with the first group of winding bases and the second group of winding bases through a first transmission belt and a second transmission belt, and the first belt wheel and the second belt wheel on the first group of winding bases and the first belt wheel and the second belt wheel on the second group of winding bases are connected through a synchronous belt; the tensioning chain wheel transmission mechanism comprises a transmission chain, a chain wheel, a second motor, a tensioning wheel and a tensioning wheel tensioning mechanism; the second motor is fixedly mounted on the frame through a second mounting seat, an output shaft of the second motor is meshed with the transmission chain, the transmission chain is further meshed with four chain wheels, the chain wheels are fixedly connected with a winding rotating shaft, the chain wheels are arranged on the same straight line, tensioning wheels are arranged on the periphery of the transmission chain, the tensioning wheels are connected with the frame through tensioning wheel tensioning mechanisms, and the belt wheel transmission mechanisms and the tensioning chain wheel transmission mechanisms are connected through wire ball winding devices.
Furthermore, the tensioning wheel tensioning mechanism comprises a rotary column, a bearing, a first connecting rod, a second connecting rod, a first mounting seat and a connecting fork, the connecting fork is rotatably connected with the tensioning wheel, the rotary column is fixedly connected with the first connecting rod, the first connecting rod is rotatably connected with the rack through the bearing, the lower end face of the first connecting rod is in threaded connection with the second connecting rod in the first mounting seat, the second connecting rod is in sliding fit with the first mounting seat through a clamping groove, and the first mounting seat is fixedly connected with the rack.
Furthermore, the first belt wheel and the second belt wheel are rotatably connected through a first group of winding bases and a second winding base of a solenoid and a lock nut, the end face of the solenoid close to the rotary column is fixedly connected with a winding tube, the winding tube is superposed with the inner wall of the solenoid,
furthermore, the bobbin is a light and hard bobbin, so that the bobbin is guaranteed not to deform under the condition of high rotating speed and also not to generate large moment of inertia.
Furthermore, the four chain wheels are distributed on the same straight line, the tensioning wheel is arranged in the middle of the four chain wheels, the tensioning wheel can effectively increase the wrap angle of the chain wheels, the transmission is more stable, and the chain transmission is selected because the influence of bending stress does not exist, so that the durability of the transmission device is improved.
Furthermore, the rotating speed of the second motor is less than that of the first motor, the second motor drives the winding rotating shaft to rotate, and the winding rotating shaft only needs to rotate a part of angle when the first motor drives the winding tube to rotate for one circle.
Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by changing the traditional transmission mode and using the belt wheel transmission method, when the hands or other objects of an operator are wound by the winding pipe, the force applied to the transmission belt is suddenly increased, when the force is increased to a certain degree, the belt wheel and the transmission belt slip, the belt wheel does not drive the transmission belt to rotate, and at the moment, the power of the motor cannot be increased to hurt the operator. On the other hand, as long as the initial pressure of the transmission belt is adjusted, the elastic sliding of the belt transmission is reduced, so that the uniformity of winding is ensured.
On the other hand, the invention enables the first motor and the second motor to simultaneously drive the four winding groups to simultaneously wind through the two groups of winding bases and the tension chain wheel transmission mechanism, thereby greatly improving the winding efficiency and reducing the time cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of part A of the mechanism of FIG. 1 according to the present invention;
FIG. 3 is a schematic bottom view of the present invention;
FIG. 4 is an enlarged structural view of the portion B shown in FIG. 3 according to the present invention;
FIG. 5 is an enlarged view of the structure of the portion C in FIG. 3 according to the present invention;
FIG. 6 is a schematic side-view, bottom-view structural diagram of the present invention;
FIG. 7 is a rear view of the present invention;
FIG. 8 is a schematic top view of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-rack, 2-wire-placing rod, 3-1-first group of first base, 3-2-first group of second base, 4-bobbin, 5-wire-winding rotating shaft, 6-1-second group of first base, 6-2 second group of second base, 7-mounting frame, 8-through groove, 9-first transmission belt, 10-second transmission belt, 11-synchronous belt, 12-first belt wheel, 13-second belt wheel, 14-solenoid, 15-locking nut, 16-transmission chain, 17-chain wheel, 18-rotary column, 19-bearing, 20-first mounting seat, 21-second connecting rod, 22-connecting fork, 23-tensioning wheel, 24-first connecting rod, 25-second mounting seat and 26-third mounting seat, 27-first motor, 28-second motor, 29-third pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution:
a high-efficiency safe four-station process wire ball manufacturing device comprises a rack 1 and a wire ball winding device arranged on the rack 1, and comprises a belt wheel transmission mechanism and a tension chain wheel 17 transmission mechanism; the belt wheel transmission mechanism comprises a first motor 27, a third mounting seat 26, a first group of winding bases, a second group of winding bases, a first belt wheel 12, a second belt wheel 13, a third belt wheel 29, a first transmission belt 9, a second transmission belt 10 and a synchronous belt 11; the first motor 27 is fixedly mounted on the frame 1 through a third mounting seat 26, a third belt wheel 29 is fixedly arranged on an output shaft of the first motor, two belt grooves are arranged on the third belt wheel 29, the third belt wheel 29 is respectively connected with the first group of winding bases and the second group of winding bases through a first transmission belt 9 and a second transmission belt 10, and the first belt wheel 12 and the second belt wheel 13 on the first group of winding bases and the first belt wheel 12 and the second belt wheel 13 on the second group of winding bases are connected through a synchronous belt 11; the tensioning chain wheel 17 transmission mechanism comprises a transmission chain 16, a chain wheel 17, a second motor 28, a tensioning wheel 23 and a tensioning wheel 23 tensioning mechanism; the second motor 28 is fixedly installed on the frame 1 through the second installation seat 25, an output shaft of the second motor 28 is meshed with the transmission chain 16, the transmission chain 16 is further meshed with four chain wheels 17, the chain wheels 17 are fixedly connected with the winding rotating shaft 5, the chain wheels 17 are arranged on the same straight line, a tension wheel 23 is arranged on the periphery of the transmission chain 16, the tension wheel 23 is connected with the frame 1 through a tension mechanism of the tension wheel 23, and the belt wheel transmission mechanism is connected with the tension chain wheel 17 through a wire ball winding device.
Wherein, tensioning wheel 23 straining device includes rotary column 18, bearing 19, head rod 24, second connecting rod 21, first mount pad 20 and yoke 22, yoke 22 rotates with tensioning wheel 23 to be connected, rotary column 18 fixedly connected with head rod 24, head rod 24 passes through bearing 19 and frame 1 and rotates to be connected, head rod 24's lower terminal surface and second connecting rod 21 are at 20 internal thread connections of first mount pad, and second connecting rod and first mount pad 20 pass through draw-in groove sliding fit, first mount pad 20 and frame 1 fixed connection. The first belt wheel 12 and the second belt wheel 13 are rotatably connected through a first winding base and a second winding base of a solenoid 14 and a lock nut 15, the end face of the solenoid 14 close to the rotary column 18 is fixedly connected with the bobbin 4, and the inner walls of the bobbin 4 and the solenoid 14 are overlapped.
The bobbin 4 is a light and hard bobbin 4, so that the bobbin 4 is guaranteed not to deform and not to generate large moment of inertia under the condition of high rotating speed. The four chain wheels 17 are distributed on the same straight line, the tension wheel 23 is arranged in the middle of the four chain wheels 17, the tension wheel 23 can effectively increase the wrap angle of the chain wheels 17, the transmission is more stable, and the chain transmission is selected because the influence of bending stress does not exist, so that the durability of the transmission device is improved. The rotating speed of the second motor 28 is less than that of the first motor 27, the second motor 28 drives the winding shaft 5 to rotate, and the winding shaft 5 only needs to rotate a part of angle when the first motor 27 drives the bobbin 4 to rotate for one turn.
When in use, the original wire is firstly placed on the wire placing rod 2, the original wire is respectively threaded from the wire inlet of the solenoid 14 to the wire outlet of the winding tube 4, the original wire is fixed on the winding rotating shaft 5, and then the first motor 27 and the second motor 28 are simultaneously turned on, so that the winding process is started. The specific process is as follows; an output shaft of the first motor 27 drives the third belt pulley 29 to rotate, two belt grooves on the third belt pulley 29 respectively drive the first belt pulley 9 and the second belt pulley 10 to rotate, the first belt pulley 9 drives the first belt pulley 12 on the first group of the first base 3-1 to rotate, the first belt pulley 12 drives the second belt pulley 13 to rotate through the synchronous belt 11 through another belt groove on the first belt pulley 12, and the second belt pulley 13 drives the solenoid 14 on the solenoid 14 to rotate, so that the bobbin 4 is driven to rotate for winding. As for the transmission device of the tension chain wheel 17, the specific operation process is as follows: the output shaft of the second motor 28 drives the transmission chain 16 to rotate, so that the transmission chain 16 drives the chain wheel 17 to rotate, the rotation of the chain wheel 17 drives the winding spindle 5 to rotate, and the simultaneous rotation of the winding spindle 5 and the winding spindle can enable the original wire to be uniformly wound on the silk ball in an equal angle transformation (in the prior art, not described in detail). It should be noted that the transmission stability of the chain transmission is high, the wrap angle between the chain wheels 17 needs to be increased, so that the tension pulley 23 needs to be arranged outside the transmission chain 16, and the chain transmission has the advantages of relatively stable transmission, no bending stress and capability of ensuring the durability of the mechanism.
When the tensioning degree of the tensioning wheel 23 needs to be adjusted for different winding wire groups, the adjusting process is as follows: rotatory column 18 revolves, through the direction of rotatory column, adjusts the tensioning degree of take-up pulley 23, and the adjustment process does, rotatory column 18 revolves, revolves column 18 and drives head rod 24 and rotate, beneficial second connecting rod 21 and head rod 24 threaded connection, and second connecting rod 21 and first mount pad 20 sliding connection, so head rod 24's rotation can turn into the removal of second connecting rod 21 to reach the purpose of adjusting the tensioning degree of take-up pulley 23.
It should be noted that the bobbins 4 mounted on the first winding base and the second winding base are the same bobbin 4, and the first pulley 12 and the second pulley 13 are both provided on the first winding base and the second winding base, and are both provided with the bobbins 4. The thread placing rod 2 is matched with the original thread placing device in a rotating mode, and friction force is small.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. A high-efficient safe four-station process silk ball manufacturing installation, including stander and silk ball winding device mounted on stander, characterized by; comprises a belt wheel transmission mechanism and a tension chain wheel transmission mechanism; the belt wheel transmission mechanism comprises a first motor, a third mounting seat, a first group of winding bases, a second group of winding bases, a first belt wheel, a second belt wheel, a third belt wheel, a first transmission belt, a second transmission belt and a synchronous belt; the first motor is fixedly arranged on the rack through a third mounting seat, a third belt wheel is fixedly arranged on an output shaft of the first motor, two belt grooves are formed in the third belt wheel, the third belt wheel is respectively connected with the first group of winding bases and the second group of winding bases through a first transmission belt and a second transmission belt, and the first belt wheel and the second belt wheel on the first group of winding bases and the first belt wheel and the second belt wheel on the second group of winding bases are connected through a synchronous belt; the tensioning chain wheel transmission mechanism comprises a transmission chain, a chain wheel, a second motor, a tensioning wheel and a tensioning wheel tensioning mechanism; the second motor is fixedly mounted on the frame through a second mounting seat, an output shaft of the second motor is meshed with the transmission chain, the transmission chain is further meshed with four chain wheels, the chain wheels are fixedly connected with a winding rotating shaft, the chain wheels are arranged on the same straight line, tensioning wheels are arranged on the periphery of the transmission chain, the tensioning wheels are connected with the frame through tensioning wheel tensioning mechanisms, and the belt wheel transmission mechanisms and the tensioning chain wheel transmission mechanisms are connected through wire ball winding devices.
2. An efficient and safe four-station process wire ball manufacturing device according to claim 1, characterized in that: tensioning wheel straining device is including revolving post, bearing, head rod, second connecting rod, first mount pad and hookyoke, hookyoke and tensioning wheel rotate to be connected, revolve post fixedly connected with head rod, the head rod passes through bearing and frame and rotates to be connected, the lower terminal surface and the second connecting rod of head rod are at first mount pad internal thread connection, and second connecting rod and first mount pad pass through draw-in groove sliding fit, first mount pad and frame fixed connection.
3. An efficient and safe four-station process wire ball manufacturing device according to claim 1, characterized in that: first band pulley and second band pulley all rotate through the first group of wire winding base of solenoid and lock nut and second wire winding base and connect, the solenoid is close to the terminal surface fixedly connected with bobbin of revolving the post, and bobbin and solenoid inner wall coincidence.
4. An efficient and safe four-station process wire ball manufacturing device according to claim 1, characterized in that: the bobbin is a lightweight and rigid bobbin.
5. An efficient and safe four-station process wire ball manufacturing device according to claim 1, characterized in that: the four chain wheels are distributed on the same straight line, and the tensioning wheel is arranged in the middle of the four chain wheels.
6. An efficient and safe four-station process wire ball manufacturing device according to claim 1, characterized in that: the rotation speed of the second motor is less than that of the first motor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910734195.5A CN110356160B (en) | 2019-08-09 | 2019-08-09 | High-efficient safe quadruplex position technology silk ball manufacturing installation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910734195.5A CN110356160B (en) | 2019-08-09 | 2019-08-09 | High-efficient safe quadruplex position technology silk ball manufacturing installation |
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| CN110356160A CN110356160A (en) | 2019-10-22 |
| CN110356160B true CN110356160B (en) | 2020-05-05 |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86210648U (en) * | 1986-12-30 | 1987-09-16 | 中国工艺品进出口公司天津分公司 | Metal wire knitted decoration |
| CN2515048Y (en) * | 2001-12-18 | 2002-10-09 | 陈世福 | Handicraft article made of iron wire |
| CN201092225Y (en) * | 2007-08-30 | 2008-07-30 | 王帅 | Winding modeling matter |
| CN101767509A (en) * | 2010-03-01 | 2010-07-07 | 周灵红 | Production equipment of hollow line ball and technology thereof |
| US10266001B2 (en) * | 2015-07-02 | 2019-04-23 | Disney Enterprises, Inc. | Drip resistant wood graining process |
| CN204867197U (en) * | 2015-08-14 | 2015-12-16 | 呼图壁县景逸雕塑艺术有限公司 | A semi -automatic hydraulic pressure bending machine that is arranged in iron art handicraft preparation iron wire crooked |
| CN106122850A (en) * | 2016-05-23 | 2016-11-16 | 魏国营 | Decorative accessory of LED lamp |
| CN206049191U (en) * | 2016-09-05 | 2017-03-29 | 惠州市昌盛塑胶礼品有限公司 | A kind of flexible spiral artware |
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Effective date of registration: 20230428 Address after: Room 1402, Building A1, No. 82 Xindu East Road, Economic and Technological Development Zone, Yancheng City, Jiangsu Province, 224000 Patentee after: Yancheng Shengyuan Zhihe Information Technology Consulting Co.,Ltd. Address before: 321000 Zhichuangyuan 306, No. 91 Chaoyang East Road, Fotang Town, Yiwu City, Jinhua City, Zhejiang Province Patentee before: Yiwu Yingda Intellectual Property Agency Co.,Ltd. |
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