CN110355576A - A kind of punching polishing all-in-one machine - Google Patents
A kind of punching polishing all-in-one machine Download PDFInfo
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- CN110355576A CN110355576A CN201910747280.5A CN201910747280A CN110355576A CN 110355576 A CN110355576 A CN 110355576A CN 201910747280 A CN201910747280 A CN 201910747280A CN 110355576 A CN110355576 A CN 110355576A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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Abstract
Description
技术领域technical field
本发明属于机械技术领域,涉及一种打孔打磨一体机。The invention belongs to the technical field of machinery and relates to a drilling and grinding integrated machine.
背景技术Background technique
整棒制品被广泛应用在各个领域,对整棒制品进行加工时,可能面临对整棒制品进行打孔、开槽、切割等,无论是打孔还是开槽和切割,都需要将整棒制品稳固在工作台上,然后进行后续操作。目前,现有技术中对整棒制品进行加工时,具备下述缺陷:1、打孔、切割以及打磨不能在同一个设备上实现,对于整棒制品需要分工位操作;2、铣孔机对整棒制品进行打孔时,打孔的深度无法控制,现有打孔和切割在不同的设备上操作,效率底,而且仅能对特定的整棒制品进行铣孔,存在使用局限性;3、对于整棒制品的打磨不能实现不对称打磨的效果。The whole rod product is widely used in various fields. When processing the whole rod product, it may be faced with punching, slotting, cutting, etc. the whole rod product. Whether it is punching or slotting and cutting, the whole rod product needs to be Stabilize on the workbench, and then proceed to the follow-up operation. At present, when processing the whole rod product in the prior art, it has the following defects: 1. Punching, cutting and grinding cannot be realized on the same equipment, and the whole rod product needs to be operated in separate stations; 2. The milling machine is When punching a whole rod product, the depth of the punching hole cannot be controlled. Existing drilling and cutting are operated on different equipment, and the efficiency is low, and only specific whole rod products can be milled, so there are limitations in use; 3 , For the grinding of the whole rod product, the effect of asymmetric grinding cannot be achieved.
综上所述,为解决现有热熔胶切粒成型结构上的不足,本发明设计了一种结构合理、加工效果好的打孔打磨一体机。To sum up, in order to solve the shortcomings of the existing hot-melt adhesive cutting and forming structure, the present invention designs a punching and grinding machine with reasonable structure and good processing effect.
发明内容Contents of the invention
本发明为解决现有技术存在的问题,提供了一种结构合理、加工效果好的打孔打磨一体机。In order to solve the problems in the prior art, the invention provides a punching and grinding integrated machine with reasonable structure and good processing effect.
本发明的目的可通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种打孔打磨一体机,包括:An all-in-one punching and grinding machine, comprising:
工作台,其上设置有用于切割整棒的切割机构,切割机构设于工作台的两端,切割机构的底部设有丝杠机构,通过驱动装置驱动切割机构沿着工作台的纵向滑动并对整棒进行切割;The working table is provided with a cutting mechanism for cutting the whole bar. The cutting mechanism is arranged at both ends of the working table. The bottom of the cutting mechanism is provided with a screw mechanism. The driving device drives the cutting mechanism to slide along the longitudinal direction of the working table and The whole rod is cut;
若干电动滑块单元,设于工作台下方,电动滑块单元上设有用于对整棒进行打孔的钻孔组件,所述钻孔组件的一侧设有滑台组件一且滑台组件一的底部设有滑台组件二,所述滑台组件一通过丝杠机构驱动钻孔组件在纵向上移动,所述滑台组件二通过丝杠机构驱动钻孔组件在竖直方向上移动;A number of electric slider units are arranged under the workbench, and the electric slider unit is provided with a drilling assembly for punching the whole bar. One side of the drilling assembly is provided with a slide assembly and a slide assembly. The bottom of the bottom is provided with a slide assembly two, the slide assembly one drives the drilling assembly to move in the longitudinal direction through a screw mechanism, and the slide assembly two drives the drilling assembly to move in the vertical direction through a screw mechanism;
竖直往复移动的第一直线往复运动机构,所述第一直线往复运动机构的输出端固设有水平往复运动的第二直线往复运动机构,所述第二直线往复运动机构的输出端固设有夹持机构,所述夹持机构具有至少两组夹持组件;在机架上第一直线往复运动机构下方并排布设有第一工位、第二工位以及第三工位,借助第二直线往复运动机构的输出端使夹持组件同步在第一工位上方、第二工位上方和第二工位上方、第三工位上方相互切换,所述夹持组件切换到第一工位、第二工位上方后附随第一直线往复运动机构的输出端工作向下移动夹取导轨,所述夹持组件切换到第二工位上方、第三工位上方后附随第一直线往复运动机构的输出端动作向下移动释放轨道;A first linear reciprocating mechanism for vertical reciprocating movement, the output end of the first linear reciprocating mechanism is fixed with a second linear reciprocating mechanism for horizontal reciprocating movement, the output end of the second linear reciprocating mechanism A clamping mechanism is fixed, and the clamping mechanism has at least two groups of clamping components; a first station, a second station and a third station are arranged side by side under the first linear reciprocating mechanism on the frame, By means of the output end of the second linear reciprocating mechanism, the clamping assembly is synchronously switched over the first station, above the second station, above the second station, and above the third station, and the clamping assembly is switched to the first station. The output end of the first linear reciprocating mechanism moves downward to pick up the guide rail after the first station and the second station are above, and the clamping assembly is switched to above the second station and above the third station and then attached to the first station. The output end action of a linear reciprocating mechanism moves down the release track;
导轨夹持机构,具有第一夹持组件和第二夹持组件,所述第一夹持组件和第二夹持组件固设于所述工作平台上,且第一夹持组件和第二夹持组件围合出用于容置导轨的导轨容置空间,所述第一夹持组件和第二夹持组件分别由横向和纵向对导轨进行夹持限位;The rail clamping mechanism has a first clamping assembly and a second clamping assembly, the first clamping assembly and the second clamping assembly are fixed on the working platform, and the first clamping assembly and the second clamping assembly The holding assembly encloses a guide rail accommodating space for accommodating the guide rail, and the first clamping assembly and the second clamping assembly respectively clamp and limit the guide rail laterally and longitudinally;
倒角打磨机构,具有两个且分别设于导轨的两侧,每个所述倒角打磨机构具有打磨组件,所述打磨组件的工作部对导轨的棱边进行打磨形成具有设定角度的倒角;There are two chamfering and grinding mechanisms, which are respectively arranged on both sides of the guide rail. Each of the chamfering and grinding mechanisms has a grinding assembly, and the working part of the grinding assembly grinds the edges of the guide rail to form a chamfer with a set angle. horn;
第一直线往复运动机构,所述打磨组件固设于第一直线往复运动机构的输出端,所述第一直线往复运动机构带动打磨组件由导轨的一端向另一端往复移动。The first linear reciprocating mechanism, the grinding assembly is fixed at the output end of the first linear reciprocating mechanism, and the first linear reciprocating mechanism drives the grinding assembly to reciprocate from one end of the guide rail to the other end.
作为进一步的改进,所述夹持组件具有至少两个夹头,所述夹头沿导轨长度方向排布,且两个所述夹头同步动作。As a further improvement, the clamping assembly has at least two clamps, the clamps are arranged along the length direction of the guide rail, and the two clamps act synchronously.
作为进一步的改进,所述第一夹持组件包括第一夹持部和第二夹持部,所述第一夹持部和第二夹持部分别位于导轨纵向的两端,第二夹持部的输出端与导轨的一端相抵,使导轨的另一端抵紧在第一夹持部。As a further improvement, the first clamping assembly includes a first clamping part and a second clamping part, the first clamping part and the second clamping part are respectively located at both ends of the guide rail in the longitudinal direction, and the second clamping part The output end of the part is against one end of the guide rail, so that the other end of the guide rail is against the first clamping part.
作为进一步的改进,所述切割机构包括切割盘、驱动杆和固定杆,切割盘连接电机,驱动杆的一端与切割盘的底座铰接,另一端与支撑杆铰接,所述固定杆的一端与切割盘的底座固定,另一端与支撑杆铰接,所述支撑杆的底部设有底座三。As a further improvement, the cutting mechanism includes a cutting disc, a driving rod and a fixed rod. The base of the disc is fixed, and the other end is hinged with the support rod, and the bottom of the support rod is provided with a base three.
作为进一步的改进,所述滑台组件一设于底座一上方且通过滑块与底座一滑动配合,所述滑块成对设于底座一的两侧且滑块的上表面与底座一固定,通过驱动装置一驱动滑块沿着导轨滑动;As a further improvement, the slide assembly is arranged above the base one and is slidably matched with the base one through the slider, and the sliders are arranged in pairs on both sides of the base one and the upper surface of the slider is fixed to the base one, Drive the slider to slide along the guide rail through the driving device;
滑台组件二,设于底座二一侧且通过滑块与底座二滑动配合,所述底座二垂直设于底座一上,所述滑块成对设于底座二的两侧且滑块的一侧与底座二固定,通过驱动装置二驱动滑块沿着导轨滑动。Slider assembly 2, located on one side of base 2 and slidingly matched with base 2 through sliders, said base 2 is vertically arranged on base 1, said sliders are arranged in pairs on both sides of base 2 and one The side is fixed to the base two, and the sliding block is driven to slide along the guide rail through the driving device two.
作为进一步的改进,底座二上背离转孔钻孔组件的一侧设有支撑板。As a further improvement, a support plate is provided on the side of the base two away from the rotary hole drilling assembly.
作为进一步的改进,支撑板包括部件一和部件二,部件一和部件二垂直设置,且部件一抵靠底座二上,部件二抵靠滑台组件一上。As a further improvement, the support plate includes a part one and a part two, the part one and the part two are vertically arranged, and the part one abuts against the base two, and the part two abuts against the slide assembly one.
作为进一步的改进,所述钻孔组件包括驱动机构三和钻杆,所述驱动机构三为高速电机,高速电机的输出轴与钻杆相连,钻杆的自由端向远离底座一的方向延伸且钻杆与底座二平行设置。As a further improvement, the drilling assembly includes a drive mechanism three and a drill rod, the drive mechanism three is a high-speed motor, the output shaft of the high-speed motor is connected to the drill rod, the free end of the drill rod extends away from the base one and The drill pipe is arranged parallel to the base two.
与现有技术相比,本发明结构设置合理:Compared with the prior art, the structure setting of the present invention is reasonable:
1、通过切割盘对整棒进行切割,同时采用电动滑块单元上的钻孔组件对整棒进行整体的打孔,便于孔的形成,有效避免了孔之间的深浅不一,孔的深度可以保持一致,并实现了打孔和切割在同一个设备上,效率提升,生产效果好;1. Cut the whole bar through the cutting disc, and at the same time use the drilling assembly on the electric slider unit to drill the whole bar as a whole, which is convenient for the formation of holes, and effectively avoids the difference in depth between the holes and the depth of the holes. It can be kept consistent, and the punching and cutting are realized on the same equipment, the efficiency is improved, and the production effect is good;
2、夹持机构借助第一直线往复运动机构以及第二直线往复运动机构实现导轨的夹持以及工位切换,实现了导轨由第一工位切换至第二工位进行倒角加工,与此同时上一放入到第二工位进行倒角加工的导轨被搬运至第三工位,其结构简单,搬运效率高;2. The clamping mechanism realizes the clamping and station switching of the guide rail by means of the first linear reciprocating mechanism and the second linear reciprocating mechanism, realizing the switching of the guide rail from the first station to the second station for chamfering processing, and At the same time, the last guide rail put into the second station for chamfering processing is transported to the third station, which has a simple structure and high transport efficiency;
3、通过设置导轨两侧的打磨组件同时对导轨进行倒角加工,一次成型,加工效率高。3. By setting the grinding components on both sides of the guide rail and chamfering the guide rail at the same time, one-time molding and high processing efficiency.
4、通过调节支架的设置实现不同倒角角度和倒角尺寸的调节。4. The adjustment of different chamfering angles and chamfering sizes can be realized by adjusting the setting of the bracket.
5、导轨夹持组件可以可靠稳定的对导轨进行夹持,从而保证加工质量。5. The guide rail clamping assembly can reliably and stably clamp the guide rail, thus ensuring the processing quality.
附图说明Description of drawings
图1是本发明打孔打磨一体机的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of the punching and polishing machine of the present invention;
图2是本发明切割机构立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the cutting mechanism of the present invention;
图3是本发明切割机构左视图;Fig. 3 is a left view of the cutting mechanism of the present invention;
图4是本发明电动滑块单元的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the electric slider unit of the present invention;
图5是本发明电动滑块单元的另一视角结构示意图;Fig. 5 is a structural schematic diagram of another viewing angle of the electric slider unit of the present invention;
图6是本发明电动滑块单元的左视图;Fig. 6 is a left view of the electric slider unit of the present invention;
图7是本发明电动滑块单元的支撑板立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the support plate of the electric slider unit of the present invention;
图8是本发明导轨搬运夹取装置的整体结构正视图;Fig. 8 is a front view of the overall structure of the guide rail handling and clamping device of the present invention;
图9是本发明导轨搬运夹取装置的整体结构俯视图;Fig. 9 is a top view of the overall structure of the guide rail handling and clamping device of the present invention;
图10是A-A剖视图;Fig. 10 is A-A sectional view;
图11是夹持机构位置切换状态示意图;Fig. 11 is a schematic diagram of the position switching state of the clamping mechanism;
图12是夹头立体结构示意图;Fig. 12 is a schematic diagram of the three-dimensional structure of the chuck;
图13是夹头正视图;Figure 13 is a front view of the chuck;
图14是另一优选实施例的结构示意图;Figure 14 is a schematic structural view of another preferred embodiment;
图15是本发明的整体结构立体示意图;Fig. 15 is a perspective view of the overall structure of the present invention;
图16是本发明导轨倒角打磨装置的整体结构俯视图;Fig. 16 is a top view of the overall structure of the guide rail chamfering and grinding device of the present invention;
图17是本发明导轨倒角打磨装置的整体结构左视图;Fig. 17 is a left view of the overall structure of the guide rail chamfering and grinding device of the present invention;
图18是本发明导轨倒角打磨装置的第一夹持部结构示意图;Fig. 18 is a schematic structural view of the first clamping part of the guide rail chamfering and grinding device of the present invention;
图19是本发明打磨组件结构示意图;Fig. 19 is a schematic structural view of the grinding assembly of the present invention;
图20是本发明导轨稳定组件结构示意图;Fig. 20 is a schematic structural view of the guide rail stabilization assembly of the present invention;
图21是本发明导轨结构示意图。Fig. 21 is a schematic diagram of the structure of the guide rail of the present invention.
图中,310-工作台,320-切割机构,321-切割盘,322-驱动杆,323-固定杆,324-电机,325-支撑杆,326-底座三,330-电动滑块单元,340-钻孔组件,350-滑台组件一,351-滑块,360-滑台组件二,361-底座二,370-支撑板,371-部件一,372-部件二,38-底座一,381-导轨,382-驱动装置一,390-整棒。In the figure, 310-working table, 320-cutting mechanism, 321-cutting disc, 322-driving rod, 323-fixed rod, 324-motor, 325-support rod, 326-base three, 330-electric slider unit, 340 -drilling assembly, 350-sliding table assembly one, 351-sliding block, 360-sliding table assembly two, 361-base two, 370-support plate, 371-part one, 372-part two, 38-base one, 381 - guide rail, 382 - driving device one, 390 - whole rod.
具体实施方式Detailed ways
下面结合实施例及附图,对本发明的技术方案作进一步的阐述。The technical solutions of the present invention will be further described below in conjunction with the embodiments and the accompanying drawings.
如图1~21所示,本打孔打磨一体机包括:As shown in Figures 1 to 21, the punching and grinding machine includes:
工作台10,其上设置有用于切割整棒的切割机构20,切割机构20设于工作台10的两端,切割机构20的底部设有丝杠机构,通过驱动装置驱动切割机构20沿着工作台10的纵向滑动并对整棒进行切割;The workbench 10 is provided with a cutting mechanism 20 for cutting the whole bar. The cutting mechanism 20 is arranged at both ends of the workbench 10. The bottom of the cutting mechanism 20 is provided with a screw mechanism, and the cutting mechanism 20 is driven by a driving device along the working direction. Longitudinal sliding of table 10 and cutting of the whole bar;
若干电动滑块单元30,设于工作台10下方,电动滑块单元30上设有用于对整棒进行打孔的钻孔组件40,所述钻孔组件40的一侧设有滑台组件一50且滑台组件一50的底部设有滑台组件二60,所述滑台组件一50通过丝杠机构驱动钻孔组件40在纵向上移动,所述滑台组件二60通过丝杠机构驱动钻孔组件40在竖直方向上移动。Some electric slider units 30 are located below the workbench 10, and the electric slider unit 30 is provided with a drilling assembly 40 for punching the whole rod, and one side of the drilling assembly 40 is provided with a slide assembly. 50 and the bottom of the slide assembly one 50 is provided with a slide assembly two 60, the slide assembly one 50 drives the drilling assembly 40 to move longitudinally through a screw mechanism, and the slide assembly two 60 is driven by a screw mechanism The drilling assembly 40 moves in a vertical direction.
竖直往复移动的第一直线往复运动机构,所述第一直线往复运动机构的输出端固设有水平往复运动的第二直线往复运动机构,所述第二直线往复运动机构的输出端固设有夹持机构,所述夹持机构具有至少两组夹持组件;在机架上第一直线往复运动机构下方并排布设有第一工位、第二工位以及第三工位,借助第二直线往复运动机构的输出端使夹持组件同步在第一工位上方、第二工位上方和第二工位上方、第三工位上方相互切换,所述夹持组件切换到第一工位、第二工位上方后附随第一直线往复运动机构的输出端工作向下移动夹取导轨,所述夹持组件切换到第二工位上方、第三工位上方后附随第一直线往复运动机构的输出端动作向下移动释放轨道;A first linear reciprocating mechanism for vertical reciprocating movement, the output end of the first linear reciprocating mechanism is fixed with a second linear reciprocating mechanism for horizontal reciprocating movement, the output end of the second linear reciprocating mechanism A clamping mechanism is fixed, and the clamping mechanism has at least two groups of clamping components; a first station, a second station and a third station are arranged side by side under the first linear reciprocating mechanism on the frame, By means of the output end of the second linear reciprocating mechanism, the clamping assembly is synchronously switched over the first station, above the second station, above the second station, and above the third station, and the clamping assembly is switched to the first station. The output end of the first linear reciprocating mechanism moves downward to pick up the guide rail after the first station and the second station are above, and the clamping assembly is switched to above the second station and above the third station and then attached to the first station. The output end action of a linear reciprocating mechanism moves down the release track;
导轨夹持机构,具有第一夹持组件和第二夹持组件,所述第一夹持组件和第二夹持组件固设于所述工作平台上,且第一夹持组件和第二夹持组件围合出用于容置导轨的导轨容置空间,所述第一夹持组件和第二夹持组件分别由横向和纵向对导轨进行夹持限位;The rail clamping mechanism has a first clamping assembly and a second clamping assembly, the first clamping assembly and the second clamping assembly are fixed on the working platform, and the first clamping assembly and the second clamping assembly The holding assembly encloses a guide rail accommodating space for accommodating the guide rail, and the first clamping assembly and the second clamping assembly respectively clamp and limit the guide rail laterally and longitudinally;
倒角打磨机构,具有两个且分别设于导轨的两侧,每个所述倒角打磨机构具有打磨组件,所述打磨组件的工作部对导轨的棱边进行打磨形成具有设定角度的倒角;There are two chamfering and grinding mechanisms, which are respectively arranged on both sides of the guide rail. Each of the chamfering and grinding mechanisms has a grinding assembly, and the working part of the grinding assembly grinds the edges of the guide rail to form a chamfer with a set angle. horn;
第一直线往复运动机构,所述打磨组件固设于第一直线往复运动机构的输出端,所述第一直线往复运动机构带动打磨组件由导轨的一端向另一端往复移动。The first linear reciprocating mechanism, the grinding assembly is fixed at the output end of the first linear reciprocating mechanism, and the first linear reciprocating mechanism drives the grinding assembly to reciprocate from one end of the guide rail to the other end.
导轨搬运夹取装置,包括机架110以及夹持机构120,每个夹持机构120具有至少两组夹持组件121,本实施方式中具体为第一夹持组件121和第二夹持组件122,其分别对称设置有两个且两个第一夹持组件121和两个第二夹持组件122分别靠近导轨的两端;在机架110上设置有竖直往复移动的第一直线往复运动机构130,第一直线往复运动机构30的输出端固设有竖直往复运动的第二直线往复运动机构140,夹持机构120固设于第二直线往复运动机构140的输出端;本实施方式中,在机架110上第一直线往复运动机构130下方并排布设有第一工位150、第二工位160以及第三工位170,且优选第一直线往复运动机构130以及第二直线往复运动机构140对称设置有两个,此外,两个第一直线往复运动机构和第二直线往复运动机构同步动作,每个相同侧的第一夹持组件121和第二夹持组件均固设于与其相对应的第二直线往复运动机构的输出端,第二直线往复运动机构固设于与其相应的第一直线往复运动机构的输出端,这样借助第二直线往复运动机构130的输出端使第一夹持组件和第二夹持组件同步在第一工位150上方、第二工位160上方和第二工位160上方、第三工位170上方相互切换。并且在第一夹持组件和第二夹持组件切换到第一工位150、第二工位160上方后附随第一直线往复运动机构140的输出端工作向下移动夹取导轨,第一夹持组件和第二夹持组件切换到第二工位160上方、第三工位170上方后附随第一直线往复运动机构140的输出端动作向下移动释放导轨。The guide rail handling clamping device includes a frame 110 and a clamping mechanism 120, each clamping mechanism 120 has at least two sets of clamping assemblies 121, specifically the first clamping assembly 121 and the second clamping assembly 122 in this embodiment , which are respectively symmetrically provided with two and two first clamping assemblies 121 and two second clamping assemblies 122 respectively close to the two ends of the guide rail; the frame 110 is provided with a first linear reciprocating Motion mechanism 130, the output end of the first linear reciprocating mechanism 30 is fixedly provided with the second linear reciprocating mechanism 140 of vertical reciprocating motion, and the clamping mechanism 120 is fixedly arranged at the output end of the second linear reciprocating mechanism 140; In the embodiment, the first station 150, the second station 160 and the third station 170 are arranged side by side under the first linear reciprocating mechanism 130 on the frame 110, and preferably the first linear reciprocating mechanism 130 and Two second linear reciprocating mechanisms 140 are arranged symmetrically. In addition, the two first linear reciprocating mechanisms and the second linear reciprocating mechanisms act synchronously. The components are all fixed on the output end of the second linear reciprocating mechanism corresponding to it, and the second linear reciprocating mechanism is fixed on the output end of the first linear reciprocating mechanism corresponding to it, so that by means of the second linear reciprocating mechanism The output end of 130 enables the first clamping assembly and the second clamping assembly to be switched over the first station 150 , above the second station 160 , and above the second station 160 and above the third station 170 synchronously. And after the first clamping assembly and the second clamping assembly are switched to the top of the first station 150 and the second station 160, the output end of the first linear reciprocating mechanism 140 works to move down the clamping guide rail, the first After the clamping assembly and the second clamping assembly are switched above the second station 160 and above the third station 170 , the release guide rail is moved downward with the action of the output end of the first linear reciprocating mechanism 140 .
具体的,第一直线往复运动机构130具有下压气缸131、固设于下压气缸输出端132的第一安装板133以及稳定组件134,下压气缸131带动第一安装板133竖直往复移动,稳定组件134在第一安装板133竖直往复移动的过程中向其提供导向以保持其稳定,稳定组件134具有位于下压气缸两侧的导向杆1341以及与导向杆1341相适配的导套1342,导套1342固设于支撑臂111上,导向杆1341下端固设于第一安装板133,上端穿入导套1342内,下压气缸131的活塞杆伸出或缩回便可实现带动第二直线往复运动机构竖直上下移动。Specifically, the first linear reciprocating mechanism 130 has a downward pressure cylinder 131, a first mounting plate 133 fixed on the output end 132 of the downward pressure cylinder, and a stabilizing component 134, and the downward pressure cylinder 131 drives the first mounting plate 133 to reciprocate vertically. To move, the stabilizing assembly 134 provides guidance to the first mounting plate 133 during its vertical reciprocating movement to keep it stable. The stabilizing assembly 134 has guide rods 1341 positioned at both sides of the pressing cylinder and guide rods 1341 that are compatible with the first mounting plate 133. Guide sleeve 1342, the guide sleeve 1342 is fixed on the support arm 111, the lower end of the guide rod 1341 is fixed on the first mounting plate 133, the upper end penetrates into the guide sleeve 1342, and the piston rod of the downward pressure cylinder 131 can be extended or retracted. Realize driving the second linear reciprocating mechanism to move vertically up and down.
第二直线往复运动机构140具有伺服电机141、丝杆螺母副142、滑板组件143以及第一安装板144,第一夹持组件和第二夹持组件均固设于第二安装板144的下端面,伺服电机141固设于第一安装板133,沿丝杆螺母副142沿水平且垂直导轨轴线方向布设,滑板组件143具有固设于第一安装板下端面的导轨1431以及滑块1432,第二安装板144固设于滑块1432上,丝杆螺母副的丝杆固设于伺服电机141的输出轴,其螺母固设于第二安装板144,那么在伺服电机141正反转动的过程中便可实现带动第一夹持组件和第二夹持组件水平移动。The second linear reciprocating mechanism 140 has a servo motor 141, a screw nut pair 142, a slide plate assembly 143 and a first mounting plate 144, and the first clamping assembly and the second clamping assembly are fixed on the second mounting plate 144. On the end face, the servo motor 141 is fixed on the first mounting plate 133, and is arranged along the screw nut pair 142 along the horizontal and vertical axis of the guide rail. The slide assembly 143 has a guide rail 1431 and a slider 1432 fixed on the lower end face of the first mounting plate The second mounting plate 144 is fixed on the slide block 1432, the screw mandrel of the screw nut pair is fixed on the output shaft of the servo motor 141, and its nut is fixed on the second mounting plate 144, so when the servo motor 141 rotates positively and negatively During the process, the horizontal movement of the first clamping component and the second clamping component can be driven.
夹持组件具有至少两个夹头121,夹头121沿导轨长度方向排布,且两个夹头121同步动作。具体的,夹头121具有对称设置的夹爪1211以及夹爪驱动气缸1212,夹爪1211固设于夹爪驱动气缸1212的输出端12121,夹爪驱动气缸1212可以迫使两夹爪1211相向移动。每个夹头121具有至少两组对置的夹爪1211,优选夹爪驱动气缸1212为双作用双活塞气缸,每组对置的夹爪1211分别固设于双作用双活塞气缸的两输出端,那么两夹爪1211就可同步相向移动,那么即使在更换不同规格的导轨后仍然能够实现夹持后的导轨与加工工位的轴线对中。夹爪1211具有连接部12111和夹紧部12112,连接部12111与双作用双活塞气缸的输出端12121固定连接,夹紧部12112与导轨侧边接触。The clamping assembly has at least two clamping heads 121 arranged along the length direction of the guide rail, and the two clamping heads 121 act synchronously. Specifically, the chuck 121 has symmetrically arranged jaws 1211 and a jaw driving cylinder 1212, the jaws 1211 are fixed at the output end 12121 of the jaw driving cylinder 1212, and the jaw driving cylinder 1212 can force the two jaws 1211 to move toward each other. Each chuck 121 has at least two sets of opposing jaws 1211, preferably the jaw driving cylinder 1212 is a double-acting double-piston cylinder, and each set of opposing jaws 1211 is respectively fixed on the two output ends of the double-acting double-piston cylinder , then the two clamping jaws 1211 can move towards each other synchronously, so even after changing the guide rails of different specifications, the axis alignment between the clamped guide rail and the processing station can still be realized. The clamping jaw 1211 has a connecting portion 12111 and a clamping portion 12112, the connecting portion 12111 is fixedly connected to the output end 12121 of the double-acting double-piston cylinder, and the clamping portion 12112 is in contact with the side of the guide rail.
优选的,夹紧部12112具有一内凹的夹紧面12113,夹紧面12113在夹持过程中与导轨侧面贴合,内凹的夹紧面12113与连接部12111之间形成一台阶112114,这样在夹持的过程中该台阶12114与导轨的上端面接触,从而进一步限制导轨摆动,提高导轨夹持的稳定性。本实施方式进一步优选夹紧面12113的下边缘与夹紧部12112的下端面平齐,这样便能够保证夹紧面12113和导轨侧面尽可能大的贴合面积,增加夹紧面和导轨侧面的摩擦力,从而使夹爪与导轨稳定夹持。Preferably, the clamping part 12112 has a concave clamping surface 12113, the clamping surface 12113 fits with the side of the guide rail during the clamping process, and a step 112114 is formed between the concave clamping surface 12113 and the connecting part 12111, In this way, during the clamping process, the step 12114 is in contact with the upper end surface of the guide rail, thereby further restricting the swing of the guide rail and improving the clamping stability of the guide rail. In this embodiment, it is further preferable that the lower edge of the clamping surface 12113 is flush with the lower end surface of the clamping part 12112, so that the bonding area between the clamping surface 12113 and the side of the guide rail can be ensured as large as possible, and the distance between the clamping surface and the side of the guide rail can be increased. Friction, so that the gripper and the guide rail are stably clamped.
需要说明的是,第一工位150、第二工位160上方和第二工位160分别为导轨钻孔工位、导轨倒角工位以及成品存放工位,由于第一夹持组件和第二夹持组件为同步动作,即第一夹持组件和第二夹持组件跟随第一直线往复运动机构同步水平移动或跟随第二直线往复运动机构者竖直移动。It should be noted that the first station 150, the top of the second station 160 and the second station 160 are the guide rail drilling station, the guide rail chamfering station and the finished product storage station respectively. The two clamping components act synchronously, that is, the first clamping component and the second clamping component move synchronously horizontally following the first linear reciprocating mechanism or vertically following the second linear reciprocating mechanism.
第一工位150放置有待钻孔的导轨,第二工位160放置有待倒角的导轨,那么在导轨钻孔和倒角结束后,第一直线往复运动机构带动第一夹持组件和第二夹持组件水平移动到第一工位150和第二工位160上方后下压气缸131的活塞杆伸出带动第一安装板连同第二直线往复运动机构、第一夹持组件和第二夹持组件下移到能够对导轨充分夹持的高度后,每个夹爪驱动气缸的两个输出端动作向内缩回,从而将导轨夹紧在两夹爪之间;随后下压气缸31的活塞杆缩回带动第一夹持组件和第二夹持组件上移从而带动导轨上移到最高位置后,伺服电机转动,通过丝杆螺母副带动第二安装板以及第一夹持组件和第二夹持组件水平移动到第二工位160、第三工位170,此时被钻孔的导轨位于第二工位160上方,被倒角加工的导轨位于第三工位170上方,而后下压气缸的活塞杆伸出,带动第一夹持组件和第二夹持组件连同导轨放入至第二工位160、第三工位170;最后下压气缸收回,带动第一夹持组件和第二夹持组件移动至第二工位160、第三工位170上方,随后第二直线往复运动机构带动其水平返回至第一工位150和第二工位160上方,等待下移次搬运,实现导轨的搬运和工位切换。The first station 150 places the guide rail to be drilled, and the second station 160 places the guide rail to be chamfered. Then, after the guide rail drilling and chamfering are completed, the first linear reciprocating mechanism drives the first clamping assembly and the second After the two clamping assemblies move horizontally to the top of the first station 150 and the second station 160, the piston rod of the downward pressure cylinder 131 stretches out to drive the first mounting plate together with the second linear reciprocating mechanism, the first clamping assembly and the second clamping assembly. After the clamping assembly moves down to a height that can fully clamp the guide rail, the two output ends of each jaw drive the cylinder to retract inwardly, thereby clamping the guide rail between the two jaws; then press down the cylinder 31 The retraction of the piston rod drives the first clamping assembly and the second clamping assembly to move upwards to drive the guide rail to move up to the highest position. After the servo motor rotates, the second mounting plate and the first clamping assembly and the first clamping assembly are driven by the screw nut pair. The second clamping assembly moves horizontally to the second station 160 and the third station 170. At this time, the drilled guide rail is located above the second station 160, and the chamfered guide rail is located above the third station 170, and then The piston rod of the down-pressing cylinder is stretched out, driving the first clamping assembly and the second clamping assembly together with the guide rails into the second station 160 and the third station 170; finally the down-pressing cylinder is retracted, driving the first clamping assembly And the second clamping assembly moves to the top of the second station 160 and the third station 170, and then the second linear reciprocating mechanism drives it to return horizontally to the top of the first station 150 and the second station 160, waiting to move down Handling, to realize the handling of guide rails and station switching.
上述优选实施例中的夹爪1211的夹紧面12113由于是平面,那么在夹持过程中就需要夹爪驱动气缸1212向夹爪1211施加足够大的驱动力才能够使得夹紧面12113与导轨侧面之间产生足够的摩擦力,才能够克服导轨的重力从而将导轨夹持上提,但是这样就会导致夹爪驱动气缸1212的尺寸较大,从而增加夹头的尺寸和成本,基于降低成本以及夹头尺寸的考虑,本实施方式与实施例一的区别在于:夹紧面12113具有一凸起12115,凸起12115靠近夹紧面的下边缘,凸起12115为弧形凸起。由于现有的常规导轨为了和滑块稳定配合和装配,在导轨的侧面开设有弧形的凹槽,那么在夹持过程中凸起12115会嵌入到弧形凹槽内,从而将导轨稳定夹持,同时由于凸起和凹槽的配合,大大降低了对夹爪驱动气缸1212的要求。Since the clamping surface 12113 of the clamping jaw 1211 in the above-mentioned preferred embodiment is a plane, the clamping jaw drive cylinder 1212 is required to apply a sufficiently large driving force to the clamping jaw 1211 during the clamping process so that the clamping surface 12113 can be aligned with the guide rail. Only when there is enough friction between the sides can the gravity of the guide rail be overcome and the guide rail can be clamped and lifted up, but this will lead to a larger size of the jaw driving cylinder 1212, thereby increasing the size and cost of the chuck, based on reducing the cost As well as the size of the collet, the difference between this embodiment and the first embodiment is that the clamping surface 12113 has a protrusion 12115, the protrusion 12115 is close to the lower edge of the clamping surface, and the protrusion 12115 is an arc-shaped protrusion. Since the existing conventional guide rail is provided with an arc-shaped groove on the side of the guide rail in order to stably cooperate and assemble with the slider, the protrusion 12115 will be embedded in the arc-shaped groove during the clamping process, thereby stably clamping the guide rail At the same time, due to the cooperation of the protrusion and the groove, the requirements for the jaw driving cylinder 1212 are greatly reduced.
导轨倒角打磨装置,包括Rail chamfer grinding device, including
工作平台211;其为水平设置且固设于机架210。A working platform 211; it is set horizontally and fixed on the frame 210.
导轨夹持机构220,具有第一夹持组件221和第二夹持组件222,第一夹持组件221和第二夹持组件222固设于工作平台211上,且第一夹持组件221和第二夹持组件222围合出用于容置导轨的导轨容置空间,第一夹持组件221和第二夹持组件222分别由横向和纵向对导轨270进行夹持限位;The rail clamping mechanism 220 has a first clamping assembly 221 and a second clamping assembly 222, the first clamping assembly 221 and the second clamping assembly 222 are fixed on the working platform 211, and the first clamping assembly 221 and the second clamping assembly 222 are fixed on the working platform 211. The second clamping assembly 222 encloses a guide rail accommodating space for accommodating the guide rails, and the first clamping assembly 221 and the second clamping assembly 222 respectively clamp and limit the guide rail 270 laterally and longitudinally;
具体的,第一夹持组件221包括第一夹持部2211和第二夹持部2212,第一夹持部2211和第二夹持部2212分别位于导轨纵向两端,第二夹持部2212的输出端与导轨270的一端相抵,使导轨的另一端抵紧在第一夹持部2211上。Specifically, the first clamping assembly 221 includes a first clamping part 2211 and a second clamping part 2212, the first clamping part 2211 and the second clamping part 2212 are respectively located at the longitudinal ends of the guide rail, and the second clamping part 2212 The output end of the guide rail abuts against one end of the guide rail 270 , so that the other end of the guide rail abuts against the first clamping portion 2211 .
优选第一夹持部2211具有第一夹持块22111,第一夹持块22111通过螺栓固设于工作平台211的上端面;第二夹持部2212具有第二夹持块22122和夹持块往复移动机构22121,第二夹持块22122固设于夹持块往复移动机构22121的输出端,第一夹持块22111与第二夹持块22122相对设置,这样在夹持块往复移动机构22121的输出端带动第二夹持块22212向第一夹持块22111移动的时候便可以将导轨夹紧在第一夹持块22111和第二夹持块22122之间,实现导轨的横向定位。Preferably, the first clamping part 2211 has a first clamping block 22111, and the first clamping block 22111 is fixed on the upper end surface of the working platform 211 by bolts; the second clamping part 2212 has a second clamping block 22122 and a clamping block The reciprocating mechanism 22121, the second clamping block 22122 is fixed at the output end of the clamping block reciprocating mechanism 22121, the first clamping block 22111 is set opposite to the second clamping block 22122, so that the clamping block reciprocating mechanism 22121 When the output end of the second clamping block 22212 is driven to move to the first clamping block 22111, the guide rail can be clamped between the first clamping block 22111 and the second clamping block 22122, so as to realize the lateral positioning of the guide rail.
第二夹持组件222包括至少两组对称设置的横向夹持部,横向夹持部具有横向夹块2222以及横向夹持往复运动机构2221,横向夹块2222固设于横向夹持往复运动机构2221的输出端。The second clamping assembly 222 includes at least two sets of symmetrically arranged transverse clamping parts, the transverse clamping part has a transverse clamping block 2222 and a transverse clamping reciprocating mechanism 2221, and the transverse clamping block 2222 is fixed on the transverse clamping reciprocating mechanism 2221 output terminal.
倒角打磨机构230,具有两个且分别设于导轨270的两侧,每个倒角打磨机构具有打磨组件231,打磨组件231的工作部对导轨270的棱边271/272进行打磨形成具有设定角度的倒角;The chamfering and grinding mechanism 230 has two and is respectively arranged on both sides of the guide rail 270. Each chamfering and grinding mechanism has a grinding assembly 231, and the working part of the grinding assembly 231 grinds the edges 271/272 of the guide rail 270 to form a Angled chamfer;
第一直线往复运动机构240,打磨组件231固设于第一直线往复运动机构240的输出端,第一直线往复运动机构240带动打磨组件231由导轨的一端向另一端往复移动,从而实现导轨整个长度上的倒角加工。The first linear reciprocating mechanism 240, the grinding assembly 231 is fixed on the output end of the first linear reciprocating mechanism 240, the first linear reciprocating mechanism 240 drives the grinding assembly 231 to reciprocate from one end of the guide rail to the other end, thereby Enables chamfering along the entire length of the guide rail.
具体的,打磨组件231包括打磨头2311以及打磨电机2312,打磨头2311固设于打磨电机2312的主轴,从而实现打磨电机2312驱动打磨头2311高速转动,高速转动的打磨头与导轨的棱边接触便可将棱边进行磨削,从而得到倒角。Specifically, the grinding assembly 231 includes a grinding head 2311 and a grinding motor 2312. The grinding head 2311 is fixed on the main shaft of the grinding motor 2312, so that the grinding motor 2312 drives the grinding head 2311 to rotate at a high speed, and the high-speed rotating grinding head contacts the edge of the guide rail. The edges can then be ground to obtain chamfers.
考虑到打磨过程还包括对导轨的装夹以及调整,如果打磨头始终保持的打磨的位置,就非常容易影响导轨的装夹,甚至会与导轨发生碰撞导致设备损坏,那么在装夹以及调整的时候就需要将打磨头远离导轨,由此本实施方式优选还包括第二直线往复运动机构250,打磨组件231固设于第二直线往复运动机构250的输出端,第二直线往复运动机构250固设于第一直线往复运动机构30的输出端。Considering that the grinding process also includes the clamping and adjustment of the guide rail, if the grinding head is always kept in the grinding position, it is very easy to affect the clamping of the guide rail, and even collide with the guide rail and cause equipment damage. It is necessary to keep the grinding head away from the guide rail, so this embodiment preferably also includes a second linear reciprocating mechanism 250, the grinding assembly 231 is fixed at the output end of the second linear reciprocating mechanism 250, and the second linear reciprocating mechanism 250 is fixed Set at the output end of the first linear reciprocating mechanism 30 .
具体的,第一直线往复运动机构240包括伺服电机241、齿轮242以及齿条243,伺服电机241固设于第一支撑板245上,齿轮242固设于伺服电机241的主轴上,齿条243固设于机架210,齿轮242与齿条243相啮合,那么在伺服电机241正反转动的时候便可驱动齿轮沿齿条往复直线移动,从而带动第一支撑板245直线往复移动;为了减小第一支撑板245与机架之间的摩擦力,使得第一直线往复运动机构的运动更加灵活,本实施方式优选在第一支撑板245的下端面与机架之间对称设置有滑轨组件244,其包括固设于机架上的轨道2441以及滑块2442,滑块2442固设于第一支撑板245的下端面且沿轨道2441滑动配合。Specifically, the first linear reciprocating mechanism 240 includes a servo motor 241, a gear 242 and a rack 243, the servo motor 241 is fixed on the first support plate 245, the gear 242 is fixed on the main shaft of the servo motor 241, and the rack 243 is fixed on the frame 210, and the gear 242 is meshed with the rack 243, so when the servo motor 241 rotates positively and negatively, the gear can be driven to move linearly along the rack, thereby driving the first support plate 245 to move linearly; Reduce the frictional force between the first support plate 245 and the frame, so that the movement of the first linear reciprocating mechanism is more flexible. In this embodiment, it is preferable to symmetrically arrange between the lower end surface of the first support plate 245 and the frame. The sliding rail assembly 244 includes a rail 2441 fixed on the frame and a sliding block 2442 , the sliding block 2442 is fixed on the lower surface of the first support plate 245 and slides along the rail 2441 .
第二直线往复运动机构250包括下压气缸251、第二支撑板252以及增稳组件253,下压气缸251固定连接于第一支撑板245上,且其输出端2511与第二支撑板252固定连接,增稳组件253包括固设于第一支撑板的导杆以及固设于第二支撑板的导套,导杆插入导套内,在下压气缸251带动第二支撑板相对第一支撑板运动的时候增强第二支撑板的稳定性。The second linear reciprocating mechanism 250 includes a downward pressure cylinder 251, a second support plate 252, and a stabilizing component 253. The downward pressure cylinder 251 is fixedly connected to the first support plate 245, and its output end 2511 is fixed to the second support plate 252. Connected, the stabilization assembly 253 includes a guide rod fixed on the first support plate and a guide sleeve fixed on the second support plate, the guide rod is inserted into the guide sleeve, and the pressing cylinder 251 drives the second support plate relative to the first support plate Enhance the stability of the second support plate when exercising.
由于不同的导轨其倒角要求不同,那么就需要一台倒角的设备能够进行灵活的调整,从而能够适应不同倒角角度的需要,为了解决这一问题,本实施方式中优选打磨组件231通过一调节支架260固设于第二直线往复运动机构50的输出端。Since different guide rails have different chamfering requirements, a chamfering device is required to be able to flexibly adjust to meet the needs of different chamfering angles. In order to solve this problem, the preferred grinding assembly 231 in this embodiment is passed An adjusting bracket 260 is fixed on the output end of the second linear reciprocating mechanism 50 .
具体的,调节支架260包括立杆261、横杆262、调节块263以及连接块266,调节块263开设有第一贯穿孔2631以及第二贯穿孔2632,第一贯穿孔2631以及第二贯穿孔2632的轴线互相垂直,立杆261的一端固设于第二支撑板252,另一端穿入第一贯穿孔2631,横杆262的一端与连接块266固定连接,另一端穿入第二贯穿孔2632,连接块266与打磨电机232固定连接。还包括第一锁紧组件264和第二锁紧组件265,在第一贯穿孔2631和第二贯穿孔2632的径向开设有涨紧槽,涨紧槽分别将第一贯穿孔和第二贯穿孔与外部连通,优选第一锁紧组件264和第二锁紧组件265为螺栓,第一锁紧组件264和第二锁紧组件265分别垂直沿两个涨紧槽旋入调节块263,那么在将第一锁紧组件264和第二锁紧组件265旋松的时候立杆和横杆便可在第一贯穿孔和第二贯穿孔内灵活转动,将第一锁紧组件264和第二锁紧组件265旋紧的时候便可讲立杆和横杆锁紧在第一贯穿孔以及第二贯穿孔内,保持其当前位置和角度。Specifically, the adjusting bracket 260 includes a vertical bar 261, a cross bar 262, an adjusting block 263 and a connecting block 266, the adjusting block 263 is provided with a first through hole 2631 and a second through hole 2632, and the first through hole 2631 and the second through hole The axes of 2632 are perpendicular to each other, one end of the vertical rod 261 is fixed on the second support plate 252, and the other end penetrates into the first through hole 2631, one end of the cross bar 262 is fixedly connected with the connecting block 266, and the other end penetrates into the second through hole 2632, the connecting block 266 is fixedly connected with the grinding motor 232. It also includes a first locking assembly 264 and a second locking assembly 265. Tensioning grooves are provided in the radial direction of the first through hole 2631 and the second through hole 2632, and the tensioning grooves connect the first through hole and the second through hole respectively. The hole communicates with the outside, preferably the first locking assembly 264 and the second locking assembly 265 are bolts, and the first locking assembly 264 and the second locking assembly 265 are respectively vertically screwed into the adjustment block 263 along the two tensioning grooves, then When the first locking assembly 264 and the second locking assembly 265 are unscrewed, the vertical rod and the cross bar can rotate flexibly in the first through hole and the second through hole, and the first locking assembly 264 and the second When the locking assembly 265 is tightened, the upright bar and the cross bar can be locked in the first through hole and the second through hole, keeping their current positions and angles.
在打磨头对导轨打磨倒角的过程中,由于打磨头会和导轨棱边271/272产生冲击载荷,那么就会导致导轨振动,从而导致打磨的倒角具有毛边,考虑到这一问题本实施方式中优选还包括导轨稳定组件280,导轨稳定组件280固设于第二支撑板252,导轨稳定组件280的工作端与导轨270的上端面接触,从而在打磨过程中向导轨提供一个垂直导轨的压力,从而减小打磨导致导轨产生的振动。In the process of grinding and chamfering the guide rail by the grinding head, since the grinding head will generate impact load with the edge 271/272 of the guide rail, it will cause the guide rail to vibrate, resulting in the grinding chamfer with burrs. Considering this problem, this implementation The way preferably also includes a guide rail stabilizing assembly 280, the guide rail stabilizing assembly 280 is fixed on the second support plate 252, and the working end of the guide rail stabilizing assembly 280 is in contact with the upper end surface of the guide rail 270, so as to provide a vertical guide rail to the guide rail during the grinding process. Pressure, thereby reducing the vibration of the guide rail caused by grinding.
优选导轨稳定组件280包括架体281以及滚轮组282,滚轮组282具有至少两个滚轮2821,每个滚轮2821活动连接于架体281,滚轮2821的轮面与导轨的上端面273接触。Preferably, the guide rail stabilization assembly 280 includes a frame body 281 and a roller set 282. The roller set 282 has at least two rollers 2821. Each roller 2821 is movably connected to the frame body 281. The wheel surfaces of the rollers 2821 are in contact with the upper end surface 273 of the guide rail.
为了适应不同高度的导轨,还包括架体高度调节机构,其输出端固设于架体281,附随架体调节机构的输出端运动改变滚轮2821与工作平台上端面的相对高度。In order to adapt to guide rails of different heights, a frame height adjustment mechanism is also included, the output end of which is fixed on the frame body 281, and the relative height between the roller 2821 and the upper end surface of the working platform is changed with the movement of the output end of the frame body adjustment mechanism.
具体的,架体高度调节机构具有固设于开设于第二支撑板上的螺纹孔2521以及调节螺杆283,螺纹孔2521与调节螺杆283相适配,调节螺杆283的一端2832穿过螺纹孔后与架体281固定连接,另一端2831固设有旋动部,旋动部便于操作人员施力旋转调节螺杆283,由此,在旋动调节螺杆283的时候便可以带动架体281上移移动,从而带动滚轮2821改变与工作平台211的相对高度。Specifically, the frame body height adjustment mechanism has a threaded hole 2521 and an adjusting screw 283 fixed on the second support plate, the threaded hole 2521 is compatible with the adjusting screw 283, and one end 2832 of the adjusting screw 283 passes through the threaded hole. It is fixedly connected with the frame body 281, and the other end 2831 is fixed with a rotating part. The rotating part is convenient for the operator to apply force to rotate the adjusting screw 283, so that when the adjusting screw 283 is rotated, the frame body 281 can be moved up and moved. , so as to drive the roller 2821 to change the relative height to the working platform 211 .
还包括一锁止螺母284,锁止螺母284旋入调节螺杆283,锁止螺母284的端面可与螺纹孔的上端面接触,继续旋紧锁止螺母284可使锁止螺母的下端面挤压螺纹孔的上端面从而使调节螺杆283锁止防松。Also comprise a lock nut 284, lock nut 284 is screwed into adjusting screw rod 283, the end face of lock nut 284 can contact with the upper end face of threaded hole, continue to tighten lock nut 284 and can make the lower end face of lock nut extrude The upper end surface of the threaded hole thus makes the adjusting screw 283 locked and anti-loosening.
此外,需要说明的是,考虑到两个打磨组件如果对称设置,导轨的宽度较小,那么打磨过程中两个打磨组件231容易发生干涉,本实施方式中优选两个打磨组件相错开设置,且每个打磨组件231分别对应设置有一个第二直线往复运动机构、调节支架以及导轨稳定组件,从而很好的避免了较小尺寸的导轨倒角加工时,两打磨组件231发生干涉。In addition, it should be noted that, considering that if the two grinding assemblies are arranged symmetrically and the width of the guide rail is small, the two grinding assemblies 231 are likely to interfere during the grinding process. Each grinding assembly 231 is respectively provided with a second linear reciprocating mechanism, an adjusting bracket and a guide rail stabilizing assembly, thereby well avoiding the interference of the two grinding assemblies 231 during chamfering of guide rails of smaller sizes.
具体的工作原理为:The specific working principle is:
第一步,通过调节支架调节好打磨组件的角度,调节导轨稳定组件使其滚轮与导轨的上端面到合适高度;The first step is to adjust the angle of the grinding component by adjusting the bracket, and adjust the guide rail stabilization component to make the roller and the upper end surface of the guide rail reach a suitable height;
第二步,将导轨放置到导轨容置空间内,控制第一夹持组件和第二夹持组件动作,分别从横向和纵向对导轨进行夹持,夹持后导轨的下端面73贴近在工作平台上;The second step is to place the guide rail in the guide rail accommodating space, control the action of the first clamping assembly and the second clamping assembly, respectively clamp the guide rail from the horizontal and vertical directions, and after clamping, the lower end surface 73 of the guide rail is close to the working position. on the platform;
第三步,启动打磨电机带动打磨头高速转动,第二直线往复运动机构带动打磨组件下移,打磨头与导轨棱边接触开始打磨;The third step is to start the grinding motor to drive the grinding head to rotate at a high speed, the second linear reciprocating mechanism drives the grinding assembly to move down, and the grinding head contacts the edge of the guide rail to start grinding;
第四步,第一直线往复运动机构工作,带动打磨组件沿导轨长度方向移动到另一端并返回到初始点;In the fourth step, the first linear reciprocating mechanism works, driving the grinding assembly to move to the other end along the length direction of the guide rail and return to the initial point;
第五步,打磨电机停转,同时第二直线往复运动机构动作带动打磨组件上移远离导轨;In the fifth step, the grinding motor stops, and at the same time, the action of the second linear reciprocating mechanism drives the grinding assembly to move up and away from the guide rail;
第六步,第一夹持组件和第二夹持组件动作,解除对导轨的夹持状态,倒角加工完毕。In the sixth step, the first clamping component and the second clamping component move to release the clamping state of the guide rail, and the chamfering process is completed.
整棒制品被广泛应用在各个领域,对整棒制品进行加工时,可能面临对整棒制品进行打孔、开槽、切割等,无论是打孔还是开槽和切割,都需要将整棒制品稳固在工作台上,然后进行后续操作。目前,现有技术中对整棒制品进行加工时,具备下述缺陷:1、打孔和切割不能在同一个设备上实现,对于整棒制品需要分工位操作;2、铣孔机对整棒制品进行打孔时,打孔的深度无法控制,现有打孔和切割在不同的设备上操作,效率底,而且仅能对特定的整棒制品进行铣孔,存在使用局限性。The whole rod product is widely used in various fields. When processing the whole rod product, it may be faced with punching, slotting, cutting, etc. the whole rod product. Whether it is punching or slotting and cutting, the whole rod product needs to be Stabilize on the workbench, and then proceed to the follow-up operation. At present, when processing the whole rod product in the prior art, it has the following defects: 1. Punching and cutting cannot be realized on the same equipment, and the whole rod product needs to be operated in separate stations; When the product is punched, the depth of the punched hole cannot be controlled. The existing punching and cutting are operated on different equipment, and the efficiency is low. Moreover, it can only mill holes for specific whole rod products, which has limitations in use.
为此,本发明设计了一种打孔打磨一体机,通过切割机构20对整棒进行规定尺寸的切割,电动滑块单元30上设置的钻孔组件40对整棒90进行打孔,从而实现了在一个设备中打孔和切割皆可实现。For this reason, the present invention has designed a kind of punching and polishing all-in-one machine, carries out the cutting of specified size to the whole rod by cutting mechanism 20, and the drilling assembly 40 that is arranged on the electric slider unit 30 carries out punching to the whole rod 90, thereby realizes Both drilling and cutting can be realized in one device.
具体的,整棒被固定于工作台10上,同时设于工作台10下方的若干电动滑块单元30对整棒进行打孔,通过滑台组件一50和滑台组件二60调整钻孔组件40在纵向和竖直方向的位置,再对整棒90进行打孔操作,在打孔完成后,通过切割机构20对整棒进行切割,操作效率高,不存在使用的局限性,而且打孔的深度可调控。Concretely, the whole rod is fixed on the workbench 10, and several electric slider units 30 located under the workbench 10 drill holes on the whole rod at the same time, and the drilling assembly is adjusted by the first slide assembly 50 and the second slide assembly 60 40 in the longitudinal and vertical position, and then punch the whole rod 90, after the punching is completed, the whole rod is cut by the cutting mechanism 20, the operation efficiency is high, there is no limitation of use, and the punching The depth can be adjusted.
作为进一步优选的实施例,所述切割机构20包括切割盘21、驱动杆22和固定杆23,切割盘21连接电机24,驱动杆的一端与切割盘的底座铰接,另一端与支撑杆25铰接,所述固定杆23的一端与切割盘的底座固定,另一端与支撑杆25铰接,所述支撑杆25的底部设有底座三26。As a further preferred embodiment, the cutting mechanism 20 includes a cutting disc 21, a driving rod 22 and a fixed rod 23, the cutting disc 21 is connected to a motor 24, one end of the driving rod is hinged to the base of the cutting disc, and the other end is hinged to the support rod 25 One end of the fixed rod 23 is fixed to the base of the cutting disc, and the other end is hinged to the support rod 25, and the bottom of the support rod 25 is provided with a base three 26.
具体的,驱动杆22为气缸,在工作时,气缸的驱动切割盘21对整棒进行切割,能够有效实现整棒的切割工作,效率提升。切割机构20的底部设有丝杠机构,通过驱动装置驱动切割机构20沿着工作台10的纵向滑动并对整棒进行切割。底座三26的下表面的两侧成对设有滑块,工作台上设有滑轨,在电机的驱动下,通过丝杠机构及滑块和滑轨的配合,切割机构20沿着滑轨的方向移动,并对整棒实现切割。Specifically, the driving rod 22 is an air cylinder. When working, the cylinder drives the cutting disk 21 to cut the whole bar, which can effectively realize the cutting work of the whole bar and improve the efficiency. The bottom of the cutting mechanism 20 is provided with a screw mechanism, and the cutting mechanism 20 is driven to slide along the longitudinal direction of the workbench 10 by a driving device to cut the whole bar. Both sides of the lower surface of the base three 26 are provided with slide blocks in pairs, and slide rails are provided on the workbench. Under the drive of the motor, through the cooperation of the screw mechanism and the slide block and the slide rails, the cutting mechanism 20 moves along the slide rails. Move in the direction and cut the whole bar.
作为进一步优选的实施例,所述滑台组件一50设于底座一80上方且通过滑块51与底座一10滑动配合,所述滑块51成对设于底座一80的两侧且滑块51的上表面与底座一80固定,通过驱动装置一82驱动滑块51沿着导轨81滑动;As a further preferred embodiment, the slide assembly one 50 is arranged above the base one 80 and is slidably matched with the base one 10 through the slider 51. The sliders 51 are arranged in pairs on both sides of the base one 80 and the sliders The upper surface of the 51 is fixed to the base one 80, and the slider 51 is driven to slide along the guide rail 81 through the driving device one 82;
滑台组件二60,设于底座二61一侧且通过滑块21与底座二61滑动配合,所述底座二61垂直设于底座一80上,所述滑块21成对设于底座二61的两侧且滑块21的一侧与底座二61固定,通过驱动装置二63驱动滑块61沿着导轨62滑动。Slider assembly 2 60 is located on one side of base 2 61 and is slidably matched with base 2 61 through slider 21, said base 2 61 is vertically arranged on base 1 80, and said sliders 21 are arranged in pairs on base 2 61 Two sides of the slider 21 and one side of the slider 21 are fixed to the base 2 61, and the slider 61 is driven to slide along the guide rail 62 by the driving device 2 63 .
通过滑台组件一50和滑台组件二60以及丝杆机构的配合设置,将转孔组件设于底座二61上,由于底座二61垂直设于底座二61上,在丝杆机构的驱动下,滑台组件一50可沿着导轨11的轴向进行滑动,进而可以调整转孔组件对整棒90表面铣孔的位置,滑台组件二60在丝杆机构的驱动下可以进行竖直方向的滑动,进而带动转孔组件沿底座二61的轴向进行滑动,从而控制对整棒上铣孔时,孔深度的调整。Through the cooperative arrangement of the first slide assembly 50, the second slide assembly 60 and the screw mechanism, the rotary hole assembly is arranged on the base two 61, and since the base two 61 is vertically arranged on the base two 61, driven by the screw screw mechanism , the sliding table assembly 1 50 can slide along the axial direction of the guide rail 11, and then the position of the rotary hole assembly on the surface milling hole of the whole rod 90 can be adjusted, and the sliding table assembly 2 60 can carry out vertical direction under the drive of the screw mechanism Sliding, and then drive the rotating hole assembly to slide along the axial direction of the base two 61, thereby controlling the adjustment of the hole depth when milling the hole on the whole rod.
综上,电动滑块单元,通过滑台组件一50和滑台组件二60的设置,在丝杆机构的驱动下,使得在加工整棒90的过程中,钻孔组件对整棒90上孔的深度以及孔的位置能够控制,对比现有技术中,整棒90制品的孔位置单一,无法根据需求进行调整,本发明的电动滑块单元在加工整棒过程中,省时省力,提高了加工的效率。To sum up, the electric slider unit, through the setting of the first slide assembly 50 and the second slide assembly 60, is driven by the screw mechanism so that during the process of processing the entire rod 90, the drilling assembly makes holes on the entire rod 90. The depth of the hole and the position of the hole can be controlled. Compared with the prior art, the hole position of the whole rod 90 product is single and cannot be adjusted according to the demand. The electric slider unit of the present invention saves time and effort in the process of processing the whole rod, and improves the Processing efficiency.
作为进一步优选的实施例,底座二61上背离转孔钻孔组件的一侧设有支撑板70。As a further preferred embodiment, a support plate 70 is provided on the side of the second base 61 away from the rotary hole drilling assembly.
具体工作时,由于钻孔组件,设于底座二61上,用于对整棒90进行打孔。在打孔时,产生剧烈的振动,如若不设置支撑板70,容易由于剧烈的振动产生误差,对孔的精度有影响,不利于铣孔的顺利进行。During specific work, because the drilling assembly is located on the base two 61, it is used to punch holes in the whole rod 90. When punching holes, severe vibrations are generated. If the support plate 70 is not provided, errors are likely to occur due to the severe vibrations, which will affect the accuracy of the holes and be unfavorable for the smooth progress of milling holes.
作为进一步优选的实施例,支撑板70包括部件一71和部件二72,部件一71和部件二72垂直设置,且部件一71抵靠底座二71上,部件二72抵靠滑台组件一70上。As a further preferred embodiment, the support plate 70 includes a component one 71 and a component two 72, the component one 71 and the component two 72 are arranged vertically, and the component one 71 abuts against the base two 71, and the component two 72 abuts against the slide assembly one 70 superior.
支撑板70通过部件一71和部件二72分别与底座二71和滑台组件一50固定,在加工过程中,能够有效抵消转孔产生的转动,使得铣孔能够顺利进行,利于待打孔的精度控制。The support plate 70 is respectively fixed with the base 2 71 and the sliding table assembly 1 50 through the first part 71 and the second part 72. During the processing, it can effectively offset the rotation caused by the turning hole, so that the milling can be carried out smoothly, which is beneficial to the hole to be punched. precision control.
作为进一步优选的实施例,所述支撑板70上还设有加强筋73,该加强筋73的侧边与部件一71和部件二72的中线贴合。As a further preferred embodiment, a reinforcing rib 73 is further provided on the support plate 70 , and the sides of the reinforcing rib 73 are in contact with the midlines of the first part 71 and the second part 72 .
加强筋的设置,使得在铣孔的工作过程中,整个电动滑块单元工作过程中的稳定性提升,寿命也提升。更加,利于铣孔的顺利进行,电动滑块单元能够长期使用。The setting of the ribs improves the stability and life of the entire electric slider unit during the working process of milling holes. What's more, it is conducive to the smooth progress of milling holes, and the electric slider unit can be used for a long time.
作为进一步优选的实施例,所述钻孔组件40包括驱动机构三和钻杆41,所述驱动机构三为高速电机42,高速电机42的输出轴与钻杆41相连,钻杆41的自由端向远离底座一80的方向延伸且钻杆41与底座二71平行设置。As a further preferred embodiment, the drilling assembly 40 includes a drive mechanism three and a drill rod 41, the drive mechanism three is a high-speed motor 42, the output shaft of the high-speed motor 42 is connected with the drill rod 41, and the free end of the drill rod 41 The drill rod 41 extends away from the base 1 80 and is parallel to the base 2 71 .
本电动滑块单元结构简单,使用便捷;通过可移动的钻孔组件50方便随时随地对整棒90上进行铣孔操作,对孔的深度以及位置可控,而且精度高;并通加强筋的设置,使得在铣孔的工作过程中,整个电动滑块单元工作过程中的稳定性提升,寿命也提升,实用性好。The electric slider unit is simple in structure and easy to use; it is convenient to carry out milling operation on the whole rod 90 anytime and anywhere through the movable drilling assembly 50, and the depth and position of the hole are controllable, and the precision is high; The setting makes the stability of the entire electric slider unit improved during the working process of the milling hole, and the service life is also improved, and the practicability is good.
为了保证整棒在工作台上的固定,通过在工作台上设有固定块,该固定块上设有固定槽,通过在固定槽内设有电磁吸盘,通过电磁吸盘实现整棒的固定,在具体工作过程中,固定效果好。利于打孔和切割的顺利进行。In order to ensure the fixation of the whole rod on the worktable, a fixed block is provided on the workbench, and a fixed groove is provided on the fixed block, and an electromagnetic sucker is provided in the fixed groove, and the whole rod is fixed by the electromagnetic sucker. In the specific working process, the fixing effect is good. It is conducive to the smooth progress of punching and cutting.
本打孔打磨一体机结构设置合理,通过切割盘21对整棒进行切割,同时采用电动滑块单元30上的钻孔组件40对整棒进行整体的打孔,便于孔的形成,有效避免了孔之间的深浅不一,孔的深度可以保持一致,并实现了打孔和切割在同一个设备上,效率提升,生产效果好。The structure of the punching and grinding all-in-one machine is reasonable. The whole bar is cut through the cutting disc 21. At the same time, the drilling assembly 40 on the electric slider unit 30 is used to drill the whole bar as a whole, which is convenient for the formation of holes and effectively avoids the The depth of the holes is different, the depth of the holes can be kept consistent, and the drilling and cutting can be realized on the same equipment, the efficiency is improved, and the production effect is good.
本文中所描述的仅为本发明的优选实施方式,但本发明的保护范围并不局限于此。本发明所属领域的技术人员对所描述的具体实施例进行的修改或补充或采用类似的方式替换,均应涵盖于本发明的保护范围之内。What is described herein is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Modifications or supplements to the described specific embodiments by those skilled in the art to which the present invention belongs, or replacements in similar manners shall fall within the protection scope of the present invention.
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Application publication date: 20191022 |