CN110355236A - A kind of auxiliary leveling block - Google Patents
A kind of auxiliary leveling block Download PDFInfo
- Publication number
- CN110355236A CN110355236A CN201910802919.5A CN201910802919A CN110355236A CN 110355236 A CN110355236 A CN 110355236A CN 201910802919 A CN201910802919 A CN 201910802919A CN 110355236 A CN110355236 A CN 110355236A
- Authority
- CN
- China
- Prior art keywords
- cushion block
- block body
- handle
- auxiliary leveling
- cambered surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 238000009527 percussion Methods 0.000 claims description 6
- 238000010079 rubber tapping Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 30
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
- B21D1/065—Removing local distortions by hammering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Road Repair (AREA)
Abstract
This application discloses a kind of auxiliary leveling blocks, and including cushion block body and the handle that the cushion block body top is arranged in, the bottom of the cushion block body is equipped with the planar section that can be placed in product surface；The bottom periphery of the cushion block body is equipped with cambered surface part, and the cambered surface part and the planar section seamlessly transit.Auxiliary leveling block provided herein, pass through the setting of cushion block body, and planar section and cambered surface part are set in cushion block body, when hammering handle, the planar section of cushion block body can carry out product surface relatively putting down, and the cambered surface part of cushion block body can play buffer function when product surface cooperates adjustment, will not generate any trace, so that dynamics is evenly dispersed again after concentrating when mechanical adjustment, product quality is improved.
Description
Technical field
This application involves metal plates to correct texturing machine field, more particularly to a kind of auxiliary leveling block.
Background technique
Currently, most metal plate locomotive products are welding structure, the internal stress generated when being shunk by welding is irregular
It extends influence, product either installation dimension, flatness and appearance is caused to be unable to reach technical requirement on design, it is necessary to using tune
Flat method is met the requirements.
Overwhelming majority product leveling method step at present are as follows:
Step 1: hydraulic press monnolithic case straightness adjustment: using hydraulic device by product shape profile school shape, product
Small area deformation can be caused to be to part in hydraulic leveling machine colonel's shape can not be to avoid.
Step 2: local adjustment: just can mostly use manual machinery tune to local school shape after body profile school shape is qualified
School.
However, especially to the influence of product appearance, be all metal plates since local school shape is related to beam and plate construction,
The a difficult problem that industry including rail traffic component all suffers from, reason of the portioned product because of its internal structure complexity, nothing
Method is leveled by vacuum.
Also, when using mechanical adjustment, when encounter some deformations are larger, rigidity stronger position adjustment when, it is opposite to make
It is hammered with compared with great dynamics, in the prior art used bakelite backing plate, aluminium backing plate, copper pad, plastic plate etc., it will usually
Its center, hammering relatively concentrate position to form pit, just have opposite protrusion with product contact surface on the contrary, be easier to become
Shape, cause after deformation its with product can not flat contact, the effect of transition backing plate is unable to reach, to inevitably produce in product surface
Raw some traces, pit, directly affect product appearance.
Therefore, the more flat quality for how improving metal plate, is a technical problem that technical personnel in the field need to solve at present.
Apply for content
The purpose of the application is to provide a kind of auxiliary leveling block, which can be in mechanical calibration procedures
In, effective protection product external surfaces are not influenced by leveling utensil, and product external surfaces is made not leave any trace because of mechanical adjustment.
To achieve the above object, the application provides the following technical solutions:
A kind of auxiliary leveling block, including cushion block body and the handle that the cushion block body top is arranged in, the cushion block
The bottom of ontology is equipped with the planar section that can be placed in product surface；The bottom periphery of the cushion block body is equipped with cambered surface part,
The cambered surface part and the planar section seamlessly transit.
Preferably, the cushion block body is in the form of a circular plate, and the handle is cylindrical.
Preferably, the cambered surface part is circular arc chamfering made of the bottom circumferential direction Vehicle Processing of the cushion block body.
Preferably, the cambered surface part be the peripheral part of the cushion block body be folded upward at and the cambered surface part that is formed.
Preferably, the handle is circumferentially with welding groove close to the bottom of the cushion block body, the handle with it is described
Welded connection is equipped between cushion block body.
Preferably, the surface width of the welding groove is 7-9mm.
Preferably, the total height of the cushion block body and the handle is 110-120mm, the cushion block body with a thickness of
15-20mm；The arc radius of the cambered surface part is 1.5-2.5mm.
Preferably, the handle is additionally provided with percussion cap far from one end of the cushion block body, and the percussion cap is in umbrella, and
And the diameter for tapping cap is greater than the sectional dimension of the handle.
Preferably, the outer end for tapping cap is arc-shaped outwardly convex.
Preferably, the cushion block body is backing metal ontology, and the handle is metal handle.
Auxiliary leveling block provided herein, including cushion block body and the hand that the cushion block body top is arranged in
Handle, the bottom of the cushion block body are equipped with the planar section that can be placed in product surface；The bottom periphery of the cushion block body is set
There is cambered surface part, the cambered surface part and the planar section seamlessly transit.Auxiliary leveling block provided herein, passes through
The setting of cushion block body, and planar section and cambered surface part are set in cushion block body, when hammering handle, cushion block body is put down
Face part can carry out product surface relatively putting down, and the cambered surface part of cushion block body can play slow when product surface cooperates adjustment
Punching effect, will not generate any trace, so that dynamics is evenly dispersed again after concentrating when mechanical adjustment, improve product quality.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of specific embodiment of auxiliary leveling block provided herein；
Fig. 2 is the structural schematic diagram of auxiliary leveling block another kind specific embodiment provided herein；
Wherein: cushion block body (1), planar section (1-1), cambered surface part (1-2), handle (2), welding groove (2-1), weldering
Connection section (2-2) taps cap (3).
Specific embodiment
The core of the application is to provide a kind of auxiliary leveling block, which can effectively improve product
Surface quality, easy to use, high production efficiency.
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of embodiments of the present application, instead of all the embodiments.It is based on
Embodiment in the application, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall in the protection scope of this application.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is a kind of structure of specific embodiment of auxiliary leveling block provided herein
Schematic diagram；Fig. 2 is the structural schematic diagram of auxiliary leveling block another kind specific embodiment provided herein.
In this embodiment, auxiliary leveling block includes cushion block body 1 and handle 2.
Wherein, the top of cushion block body 1 is arranged in handle 2, and the bottom of cushion block body 1, which is equipped with, can be placed in product surface
Planar section 1-1, the bottom periphery of cushion block body 1 are equipped with cambered surface part 1-2, also, cambered surface part 1-2 and planar section 1-1
Smooth transition.
Specifically, cambered surface part 1-2 can be folded upward at and be formed for the circumference of cushion block body 1, or machining
Made of circular arc chamfering, when cambered surface part 1-2 be cushion block body 1 circumference be folded upward at and formed when, the thickness of cushion block body 1
It is unsuitable blocked up, it can be formed for plate body punch process, when cambered surface part 1-2 is the circular arc chamfering being machined into, cushion block
Ontology 1 should have certain thickness, convenient for machining.
Auxiliary leveling block provided herein by the setting of cushion block body 1, and is arranged in cushion block body 1 and puts down
Face part 1-1 and cambered surface part 1-2, when hammering handle 2, the planar section 1-1 of cushion block body 1 can be carried out product surface
Relatively flat, the cambered surface part 1-2 of cushion block body 1 can play buffer function when product surface cooperates adjustment, will not generate any
Trace improves product quality so that dynamics is evenly dispersed again after concentrating when mechanical adjustment.
On the basis of the respective embodiments described above, cushion block body 1 is in the form of a circular plate, and handle 2 is cylindrical, circular plate
Cushion block body 1 is more advantageous to the evenly dispersed of dynamics, and the deformation for reducing product surface influences, and handle 2 is cylindrical can be in order to
It holds.Certainly, cushion block body 1 and handle 2 or other shapes, it is not limited to shape structure given by the present embodiment
It makes.
On the basis of the respective embodiments described above, handle 2 is circumferentially with welding groove 2-1 close to the bottom of cushion block body 1,
Welded connection 2-2 is equipped between handle 2 and cushion block body 1, i.e. handle 2 and cushion block body 1 is individually to be process structure, so
Afterwards by welded connecting, facilitate processing, be convenient for batch machining, also, handle 2 can choose different materials from cushion block body 1,
The rapidoprint of handle 2 can choose lower-cost iron, and cushion block body 1 can choose copper, aluminium etc., save overall cost.
On the basis of the respective embodiments described above, the surface width of welding groove 2-1 is 7-9mm, preferably 8mm, welding
The bevel inclination angle of groove 2-1 is preferably 45 °, convenient for welding.
On the basis of the respective embodiments described above, the total height of cushion block body 1 and handle 2 is 110-120mm, preferably
116mm, cushion block body 1 with a thickness of 15-20mm；The arc radius of cambered surface part 1-2 is 1.5-2.5mm, preferably 2mm.Its
In, the highly preferred of handle 2 is to be consistent with the hand width of common operator, convenient for holding.
On the basis of the respective embodiments described above, handle 2 is additionally provided with far from one end of cushion block body 1 and taps cap 3, taps cap
3 be in umbrella, and the diameter for tapping cap 3 is greater than the sectional dimension of handle 2.The setting of above-mentioned percussion cap 3, and tap cap 3
Diameter is greater than the sectional dimension of handle 2, not only facilitates percussion, but also the hand that can protect operator is not hammered, using more
Add safety.
On the basis of the respective embodiments described above, the outer end for tapping cap 3 is arc-shaped outwardly convex, facilitates percussion, by
Power is uniform.
On the basis of the respective embodiments described above, cushion block body 1 is backing metal ontology, and handle 2 is metal handle, is improved
Service life and intensity.
Leveling block is assisted provided by the present embodiment, in mechanical adjustment, right-hand man holds cushion block and hammer respectively, and lever is big
It is small just to adapt to hold, it can effectively avoid side during hammering from slipping, personal injury caused by slippage or injure product by a crashing object；Bottom
The thickness of cushion block main body is moderate, flexibly and is unlikely to deform using light and handy.Bottom burnishing surface is directly contacted with product surface, in adjustment
Shi Zeng great forced area, the rounded distribution of hammer force degree, makes hammer force degree obtain maximum delivered；Vehicle is used around cushion block main body
Uniform rounded corner is processed, any trace will not be generated when product surface cooperates adjustment；After adopting the above technical scheme, applying
, can be in mechanical calibration procedures on product, effective protection product external surfaces are not influenced by leveling utensil, make product external surfaces not
Any trace is left because of mechanical adjustment, improves production efficiency.It is leveled, can be met using the outer surface of the product
Client visually inspects even fine presentation quality require, good.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
Auxiliary leveling block provided herein is described in detail above.Specific case pair used herein
The principle and embodiment of the application is expounded, the present processes that the above embodiments are only used to help understand
And its core concept.It should be pointed out that for those skilled in the art, before not departing from the application principle
Put, can also to the application, some improvement and modification can also be carried out, these improvement and modification also fall into the guarantor of the claim of this application
It protects in range.
Claims (10)
1. a kind of auxiliary leveling block, which is characterized in that including cushion block body (1) and be arranged on the cushion block body (1) top
Handle (2), the bottom of the cushion block body (1) is equipped with the planar section (1-1) that can be placed in product surface；The cushion block sheet
The bottom periphery of body (1) is equipped with cambered surface part (1-2), and the cambered surface part (1-2) and the planar section (1-1) are smoothed
It crosses.
2. auxiliary leveling block according to claim 1, which is characterized in that the cushion block body (1) is in the form of a circular plate, institute
It is cylindrical to state handle (2).
3. auxiliary leveling block according to claim 2, which is characterized in that the cambered surface part (1-2) is the cushion block
Circular arc chamfering made of the bottom circumferential direction Vehicle Processing of ontology (1).
4. auxiliary leveling block according to claim 2, which is characterized in that the cambered surface part (1-2) is the cushion block
The peripheral part of ontology (1) is folded upward at and the cambered surface part that is formed.
5. auxiliary leveling block according to claim 1, which is characterized in that the handle (2) is close to the cushion block body
(1) bottom is circumferentially with welding groove (2-1), and welded connection is equipped between the handle (2) and the cushion block body (1)
(2-2)。
6. auxiliary leveling block according to claim 5, which is characterized in that the surface width of the welding groove (2-1)
For 7-9mm.
7. auxiliary leveling block according to claim 1, which is characterized in that the cushion block body (1) and the handle (2)
Total height be 110-120mm, the cushion block body (1) with a thickness of 15-20mm；The circular arc of the cambered surface part (1-2) half
Diameter is 1.5-2.5mm.
8. according to claim 1 to auxiliary leveling block described in 7, which is characterized in that the handle (2) is far from the cushion block sheet
One end of body (1), which is additionally provided with, taps cap (3), and the percussion cap (3) is in umbrella, and the diameter for tapping cap (3) is greater than institute
State the sectional dimension of handle (2).
9. auxiliary leveling block according to claim 8, which is characterized in that the outer end for tapping cap (3) is in circular arc
Shape outwardly convex.
10. according to claim 1 to auxiliary leveling block described in 7, which is characterized in that the cushion block body (1) is metal gasket
Block body, the handle (2) are metal handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910802919.5A CN110355236A (en) | 2019-08-28 | 2019-08-28 | A kind of auxiliary leveling block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910802919.5A CN110355236A (en) | 2019-08-28 | 2019-08-28 | A kind of auxiliary leveling block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110355236A true CN110355236A (en) | 2019-10-22 |
Family
ID=68225535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910802919.5A Pending CN110355236A (en) | 2019-08-28 | 2019-08-28 | A kind of auxiliary leveling block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110355236A (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2919387A1 (en) * | 1979-05-14 | 1980-11-27 | I Scott Pollak | Hand held hammer assembly - has cranked handle with shank and handgrip at angle to plane of striking surface |
| JP2002205115A (en) * | 2000-10-30 | 2002-07-23 | Toshio Adachi | Sheet metal draw-out device, auxiliary draw-out tool used therefor, and method for repairing dent of sheet metal surface |
| US20040045412A1 (en) * | 2002-09-10 | 2004-03-11 | Cotner Terry Lee | Slide hammer confidential and proprietary document |
| CN2616344Y (en) * | 2003-02-25 | 2004-05-19 | 陈士超 | Multifunctional iron hammer |
| CN202447427U (en) * | 2011-12-16 | 2012-09-26 | 济南吉利汽车有限公司 | Automobile body repairing tool |
| CN102990612A (en) * | 2012-10-29 | 2013-03-27 | 郑明誉 | Novel sheet metal hammer |
| CN204276583U (en) * | 2014-09-30 | 2015-04-22 | 中建钢构武汉有限公司 | A kind of veneer reeling machine and safe operation platform thereof |
| CN206623051U (en) * | 2017-03-24 | 2017-11-10 | 湖南财经工业职业技术学院 | A kind of Sheet metal hammer with shock-absorbing function |
| CN206951825U (en) * | 2017-04-18 | 2018-02-02 | 曲长旭 | A kind of car metal plate repairs special-purpose multifunctional parallels |
| CN208067013U (en) * | 2018-03-09 | 2018-11-09 | 江苏悍威汽车有限公司 | A kind of portable plates of automobile prosthetic device |
| CN210647851U (en) * | 2019-08-28 | 2020-06-02 | 株洲时代金属制造有限公司 | Auxiliary leveling cushion block |
-
2019
- 2019-08-28 CN CN201910802919.5A patent/CN110355236A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2919387A1 (en) * | 1979-05-14 | 1980-11-27 | I Scott Pollak | Hand held hammer assembly - has cranked handle with shank and handgrip at angle to plane of striking surface |
| JP2002205115A (en) * | 2000-10-30 | 2002-07-23 | Toshio Adachi | Sheet metal draw-out device, auxiliary draw-out tool used therefor, and method for repairing dent of sheet metal surface |
| US20040045412A1 (en) * | 2002-09-10 | 2004-03-11 | Cotner Terry Lee | Slide hammer confidential and proprietary document |
| CN2616344Y (en) * | 2003-02-25 | 2004-05-19 | 陈士超 | Multifunctional iron hammer |
| CN202447427U (en) * | 2011-12-16 | 2012-09-26 | 济南吉利汽车有限公司 | Automobile body repairing tool |
| CN102990612A (en) * | 2012-10-29 | 2013-03-27 | 郑明誉 | Novel sheet metal hammer |
| CN204276583U (en) * | 2014-09-30 | 2015-04-22 | 中建钢构武汉有限公司 | A kind of veneer reeling machine and safe operation platform thereof |
| CN206623051U (en) * | 2017-03-24 | 2017-11-10 | 湖南财经工业职业技术学院 | A kind of Sheet metal hammer with shock-absorbing function |
| CN206951825U (en) * | 2017-04-18 | 2018-02-02 | 曲长旭 | A kind of car metal plate repairs special-purpose multifunctional parallels |
| CN208067013U (en) * | 2018-03-09 | 2018-11-09 | 江苏悍威汽车有限公司 | A kind of portable plates of automobile prosthetic device |
| CN210647851U (en) * | 2019-08-28 | 2020-06-02 | 株洲时代金属制造有限公司 | Auxiliary leveling cushion block |
Non-Patent Citations (1)
| Title |
|---|
| 刘中青: "异种金属焊接技术指南", vol. 1, 31 December 1997, 机械工业出版社, pages: 383 - 384 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20200406676A1 (en) | Wheel positioning surface correction device | |
| CN105563244B (en) | The method for fine finishing and its device of two half-watt thin-wall bushes | |
| CN210647851U (en) | Auxiliary leveling cushion block | |
| CN110355236A (en) | A kind of auxiliary leveling block | |
| CN203993693U (en) | The anti-transfer of servo tightening machine mechanism | |
| CN103752717A (en) | Semi-automatic plate centering stacking pallet and centering method thereof | |
| CN103495884A (en) | Taper sleeve positioning device used for machining internal key groove of taper sleeve by utilizing planer | |
| CN206966320U (en) | Roll the special-shaped roll of pore-forming | |
| CN104339010B (en) | A kind of crankshaft pin excessive corner milling process equipment and method | |
| CN206046799U (en) | The two-way spinning spinning roller of reflectal wheel hub | |
| CN107214461A (en) | A kind of Fixing fixture for welding | |
| CN108213159A (en) | A kind of intermetallic composite coating Combined impact pressure device | |
| CN104827319B (en) | A kind of round bar side of taking fixture and the method for the side of taking | |
| CN207857651U (en) | Punch-head assembly | |
| CN113617845A (en) | Roller for bimetal composite rolling | |
| CN207127357U (en) | Precision location clamp on gear grinding machines | |
| CN209565582U (en) | A kind of gear shaft roll flute card cover device | |
| CN203738508U (en) | Large long and thin crankshaft grinding tool | |
| CN103419030A (en) | Process for machining support frame structure of gear box of numerical-control machine tool | |
| CN104162799A (en) | Bearing inner ring oil adding hole drilling tool for drilling machine | |
| CN206405368U (en) | A kind of forging special jaw of flanged electric machine main shaft | |
| CN106111740B (en) | A kind of core plate leveling apparatus | |
| CN213225705U (en) | Novel roll grinder chuck device capable of preventing chuck from sliding | |
| CN105710190A (en) | Metal plate punching process | |
| CN208961691U (en) | Wire-drawing equipment for cambered surface |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |